Yamaha JOG 50R (2004) manual

5 R W -F8199-E 2 CS50Z CS50 OWNER’S MANUAL 5RW-F8199-E3.qxd 23/12/2004 09:33 Página 1[...]

5RW-F8199-E3.qxd 23/12/2004 09:33 Página 2[...]

EAU10110 W elcome to the Y amaha world CS50Z/CS50, manufacture of high of motor cycling! As the owner of the CS50Z/CS50, you are benefiting fr om Y amaha’ s vast experience and newest technology regar ding the design and manufacture of high-quality pr oducts, which have ear ned Y amaha a reputation for dependability . Please take the time to read[...]

EAU34110 Particularly important information is distinguished in this manual by the following notations: IMPOR T ANT MANUAL INFORMA TION CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the scooter . NOTE: A NOTE provides key information to make pr ocedures easier or clearer . NOTE: ● This manual should be cons[...]

IMPOR T ANT MANUAL INFORMA TION EAUS1171 CS50Z/CS50 OWNER’S MANUAL ©2005 by Y AMAHA MOTOR SP AIN S.A. 1st edition, January 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Y AMAHA MOTOR SP AIN S.A. is expressly pr ohibited. Printed in Spain. 5RW-F8199-E3.qxd 23/12/2004 09:33 Página 5[...]

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SAFETY INFORMA TION .....................1-1 DESCRIPTION .....................................2-1 Left view ...........................................2-1 Right view .........................................2-2 Controls and instruments .................2-3 INSTRUMENT AND CONTROL FUNCTIONS ........................................3-1 Main switch/stee[...]

EAUT1010 SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA TOR. EVER Y OPERA TOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD: ● OBT AIN THOROUGH INSTRUC- TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS [...]

and never travel faster than warranted by road and traf fic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. ● The posture of the operator and passenger is important for proper control. • The operator should keep both hands on the handlebar and both feet on the footboard during operatio[...]

● Car go and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imba- lance or instability . ● Shifting weights can create a sud- den imbalance. Make sure that accessories and cargo ar e secu- rely attached to the scooter [...]

• Never refuel while smoking or in the vicinity of an open flame. ● Never start the engine or let it run for any length of time in a closed area. The exhaust fumes ar e poi- sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade- quate ventilation. ● Always turn the engine[...]

EAU10410 Left view DESCRIPTION 2-1 2 1. Headlight (page 6-16) 2. Front blinker (page 6-16) 3. Seat (page 3-6) 4. Handle 5. Left rear blinker (page 6-16) 6. kickstarter (page 3-6) 7. Air filter (page 6-8) 8. Center stand (page 6-14) 1 2 3 4 5 6 8 7 5RW-F8199-E3.qxd 23/12/2004 09:33 Página 12[...]

EAU10420 Right view DESCRIPTION 2-2 2 9. Wheel (Front) (page 6-15) 10. Right rear blinker (page 6-16) 11. T ail light (page 6-16) 12. Fuel tank (page 3-4) 13. Storage compartment (page 3-6) 14. Battery (page 6-17) 15. Wheel (Rear) (page 6-15) 16. Coolant reservoir (page 6-7) 15 10 11 12 13 14 16 9 5RW-F8199-E3.qxd 23/12/2004 09:33 Página 13[...]

EAU10430 Controls and instruments DESCRIPTION 2-3 2 17. Rear brake lever (page 6-11) 18. Left handlebar switch (page 3-3) 19. Speedometer (page 3-2) 20. T ur n signal indicator light (page 3-1) 21. High beam light (page 3-1) 22. Oil level warning light (page 3-1) 23. Coolant temperature warning light (page 3-1) 24. "TRIP" button (page 3-2[...]

EAU10460 Main switch/steering lock The main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below . EAU10630 ON All electrical systems are supplied with power , and the engine can be started. The key cannot be removed. EAU10660 OFF All electrical systems are of[...]

EAU11030 T urn signal indicator lights “ c ” and “ d ” The corresponding indicator light flas- hes when the turn signal switch is pushed to the left or right. EAU11080 High beam indicator light “ j ” This indicator light comes on when the high beam of the headlight is swit- ched on. EAU11130 2-stroke engine oil level warning light “ z[...]

the reset button for at least two second. The tripmeter can be used together with the fuel gauge to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops. EAU12140 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty[...]

EAU12500 Horn switch “ a ” Press this switch to sound the horn. EAU12700 Start switch “ST ART” 1. Start switch Push this switch while applying the front or r ear brake to crank the engine with the starter . ECA10050 CAUTION See page 5-1 for starting instruc- tions prior to starting the engine. EAU12900 Front brake lever The front brake leve[...]

2-stroke engine oil tank cap T o remove the 2-str oke engine oil tank cap, pull it off. T o install the 2-stroke engine oil tank cap, push it into the oil tank opening. EWA10140 s s WARNING Make sure that the fuel and 2-str o- ke engine oil tank caps are pr operly installed before riding the scooter . EAU13220 Fuel 1. Refill pipe 2. Fuel level Make[...]

EAUS1050 Kickstarter 1. Kickstarter T o start the engine, push the kickstar- ter down lightly with your foot until the gears engage, and then push it down smoothly but forcefully . EAU13931 Seat T o open the seat 1. Place the scooter on the centers- tand. 2. Insert the key into the main switch, and then turn it counter- clockwise. NOTE: Do not push[...]

ECA10080 CAUTION Keep the following points in mind when using the storage compart- ment. ● Since the storage compart- ment accumulates heat when exposed to the sun, do not sto- re anything susceptible to heat inside it. ● T o avoid humidity from spr ea- ding through the storage com- partment, wrap wet articles in a plastic bag before storing th[...]

EAU15591 The condition of a vehicle is the owner’ s responsibility . Vital compo- nents can start to deteriorate quickly and unexpectedly , even if the vehicle remains unused (for example, as a result of exposur e to the elements). Any damage, fluid leakage or loss of tire air pr essure could have serious consequences. Therefor e, it is very impo[...]

EAU15603 Pre-operation check list PRE-OPERA TION CHECKS 4-2 4 ITEM CHECKS P AGE • Check fuel level in fuel tank. Fuel • Refuel if necessary . 3-3, 3-4 • Check fuel line for leakage. • Check oil level in oil tank. 2-stroke engine oil • If necessary , add recommended oil to specified level. 3-4, 3-5 • Check vehicle for oil leakage. T rans[...]

ITEM CHECKS P AGE Chassis fasteners • Make sure that all nuts, bolts and scr ews are properly tightened. • Tighten if necessary . — Instruments, lights, • Check operation. signals and switches • Correct if necessary . — • Check coolant level in reservoir . Coolant • If necessary , add recommended coolant to specified level. 6-6, 6-7[...]

EAU15980 EWA10870 s s WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Y amaha dealer regar ding any control or func- tion that you do not thoroughly understand. ● Never start the engine or ope- rate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling[...]

EAU16780 Acceleration and deceleration The speed can be adjusted by ope- ning and closing the throttle. T o incr e- ase the speed, turn the throttle grip in direction (a). T o r educe the speed, turn the throttle grip in direction (b). EAU16791 Braking 1. Close the throttle completely . 2. Apply both front and r ear brakes simultaneously while grad[...]

EWA10310 s s WARNING ● Since the engine and exhaust system can become very hot, park in a place where pedes- trians or children ar e not likely to touch them. ● Do not park on a slope or on soft ground, otherwise the vehicle may overturn. 5 OPERA TION AND IMPOR T ANT RIDING POINTS 5-3 5RW-F8199-E3.qxd 23/12/2004 09:33 Página 27[...]

EAU17280 Safety is an obligation of the owner . Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are explained on the follo- wing pages. The intervals given in the periodic maintenance and lubrication cha[...]

EAU17710 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year , except if a kilometer -based maintenance is performed instead. ● From 30000 km, r epeat the maintenance intervals starting from 6000 km. ● Items marked with an asterisk should be performed by a Y amaha dealer as they require special to[...]

ODOMETER READING (x 1000 Km) ANNUAL NO ITEM CHEK OR MAINTENANCE JOB 1 6 12 18 24 CHECK 9* Wheel bearings • Check bearing for looseness or damage. √√√ √ 10 * Steering bearings • Check bearing play and steering for roughness. √√ √ √ √ • Lubricate with lithium-soap-based grease. Every 24000 km 11 * Chassis fasteners • Make su[...]

EAU18660 NOTE: ● The air filter needs more fr equent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • Regularly check and, if necessary , corr ect the brake fluid level. • Every two years replace the internal components of the brake master cylinder and caliper , and change the bra- ke fluid. • Replace[...]

EAU19602 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condi[...]

EAU20060 Final transmission oil 1. Oil filler bolt The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Y amaha dealer check and repair the scooter . In addition, the final trans- mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication cha[...]

EAUS1080 T o check the coolant level 1. Place the vehicle on a level surfa- ce and hold it in an upright posi- tion. NOTE: ● The coolant level must be chec- ked on a cold engine since the level varies with engine tempera- ture. ● Make sure that the vehicle is positioned straight up when checking the coolant level. A slight tilt to the side can [...]

EAUS1090 Cleaning the air filter element The air filter element should be clea- ned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you ar e riding in unu- sually wet or dusty areas. 1. Lid from the air filter box 2. Screw 3. Screw 1. Remove the screw clamp and the screws[...]

ECA10480 CAUTION ● Make sure that the air filter ele- ment is properly seated in the air filter case. ● The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 7. Install the air filter case cover by installing the screws. 8. Install the screw clamp an[...]

EWA10500 s s WARNING ● The tire air pr essure must be checked and adjusted on cold tires (i.e., when the temperatu- re of the tir es equals the ambient temperature). ● The tire air pr essure must be adjusted in accordance with the riding speed and with the total weight of rider , passenger , cargo, and accessories appro- ved for this model. EWA[...]

NOTE: The tire tr ead depth limits may differ from country to country . Always comply with the local regulations. Tire information This model is equipped with tubeless tires. EWA10470 s s WARNING ● Have a Y amaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decr eases riding stabi[...]

1. Adjuster 2. T o decrease free play 3. T o increase free play T o increase the brake lever fr ee play , turn the adjusting nut at the brake shoe plate in direction (2). T o decr ea- se the brake lever free play , tur n the adjusting nut in direction (3). EWA10650 s s WARNING If proper adjustment cannot be obtained as described, have a Y amaha dea[...]

EAU32343 Checking the front brake fluid level 1. Minimum level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary . A low bra- ke fluid level may indicate worn brake pads and/or brake system [...]

and the cables and cable ends should be lubricated if necessary . If a cable is damaged or does not move smoothly , have a Y amaha dealer check or repla- ce it. EWA10720 s s WARNING Damage to the outer sheath may interfere with pr oper cable opera- tion and will cause the inner cable to rust. Replace a damaged cable as soon as possible to prevent u[...]

EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the perio- dic maintenance and lubrication chart. T o check the condition EWA10750 s s WARNING Securely support the motor cycle so that there is no danger of it falling over . Check the inner tubes for scratches, d[...]

EAUS1110 Replacing the headlight bulb or a front turn signal light bulb 1. Headlight bulb If a bulb burns out, replace it as follows. ECA10670 CAUTION It is advisable to have a Y amaha dealer perform this job. Headlight bulb 1. Remove the front panel by r emo- ving the screws. EWA10790 s s WARNING Headlight bulbs get very hot. The- refor e, keep fl[...]

1. Rear turn signal light bulb 4. Install the lens by installing the screws. ECA10680 CAUTION Do not overtighten the screws, otherwise the lens may break. EAU24310 Replacing the license plate light bulb 1. License plate light 1. Remove the license plate light unit by removing the scr ews. 2. Remove the socket (together with the bulb) by pulling it [...]

when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water . • INTERNAL: Drink large quan- tities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. ● Batteries produce explosive hydrogen gas. Ther efor[...]

2. Remove the blown fuse, and then install a new fuse of the specified amperage. ECA10640 CAUTION Do not use a fuse of a higher ampe- rage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. T urn the key to "ON" and tur n on the electrical circuits to check if the devices operate. 4.[...]

PERIODIC MAINTENANCE AND MINOR REP AIR 6-20 6 Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter. 2. Compression There is compression. There is no compression. Check the ignition. Have a Yamaha deale[...]

EAU26090 Care While the open design of a scooter reveals the attractiveness of the tech- nology , it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car , however , it detracts from the overall appearance of a scooter . Frequent and pr oper care doe[...]

After nor mal use Remove dirt with warm water , a mild deter gent, and a soft, clean sponge, and then rinse thoroughly with clean water . Use a toothbrush or bottle- brush for hard-to-r each areas. Stub- born dirt and insects will come off more easily if the ar ea is covered with a wet cloth for a few minutes before cleaning. After riding in the ra[...]

NOTE: Consult a Y amaha dealer for advice on what products to use. EAU26300 Storage Short-term Always store your scooter in a cool, dry place and, if necessary , protect it against dust with a porous cover . ECA10820 CAUTION ● Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and h[...]

information on storing the bat- tery , see page 6-17. NOTE: Make any necessary repairs befor e storing the scooter . 7 SCOOTER CARE AND STORAGE 7-4 5RW-F8199-E3.qxd 23/12/2004 09:33 P á gina 51[...]

Dimensions Overall length 1740 mm Overall width 675 mm Overall height 1065 mm Seat height 770 mm Wheelbase 1210 mm Ground clearance 132 mm W eight With oil and fuel CS50 80.5 kg CS50Z 83.7 kg Engine Engine type CS50 Air cooled 2-stroke CS50Z Liquid cooled 2-stroke Cylinder arrangement Forward-inclined single cylinder Displacement 49.2 cm3 Bore x st[...]

Front wheel Rim size MT 2.75X12 Rear wheel Rim size MT 3.00X12 Front brake T ype Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake T ype Drum brake Operation Left hand operation Front suspension T ype T elescopic fork Spring/shock absorber type Coil spring/oil damper Wheel travel 70.0 mm Rear suspension T ype Unit [...]

EAU26351 Identification numbers Record the key identification number , vehicle identification number and model label information in the spaces provided below for assistance when ordering spar e parts from a Y amaha dealer or for refer ence in case the vehicle is stolen. KEY IDENTIFICA TION NUMBER: VEHICLE IDENTIFICA TION NUMBER: MODEL LABEL INFORMA[...]

2 2-Stroke engine oil .....................................1-1 A Acceleration and deceleration ...................2-1 Adjusting the autolube pump ....................2-1 Adjusting the carburetor ............................2-2 Adjusting the front brake lever fr ee play ....2-3 Adjusting the rear brake lever fr ee play .....3-1 Adjusting the throttl[...]

Y AMAHA MO T OR ESP AÑA, S.A. PRINTED IN SP AIN 2005.1-Bengar Gràfiques, S.L. (E) 5RW-F8199-E3.qxd 23/12/2004 09:33 P á gina 56[...]