Yamaha YP400W manual

LIT-11626-20-31 5RU-28199-12 YP400W OWNER’S MANUAL[...]

EAU10041[...]

INTRODUCTION EAU10090 Congratulations on your purchase of the Yamaha YP400W. This model is the result of Yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields. This manual will give you[...]

IMPORTANT MANUAL INFORMATION EAU35821 Particularly important information is distinguished in this manual by the following notations: NO TE: ● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. ● Yamaha continually seeks advancements in product design and qualit[...]

IMPORTANT MANUAL INFORMATION EAU10192 YP400W O WNER’S MANU AL ©2006 by Y amaha Motor Corporation, U .S.A. 1st edition, April 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Corporation, U .S.A. is expressl y prohibited. Printed in Japan. P/N LIT -11626-20-31 AFFIX DEALER LABEL HERE[...]

TABLE OF CONTENTS SAFETY INFORMATION ................... 1-1 Further safe-riding points ................. 1-4 Location of important labels ............. 1-6 DESCRIPTION ................................... 2-1 Left view ...........................................2-1 Right view ......................................... 2-2 Controls and instruments ..[...]

TABLE OF CONTENTS Replacing the license plate light bulb ............................................ 6-38 Troubleshooting ............................. 6-39 Troubleshooting charts .................. 6-40 SCOOTER CARE AND STORAGE ........................................... 7-1 Care ................................................. 7-1 Storage .....[...]

1-1 1 SAFETY INFORMATION EAU10261 SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA- TOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUC- TIONS FROM A COMPETEN[...]

SAFETY INFORMATION 1-2 1 ● Always signal before turning or changing lanes. Make sure that other motorists can see you. ● The posture of the operator and passenger is important for proper control. ● The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter. ● The p[...]

SAFETY INFORMATION 1-3 1 When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability. ● Shifting weights can create a sud- den [...]

SAFETY INFORMATION 1-4 1 ● Take care not to spill any gaso- line on the engine or exhaust system when refueling. ● Never refuel while smoking or in the vicinity of an open flame. ● Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death withi[...]

SAFETY INFORMATION 1-5 1 and ankle so they do not flap), and a bright colored jacket. ● Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.[...]

SAFETY INFORMATION 1-6 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 2 1 3 5 6 7 4[...]

SAFETY INFORMATION 1-7 1 CAUTION Cleaning with alkaline or acid cleaner , gasoline or solvent will damage windshield. Use neutral detergent. 3JJ — 2835Y — A0 1 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER ’ S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00 5RU-[...]

SAFETY INFORMATION 1-8 1 7 5RU - 21686 - 00[...]

2-1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 9 1 2 3 5 67 8 4 10 11 1. Headlight (page 6-36) 2. Fuel tank cap (page 3-9) 3. Rear storage compar tment (page 3-13) 4. V -belt case air fi lter element (page 6-20) 5. Owner ’ s tool kit (page 6-2) 6. Fuses (page 6-34) 7. Batter y (page 6-33) 8. Air fi lter element (left) (page 6-20) 9. Engin[...]

DESCRIPTION 2-2 2 3 4 5 6 7 8 9 EAU10420 Right view 5 1 2 3 4 6 1. Grab bar (page 5-2) 2. Passenger seat (page 3-11) 3. Rider seat (page 3-11) 4. Coolant reser voir (page 6-18) 5. Radiator 6. Air fi lter element (right) (page 6-20)[...]

DESCRIPTION 2-3 1 2 3 4 5 6 7 8 9 EAU10430 Controls and instruments 13 4 5 6 7 8 9 10 11 12 2 1. Rear brake le ver (page 3-8) 2. Left handlebar switches (page 3-6) 3. Rear brake loc k lev er (page 3-8) 4. Speedometer (page 3-2) 5. Multi-function display (page 3-3) 6. T achometer (page 3-3) 7. Right handlebar switches (page 3-6) 8. Front br ake le v[...]

3-1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU36070 ON All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate lig[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-2 1 2 3 4 5 6 7 8 9 EAU11003 Indicator and warning lights EAU11030 Turn signal indicator lights “” and “” The corresponding indicator light flash- es when the turn signal switch is pushed to the left or right. EAU11080 High beam indicator light “” This indicator light comes on when the high beam of the[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 2 3 4 5 6 7 8 9 EAU11872 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “ ON ” , the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electri- cal [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-4 1 2 3 4 5 6 7 8 9 cator started flashing) ● a self-diagnosis device ● a clock ● an ambient temperature display ● an oil change indicator ● a V-belt replacement indicator NO TE: ● Be sure to turn the key to “ ON ” be- fore using the “ SELECT ” and “ RE- SET ” buttons. ● When the key is t[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 2 3 4 5 6 7 8 9 vehicle and let the engine cool. (See page 6-40.) CAUTION: ECA10020 Do not operate the engine if it is overheated. Oil change indicator “ OIL ” This indicator flashes at the initial 1000 km (600 mi), then at 5000 km (3000 mi) and every 5000 km (3000 mi) thereafter to indicate that the en- gin[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-6 1 2 3 4 5 6 7 8 9 Clock mode To set the clock: 1. Push the “ SELECT ” button and “ RESET ” button together for at least two seconds. 2. When the hour digits start flashing, push the “ RESET ” button to set the hours. 3. Push the “ SELECT ” button, and the minute digits will start flashing. 4. Pus[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 2 3 4 5 6 7 8 9 Right EAU12400 Dimmer switch “ / ” Set this switch to “” for the high beam and to “” for the low beam. EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “” . To signal a left-hand turn, push this switch to “” . When re- leased, the switch r[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-8 1 2 3 4 5 6 7 8 9 EAU12950 Rear brake lever The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip. EAU12962 Rear brake lock lever This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 2 3 4 5 6 7 8 9 EAU13161 Fuel tank cap To open the fuel tank cap 1. Open the lid by sliding the lever forward, and then pull the lever up. 2. Insert the key into the lock and turn it clockwise. The lock will be re- leased and the fuel tank cap can be removed. To install the fuel tank cap 1. Align the match marks[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-10 1 2 3 4 5 6 7 8 9 EAU13211 Fuel Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. W ARNING EWA10880 ● Do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● Avoid spilling fuel on the hot en- gine. CAU[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 2 3 4 5 6 7 8 9 EAU13431 Catalytic converter This model is equipped with a catalytic converter in the exhaust system. W ARNING EWA10860 The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work. CAUTION: ECA10700 The following precautions [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-12 1 2 3 4 5 6 7 8 9 To close the rider seat 1. Fold the rider seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left un- attended. NO TE: Make sure that the rider seat is properly secured before riding. Passenger seat To remove the passenger seat 1[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 2 3 4 5 6 7 8 9 3. Slide the rider seat forward or backward to the desired position. 4. Install bolts and securely tighten them. 5. Close the rider seat. EAU14492 Storage compartments Front storage compartment A To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockw[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-14 1 2 3 4 5 6 7 8 9 To close the storage compartment, push the lid into the original position. W ARNING EWA11160 Do not store heavy items in this compartment. Rear storage compartment Two helmets can be stored in the stor- age compartment under the seats. (See page 3-11.) CAUTION: ECA10080 Keep the following poin[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-15 2 3 4 5 6 7 8 9 EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. NO TE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See fu[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-16 1 2 3 4 5 6 7 8 9 With the engine turned off: 1. Mov e the sidestand down. 2. Make sure that the engine stop s witch is tur ned on. 3. T ur n the ke y on. 4. K eep the front or rear brake applied. 5. Push the star t switch. Does the engine start? With the engine still off: 6. Mov e the sidestand up . 7. K eep t[...]

4-1 2 3 4 5 6 7 8 9 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner ’ s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious conse[...]

PRE-OPERATION CHECKS 4-2 1 2 3 4 5 6 7 8 9 EAU15605 Pre-operation check list ITEM CHECKS P AGE Fuel ● Check fuel le vel in fuel tank. ● Refuel if necessary . ● Check fuel line f or leakage. 3-10 Engine oil ● Check oil le vel in engine. ● If necessary , add recommended oil to speci fi ed lev el. ● Check v ehicle for oil leakage. 6-14 Fi[...]

PRE-OPERATION CHECKS 4-3 2 3 4 5 6 7 8 9 Wheels and tires ● Check f or damage. ● Check tire condition and tread depth. ● Check air pressure . ● Correct if necessary . 6-23, 6-25 Brake levers ● Make sure that operation is smooth. ● Lubricate lev er pivoting points if necessary . 6-30 Centerstand, sidestand ● Make sure that operation is[...]

5-1 1 2 3 4 5 6 7 8 9 OPERATION AND IMPORTANT RIDING POINTS EAU15980 W ARNING EWA10870 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it in a closed area for any [...]

OPERATION AND IMPORTANT RIDING POINTS 5-2 2 3 4 5 6 7 8 9 EAU16760 Starting off NO TE: Before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. 2. Sit astride the seat, and then ad- just the rear view mirrors. 3. S[...]

OPERATION AND IMPORTANT RIDING POINTS 5-3 1 2 3 4 5 6 7 8 9 Rear W ARNING EWA10300 ● Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. ● Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet. Ther[...]

OPERATION AND IMPORTANT RIDING POINTS 5-4 2 3 4 5 6 7 8 9 nal transmission oil and the oil filter element. 1600 km (1000 mi) and beyond The vehicle can now be operated nor- mally. CAUTION: ECA10310 ● Keep the engine speed out of the tachometer red zone. ● If any engine trouble should oc- cur during the engine break-in period, immediately have a[...]

6-1 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17271 Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of scooter inspection, adjustment, and lu- brication are explained on the following pag[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 2 3 4 5 6 7 8 9 EAU17501 Owner ’ s tool kit The owner ’ s tool kit is located inside the rear storage compartment. (See page 3-13.) Pull up the storage compartment mat, and then remove the owner ’ s tool kit. The service information included in this manual and the tools provided in the owner ’ s too[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 1 2 3 4 5 6 7 8 9 EAU17600 Periodic maintenance chart for the emission control system * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi ([...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 2 3 4 5 6 7 8 9 EAU32183 General maintenance and lubrication chart No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 1 Air fi[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 1 2 3 4 5 6 7 8 9 10 * Steering bearings ● Check bearing assemblies f or looseness. √√√√√√ ● Moderately repack with lith- ium-soap-based grease. Every 12000 mi (19000 km) 11 * Chassis fasteners ● Check all chassis fi tting and f as- teners. ● Correct if necessary . √√√√√ 12 Fr[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 2 3 4 5 6 7 8 9 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NO TE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. 18 Engine oil fi lter ele- ment ● Replace. √ Ever[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 1 2 3 4 5 6 7 8 9 EAU36370 NO TE: ● The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service ● After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels a[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 2 3 4 5 6 7 8 9 EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed. EAU34281 Cowling A To remove the co[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 1 2 3 4 5 6 7 8 9 Cowling B To remove the cowling 1. Remove the screws. 2. Remove the cowling as shown. To install the cowling Place the cowling in the original posi- tion, and then install the screws. Cowlings C and D To remove one of the cowlings 1. Remove cowlings A and B. 2. Remove the passenger seat. ([...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 2 3 4 5 6 7 8 9 2. Install the screw access cover by placing it in its original position. 3. Install the grab bar by installing the collars and grab bar bolts. 4. Install the passenger seat. 5. Install cowlings A and B. Cowling E To remove the cowling 1. Pull up the left floorboard mats as shown. 2. Remove[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 1 2 3 4 5 6 7 8 9 EAU34290 Panel A To remove the panel 1. Remove the bolts. 2. Pull the panel out as shown. To install the panel Place the panel in the original position, and then install the bolts. Panel B To remove the panel Remove the screws, and then pull the panel outward. To install the panel Place t[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 2 3 4 5 6 7 8 9 EAU34171 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In a[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 1 2 3 4 5 6 7 8 9 To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark p[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 2 3 4 5 6 7 8 9 EAU36110 Canister This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing: ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 1 2 3 4 5 6 7 8 9 To change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and the engine oil drain bolt to drain t[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 2 3 4 5 6 7 8 9 CAUTION: ECA12910 When removing the oil filter element cover, the compression spring will fall out. Take care not to lose the compression spring. 7. Install the compression spring and oil filter element cover by installing the bolts, then tightening them to the specified torque. NO TE: Make[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 1 2 3 4 5 6 7 8 9 2. Hold the “ OIL CHANGE ” button pushed for two to eight seconds. 3. Release the “ OIL CHANGE ” but- ton, and the oil change indicator will go off. NO TE: If the engine oil is changed before the oil change indicator comes on (i.e. be- fore the periodic oil change interval has bee[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 2 3 4 5 6 7 8 9 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque. 6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap. W ARNING EWA11310 ● Make sure that no foreign mate- rial enters the final [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 1 2 3 4 5 6 7 8 9 3. Remove the coolant reservoir cov- er by removing the screw. 4. Check the coolant level in the cool- ant reservoir. NO TE: The coolant should be between the minimum and maximum level marks. 5. If the coolant is at or below the minimum level mark, open the coolant reservoir cap, add cool[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 2 3 4 5 6 7 8 9 NO TE: ● The radiator fan is automatically switched on or off according to the coolant temperature in the radia- tor. ● If the engine overheats, see page 6-40 for further instructions. EAU34203 Air filter elements and check hoses and V-belt case air filter element The air filter element[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 1 2 3 4 5 6 7 8 9 Left Right 4. Insert a new air filter element into the air filter case. 5. Install the air filter case cover by in- stalling the screws. 6. Install the rubber cap. CAUTION: ECA12922 ● Make sure that each filter ele- ment is properly seated in its case. ● Always replace both air filter[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 2 3 4 5 6 7 8 9 Cleaning the V-belt case air filter el- ement 1. Remove cowling E. (See page 6-8.) 2. Remove panel B. (See page 6-8.) 3. Remove the V-belt air filter case cover by removing the screws. 4. Remove the V-belt case air filter element by removing the screws. 5. Lightly tap the V-belt case air fi[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 1 2 3 4 5 6 7 8 9 EAU21381 Checking the throttle cable free play The throttle cable free play should mea- sure 3.0 – 5.0 mm (0.12 – 0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. EAU21401 Valve clearance The valve clea[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 2 3 4 5 6 7 8 9 W ARNING EWA12600 Proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to the center of the vehicle, and distr[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 1 2 3 4 5 6 7 8 9 W ARNING EWA10580 ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. ● The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 2 3 4 5 6 7 8 9 EAU22011 Accessories and replacement parts W ARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 1 2 3 4 5 6 7 8 9 brake system. W ARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the vehicle. Air in the hydraulic system will diminish th[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 2 3 4 5 6 7 8 9 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. EAU22420 Front brake pads Each front brake pad is provided with a wear indicator groove, which allows you to[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 1 2 3 4 5 6 7 8 9 enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 2 3 4 5 6 7 8 9 EAU23091 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer che[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 1 2 3 4 5 6 7 8 9 EAU23211 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary. W ARNING EWA10740 If the centerstand or sidestand does[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 2 3 4 5 6 7 8 9 CAUTION: ECA10590 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. EAU23280 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the inte[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 1 2 3 4 5 6 7 8 9 EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. E[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 2 3 4 5 6 7 8 9 electrical accessories. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 1 2 3 4 5 6 7 8 9 CAUTION: ECA10640 Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “ ON ” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse i[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 2 3 4 5 6 7 8 9 EAU34240 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, have a Yamaha dealer replace it and, if necessary, adjust the headlight beam. EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light. If the [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 1 2 3 4 5 6 7 8 9 5. Remove the socket (together with the bulb) by turning it counter- clockwise. 6. To remove the defective turn sig- nal light bulb, push it in and turn it counterclockwise. 7. To insert a new turn signal light bulb into the socket, push it in, and then turn it clockwise until it stops. 8[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 2 3 4 5 6 7 8 9 push it in, and then turn it clock- wise until it stops. 6. Install the socket (together with the bulb) by turning it clockwise. 7. Install the cowling removed. EAU34270 Replacing the license plate light bulb 1. Remove cowling B. (See page 6-8.) 2. Remove the license plate light cov- er and[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-39 1 2 3 4 5 6 7 8 9 EAU25880 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubles[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-40 2 3 4 5 6 7 8 9 EAU42130 Troubleshooting charts Starting problems or poor engine performance W ARNING EWA10840 Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. S[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-41 1 2 3 4 5 6 7 8 9 Engine overheating W ARNING EWA10400 ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● After removing the radiator cap re[...]

7-1 2 3 4 5 6 7 8 9 SCOOTER CARE AND STORAGE EAU26090 Care While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of[...]

SCOOTER CARE AND STORAGE 7-2 1 2 3 4 5 6 7 8 9 After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes be[...]

SCOOTER CARE AND STORAGE 7-3 2 3 4 5 6 7 8 9 what products to use. EAU36560 Storage Short-term Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. CAUTION: ECA10820 ● Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and hu[...]

SCOOTER CARE AND STORAGE 7-4 1 2 3 4 5 6 7 8 9 pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from[...]

8-1 2 3 4 5 6 7 8 9 SPECIFICATIONS EAU2633G Dimensions: Overall length: 2230 mm (87.8 in) Overall width: 780 mm (30.7 in) Overall height: 1380 mm (54.3 in) Seat height: 750 mm (29.5 in) Wheelbase: 1565 mm (61.6 in) Ground clearance: 120 mm (4.72 in) Minimum turning radius: 2600 mm (102.4 in) Weight: With oil and fuel: 212.0 kg (467 lb) Engine: Engi[...]

SPECIFICATIONS 8-2 1 2 3 4 5 6 7 8 9 Operation: Centrifugal automatic type Chassis: Frame type: Aluminum die-cast and steel tube back- bone Caster angle: 27.00 ° Trail: 100.0 mm (3.94 in) Front tire: Type: Tubeless Size: 120/80-14M/C 58S Manufacturer/model: IRC/MB67 Manufacturer/model: DUNLOP/D305FL Rear tire: Type: Tubeless Size: 150/70-13M/C 64S[...]

SPECIFICATIONS 8-3 2 3 4 5 6 7 8 9 Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 2 Tail/brake light: LED Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: 12 V, 2.0 W × 3 High beam indicator [...]

9-1 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE[...]

CONSUMER INFORMATION 9-2 2 3 4 5 6 7 8 9 EAU26500 Model label The model label is affixed to the inside of the rear storage compartment. (See page 3-13.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 1. Model label 1[...]

CONSUMER INFORMATION 9-3 1 2 3 4 5 6 7 8 9 EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives simi[...]

CONSUMER INFORMATION 9-4 2 3 4 5 6 7 8 9 EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorpora[...]

CONSUMER INFORMATION 9-5 1 2 3 4 5 6 7 8 9 EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It[...]

CONSUMER INFORMATION 9-6 2 3 4 5 6 7 8 9 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks[...]

CONSUMER INFORMATION 9-7 1 2 3 4 5 6 7 8 9 EAU26662 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY[...]

CONSUMER INFORMATION 9-8 2 3 4 5 6 7 8 9[...]

CONSUMER INFORMATION 9-9 1 2 3 4 5 6 7 8 9 EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) K eep your Y amaha protected ev en after your warranty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S . is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co ver[...]

CONSUMER INFORMATION 9-10 2 3 4 5 6 7 8 9 We urge y ou to act now . Y ou ’ ll get the excellent benefits of TRIP cov erage right awa y , and you ’ ll rest easy kno wing you ’ ll hav e strong factory-back ed protection ev en after your Y amaha Limited Warranty e xpires. A special note: If visiting your dealer isn ’ t con venient, contact Y a[...]

INDEX A Acceleration and deceleration................... 5-2 Accessories and replacement parts ........ 6-26 Air filter elements and check hoses and V-belt case air filter element ................. 6-20 B Battery..................................................... 6-33 Brake fluid, changing .............................. 6-29 Brake fluid level, ch[...]

INDEX V Valve clearance ....................................... 6-23 Vehicle identification number ..................... 9-1 W Warranty, extended ................................... 9-9 Warranty, limited ........................................ 9-7 Wheel bearings, checking ....................... 6-33 Wheels ........................................[...]

PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAPAN 2006.5–0.7 × 1 ! (E)[...]