Yamaha TT-R110EX manual

5B6-28199-10 TT-R110EX OWNER’S MANUAL LIT-11626-21-48[...]

EAU10041 U5B610E0.book Page 1 Thursday, July 12, 2007 1:41 PM[...]

INTRODUCTION EAU41730 Cong ratul atio ns on y our p urch ase of the Ya maha TT-R1 10EX . Thi s mode l is t he r esult of Yam aha’ s vas t exp erienc e in t he produ ctio n of fi ne sp ortin g, t ouri ng, and pace settin g r acing machin es. I t rep resen ts th e hi gh de gree of cra ftsm anshi p and reli abili ty that hav e made Yamaha a le ader [...]

INTRODUCTION MOTORCYCLES AR E SINGLE TR ACK VEHIC LES. THEIR SAFE U SE AND OP ERATION A RE DEPENDE NT UPON THE USE OF PROPER RIDING TECH NIQUES AS WELL AS THE EXPERTISE OF THE OPERA TOR. EVERY OPERA- TOR SHOULD KNOW THE FOLLOWING REQUI REMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SH E SHO ULD: ● OBTAIN THOROUGH INSTRUCTI ONS FROM A COMPETENT S OU[...]

IMPORTANT MANU AL INFORMATION EAU39300 Parti cularl y imp orta nt info rmati on is di sting uishe d in th is manua l by the follow ing no tat ions: NOTE: ● This man ual shou ld be con sider ed a perma nent p art of t his mo torcycl e and should re main wit h it eve n if the motor cycle is su bseq uent ly so ld. ● Yamaha con tinual ly see ks adv[...]

IMPORTANT MANUAL INFORMATION W ARNING EWA14460 PLEASE READ THI S MANUA L, THE “ TIPS AND PRACTIC E GUIDE FOR TH E OFF HIGHWAY M OTORCYCLIST ” AND THE “ PARENTS, YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES ” BOOKLETS CAREFU LLY AND COMPLETE- LY BEFORE OPER ATING OR ALL OWING YOUR CHIL D TO OPERATE TH IS MOTORCYCLE. D O NOT ATTEMP T TO OPERATE THI[...]

IMPORTANT MANU AL INFORMATION EAU1019 2 TT -R110EX OW N E R ’ S MANU AL ©2007 by Y amaha Motor Cor poratio n, U.S.A. 1st edition, June 2007 All right s reser ved. Any reprinting or una uthoriz ed use without the written permissi on of Y amaha Motor Corporation, U . S.A. is expressl y prohibited. Prin ted in Ja pan. P/N LIT -11626 -21-48 AFFIX DE[...]

TABLE OF CONTENTS SAFETY INFORMATION ... ...............1-1 Safe riding . ...................... ...............1-1 Location of important labe ls ............1-4 DESCRIPTION .. ........... ................. .... 2-1 Left view ................ ...................... .... 2-1 Right view .............. ...................... .... 2-2 Controls an d ins[...]

TABLE OF CONTENTS Front wheel ..................... .............. 6-28 Rear wheel ............... .................... 6-30 Troubles hooting .............. .............. 6-31 Troubles hooting chart ...................6-32 MOTORCYCLE CARE AND STORAGE ............... ........... ................7-1 Matte co lor caution ............... .......... 7-[...]

1-1 1 SAFETY INFORMATION EAU39313 Safe riding ● Always ma ke pre-oper ation checks. Careful check s may help preve nt an acci dent. ● This motor cycle is designed f or off- road us e only, the refor e, it is ille gal to op erate it o n public st reets, road s, or hi ghwa ys, even a dir t or grave l one. Off-r oad use on public land s may be ill[...]

SAFETY INFORMATION 1-2 1 Loading and accessories Adding acce ssories to your moto rcycle can adv erse ly af fect sta bility and han - dling if th e we ight distri buti on of the motor cycle is chan ged. To avoi d the poss ibili ty of an acci dent, u se extre me cauti on when addi ng acces sories to your m otorcycl e. Use extra c are wh en riding a [...]

SAFETY INFORMATION 1-3 1 Gasoline and exhau st gas ● GASOL INE IS HI GHLY FLA MMA- BLE: • Alway s turn th e eng ine off w hen refuelin g. • Take care no t to spill any gaso - line on the e ngine o r exha ust pipe(s)/muffler(s) when re fuel- ing. • Never r efuel while smokin g or in the vici nity of an op en flame. ● Never start th e engi [...]

SAFETY INFORMATION 1-4 1 EAU10381 Location of important labels Plea se re ad the f oll owing i mport ant lab els c arefu lly b efor e oper ating this vehi cle. 3 1 W ARNING BEFORE Y OU OPERA TE THIS VEHICLE, READ THE OWNER ’ S MANU AL AND ALL LABELS. NEVER CARR Y A P ASSENGER. Y ou increase your risk of losing control if you carry a passenger. NE[...]

DESC RIPTION 2-1 2 EAU1041 0 Left view 6 7 8 123 4 5 1. Fuel c ock (page 3-4) 2. Star t er (choke) lev er (page 3-5) 3. Fuse (page 6-27) 4. Batter y (page 6-26) 5. Clutch adjusting screw (page 6-17) 6. Engine oil drain bolt (page 6-8) 7. Shift pedal (page 3-2) 8. Throt tle stop screw (page 6-1 3) U5B610E0.book Page 1 Thursday, July 12, 2007 1:41 PM[...]

DESCRIPTI ON 2-2 2 EAU10420 Right view 12 3 4 85 7 6 1. Spark a rrester (page 6-12) 2. Seat (page 3-6) 3. Fuel tank (page 3- 3) 4. Air filter element (page 6-10) 5. Spark plug cap (page 6-7) 6. Engine oil filler cap (page 6-8) 7. Brake pedal (page 3-2) 8. Kickstarter ( page 3-6) U5B610E0.book Page 2 Thursday, July 12, 2007 1:41 PM[...]

DESC RIPTION 2-3 2 EAU1043 0 Controls and instruments 12 3 4 5 6 1. Left handlebar switch (page 3-1) 2. Main switch (page 3-1) 3. Right hand lebar s witch (page 3-1) 4. Brake le ver (page 3-2) 5. Throttle grip (page 6-14) 6. Fuel tank cap (page 3-3) U5B610E0.book Page 3 Thursday, July 12, 2007 1:41 PM[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-1 3 EAU40340 Main switch The ma in swit ch con trols the igniti on system. The ma in switch po sitions are descri bed below. EAU10630 ON All e lectr ical syst ems a re su pplied with power, and the e ngine ca n be starte d. The key ca nnot be remove d. EAU10660 OFF All e lectr ical s ystem s are off. The k ey can [...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-2 3 EAU39850 Shift pedal This moto rcycl e is equipped wit h a con- stant- mesh 4-speed tr ansmission. The shift pe dal is locate d on the le ft sid e of the engi ne. Neu tral i s at the bot tom po- sition . EAU12890 Brake l ever The br ake lev er is lo cate d at the rig ht handle bar grip. To appl y the fro nt b[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU13181 Fuel tank cap To remo ve the fuel t ank cap, tur n it count ercl ockwis e, an d then p ull i t off. To ins tall the fuel tank c ap, inser t it into the tank op enin g, and t hen tu rn it c lock - wise . W ARNING EWA11090 Make sure that the fuel tank cap is properly closed be fore riding. EAU13211 Fuel[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-4 3 knock ing ( or pi ngin g) occu rs, use a gasoli ne of a di fferent brand or pr emi- um unle aded fu el. Use of unle aded fue l will ex tend sp ark plug l ife an d reduc e mainte nanc e costs . Gasohol There are two ty pes of gasoho l: gaso- hol con tain ing etha nol an d that con tain- ing met hanol. Gasoho l[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 ON With the le ver in t his po sition , fue l flow s to the c arbur etor. No rmal riding is done wit h the lever in th is positi on. RES This indica tes reserve. If you run ou t of fuel wh ile ri ding, mo ve the l ever to this posi tion. Fi ll the ta nk at th e firs t oppor - tunity. Be sure to set the lever b[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-6 3 EAU37650 Kickst arter If the en gine fails to star t by pus hing th e start switch, try to start it by using the kicksta rter. To start the engine, fold out the kickst arter lever, move it down li ght- ly wi th you r foot unti l the gears eng age, and the n pus h it d own s moo thly b ut forc efully. EAU13960[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 EAU37490 Sidestand The side stand is locate d on the le ft side of the f ram e. Rais e the si destan d or lower it with yo ur foot w hile hold ing th e vehi cle uprig ht. W ARNING EWA14190 The vehicle must not be ridden with the sidestand down, or i f the side- stand cannot be properly moved up (or does not st[...]

INSTRUMENT A ND CONTROL FUNCTIONS 3-8 3 With the engine turned off: 1. Make sure that the engine stop s witch is set to “ ” . 2. T ur n the key to “ ON ” . 3. Shift the transmission into gear . 4. K eep the front or rear brake applied. 5. Push the star t switch. Does the engine start? The neutral s witch may be def ective. The motorc ycle s[...]

PRE-OPERATION CHE CKS 4-1 4 EAU15593 The c onditi on of a ve hicle is the ow ner ’ s res ponsi bility . Vital comp onents can star t to de teriora te qui ckly an d unex pected ly, even i f the veh icl e rema ins unu sed (for exa mple , as a re sult of e xposu re to the elem ents) . Any da mage , fluid l eakag e or los s of tir e air press ure c o[...]

PRE-OPERATION CH ECKS 4-2 4 EAU15605 Pre-opera tion check list ITEM CHECKS P A GE Fuel • Check fuel l evel in fuel tank. • Refuel if necessary . • Check fuel l ine for leakage . 3-3 Engin e oil • Check oil le v e l in engine . • If necessar y , add recomm ended oil to specified lev e l. • Check v ehicle f or oil leakage. 6-8 Fr ont brak[...]

PRE-OPERATION CHE CKS 4-3 4 Brake pedal • Make sure that operation is smooth. • Lubricate pedal pivoting point if necessar y . 6-23 Brake lever • Make sure that operation is smooth. • Lubricate lev e r pivoting point if necessar y . 6-23 Sidestand • Make sure that operation is s mooth. • Lubricate pivot if necessar y . 6-23 Chassis fast[...]

OPERATION AND IM PORTANT RIDING POINTS 5-1 5 EAU41680 W ARNING EWA14620 ● This model is designed for off- road use only. Becom e thor- oughly familiar with all operat- ing controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thor- oughly understand. ● Never start the engine or ope[...]

OPERATION AND IMPORTANT RIDING POINTS 5-2 5 EAU16640 Starting a warm engine Follow the same pr ocedure as f or star t- ing a c old en gine with the excep tion that the starte r (choke) is not re quired when the en gine i s war m. EAU39901 Shifting This motorc ycle h as a 4-s pee d trans - mission w ith a centr ifugal, au tomatic clutch. Shift ing g[...]

OPERATION AND IM PORTANT RIDING POINTS 5-3 5 CAUTION: ECA15460 Always close the thrott l e before shifting gears, otherwise damage to the engine and drive tr a in may re- sult. 3. O pen th e thr ottle gradu ally. 4. O nce the mo torcycl e has re ached a spe ed high enough to change gear s, close the thro ttle. 5. Shift in to second gear and release[...]

OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU17170 Parking When parki ng, sto p the engi ne, re move the key fro m the main sw itch, and then turn the fu el cock lever to “ OFF ” . W ARNING EWA10310 ● Since the engine and exhaust system can bec ome very h ot, park in a place where pedestri- ans or chi ldre n are not likel y to touch them. ?[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-1 6 EAU41950 Safety is an obli gation of th e owne r. Pe- riod ic inspecti on, adju stment and lubri- cation will keep your vehicle in the safes t and mos t effic ient co ndit ion po s- sibl e. The most im portant po ints of motor cycle inspec tion, adju stment, and lubri catio n ar e expl ained o n the fol[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-2 6 EAU17310 Owner ’ s tool kit The service in formation inclu d ed in this manual and the to ols provided in the owner ’ s tool kit are inte nded to assi st you in th e performan ce of preventi ve mainte nance and minor repa irs. How- ever , additi onal too ls such as a torque wren ch may be neces sary[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-3 6 EAU39943 Periodic ma intenance c hart for the emis sion control sy stem NOTE: ● From 7000 km ( 4200 m i) or 18 months , rep eat t he m aintena nce i nterv als s tarti ng fro m 3000 km (1800 mi) or 6 month s. ● Items m arked with an aster isk sh ould be performed by a Yamaha dea ler as t hey r e quir[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-4 6 EAU35348 General maintenance and lubrication chart No. ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km (600 mi) or 1 mo nth or 30 hour s 3000 km (1800 mi) or 6 months or 90 hours 5000 km (3000 mi) or 12 months or 150 hour s 1 * Clutch • Chec k operation. • Adjust if necessar y . ?[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-5 6 EAU40000 NOTE: The ai r filter need s more freque nt ser vice if you are rid ing in un usually wet or dusty are as. 10 * Chassis fasteners • Check al l chassis fitting and f asteners. • Correct if necessar y . √√√ 11 Brake lever pivot shaft • Apply lithium-soap-based grease lightly . √√ [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-6 6 EAU18771 Removing and installing pan- els The p anels sh own ne ed to be remov ed to pe rform some of th e mai nten ance jobs descri bed in this chapte r. Refer to this s ectio n each tim e a pane l need s to be r emoved and insta lled. EAU41110 Panel A To rem ove th e pa nel 1. Remo ve the seat. (See p[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-7 6 To ins tall the pa nel 1. P lace th e panel in the ori ginal posi- tion, an d then in stal l the bolt. 2. Instal l the seat. EAU19603 Checki ng the spark pl ug The s park plug i s an impor tant engi ne compon ent, which is easy to ch eck. Sinc e heat and deposits w ill caus e any spark pl ug to slowly e[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-8 6 2. Che ck th e spar k plug for elect rode erosio n and excessive ca rbon or other d eposi ts, and re place it if necess ary. To i nstal l the s park pl ug 1. Me asure the sp ark pl ug gap wi th a wire t hick ness gauge a nd, if n ec- essary, adjust t he gap to specif ica- tion. 2. Cle an th e surf ace o[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-9 6 N O TE: The en gine o il sho uld be betw een th e minimu m and maximum le vel marks. 4. If the engi ne oil is a t or b elow the mini mum level mar k, add su fficient oil o f the r ecommende d type to rais e it to t he cor rect lev el. 5. In sert th e dips tick into the oil fi ller hole, and then tigh te[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-10 6 7. T urn th e en gine o ff, a nd then check t h e oil le vel and correct i t if necess ary. EAU41633 Cleaning the a ir filter element The ai r filter elem ent s hould be c leaned at th e interval s specified in the per iod ic mainte nance and lub rication cha rt. Clean t he air filt er elem ent mor e f[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-11 6 6. Apply o il of th e reco mmended ty pe to the en tire surfa ce of the sp onge mater ial, an d then squeez e the ex- cess oil ou t. NOTE: The s ponge mater ial should be wet but not dr ippi ng. 7. Insert the me sh and th e sponge mater ial into the air f ilter c ase. CAUTION: ECA15571 ● Make su re t[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-12 6 2. If di rt or water i s visibl e, remove the hose s, cle an them , and th en reinst all them. EAU40421 Cleaning th e spark arre ster The spar k arreste r should be cl eaned at th e interval s specified in the per iod ic mainte nance and lu brication chart. W ARNING EWA10980 ● Always let the exhaust [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-13 6 3. Insert t he tailpip e into th e muff ler, and th en install and tighten the bolts to the specified torque. N O TE: Make s ure to alig n the bolt hole s when inser ting the tai lpipe. EAU39930 Adjusting t he carburetor The c arburet or i s an im portan t par t of the en gine and re quires very so phi[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-14 6 recti on (a ). T o de creas e th e en - gine idli ng spee d, tur n the scre w in directio n (b). N O TE: If th e spec ified idli ng spe ed c anno t be obtai ned a s des cribe d abov e, ha ve a Yama ha de aler make t he ad justm ent. EAU21382 Checking the throttle ca ble free play The th rottl e cable f[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-15 6 EAU39820 Tires To max imiz e the perfor manc e, dura bil- ity, an d safe opera tion of your mot or- cycle, no te the follo wing points regar ding the speci fied tires. Tire air pressur e The tire air p ressure s hould be ch ecked and, if necess ary, adjusted befor e each ride. W ARNING EWA14380 ● The[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-16 6 sive ly worn t ires decr eases riding stability and can l ead to loss of control. ● The repl aceme nt of all whee l- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who has the nece ssary pro fessional knowl- edge and experience. ● It is n ot re commend ed to patc[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-17 6 EAU44661 Adjusting the clutch free play The clut ch free play must be check ed and, if ne cess ary, a djuste d as follo ws at the inte rval s spec ifie d in the per iodi c mainte nanc e and lu bricati on ch art. 1. Loos en th e locknut. 2. Slowly t urn the cl utch adjus ting scr ew in dire ctio n (a ) [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-18 6 3. If the spec ifie d brake lever free play cou ld be o btaine d as de - scribe d abo ve, tigh ten the loc knu t and ski p the res t of the p roced ure, othe rwise proc eed as follows. 4. F ully tu rn the a djust ing b olt at the brake lever in direction (a) to loos- en the brake cable. 5. Lo osen the [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-19 6 EAU44820 Checking the shift pedal The o peratio n of the shift pedal should be ch ecked bef ore e ach r ide. I f op era- tion is not sm ooth, have a Yamaha dealer ch eck t he ve hicl e. EAU22361 Checki ng the front and rear brake shoes Front Rear The f ront and re ar brake shoe s must be check ed for w[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-20 6 EAU22760 Drive c hain sla ck The dri ve ch ain sla ck sho uld be checked before ea ch rid e and a djusted if nece ssa ry. EAU22773 To c heck the driv e chai n sl ack 1. Pla ce the motor cycle on the side- stan d. NOTE: When ch ecking and a d justin g the driv e chai n slac k, there s hou ld be n o weig[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-21 6 CAUTION: ECA10570 Improper drive chain slac k will over- load the engine as well as other vital parts of the m otorcycle and can lead to chain slippage or breakage. To prevent this from oc curring, keep the d rive chai n slack w ithin th e specified lim its. 3. T ighte n both l ocknuts and the axl e nu[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-22 6 makin g su re that all s ide plates and ro llers have been suf ficie ntly oiled. EAU23091 Checking and lubricating the cables The o per ation of all cont rol ca ble s and the con ditio n of the cables shoul d be chec ked before each ride, and t he ca - bles and ca ble en ds shou ld be l ubric at- ed if[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-23 6 EAU43621 Checking and lubricating the brake l ever The op eratio n of th e brak e lever shoul d be ch ecked bef ore e ach r ide, and the lever pivot s shoul d be lu bric ated if ne c- essary. EAU23182 Checki ng and lubricating the brake pedal The op erati on of the br ake pe dal should be checked be fo[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-24 6 EAUM1650 Lubricating the swingarm piv- ots The sw inga rm pi vots m ust be lubric at- ed at t he interv als specifi ed in the peri- odic ma intenance a nd lubricat ion chart . EAU23271 Checking the front fork The c ondit ion a nd op erat ion of the f ront fork must be ch ecked as follow s at the int er[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-25 6 EAU23280 Checking the steering Worn or lo ose st eerin g bearin gs ma y caus e danger . Therefor e, the opera tion of the stee ring m ust be c hecke d as fol - lows at the in ter vals s peci fied i n the pe- riod ic maintena nce and lubri cation char t. 1. Place a stand un der the engi ne to rais e the[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-26 6 EAU23390 Battery The b attery is l ocated behi nd pan el B. (See pa ge 6-6.) This mod el is eq uipped with a seal ed- type (MF ) battery , which do es not re- quire any maint enance. Ther e is no need to check the electr olyte or to add distill ed water. To charge the battery Have a Yamaha dealer char [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-27 6 charger will damage the battery. If you do not have access to a sealed-type (MF) battery charg- er, have a Yamaha de aler charge your battery. EAU42021 Replacing th e fuse The fuse is lo cated i nsid e the batter y coupl er. (See pag e 6-26.) If th e fuse is b lown, replace it as fol- lows . 1. Turn th[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-28 6 EAU24350 Supporting the motorcycl e Sinc e this mo del is no t equi pped with a center stand , follow these precaution s when removin g the fro nt and rea r wheel o r performi ng other ma intenanc e requirin g the motorcycl e to stand up- righ t. Check th at the m otorcycl e is in a stabl e and lev el [...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-29 6 3. Lift the front w heel of f th e ground accord ing to the procedur e on page 6- 28. 4. Remove the ax le nut and wash er. 5. P ull th e whe el ax le ou t, an d then remo ve th e wheel . EAU41691 To install the fr ont wheel 1. L ift t he whee l up betwe en the for k legs. 2. Insert the wheel axl e from[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-30 6 EAU25080 Rear whee l EAU41642 To remo ve the rear w heel W ARNING EWA10820 ● It i s adv isable to have a Yamaha deal er servic e the whe el. ● Securely support the motor- cycle so that t here is no danger of it falli ng over. 1. Di sconn ect th e brake torque r od from th e brak e shoe plate b y re[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-31 6 NOTE: The dri ve cha in does not ne ed to be disasse mbled in order to remo ve and insta ll the wheel . 8. Remove t he wheel. EAU41652 To in stall th e rea r wh eel 1. Instal l the drive chain onto the rear sprocket . 2. Insert the whe el axle from the righ t-hand side . 3. Adjust th e drive chain sl a[...]

PERIODI C MAINTENANCE AND MI NOR REPAIR 6-32 6 EAU25901 Troubleshooting chart W ARNING EWA10840 Keep away open flames and do not smok e while checking or working on the fuel s y stem. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compre[...]

MOTORCY CLE CARE AND STORAGE 7-1 7 EAU37833 Matte color caution CAUTION: ECA15192 Some models are equipped with matt e colored fin ishe d parts. Be sure to consult a Ya ma ha dealer for advice on what products to u se be- fore cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch o[...]

MOTORCYC LE CARE AND STORAGE 7-2 7 contact with strong or abrasive cleaning products, solv ent or thinner, fu el (gas oline), ru st re- movers or inhibitors, brake flu- id, antifr eeze or e lectrolyt e. ● Do not use high-pressure wash- ers or s team-jet cleaner s since they c ause water se epage and deterioration in the following ar- eas: se als [...]

MOTORCY CLE CARE AND STORAGE 7-3 7 ● If ne cessary, wash th e ti res with warm wate r an d a mild d ete r- gent. Before riding at higher spee ds, test the m otorcyc le ’ s braking performance and cor- nering behavior. CAUTION: ECA10800 ● Apply spray oil an d wax spar- ingly and make sure to wipe off any ex cess. ● Never apply oil or wax to [...]

MOTORCYC LE CARE AND STORAGE 7-4 7 W ARNING EWA10950 To prevent damage or injury from sparking, make sure to g round the spark plug electrodes while turning the engine over. 6. Lu brica te all contr ol cab les an d the pivoting poi nts of all l evers and pedals as we ll a s of th e si de- stan d/cent ersta nd. 7. Check an d, if nece ssary, correct [...]

SPECI FI CAT IONS 8-1 8 Dimensions: Overa ll length: 1565 mm (61.6 in) Overa ll width: 680 mm (26.8 in ) Overa ll height: 923 mm (36.3 in ) Seat hei ght: 670 mm (26.4 in ) Wheel base: 1080 mm (42.5 in) Gro und clear ance: 180 mm (7.09 in ) Minimu m turning r adius: 1660 mm (65.4 in) Weight: With oil a nd fuel: 72.0 kg (159 lb) Engine: Engine type: [...]

SPECIFICATIONS 8-2 8 4th: 23/2 1 (1.09 5) Chassis: Frame type: Steel tu be ba ckbone Caste r angle : 26.00 ° Trail: 60. 0 mm (2.36 in) Front tire: Type: With tube Size: 2.50-14 4PR Manuf acturer/ model: CHEN SHIN/C-80 3 Rea r tir e: Type: With tube Size: 3.00-12 4PR Manuf acturer/ model: CHEN SHIN/C-80 3 Loading: Maximu m rider weig ht: 60. 0 kg ([...]

CONSUMER INFORMA T ION 9-1 9 EAU26351 Identification numbers Record th e key id enti ficatio n numb er, vehicl e ide ntifica tion number and mod- el labe l info rmati on in the spa ces pro - vided be low for assist ance when order ing sp are pa rts fr om a Yam aha dealer or for refer ence in case the veh i- cle is sto len. KEY IDENTIFICATION NUM BE[...]

CONSUMER INFORMATI O N 9-2 9 EAU36980 Model label The mode l labe l is affix ed to the fr ame behi nd pan el B. (See page 6-6. ) Rec ord the in form atio n on th is labe l in the space provide d. This inform ation will b e needed when ord ering spare parts from a Yamaha de aler. 1. Model label 1 U5B610E0.book Page 2 Thursday, July 12, 2007 1:41 PM[...]

CONSUMER INFORMA T ION 9-3 9 EAU26560 Motorcycle noise regulation TAMPERIN G WITH NOIS E CONTROL SYSTEM PROHIBITED: Federa l law pro hibits the fol lowin g acts or the causi ng there of: (1) The remov al or rend ering inop erativ e by any person oth er than f or purpo ses of m aint enan ce, rep air, or r eplac ement o f any d evice or ele ment o f [...]

CONSUMER INFORMATI O N 9-4 9 EAU38051 YAMAHA MOTOR CORPORATION, U.S.A. OFF-ROAD MOTORCYCLE L IMITED WARRANTY Y amaha Motor Corporation, USA hereby warr ants that new Y amaha off-road motorcycles purchased from an authorized Y amaha motorcycle dealer in the continental United States will be free from defects in material and workmanship f or the peri[...]

CONSUMER INFORMA T ION 9-5 9 U5B610E0.book Page 5 Thursday, July 12, 2007 1:41 PM[...]

CONSUMER INFORMATI O N 9-6 9 EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) K eep your Y amaha protected e ven after y our warranty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S. is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co verage f or extra[...]

CONSUMER INFORMA T ION 9-7 9 We urge y ou to act now . Y ou ’ ll get the e xcellent benefits of TRIP cov erage right awa y , and you ’ ll rest easy kno wing you ’ ll hav e strong factory-backed protection e ven after your Y amaha Limited W arranty e xpires. A special note: If visiting your dealer isn ’ t con venient, contact Y amaha with yo[...]

INDEX A Accessories and replacement parts . .... 6-16 Air filter element, cleaning .................... 6- 10 B Batter y ......... ...... ......... ........ ........ ..... ..... 6-26 Brake leve r ...... ........ ..... ...... ........ ......... ... 3 - 2 Brake lever, c hecking and lubricating ... 6-23 Brake lever free play, adjusting ............ 6-[...]

A5-yoko_Blank.fm P age 1 Tues day, April 8, 2003 11:43 A M[...]

A5-yoko_Blank.fm P age 1 Tues day, April 8, 2003 11:43 A M[...]

PRINTED IN JAPAN 2007.07-2.1 × 1 CR (E) PRINTED ON RECYCLED PAPER Y AMAHA MO T OR CO. , L TD .[...]