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3M 700a-s manuel d'utilisation

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Tout d'abord, le manuel d’utilisation 3M 700a-s devrait contenir:
- informations sur les caractéristiques techniques du dispositif 3M 700a-s
- nom du fabricant et année de fabrication 3M 700a-s
- instructions d'utilisation, de réglage et d’entretien de l'équipement 3M 700a-s
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage 3M 700a-s ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles 3M 700a-s et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service 3M en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées 3M 700a-s, comme c’est le cas pour la version papier.

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Table des matières du manuel d’utilisation

  • Page 1

    Serial No. For reference, record machine serial number here. 3M-Matic ™ and AccuGlide ™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2005 44-0009-2038-7 (A) Important Safety Information Spare Parts 3M-Mat ic ™ BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructi[...]

  • Page 2

    [...]

  • Page 3

    Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement p art s are needed, call or fax the appropriate number listed below . Included with each machine is an Instruct[...]

  • Page 4

    [...]

  • Page 5

    Replacement Part s And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If any problems occur when operating this equipment and you desire a service call or phone consult ation, call, write or fax the appropriate number li[...]

  • Page 6

    [...]

  • Page 7

    Instruction Manual 700a-s Stainless Steel, Adjustable Case Sealer, Type 10500 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ SST 2 Inch Taping Heads. T able of Con[...]

  • Page 8

    T able of Content s (Continued) Page Maintenance .................................................................................................................... ................ 19 - 21 Cleaning ... .......................................................................................................... 19 Lubrication ... ....................[...]

  • Page 9

    1 Intended Use The 3M-Matic TM 700a-s Stainless Steel Adjustable Case Sealer with AccuGlide TM SST Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 700a-s is manually adjustable to a wide range of box sizes (see "Specifica[...]

  • Page 10

    2 Scotch ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700a-s Stainless Steel Adjustable Case Sealer ( 1 ) 700a-s Stainless Steel Adjustable Case Sealer, Type 10500 ( 1 ) Upper Assembly Height Adjustment Crank/Hardware ( 1 ) Upper Tape Drum/Bracket/Hardware ( 2 ) Column Stop Bracket/Hardware ([...]

  • Page 11

    3 Import ant Safeguards Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. WARNING: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage. CAUTION: This [...]

  • Page 12

    4 Important Safeguards (Continued) Figure 1-1 – Replacement Labels/3M Part Numbers Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . Replacement part numbers for individual labels are shown in Figures 1-1 and 1-2, or a label kit, part number 78-8098-9175-3, is availa[...]

  • Page 13

    5 Important Safeguards (Continued) Figure 1-2 – Replacement Labels/3M Part Numbers 78-8060-8481-6 (4) Leg Height Adjustment Label (Not shown) 78-8070-1339-2 (2) 3M Logo (Each side of upper assembly - Not shown)[...]

  • Page 14

    6 Skill 1 - Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. N.B.: the factory manager must ensure that the operator has been properly trained on all the machine functions be[...]

  • Page 15

    7 (Specifications continued on next page.) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 5.6 A The machine is equipped with a 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive belt speed is approximately 0[...]

  • Page 16

    8 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® film tapes.) 7. Tape Application Leg Length – Standard: 70 mm ± 6 mm [2.75 inch ±.25 inch ] 8. Box Board: Style – regular slotted containers – RSC 125 to 275 P.S.I. bursti[...]

  • Page 17

    9 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F Minimum mm 790 1030 1350 460 610 100 62 5 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.5] Maximum mm 2185 890 [Inches] - - - - [86]*** - - [35]*** - - - - * Infeed/Exit conveyors are optional ** Casters are optional ** * When columns are adjusted to upper position, "B&quo[...]

  • Page 18

    10 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. PACKAGING AND SEPARATE PARTS 1. Remove straps and staples and[...]

  • Page 19

    11 Installation and Set-Up (Continued) Push buffing roller into head to check for free, smooth action of taping heads. 12 . Ensure that the tape drum bracket assembly, located on the lower taping head, is mounted straight down, as shown in Figure 2-2A. The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases. 13[...]

  • Page 20

    12 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 inch] minimum to 890 mm [35 inch] maximum. Note – Minimum machine bed heig[...]

  • Page 21

    13 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 inch] high. Refer to "Special Set-Up Procedure – Box and Machine Bed Heigh[...]

  • Page 22

    14 Operation Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components. Figure 3-1 – 700a-s Stainless Steel Case Sealer Components (Left Front View) • To reduce the risk associated with mechanical and electrical hazards: − R[...]

  • Page 23

    15 Operation (Continued) Emergency Stop Switch The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate emergency stop switch (releases switch latch) and then restart machine by pressing " I " (On) button on side of machine frame. Electrical "On/Off" Switch The bo[...]

  • Page 24

    16 Figure 3-4 – Side Guides Figure 3-2 – Upper Taping Head Figure 3-3 – Upper Taping Head 2. ADJUST SIDE GUIDES (Figure 3-4) Align box top flap center seam with arrows on front of ski. Move side guides against each side of box to hold box in position, centered on arrows on front of ski. Tighten hand knobs to secure side guides. Operation (Con[...]

  • Page 25

    17 Operation (Continued) Note – Upper head has unique feature for overstuffed boxes. The head will raise up to 13 mm [1/2 inch] to compensate for this type of condition. 3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5) Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by dr[...]

  • Page 26

    18 Operation (Continued) Figure 3-7 – Compression Rollers Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Reload and thread tape as necessary. 3. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual. Notes – 1. Machine or taping head adjustments a[...]

  • Page 27

    19 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]

  • Page 28

    20 Maintenance (Continued) Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. LOWER DRIVE BELTS Figure 4-2 1. Remove and retain center plate (A) and four screws. 2. Remove and retain side cover (B) and fasteners. 3. Loosen, but do not remove lock nut (C) . 4. Loosen tens[...]

  • Page 29

    21 Maintenance (Continued) Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been pre-set at 3.4 amps and requires no further maintenance. If circuit is overloaded an[...]

  • Page 30

    22 Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric motor. Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run fu[...]

  • Page 31

    23 Adjustments (Continued) Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench. 3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or out ([...]

  • Page 32

    24 Adjustment s (Continued) Figure 5-3 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End) Taping Head Adjustments – Refer to Section II. TAPE WEB ALIGNMENT – Section II TAPE DRUM FRICTION BRAKE – Section II APPLYING MECHANISM SPRING – Section II ONE-WAY TENSION ROLLER – Section II TAPE LEG LENGTH ADJUSTMENT – Section II •[...]

  • Page 33

    25 Special Set-Up Procedure Figure 6-1 – Case Sealer Frame Changes • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads W ARNING[...]

  • Page 34

    26 Special Set-Up Procedure (Continued) TAPING HEAD REMOVAL 4. Raise upper assembly to provide working room around lower taping head and remove tape from taping head. 5. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed. 6. Replace taping heads reverse of disassembly. 1. Remove tape from upp[...]

  • Page 35

    27 Special Set-Up Procedure (Continued) Box and Machine Bed Height Range – Refer to Figure 6-4 Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 700a-s case sealer and decreases the minimum machine bed height. Note – This also increases the minimum box height from 120 mm [4.8 inch] to 165 mm [6.[...]

  • Page 36

    28 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning M[...]

  • Page 37

    29 Electrical Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads W ARNING Figure 7-1 – Electrical Diagram[...]

  • Page 38

    30 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Replacement Part s And Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 4 10426-85 & 1042[...]

  • Page 39

    31 Options/Accessories Part Number Option/Accessory 78-8052-6553-1 Box Hod Down Attachment, Model 18500 70-0064-0379-7 Caster Kit Attachment 70-0064-0378-9 Conveyor Extension Attachment 78-8060-8156-4 AccuGlide SST 2 Inch Upper Taping Head, Type 18900 78-8060-8157-2 AccuGlide SST 2 Inch Lower Taping Head, Type 18900 For additional information on th[...]

  • Page 40

    32 Replacement Parts – Illustrations and Parts Lists 700a-s Stainless Steel Adjustable Case Sealer, Type 10500 Frame Assemblies To Order Parts: Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. 1. Refe[...]

  • Page 41

    33 700a-s St ainless Steel Adjustable Case Sealer Frame Assemblies[...]

  • Page 42

    34 700a-s St ainless Steel Adjustable Case Sealer Figure 10428[...]

  • Page 43

    35 Figure 10428 Ref. No. 3M Part No. Description 10428-1 78-8070-1536-3 Support - Guide Arm 10428-2 78-8060-8292-7 Screw - Hex.Hd, M6x12 10428-3 78-8060-8312-3 Washer - Flat, M6 10428-4 78-8060-1976-5 Lever - Pivot 10428-5 78-8134-1977-3 Bushing 10428-6 78-8060-8326-3 Set Screw - M5x6 10428-7 78-8134-1978-1 Link - Guide 10428-8 78-8017-9074-8 Washe[...]

  • Page 44

    36 700a-s St ainless Steel Adjustable Case Sealer Figure 10422[...]

  • Page 45

    37 Figure 10422 Ref. No. 3M Part No. Description 10422-1 78-8134-1900-5 Side Compression Rollers Assy 10422-2 78-8134-1901-3 Support - Roller 10422-3 78-8076-4628-2 Roller - Compression 10422-4 78-8134-1902-1 Shaft - Roller 10422-5 78-8060-8323-0 Screw - Hex.Hd. M8x16 10422-6 78-8060-8308-1 Washer - Flat, M8 10422-7 78-8134-1903-9 Plate - Tube 1042[...]

  • Page 46

    38 700a-s St ainless Steel Adjustable Case Sealer Figure 10425[...]

  • Page 47

    39 Figure 10425 Ref. No. 3M Part No. Description 10425-1 78-8134-1933-6 Tape Roll Bracket Assy 10425-2 78-8134-1934-4 Tape Drum Bracket Assy 10425-3 78-8134-1935-1 Bracket - Tape Drum, Upper 10425-4 78-8134-1936-9 Bracket - Tape Drum, Lower 10425-5 78-8070-1568-6 Cap - Bracket 10425-6 78-8134-1937-7 Shaft - Tape Drum 10425-7 78-8134-1938-5 Nut - M1[...]

  • Page 48

    40 700a-s Adjust able Case Sealer Figure 10429[...]

  • Page 49

    41 Figure 10429 Ref. No. 3M Part No. Description 10429-1 78-8134-1989-8 Conveyor Bed Assembly 10429-2 78-8134-1990-6 Bed – Conveyor 10429-3 78-8134-1991-4 Support – Drive 10429-4 78-8060-8319-8 Screw – Hex Hd, M8 x 20 10429-5 78-8060-8308-1 Washer – Plain, 8 mm 10429-6 78-8134-1992-2 Leg Assembly – Inner 10429-7 78-8134-1993-0 Leg – Inn[...]

  • Page 50

    42 Figure 10423 700a-s St ainless Steel Adjustable Case Sealer[...]

  • Page 51

    43 Figure 10423 Ref. No. 3M Part No. Description 10423-1 78-8134-1906-2 Column Assy - Outer 10423-2 78-8134-1907-0 Plate - Column Mounting 10423-3 78-8060-8307-3 Screw - Soc.Hd, M8x20 10423-4 78-8060-8308-1 Washer - Flat, M8 10423-5 78-8060-8491-5 Cap - Column 10423-6 78-8134-1908-8 Screw - Self Tapping, 8Px13 10423-7 78-8060-8297-6 Washer - Flat, [...]

  • Page 52

    44 700a-s St ainless Steel Adjustable Case Sealer Figure 10426/1 of 2[...]

  • Page 53

    45 Figure 10426 (Page 1 of 2) Ref. No. 3M Part No. Description 10426-1 78-8134-1943-5 Drive Assy -Ttop, W/O Motor 10426-2 78-8134-1944-3 Frame - Top Drive 10426-3 78-8134-1944-3 Guide - Drive Belt 10426-4 78-8060-8333-9 Screw - Flat Hd, M5x20 10426-5 78-8134-1945-0 Clamp - Upper Head 10426-6 78-8134-1946-8 Shaft - Roller 10426-7 78-8060-8306-5 Scre[...]

  • Page 54

    46 700a-s St ainless Steel Adjustable Case Sealer Figure 10426/2 of 2[...]

  • Page 55

    47 Figure 10426 (Page 2 of 2) Ref. No. 3M Part No. Description 104-26-52 78-8060-8296-8 Washer - Triple, M6 104-26-54 78-8060-8370-1 Pulley - Reducer 104-26-55 78-8060-8280-2 Shaft - Pulley 104-26-56 78-8060-8314-9 E-ring - 10 mm 104-26-57 78-8060-8320-6 Nut - Self Locking M8 104-26-58 78-8057-5808-9 Belt - Timing, 187L100 104-26-59 78-8057-5724-8 [...]

  • Page 56

    48 Figure 10427/1 of 2 700a-s St ainless Steel Adjustable Case Sealer[...]

  • Page 57

    49 Figure 10427 (Page 1 of 2) Ref. No. 3M Part No. Description 10427-1 78-8134-1969-0 Drive Assy - Bottom, W/O Motor 10427-2 78-8134-1970-8 Frame - Bottom Drive 10427-3 78-8134-1947-6 Spacer 10427-4 78-8060-8292-7 Screw - Hex.Hd, M6x12 10427-5 78-8134-1954-2 Belt Tensioning Assy - R/H 10427-6 78-8134-1955-9 Belt Tensioning Assy - L/H 10427-7 78-813[...]

  • Page 58

    50 700a-s St ainless Steel Adjustable Case Sealer Figure 10427/2 of 2[...]

  • Page 59

    51 Figure 10427 (Page 2 of 2) Ref. No. 3M Part No. Description 10427-46 78-8060-8302-4 Screw - Hex.Hd, M8x25 10427-47 78-8060-8335-4 Washer - Triple, M8 10427-48 78-8060-8302-4 Lockwasher - M8 10427-49 78-8060-8289-3 Nut - M8 10427-51 78-8060-8277-8 Sprocket - 3/8", 28 teeth 10427-52 78-8060-8316-4 Key 6x6x20 10427-53 78-8060-8313-1 Key 5x5x30[...]

  • Page 60

    52 700a-s St ainless Steel Adjustable Case Sealer Figure 10424[...]

  • Page 61

    53 Figure 10424 Ref. No. 3M Part No. Description 10424-1 78-8134-1928-6 Housing - Wire 10424-2 78-8076-4702-5 Grommet /28 10424-3 78-8060-8332-1 Screw - Soc.Hd, M8x16 10424-4 78-8134-1929-4 Strap - Wire 10424-5 78-8060-8300-8 Screw - Hex.Hd, M5x10 10424-6 78-8060-8303-2 Washer - Flat, M5 10424-7 78-8060-8293-5 Nut - M5 10424-8 78-8076-4715-7 Cord G[...]

  • Page 62

    54 700a-s St ainless Steel Adjustable Case Sealer Figure 10430[...]

  • Page 63

    55 Figure 10430 Ref. No. 3M Part No. Description 10430-1 78-8134-2001-1 Support - Electric Box 10430-2 78-8113-6759-4 Electric Box 10430-3 78-8094-6381-9 Screw - Soc.Hd, M4x15 10430-4 78-8060-8297-6 Washer - Flat, M4 10430-5 78-8060-8321-4 Nut - Self Locking, M4 10430-6 78-8076-4715-7 Cord Grip ST13,5 10430-7 78-8076-5211-6 Nut - Lock GMP 13,5 1043[...]

  • Page 64

    THIS P AGE IS BLANK[...]