Woodstock M1014 manual

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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

SET UP EL EC T RI C A L M AINTENANCE SER VI CE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N OPERATIONS....................................... 22 General .......................................... 22 Operation ........................................ 22 Blade Selection ................................. 24 Blade Changes .............................[...]

-2- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w INTRODUCTIO N Sp e cif ications Bandsaw Motor Size ................... 1 HP , 110V/220V (P rewired 110V), 12A/6A, Single-P hase Motor Speed ..................................................................................... 1,725 RPM P ower T ransfer...................................[...]

-3- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w INTRODUCTIO N C o n t r o ls a n d F e a t u r es A A. Blade Tension Knob —Allows you to quickly tension or de-tentsion the blade. B. Blade Guide Knob —Allows you to move and lock the blade guide in place. C. Cutting Fluid Flow Valve —Allows you to adjust the cutting fluid flow ra[...]

-4- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoid[...]

-5- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y APPROVED OPERATION. Untrained operators can be seriously hurt by machinery . Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power , remove switch keys, or lock-out machine to prevent unauthorized use—especially aro[...]

-6- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y A d d i ti on a l Sa f e ty f or Me ta l Ba n dsa ws USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Fa[...]

-7- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SA FE T Y A v o i d i ng P ot en ti a l I n j u r i e s Figure 4 . Never start the saw with the blade resting on the workpiece. Figure 3 . Never attempt to freehand cut. Figure 7 . A l w a y s s t a r t t h e s aw w i t h t h e b la d e clear of the workpiece. Figure 6 . Always use the [...]

-8- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w EL EC T RI C A L E L EC T R I C A L C i r c u i t R equ i r e m e n ts Thi s m ac h ine must be connect ed t o th e c orr ect si ze and type o f po we r su ppl y cir cu i t , o r f ir e or el ectric a l d am age ma y occu r . Re ad throu gh thi s sect ion to de t erm ine if an adequ a t[...]

-9- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w EL EC T RI C A L Gr ou n d i ng R eq u i r e me n ts Ex t e n si on C o r ds T his mac hine M US T be gr ou nd ed. I n t h e e v e n t o f cer tai n types o f mal f unc tion s o r b r e a k do wn s , gro unding prov ides a path of least r esistan c e for electr ic cur r ent to tr a vel [...]

-10- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP KEEP the power cord UNPLUGGED during assembly or adjustment tasks! Otherwise, serious personal injury to you or others may occur! READ and understand this entire instruc - t i on ma n u a l be f o r e us i n g th i s m a c h i ne . S e ri o u s p e r s o n al i n j u r y ma y oc[...]

-11- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP The following is a description of the main components shipped with the SHOP FOX ® Model M1014 . Lay the components out to inventory them. Box Contents (Figure 11) Qty. A. Pulley Cover ................................................2 B. V ertical W ork T able ..................[...]

-12- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP C l e a n i n g Mac h i ne The ta bl e and o th er unpa in t ed p arts of your bandsa w ar e coa t ed wi th a wax y gre ase t ha t pr ot ects th em fr om c or ros ion during shi pmen t . Cl e an thi s gre ase o ff with a sol v en t c l e ane r or ci trus - based degre aser . DO [...]

-13- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP GET assistance when lifting this machine. Otherwise, you can severely injure yourself! To install the handle, wheels, and feet, do these steps: 1. With the help of an assistant, support the bandsaw on wooden blocks approximately 4" from the ground so you have room to instal[...]

-14- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP C utt i ng F l u i d S ys te m Figure 15 . Installed drain screen. Figure 16 . Correctly filled tank ready to be pumped. Figure 17 . Installing the cast iron stop. This bandsaw has a built-in cutting fluid system that prolongs the life of your bandsaw blades and produces smoothe[...]

-15- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP Pul ley Cov er Figure 18 . Installing the bearing guard. Figure 19 . P ositioning the pulley cover . Figure 20 . Securing the pulley cover . When opened, the pulley cover gives you the ability to change the pulley ratio so the bandsaw can cut at one of four speeds. To install th[...]

-16- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP S h ip p i ng S tr ap an d ON/ OF F S w i t c h T o ensure that your bandsaw arrives to you without damage to the hinge system, a shipping strap was installed. After shipping strap removal, adjust the headstock-stop bolt so the bandsaw ON/OFF switch is not damaged by the headsto[...]

-17- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SET UP Figure 24 . Installing the table. Figure 25 . Installing the table support. Figure 26 . Checking table-to-blade squareness. 4. P osition and install the vertical cutting table with the two stop plate mounting screws as shown in Figure 24 ). 5. Use a 14 mm wrench to loosen the bl[...]

-18- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE ADJUST M E NTS DO NOT investigate problems or adjust the bandsaw while it is run- ning. Wait until the machine is t u r n e d off, unplugged and all working parts have come to a complete stop before proceeding! Be l t T en s i on During the life of your ban dsaw , you will[...]

-19- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE 90 135 195 Motor Pulley Wheel Pulley 255 Ch a nging C utt i ng Spe ed Along with the correct blade selection and feed rate, the correct pulley ratio must be selected to produce the best cutting speed. With all settings correct, the metal chips should be curly and silvery ,[...]

-20- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE B l ad e T e n s io n If blade tension is set incorrectly , the blade can fracture and break, become belled, or slip off of the bandsaw . Y ou must make sure the blade tension is set in the correct range to prevent these problems. To set the blade tension, do these steps: [...]

-21- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE The blade guide side bearings support the blade so the bla de will ent er the work pie ce p er pen dic ul ar to the tabl e surface (see Figure 32 ). The blad e guid e supp or t bear in gs pre ven t bla de twi st by sto pp ing the blad e fro m bein g pus hed back dur in g a[...]

-22- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE OP E R A TIONS G enera l DO NOT investigate problems or adjust the Bandsaw while it is running. Wait until the machine is t u r n e d OFF , unplugged, and all working parts have come to a complete stop before proceeding! The Model M1014 will perform many types of operation[...]

-23- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS 6. Insert the workpiece into the vise, so the blade will contact the flattest part of the workpiece first, and clamp the workpiece in the vise. 7. Set the cast iron stop for duplicate cuts. 8. S et the blade guide so the guides hold the blade close to the workpiece and the[...]

-24- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS B l ad e S el e c t io n The chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades. However , for exact specifications of bandsaw blades, contact th[...]

-25- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS B l ad e Ch an g es Y ou will find it necessary to change blades depending on the type of material to be cut. K nowing how to correctly select, change, track, and tension the blade will extend the life of your bandsaw and blades. To change the bandsaw blade, do these steps[...]

-26- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS C utti ng Fl ui d Whi l e simp l e i n c onc e pt and f u ncti on , man y i ssu es mus t be ta k en i n to ac c oun t a nd addr essed to f ind and use the c orr ect cu tt i ng fl u id . Always f ol l ow al l p rod uct wa rn in gs and con ta ct t he fl u id manu f act ur er[...]

-27- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w OPER A TIONS F eed Ra te The speed at which the saw blade will cut through a workpiece is controlled by blade type, feed rate, and feed pressure. Note : If a lubricant is used on the cut, the feed rate can be increased by approximately 15%. To set the feed rate, do these steps: 1. Rais[...]

-28- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE M AINTENANCE R egular periodic maintenance on your SHOP FOX ® Model M1014 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • Loose mounting bolts. [...]

-29- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w M AINTENANCE Lub r icatio n Since all bearings are sealed and permanently lubri- cated, simply leave them alone until they need to be replaced. Do not lubricate them. However , you must periodically lubricate threaded adjustment locations and check the gear box oil level. Lubricate the[...]

-30- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S ERV I C E Th is section cov ers the mo st common ser vic e ad j ust men ts or p roc edu r es th a t ma y need to be m ad e du ring the l i f e of your mach i ne . If you r equ i re add i ti ona l mach i ne ser vic e no t incl ud ed in thi s sect ion , pl ease con ta ct W oo[...]

-31- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE B l ad e T ra c ki ng A blade that tracks incorrectly can wear out the wheel flanges or come off of the bandsaw . Y ou must make sure the blade tracks on the wheel so the rear of the blade is supported by the lip on the wheel or wheel flange. To set the blade tension, do thes[...]

-32- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE • If the blade tracking cannot be adjusted with this procedure, the wheel must be re-aligned. Go to Step 6 and complete the procedure. Otherwise, this procedure is complete. 6. With the bandsaw unplugged, loosen the set screw , and back it out as far as it will go without i[...]

-33- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE W i ri n g Di a gr a m ( 1 1 0 V ) 7A Pump Motor Electrical Box Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Bandsaw ON/OFF Switch Box Pump ON/OFF Switch Box Capacitor Capacitor Motor Motor Circuit Breaker Toggle Switch Toggle Switch Red Red Black Black White Wh[...]

-34- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE W i ri n g Di a gr a m ( 2 2 0 V ) 7A Pump Motor Electrical Box Bandsaw Motor Electrical Box Bandsaw Motor Capacitor Cover Bandsaw ON/OFF Switch Box Pump ON/OFF Switch Box Capacitor Capacitor Motor Motor Circuit Breaker Toggle Switch Toggle Switch Red Red Black Black White Wh[...]

-35- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S YMP T OM P OS SIBLE CAUSE CORRECTI VE ACTI ON Motor wil l no t start. 1 . Low or no vol tage . 2. F aul ty start capa citor . 3. M o tor is a t f aul t. 1 . Open or short cir cuit in l ine cord or plug resulti ng in blown f use or tr ipped bre aker . Repa ir for caus e of s[...]

-36- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w SE RVI CE S YMP T OM P OS SIBLE CAUSE CORRECTI VE ACTI ON T eeth are ripping from the blade. 1 . The feed pressure is too heavy and the blade speed is too slow; or the blade TPI is too coarse for the workpiece. 2. The workpiece is vibrating in the vise. 3. The blade gullets are loading[...]

-37- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S[...]

-38- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 1 X M 10 1 40 0 1 GE AR BO X 2 X M 10 1 40 02 BEARING CO VER 3 XPK07 M KE Y 6 X 6 X 20M M 4 X M 10 1 40 04 SHAF T 5 X M 10 1 40 05 W OR M GEAR SHAF T ASSEMBL Y 6 XPS0 6 PHLP HD SCR #1 0- 24 X 3 / 8" 7 XP62 05 BALL BE ARING 6205 9 X M 10 1 40 09 P IN[...]

-39- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S[...]

-40- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 1 00 X M 10 1 4 1 0 0 BOD Y FR AM E 1 0 1 XM1 01 4 10 1 KN OB BO L T 1 02 XPW02 FL A T W A SHER 3 / 8 " 1 0 3 XPL W0 4 LOCK W ASHER 3 / 8" 1 04 XPB2 4 HEX BOL T 3 / 8" - 1 6 X 1 - 1 / 4" 1 05 XPS0 4 PHLP HD SCR 1 / 4"- 20 X 1 /2&[...]

-41- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S[...]

-42- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 200 X M 10 1 4 200 BASE 20 1 X M 10 1 4 20 1 W HEEL 20 1 - 1 X M 1 0 1 4 20 1 - 1 WHEEL HANDLE 20 1 - 2 XPSS 1 7 SET SCREW 5 / 1 6 " - 1 8 X 5 / 1 6 " 20 1 - 3 XPN 08 HE X NUT 3 / 8- 1 6 " 20 1 -4 X M 1 01 4 20 1 -4 SPE CIAL C AP SCREW 202[...]

-43- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S[...]

-44- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S REF PART # DESCRIPTION 30 0 X M 10 1 4 300 RE T AINER 301 X M 10 1 4 30 1 ROLL PIN 4 X 22M M 302 X M 10 1 4 302 HOUSING 30 3 X M 10 1 4 30 3 A X LE 304 X M 10 1 4 304 A XLE ASSEMBL Y 305 X M 10 1 4 305 SP ACER 307 X M 10 1 4 307 SP ACER 308 XP62 02 BE ARING 6202 - ZZ 309 X M 1[...]

-45- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S Not es[...]

-46- M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w PA R T S Not es[...]

M 1 0 1 4 7" x 1 2" Met a l Cut t in g Ba ndsa w[...]

T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here[...]

W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimb[...]

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