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A&D PD4000243 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    ふ Multi Fu nction W eighing Indic ator W M : PD4000243[...]

  • Page 2

    This is a hazard alert m ark. This mark inf orms you about the oper ation of th e product. Note This manual is subjec t to ch ange witho ut notic e at an y tim e to impr ove the product. No part of this m anual may be photocop ied, repro duced, or trans lated into another language without the prior written consent of the A&D Com pany . Product [...]

  • Page 3

    ©A&D Co. ltd., AD-4 402 Instruct ion Manual Internationa l Version 1875 -1A-IE 200105 Contents 1. Compliance ........................................................................................ 4 1.1.1. Compliance w ith FCC rules ....................................................... 4 1.1.2. Compliance w ith Europe an Directive..........[...]

  • Page 4

    Page 2 AD-4402 6.3. System Design o f Hopper Sc ale .................................................. 34 6.3.1. Operation a nd I/O Design ........................................................ 34 6.3.2. Design Example ...................................................................... 34 7. W eig hing Mode ....................................[...]

  • Page 5

    AD-4 402 Page 3 8.3. Built-in Curr ent Loop Ou tput ........................................................ 82 8.3.1. Connec tion .............................................................................. 82 8.3.2. Communic ation Modes............................................................ 82 8.3.3. Data Format ...........................[...]

  • Page 6

    Page 4 AD-4402 1. 1. 1. 1. Compliance Compliance Compliance Compliance 1.1.1. 1.1.1. 1.1.1. 1.1.1. Compliance with FCC rules Compliance with FCC rules Compliance with FCC rules Compliance with FCC rules Please note t hat this eq uipm ent gener ates, use s and c an radi ate radi o freq uency energy . T his equipment has been tested and has been foun[...]

  • Page 7

    AD-4 402 Page 5 2. 2. 2. 2. Outline an d Featur e Outline an d Featur e Outline an d Featur e Outline an d Featur e s s s s The AD-4402 is the multi-function w eighing indicator for batch w eighing and filling weighing . This indicator has c ontrol I/O for weighing sequence and options. Large displ ay This indicat or has bl ue vacuu m fluorescent d[...]

  • Page 8

    Page 6 AD-4402 2.1. 2.1. 2.1. 2.1. Precaution Precaution Precaution Precaution Befor any use, con firm th e follow ing articles for the s afty operation . Groundi ng the i ndicator Ground th e indic ator cert ainly. The earth terminal is the re ar panel. Separate this ear th line from o ther grou nd lin e like a motor, i nver ter or a p ower sour c[...]

  • Page 9

    AD-4 402 Page 7 2.2. 2.2. 2.2. 2.2. Front Panel Front Panel Front Panel Front Panel 2.2.1. 2.2.1. 2.2.1. 2.2.1. Keys Keys Keys Keys Pressing this key, th e key w orks as the F1 key. Pressing the SHIFT key a nd t hi s key, th e ke y wor ks a s t he F3 key. Pressing this key, th e key w orks as the F2 key. Pressing the SHIFT key a nd t hi s key, th e[...]

  • Page 10

    Page 8 AD-4402 The key to move t he cursor or scroll th e functio n number . Press and h old the SHIFT key and pr ess the key is used to decrease th e code number. The key to select al phabetical keys, upper key s, low er keys or numeric al keys. A lphanumeric keys. The escape key. Pressing an d holding the key abov e three seco nds in nor mal wei [...]

  • Page 11

    AD-4 402 Page 9 NET Display ing the net data i n the m ain displ ay, the sig n is lig hted. TARE ENT Tare entered . Storing the net v alue, the sig n is lig hted. HOLD Fixing the m ain display , the sig n is lig hted. CZ Center of zero. W hen the gro ss weigh t is in t h e ce nte r of t he ze ro p oint , the s ign is lig hted. ZR.ERR Zero erro r. E[...]

  • Page 12

    Page 10 AD-4 402 2.3. 2.3. 2.3. 2.3. Rear Panel Rear Panel Rear Panel Rear Panel Loadcell ter minal. Eight pieces of 350 Ω loadcell can connect i n parall el. Built-in RS-4 85 terminal. The possib ility: to re ad weighing data , write par ameters, co nnect 3 2 units of the indicator wi th the multi- dro p connecti on , Main power switch Power cor[...]

  • Page 13

    AD-4 402 Page 11 3. 3. 3. 3. Installation Installation Installation Installation Caution Remove the power cord before in stalling the indicator and other. Build in the option before installing the indi cator. 3.1. 3.1. 3.1. 3.1. Mounting Indicator Mounting Indicator Mounting Indicator Mounting Indicator The indic ator c an mount on the panel using [...]

  • Page 14

    Page 12 AD-4 402 3.2. 3.2. 3.2. 3.2. Connecting Loadcell Cable Connecting Loadcell Cable Connecting Loadcell Cable Connecting Loadcell Cable Caution Share the loadcell cabl e from noise-generat ing device and th ese po wer lines beacuse loadcel l signal i s sensitiv e. W e recom mend you to use t he 6 w ire shielded cable to prevent l oss of w eigh[...]

  • Page 15

    AD-4 402 Page 13 3.2.1. 3.2.1. 3.2.1. 3.2.1. Verifying Verifying Verifying Verif ying Loadcell Output a nd Input Se nsi tivity Loadcell Output and Inp ut Sensi tivity Loadcell Output and Inp ut Sensi tivity Loadcell Output and Inp ut Sensi tivity The input s ensitiv ity of the indicator is 0.3 µ V /division or more . Adap t to the follow ing inequ[...]

  • Page 16

    Page 14 AD-4 402 3.3. 3.3. 3.3. 3.3. Wiring Power Cord Wiring Power Cord Wiring Power Cord Wiring Power Cord Caution Gorund the indicator with terminal E to av oid receiv ing an electric shock and an error due to discha rge a stat ic electri city . Share the ground wire from ele ctrical device that gener ats noise. Do not use unstable power source.[...]

  • Page 17

    AD-4 402 Page 15 3.4. 3.4. 3.4. 3.4. Installing Option s Instal ling Opt ions Instal ling Opt ions Instal ling Opt ions Caution Remove the power cord before oper ation to install the option. Do not touch an inside parts w ithin ten seconds after remov ing the power cord because y ou may receiv e an electric shock. Do not forget to tighten the scre [...]

  • Page 18

    Page 16 AD-4 402 4. 4. 4. 4. Basi c Operation Basic Ope ration Basic Ope ration Basic Ope ration 4.1. 4.1. 4.1. 4.1. Key Operation Examples Key Operation Examples Key Operation Examples Key Operation Examples This section is describe d the w ay of key oper ation. 4.1.1. 4.1.1. 4.1.1. 4.1.1. Standby Mode Standby Mode Standby Mode Standby Mode OFF Pr[...]

  • Page 19

    AD-4 402 Page 17 4.1.4. 4.1.4. 4.1.4. 4.1.4. The Way of Ca lling a Code The Way of C alling a Code The Way of C alling a Code The Way of C alling a Code In Case of a Mate rial C ode: Step 1 Suppose tha t is set the functi on param eter [ 5qf- 8 ] to [ 0 ] . Step 2 Press the CODE RECA LL key in w eighing mode. Step 3 Set the number of a mat erial co[...]

  • Page 20

    Page 18 AD-4 402 4.1.6. 4.1.6. 4.1.6. 4.1.6. The Way of Entering Menu The Way of Entering Menu The Way of E ntering Menu The Way of Entering Menu St e p 1 Press and ho ld the ENTER key and press the key i n w eighing mode. Then the first layer of menu is display. Step 2 Use the following key s in the men u : , SHIFT , A lphanumerical , A/a , ENTER [...]

  • Page 21

    AD-4 402 Page 19 4.2. 4.2. 4.2. 4.2. Status Chart (Mode map Status Chart (Mode map Status Chart (Mode map Status Chart (Mode map ) ) ) )[...]

  • Page 22

    Page 20 AD-4 402 5. 5. 5. 5. Calibration Calibration Calibration Calibration The indic ator, w hich is conn ected loadcel l unit, can w eigh the "w eig ht" value on the loadcell pan and dis play its "mass" v alue. The calibration fu nction is u sed to adjust the weig hing v alue (di splayi ng val ue) so that th e weig hing sy st[...]

  • Page 23

    AD-4 402 Page 21 5.1. 5.1. 5.1. 5.1. Actual Load C alibratio n (using Mass) Actual Load C alibratio n (using Mass) Actual Load C alibratio n (using Mass) Actual Load C alibratio n (using Mass) ESC key If you w ant to return to t he weig hing mode d uring the calibration mode, pr ess the ESC k ey any time. A nd it has effect until the la st displaye[...]

  • Page 24

    Page 22 AD-4 402 5.2. 5.2. 5.2. 5.2. Digital Span ( Calibration without Ma ss) Digi tal Span ( Calibration without Ma ss) Digi tal Span ( Calibration without Ma ss) Digi tal Span ( Calibration without Ma ss) ESC key If you w ant to return to t he weig hing mode d uring the calibration mode, pr ess the ESC k ey any time. A nd it has effect until the[...]

  • Page 25

    AD-4 402 Page 23 5.3. 5.3. 5.3. 5.3. Gravity Acceleration Correction Gravity Acceleration Correction Gravity Acceleration Correction Gravity Acceleration Correction The function compensate s the weighing e rror due to the difference of gravity acc eleration. G1 The plac e where t he wei ghing system is cal ibrated. G2 The plac e where t he wei ghin[...]

  • Page 26

    Page 24 AD-4 402 5.4. 5.4. 5.4. 5.4. Calibration Error Calibration Error Calibration Error Calibration Error Error C ode T reatment an d Situation CERR1 Resolutio n ( Weighing ca paci ty / mini mu m div ision) i s ex ceeds the l i mita ti on. Increase mi nimu m div ision or decr ease w eighing capacity . CERR2 The initi al load ( no lo ad output) i[...]

  • Page 27

    AD-4 402 Page 25 6. 6. 6. 6. Applicatio ns Applicatio ns Applicatio ns Applicatio ns 6.1. 6.1. 6.1. 6.1. Hopper Scal e with Material Cod e Hopper Scal e with Material Cod e Hopper Scal e with Material Cod e Hopper Scal e with Material Cod e In the sec tion, applicati ons are explai ned acc ording to the right h opper scal e that performs batch w ei[...]

  • Page 28

    Page 26 AD-4 402 6.1.3. 6.1.3. 6.1.3. 6.1.3. Editing Prin ciple Par ameters of Materi al Code Editing Prin ciple Par ameters of Materi al Code Editing Prin ciple Par ameters of Materi al Code Editing Prin ciple Par ameters of Materi al Code You can edit t he parame ters of target w eight, free fal l and etc. displ ayed on t he sub- display during a[...]

  • Page 29

    AD-4 402 Page 27 6.1.5. 6.1.5. 6.1.5. 6.1.5. Editing Full Par ameters of Material Cod e Editing Full Par ameters of Material Cod e Editing Full Par ameters of Material Cod e Editing Full Par ameters of Material Cod e A material co de consi sts of the follow ing par ameters. Name Displa y Name Disp la y Symbol Di splay Example Memory Material Cod e [...]

  • Page 30

    Page 28 AD-4 402 Search Mate rial Co de Use this menu to se arch bl ank mater ial code. Step 1 Press and h old the EN TER key and press the key . Then menu MatEdit blinks. Step 2 Press the key to select menu Search . And pr ess the ENTER key. Step 3 Then the message is display ed. Step 4 Press the ENTER key to prcee d next step. Then the r esult is[...]

  • Page 31

    AD-4 402 Page 29 Tare of Mate rial Co de Use to c opy current t are to th e preset t are. Set a pres et tare function [ gebf-12 ] of the function list. [ gebf-12 ] [ 0 ] If the pres et tare o f the code is z ero, the l ast tare v alue effects . (fa c to ry settings) [ gebf-12 ] [ 1 ] If the pres et tare o f the code is z ero, tare v alue is reset. [...]

  • Page 32

    Page 30 AD-4 402 6.2. 6.2. 6.2. 6.2. Simple Hopp er Scale with Re cipe Cod e Simple Hopper Scale with Re cipe Cod e Simple Hopper Scale with Re cipe Cod e Simple Hopper Scale with Re cipe Cod e The section explai ns for recip e code (anot her na me: form al functio n). The reci pe code is used o n a si mple hopper scale t o mi x sev eral mater ials[...]

  • Page 33

    AD-4 402 Page 31 6.2.2. 6.2.2. 6.2.2. 6.2.2. Usin g a Reci pe Cod e Usin g a Reci pe Cod e Usin g a Reci pe Cod e Usin g a Reci pe Cod e Set the menu [Func tion] - [Function setting] - [Sequence] - [Basic] - [Rec ipe mode] to sequential mo de ( [ 5q f- 8 ] to [ 1 ] or [ 2 ] ), when th e recipe co de is use d. [ 5q f- 8 ] [ 1 ] Semi-automa tic mix t[...]

  • Page 34

    Page 32 AD-4 402 6.2.5. 6.2.5. 6.2.5. 6.2.5. Arranging Mate rial Code in Recipe Code Arranging Ma terial Code in Re cipe Code Arranging Ma terial Code in Re cipe Code Arranging Ma terial Code in Re cipe Code The way of arrang ing mat erial cod e described i n a r ecipe cod e. Step 1 Press and h old the EN TER key and press the COD E RECALL key . St[...]

  • Page 35

    AD-4 402 Page 33 Total valu e Recipe total value All total value All Recipe s Example of Dele ting T otal Value Step 1 Press and h old the EN TER key and press the key . Then menu RecipeEDIT blinks. Step 2 Press the key to select menu Delete . And pr ess the ENTER key. Step 3 Select menu Total using the key. And press the ENTER key. Step 4 Enter th[...]

  • Page 36

    Page 34 AD-4 402 6.3. 6.3. 6.3. 6.3. System Desig n of H opper S cale System Desig n of H opper S cale System Desig n of H opper S cale System Desig n of H opper S cale 6.3.1. 6.3.1. 6.3.1. 6.3.1. Operati on and I/O Design Operati on and I/O Design Operati on and I/O Design Operati on and I/O Design In General, loo king an old type hopper sca le de[...]

  • Page 37

    AD-4 402 Page 35 7. 7. 7. 7. Weighing Mode Weighing Mode Weighing Mode Weighing Mode 7.1.1. 7.1.1. 7.1.1. 7.1.1. Contents of Contents of Contents of Contents of Batch Batch Batch Batch Weig hing Mo de Weighing Mode Weighing Mode Weighing Mode Batch Wei ghing Normal B atching Section 7. 2 Normal B atching usi ng Seque ntial Weighing M ode Section 7.[...]

  • Page 38

    Page 36 AD-4 402 7.2. 7.2. 7.2. 7.2. Batch Batch Batch Batc h Weighi ng M ode Wei ghing Mod e Wei ghing Mod e Wei ghing Mod e The mod e is used to get a (constan t) targ et weig ht from a su pplyi ng Mat for th e hopper sca le a nd filling machine . And the mo de can be classified to normal batch weig hing and loss- in w eight. There are two contr [...]

  • Page 39

    AD-4 402 Page 37 7.2.1. 7.2.1. 7.2.1. 7.2.1. Selection of Ba tch Weigh ing Select ion of B atch Weigh ing Select ion of B atch Weigh ing Select ion of B atch Weigh ing Selection of Norma l Batchi ng or Lo ss-in-weight The mode ca n be selecte d at Loss-in weight at the Functi on list. ([Func tion] - [Function se tting] - [Sequence ] - [Basic] - [C [...]

  • Page 40

    Page 38 AD-4 402 7.3. 7.3. 7.3. 7.3. Sequential Sequential Sequentia l Sequential Weighing Mode Weighing Mode Weighing Mode Weighing Mode The seque ntial w eighi ng mode ( built-i n aut omatic pr ogra m mode) directly outputs control sig nals (ex ample: me dium flow valv e, batch finish) w ithout th e PLC. The sequenti al wei ghing mode can incl ud[...]

  • Page 41

    AD-4 402 Page 39 Making alarm w hen the s equenc e is ti me ov er. [ 5q f- 31 ] Maximum w eighing time betw een star t and batch finish c an be s et. Error code [ SQ.ERR 4 ] is dis play ed, when an er ror occurs. [Funct ion] - [Function se tting] - [Sequence ] - [Timer] - [Ba tch monitoring timer] Removi ng "stabl e" from compar ison cond[...]

  • Page 42

    Page 40 AD-4 402 Drawing: N ormal Ba tching o f Sequenti al Weigh ing 0 Weighing value Start command, Input Dribble flow, Output Batch finish, Output Over weight, Output Discharge gate close tim er Under weight, Output Medium fl ow, Output Full flow, Out put Nearly zero, Output Material code, Input Batch st art delay tim er Batch m onitoring timer [...]

  • Page 43

    AD-4 402 Page 41 7.3.2. 7.3.2. 7.3.2. 7.3.2. L L L Los s -i n oss-i n oss -in oss-in W W W We ight of Sequent ial eight o f Sequen tial eight o f Sequen tial eight o f Sequ ential Mod e Mode Mode Mode Loss-in w eight w eighs the material dischar ged for m the hop per. The control gates (valves) can be used. (The f ull flow, medi um flow and dribble[...]

  • Page 44

    Page 42 AD-4 402 Drawing: L oss-in W eight of Sequenti al Weighin g 0 Weighing value Start command, Input Dribble flow, Output Batch finish, Output Over weight, Output Under weight, Output Medium fl ow, Output Full flow, Out put Material code, Input Start delay t ime r Batch m onitoring time r Dribble flow comparis on i nterrupt tim e r Medium flow[...]

  • Page 45

    AD-4 402 Page 43 7.3.3. 7.3.3. 7.3.3. 7.3.3. C C C Co mp e ns a t i on ompensati on ompensati on ompensati on S S S Se q u en c e equence equence equence The comp ensation sequence i s used to make up (ad d) the materi al automatical ly, when the r esult o f current batch wei ghing is under weig ht. Concern ing Parame ters of the Functio n Sto ring[...]

  • Page 46

    Page 44 AD-4 402 Drawing: Com pensati on Sequen tial 0 Final value ( Tar g et wei g ht ) Start command, Input Dribble flow, Output Batch finish, Output Over weight, Output Under weight, Output Medium fl ow, Output Full flow , Outp ut Material code, Input Batch m onitoring timer Stable, Out Acceptable, Output 5qf - 3 1 We i g hin g value Under weigh[...]

  • Page 47

    AD-4 402 Page 45 7.3.4. 7.3.4. 7.3.4. 7.3.4. Entrance S Entrance S Entrance S Entrance Se quence equence equence equence The e ntrance seq uence is use d to prev ent the materi al form scatt ering be fore the batch w eighing when a l iquid or pow der is w eig hed. W hen the s equenc e star ts, dribble g ate is op en ed a t firs t, me di u m g ate i[...]

  • Page 48

    Page 46 AD-4 402 Drawing : Entranc e Sequence 0 We i g hin g value Start command, Input Dribble flow, Output Batch finish, Output Over weight, Output Under weight, Output Medium fl ow, Output Full flow, Out put Material code, Input Batch start delay tim er Batch m onitoring timer Dribble flow comparis on i nterrupt tim er Medium flow comparison int[...]

  • Page 49

    AD-4 402 Page 47 7.3.5. 7.3.5. 7.3.5. 7.3.5. Discharge Discharge Discharge Discharge S S S Seq u e n ce equence equence equence The discharg e seq ue nce i s used to di schar g e t he mater ial for m t he hop per a nd cl ear the hopper after fini shi ng a batch w ei g hi ng . Concern ing Parame ters of the Functio n Storing the time b etween r ecei[...]

  • Page 50

    Page 48 AD-4 402 Drawing: D ischarge Se quence 0 Start command, Input Dribble flow, Output Batch finish, Output Discharge gate close del ay time r Medium fl ow, Output Full flow, Out put Nearly zero, Output Start delay t imer Criter ia wa iting time r Stable, Output Disc harge start del ay time r Discharge m onitoring time r Discharge, Out put Disc[...]

  • Page 51

    AD-4 402 Page 49 7.3.6. 7.3.6. 7.3.6. 7.3.6. P P P Pl a i n lain lain lain R R R Rec i p e ecipe ecipe ecipe S S S Se q u en c e equence equence equence The plai n recipe seq uence mi xes preset target w eig hts of plural mater ials that ar e stored in a r ecipe c ode. A hundred r ecipe code s can be stor ed in the indica tor. A recipe code c an st[...]

  • Page 52

    Page 50 AD-4 402 Drawing: P lain Reci pe Seque nce 0 Weighing value Material start si gnal (autom atic) Dribble flow, Output Batch finish, Output Over , Acceptable, Under, Output Medium fl ow, Output Full flow , Outp ut Material code, Output Stable, Output Disc harge start, I n Discharge, Out put Recipe finis h, Output Discharge f inish, Output Rec[...]

  • Page 53

    AD-4 402 Page 51 7.3.7. 7.3.7. 7.3.7. 7.3.7. Automatic Selection of Sup plying Mat Automatic Selection of Sup plying Mat Automatic Selection of Sup plying Mat Automatic Selection of Sup plying Mat W hen ther e are plur a l supp lying ma ts of ma terial s, the in d icato r ha s to con t rol the s e gates. Ther e are the follow ing tw o method t o co[...]

  • Page 54

    Page 52 AD-4 402 7.3.8. 7.3.8. 7.3.8. 7.3.8. Nozzle Co ntrol Seque nce ( Nozzle Co ntrol Seque nce ( Nozzle Co ntrol Seque nce ( Nozzle Cont rol Sequence ( v acuum cleaner vacuum cleaner vacuum cleaner vacuum cleaner ) ) ) ) The nozzle is use d for filling liquid or powder to bottle. The procedure is tha t inse rts the noz zle to the bottle a utoma[...]

  • Page 55

    AD-4 402 Page 53 7.3.9. 7.3.9. 7.3.9. 7.3.9. Mixture Sequenc e Mixture Sequenc e Mixture Sequenc e Mixture Sequenc e The mix ture seq uence is used to mix or stir i t. The signal i s out put from th e I/O terminal set to mixing . The timing o f w eig hing fini sh, dischar g e finis h and mi x ture finish can b e selected . Concern ing Parame ters o[...]

  • Page 56

    Page 54 AD-4 402 Recipe st art command, I nput Dribble flow, Output Batch finish, Output Recipe finis h, Output Mixing timer Mixing, Output Medium fl ow, Output Full flow, Out put Discharge, Out put 0 material 1 Weighing value material 2 material 3 Output tim er of mix finis h Mix finish, Output Gross weight Net weight 5qf-47 5qf-46 5qf-17 Set &quo[...]

  • Page 57

    AD-4 402 Page 55 7.3.10. 7.3.10. 7.3.10. 7.3.10. Safety Safety Safety Safety C heck Che ck Che ck Check Function Function Function Function The functio n is us ed to st op the s equence w hen an error or an e mergency happens. W hen the fu nction w o rks, a n error code is displaye d and an error signa l is outpu t form preset I/O t ermin al that w[...]

  • Page 58

    Page 56 AD-4 402 7.3.12. 7.3.12. 7.3.12. 7.3.12. Restart Sequences from Pa use Restart Sequences from Pause Restart Sequences from Pause Restart Sequences from Pause The restar t input is us ed to st art fro m the point that is st opped th e last s equence. The control inputs o f the func tion use t he preset I/O terminal s or OP-05 terminal s that[...]

  • Page 59

    AD-4 402 Page 57 7.3.13. 7.3.13. 7.3.13. 7.3.13. Automatic Free Fall Compensation Automatic Free Fall Compensation Automatic Free Fall Compensation Automatic Free Fall Compensation The functio n arrang es the free fall par ameter u sing value av eraged t he las t four weig hing v alues so as to g et more precisi on weig hing. Concern ing Parame ter[...]

  • Page 60

    Page 58 AD-4 402 7.3.14. 7.3.14. 7.3.14. 7.3.14. Real Time Free Fall Compens ation Real Time Free Fall Compens ation Real Time Free Fall Compens ation Real Time Free Fall Compens ation The function arr anges t he free fall par ameter to get more preci sion w eig hing duri ng the seq uence (i n real-ti me c alculatio n). Example: thi s function fits[...]

  • Page 61

    AD-4 402 Page 59 7.4. 7.4. 7.4. 7.4. C C C Cus t o m er ust omer us tome r ust omer P P P Pr og r a m rogram rogram rogram med med med med C C C Co n tr o l ont rol ontrol ont rol (C (C (C ( Compari son ompa ri son ompa ri son ompa ris on Ou tpu t Ou tpu t Ou tpu t Ou tpu t ) ) ) ) The "customer prog rammed contr ol" simpl y out puts the [...]

  • Page 62

    Page 60 AD-4 402 7.4.1. 7.4.1. 7.4.1. 7.4.1. Normal Batching o f Compar ison Normal Ba tching of Compa rison Normal Ba tching of Compa rison Normal Ba tching of Compa rison Funct ion Function Function Function The function outputs the gate control si g nals that are compared setpoint and weighing data that is accumulated materials to hopper. W hen [...]

  • Page 63

    AD-4 402 Page 61 Drawing: N ormal B atchi ng of Com parison F unctio n 0 We i g hin g value Dribble flow, Output Batch finish, Output Over weight, Output Under weight, Output Medium fl ow, Output Full flow , Outp ut Material code, Input Stable, Output Acceptable, Output The active recipe c ode is only read at each start. And kee p it. Free fall Dri[...]

  • Page 64

    Page 62 AD-4 402 7.4.2. 7.4.2. 7.4.2. 7.4.2. Loss-in Weight of Comparison Loss-in Weight of Comparison Loss-in We ight of Comparison Loss-in We ight of Comparison Function Function Function Function The function outputs the gate control si g nals that are compared setpoint and weighing data that is discharged materials from hopper . W hen the w eig[...]

  • Page 65

    AD-4 402 Page 63 Advise Using the au tom atic switch of normal batch and loss-in weight. Specify the output terminal for the h opper n umber in the material c ode on the I/O. Specify the i nput ter minal to chang e the m ode on th e I/O. [ 1n f- nn] [ 9 ] Connect th e output t erminal to the i nput ter minal. Connect th e output c ommon t erminal t[...]

  • Page 66

    Page 64 AD-4 402 7.5. 7.5. 7.5. 7.5. Other Functions Other Functions Other Functions Other Functions 7.5.1. 7.5.1. 7.5.1. 7.5.1. Re-Zero Re-Zero Re-Zero Re-Zero Operation Ope ra ti o n Op er at i on Ope ra ti o n Performi ng the function, a gross di splay is z eroed and an current weig hing val ue is used as a sta ndard poi nt. The operati on o f t[...]

  • Page 67

    AD-4 402 Page 65 7.5.3. 7.5.3. 7.5.3. 7.5.3. Tare Tare Tare Tare The relati on o f display is as follow s: Net = Gross - Tare Concern ing Parame ters of the Functio n Prohibiti ng tare during u nstable w eighi ng [ genf- 9 ] Tare and zero compensation at unstable status [Funct ion] - [Function se tting] - [General] - [Weighing] Prohibiti ng tare du[...]

  • Page 68

    Page 66 AD-4 402 7.5.6. 7.5.6. 7.5.6. 7.5.6. Customiz ing Sub Displa y Custo mizing Sub Dis play Custo mizing Sub Dis play Custo mizing Sub Dis play Use defaul t sub-di splay pattern, i f you w ant to reset i t. Refer to 10. 4. Para meter List of Function list reg arding items. 5ub f 1 Sub F1-3 [name] hopper /row/col/figure 19 0 16 5 Row and C olum[...]

  • Page 69

    AD-4 402 Page 67 Number Name and Number to Display the Item Row size Columsize Figures 14 Automatic Free Fall Compensation 15 Internal reserved 16 Internal reserved 17 Dribble supp ly at entrance 18 Med ium supply at entrance 19 Accumu lated weight 20 Accumu lation coun ts 21 Rec ipe , rCode 22 Accumu lated weight for rec ipe mode 23 Accumu lation [...]

  • Page 70

    Page 68 AD-4 402 7.5.8. 7.5.8. 7.5.8. 7.5.8. Accumulation Accumulation Accumulation Accumulation Operation Operati on Operati on Operati on Accumulate w eig ht data and w eighi ng count of e ach mater ial code or recipe c ode. Concern ing Parame ters of the Functio n Using F1 ~ F4 key for accumul ation [ 0tHf- 2 ] to [ 0tHf- 5 ] [Funct ion] - [Func[...]

  • Page 71

    AD-4 402 Page 69 7.5.11. 7.5.11. 7.5.11. 7.5.11. Error M essage Error M essage Error M essage Error Message and Alarm and Alarm and Alarm and Alarm W hen the ind icato r d etect s an error in t he weighin g s ystem , an error m essage is display ed. W hen the ind icato r bec omes to p reset condi t ion, it is anno un ced with the prese t alarm. Kin[...]

  • Page 72

    Page 70 AD-4 402 Kind No. Description W hen weighin g value can not s et to zero with re -ze ro o r ta re , message is displayed. 0 Dispal y can not be zer oed by z ero compensati on. Zero erro r ZR.ERR 1 Dispal y can not be zer oed by tare oper ation. W hen weighin g value is ou tof ra n ge and emerge ncy st op is performed, the sy mbol is display[...]

  • Page 73

    AD-4 402 Page 71 7.5.12. 7.5.12. 7.5.12. 7.5.12. Graphic Status Indicator Graphic Status Indicator Graphic Status Indicator Graphic Status Indicator The indic ator can display weig hing status, r esult on t he graphic i ndicat or. Concern ing Parame ters of the Functio n Using g raphic indi cator [ 5ubf- 5 ] Activity indicator [Funct ion] - [Functi[...]

  • Page 74

    Page 72 AD-4 402 8. 8. 8. 8. Interface Interface Interface Interface 8.1. 8.1. 8.1. 8.1. Control I/O Function Control I/O Function Control I/O Function Control I/O Function Input ter minals 11 lines th at can sel ect the functi on Output ter minals 11 lines that can sel ect the function Open corrc tor transister Input term inal Maxi mu m typ . Inpu[...]

  • Page 75

    AD-4 402 Page 73 The functio n assigned to termi nals The functio n o f th e termi nal c an assi g n arbi tr ar il y . R efer to 10 . 4. P ar am et er li st o f t he Function li st 8.1.2. 8.1.2. 8.1.2. 8.1.2. Timing Chart Timing Chart Timing Chart Timing Chart Caution Keep the delay time to avoid mis-operation and noise. Set the Co mmunicati on mod[...]

  • Page 76

    Page 74 AD-4 402 8.2. 8.2. 8.2. 8.2. Built-in RS-485 Interface Built-in RS-485 Interface Built-in RS-485 Interface Built-in RS-485 Interface The RS-48 5 inter face can us e command to control the indi cator. The i nter face can read w eighing data or par ameters or store para meter to the indica tor. The inter f ace can connect max. 32 units and a [...]

  • Page 77

    AD-4 402 Page 75 System Connections 8.2.2. 8.2.2. 8.2.2. 8.2.2. Settings of Pa rameters Settings of Pa rameters Settings of Pa rameters Settings of Pa rameters Refer to the 10.4. Par ameter list of Functi on list. SD A SDB SG FG A D-4402 Address 1 SD A SDB SG FG Host co mpute r SD A SDB SG FG A D-4402 Address 2 SD A SDB SG FG A D-4402 Address 3 2 T[...]

  • Page 78

    Page 76 AD-4 402 8.2.3. 8.2.3. 8.2.3. 8.2.3. Timing Chart Timing Chart Timing Chart Timing Chart Keep del ay time above 0 .5 ms b etween las t resp onse and n ext comm and. Set respons e ti me (tr). [ r5 f- 9 ] < tr < [ r5 f- 9 ] + 50 ms Make long d elay time, w hen there i s nois e. Hi-Z: Hi impedance Communication Modes There are the follow[...]

  • Page 79

    AD-4 402 Page 77 8.2.4. 8.2.4. 8.2.4. 8.2.4. General Data Format Gene ral Data Format Gene ral Data Format Gene ral Data Format This form at is us ed at c ommand m ode an d jet str eam mo de. 1234 56789 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 R G R S 0099 , 1234567 , 12345 6789 C R L F Header Command i s repl aye[...]

  • Page 80

    Page 78 AD-4 402 8.2.5. 8.2.5. 8.2.5. 8.2.5. A&D Data Format A&D Data Format A&D Data Format A&D Data Format The format is used for strea m mode, auto pri nt mod e and accu mulatio n print. The format is co mpatible to the i ndicator AD-4325. 1 2 3 4 5 6 7 8 9 1 01 11 2 1 31 41 51 61 71 8 S T , N T , +0012 . 34kg CR LF Header 1 ST S[...]

  • Page 81

    AD-4 402 Page 79 8.2.7. 8.2.7. 8.2.7. 8.2.7. Command List Command List Command List Command List Monitor Commands Name Code Description RDSP Read w eighing val ue RW Read gross d ata RGRS Read net value RNET Read Tare val ue RTAR RFIN Read w eighing result RF #1 RSPTxxxx RSPT#### Read setpi nt or Re ad c omp ari son par am ete rs RSxx #1 Read mater[...]

  • Page 82

    Page 80 AD-4 402 Control Comm ands Name Code Description CZER Make zero display MZ # 1 Make zero clear CCZR CTAR Tare MT #1 CCTR Tare clear CT #1 CGRS Change t o gross displ ay MG #1 CENT Change t o net dis play MN #1 CCODxxxx Call ma teria l code CCxx #1 Call recipe code CRCDxxxx CACC Accumulation command AM #1 CCAC Cancel t he last resul t CA #1 [...]

  • Page 83

    AD-4 402 Page 81 Response Er ror Code Response Descr iption Note ?E The format of co mmand i s not corr ect. VE The data o f command i s not cor rect. IE Indi cator is busy. W hen address i s used, address is appende d to the response, t oo. ASCII Code f or AD-4 402 The character s are spe cial co de for th e name of materi al code and r ecipe co d[...]

  • Page 84

    Page 82 AD-4 402 8.3. 8.3. 8.3. 8.3. Built-in Current Loop Built-in Current Loop Built-in Current Loop Built-in Current Loop Output Output Output Output Transmissi on system EIA RS-232C , Asynchro nous, bi-di rectional, half-du plex Current 1 = 20mA, 0 = 0 mA, ex tern al DC curr ent source Data leng th 7 bis Start bit 1 bit Parity bit Even Stop bit[...]

  • Page 85

    AD-4 402 Page 83 8.3.3. 8.3.3. 8.3.3. 8.3.3. Data Fo rmat Data Fo rmat Data Fo rmat Data Fo rmat The format is the sa me as A &D format of the bui lt-in RS- 485. 8.4. 8.4. 8.4. 8.4. BCD Outp ut BCD Ou tput BCD Ou tput BCD Output of Option, OP-01 of Option, OP-01 of Option, OP-01 of Option, OP-01 Output circ uit Open collect or transistor Output[...]

  • Page 86

    Page 84 AD-4 402 Terminals W hen weighing display, gross display , net display and tare display [ 01f- 1 ] [ 1 , 2 , 3 , 4 ] is used, the function of terminals ar e as fol lows: A1 1 B1 2 Unit Unit 1 Unit 2 A2 4 B2 8 blank 00 A3 10 B3 20 kg 00 A4 40 B4 80 t 01 A5 100 B5 200 g 11 A6 400 B6 800 A7 1,00 0 B7 2,000 A8 4,00 0 B8 8,000 A9 10,000 B9 80,00[...]

  • Page 87

    AD-4 402 Page 85 W hen recipe code and mater ial code [ 01f- 1 ] [ 9 ] is used, the function of termin als are as fol lows:. A1 1 B1 2 A2 4 B2 8 A3 10 B3 20 A4 Mate rial code at weig hing sequence 40 B4 Materia l code at weig hing seq uence 80 A5 1 B5 2 A6 4 B6 8 A7 10 B7 20 A8 Referre d materi al cod e 40 B8 Referred mat erial code 80 A9 1 B9 2 A1[...]

  • Page 88

    Page 86 AD-4 402 Communication Modes There are the followi ng modes. Stream Mode The data is out put at ev ery update o f display. If the dat a can not output due to slow baud rate comple tely, dat a is outp ut at nex t update. A uto Print Mode The data is printe d at batch finish and recipe finish automatic ally . Manual Print Mode W hen the pr e [...]

  • Page 89

    AD-4 402 Page 87 8.5. 8.5. 8.5. 8.5. Relay Output Relay Output Relay Output Relay Output of Option, OP-02 of Option, OP-02 of Option, OP-02 of Option, OP-02 Rated load 250 V AC, 3 A 30 V DC, 3 A Current at common termi nal Max. 10A DC Minimum load 100 mV 1 00 µ A Life 20,000,00 0 times or mor e at no l oad 100,000 ti mes or more a t rated lo ad Co[...]

  • Page 90

    Page 88 AD-4 402 8.6. 8.6. 8.6. 8.6. RS-422/485 Interface of O ption, OP-03 RS-422/485 Interface of O ption, OP-03 RS-422/485 Interface of O ption, OP-03 RS-422/485 Interface of O ption, OP-03 The RS-42 2/485 inter face c an use c ommand to co ntrol t he indicat or. The i nterface can read w eighi ng data or parameter s or stor e para meter to the [...]

  • Page 91

    AD-4 402 Page 89 RS-422 Co nnectio ns Settings RS- 422 [ 03 f- 11 ] [ 1 ] Address Num ber 0 [ 03 f- 8 ] [ 0 ]. RS-485 4 Wire C onnections Settings RS- 422 [ 03 f- 11 ] [ 1 ] Address Num ber [ 03 f- 8 ] [wi thout 0 ]. Host com puter RDA 3 RDB 4 SG 5 FG 6 SDA 1 SDB 2 A D-4402 TERM IN A TOR ON OFF Term inator resis tor 100 ~ 120 Ω 1/2 W Turn on ter [...]

  • Page 92

    Page 90 AD-4 402 RS-485 2 Wire C onnections Settings RS- 485 [ 03 f- 11 ] [ 2 ] Settings of Paramete rs Refer to 10.4. Parameter list of the function list. Timing C hart Keep del ay time above 0 .5 ms b etween last response and nex t comma nd. Set respons e ti me (tr). [ 03 f- 9 ] < tr < [ 03 f- 9 ] + 50 ms Make long d elay time, w hen there [...]

  • Page 93

    AD-4 402 Page 91 8.7. 8.7. 8.7. 8.7. RS-232C Interface of Option, OP- 04 RS-232C Inte rface of Option, OP-04 RS-232C Inte rface of Option, OP-04 RS-232C Inte rface of Option, OP-04 The RS-23 2C is us ed to conn ect to th e DEC (mod em). The comman d and par ameters o f RS-23 2C is th e same as t he buil t-in RS- 485. Transmissi on system EIA RS-232[...]

  • Page 94

    Page 92 AD-4 402 8.8. 8.8. 8.8. 8.8. Parall el I/O of Option, OP-05 Parall el I/O of Option, OP-05 Parall el I/O of Option, OP-05 Parall el I/O of Option, OP-05 Use the op tion to extend I /O termi nals The functio n, setting s, inter face circ uit and tim ing chart of the op tion is the same as buit-in I/O ter minal. Input contr ol Contact to grou[...]

  • Page 95

    AD-4 402 Page 93 8.9. 8.9. 8.9. 8.9. Analog Output of Option, OP -07 Analog Output of Option, OP -07 Analog Output of Option, OP -07 Analog Output of Option, OP -07 The option outputs D C current that is pr oportio n to th e display val ue. It is adj usted by 4 mA out put at z ero displ ay and 20 mA out put at full scale . Analog o utput C ontact t[...]

  • Page 96

    Page 94 AD-4 402 9. 9. 9. 9. Maintena nce Mainte nance Mainte nance Mainte nance 9.1.1. 9.1.1. 9.1.1. 9.1.1. Basic Opera tion Basic Opera tion Ba sic Operati on Basic Opera tion T o e nt er th e m ai n te na n ce Press and hold the ENTER key and press the key in weighing mode. Select menu maintenance u sing the key and the ENTER key. To select an a[...]

  • Page 97

    AD-4 402 Page 95 9.2.3. 9.2.3. 9.2.3. 9.2.3. Monitoring B uilt-in Cu rrent Loop Output Monitoring Built-in Cu rrent Loop Output Monitoring Built-in Cu rrent Loop Output Monitoring Built-in Cu rrent Loop Output The curren t communica tion da ta are displ ayed. 9.2.4. 9.2.4. 9.2.4. 9.2.4. Monitoring A/D Conve rter Monitoring A/D Conve rter Monitoring[...]

  • Page 98

    Page 96 AD-4 402 9.2.7. 9.2.7. 9.2.7. 9.2.7. Monitoring RS- 422/485 Interface of OP-03 Monitoring RS- 422/485 Interface of OP-03 Monitoring RS- 422/485 Interface of OP-03 Monitoring RS- 422/485 Interface of OP-03 The curren t communica tion da ta are displ ayed. 9.2.8. 9.2.8. 9.2.8. 9.2.8. Monitoring RS- 232C Interface of OP-04 Monitoring RS- 232C [...]

  • Page 99

    AD-4 402 Page 97 9.3. 9.3. 9.3. 9.3. Test Mode Test Mode Test Mode Test Mode The test mode is us ed to c heck the in dicator and w eighing system w ith test sig nal output. W hen the test mode is used, the weighing sequence is stopped. Caution The test mode out puts the te st signal . Therfore, the dev ices conn ected to system are inf luenced and [...]

  • Page 100

    Page 98 AD-4 402 9.3.4. 9.3.4. 9.3.4. 9.3.4. Testing A/D Converter Testing A/D Converter Testing A/D Converter Testing A/D Converter The A/D c onverter data is display ed. W hen pre ssing t he ENTER key, a t est voltag e can be inp ut to t he A/D conv erter. 9.3.5. 9.3.5. 9.3.5. 9.3.5. Testing BCD Output o f OP- 01 Testing BCD Output o f OP- 01 Tes[...]

  • Page 101

    AD-4 402 Page 99 9.3.8. 9.3.8. 9.3.8. 9.3.8. Testing RS-232C Interface of OP- 04 Testing RS-2 32C Interface of OP-04 Testing RS-232C Interface of OP- 04 Testing RS-2 32C Interface of OP-04 W hen pre ssing th e ENTER key each time, a tes t data "ST,GS,+00000 00kg CR LF" is output. 9.3.9. 9.3.9. 9.3.9. 9.3.9. Testing Paralle l I/O of O P-05[...]

  • Page 102

    Page 100 AD-4402 9.4. 9.4. 9.4. 9.4. Initial izing Parame ters Initial izing Pa rameters Initial izing Pa rameters Initial izing Pa rameters The functio n initiali zes the par ameter s stored in the in dicator. The param eters ar e stored i n the fl ash memory and back up RAM. Caution There are the kinds of reset function that must re-calibr ate th[...]

  • Page 103

    AD-4 402 Page 10 1 Prucedure Caution Do not intialize them while any operation. Cut off the power supply of other system. When init ializing the indi cator, the output may change. When intializing the indi cator, do not turn off it before it i s resetted. To enter int ialization Step 1 Press and h old the ENTER key and press the key t o d ispl ay t[...]

  • Page 104

    Page 102 AD-4402 9.5. 9.5. 9.5. 9.5. Remote Operation Remote Operation Remote Operation Remote Operation The mod e can read a nd wr ite the p arameters o f functio n list, dat a of m aterial code and recipe c ode an d calibr ation da ta. The buil d-in RS- 485, RS-4 22/48 5 (OP-03) or RS- 232C (OP- 04) is used for the remote o perati on. It is neces[...]

  • Page 105

    AD-4 402 Page 10 3 10. 10. 10. 10. Function List Function List Function List Function List The functio n list stor es parameters to control the indi cator. The param eter is s tored i n an item w ithout power sup ply. An item is cl assified by a categ ory address, and is cl assified by an item number . Refer to " 10.1.2. Outline o f the Fu nct[...]

  • Page 106

    Page 104 AD-4402 10.1.2. 10.1.2. 10.1.2. 10.1.2. Outlin e of the Fu nctio n List Outlin e of the Fu nctio n List Outlin e of the Fu nctio n List Outlin e of the Fu nctio n List Category Address Star t Item Function Function reference General Weight genf- 1 Sub display 5ub f 1 Other othf- 1 Sequence Basic 5) f- 1 Control 5) f-11 Timer 5) f-31 Setpoi[...]

  • Page 107

    AD-4 402 Page 10 5 10.2. 10.2. 10.2. 10.2. Referring Referring Referring Referring Parameters Parameters Parameters Parameters Use the m ode to r efer the paramet er in t he weig hing seq uence. The mod e can chang e the par ameter s concerning the dig ital filter and weig hing sequence ti mers in t he wei ghing seq uence. [ genf- 2 ] Digital filte[...]

  • Page 108

    Page 106 AD-4402 10.4. 10.4. 10.4. 10.4. Parameter List Parameter List Parameter List Parameter List Categor y addres s : [Functio n] - [Fun ction setting] - [General] - [Weigh ing] Category address symbol Na me Desc rip tions Rang e and choices Defaul t genf- 1 Di spla y ref resh rate 1: five times per second 2: ten times pe r second 1 to 2 2 genf[...]

  • Page 109

    AD-4 402 Page 10 7 Category address symbol Na me Desc rip tions Rang e and choices Defaul t genf-13 Clear mode a t power ON The action at tu rning on indicator. First b it: Zero Second bit: Zero clear Thir d bit : Tare Four th bit: Tare cl ear 0: Not used 1: Use 0000 to 1111 0000 genf-14 Ho ld function 1: Ho ld 2: Hold at bat ch finish 3: Ho ld at [...]

  • Page 110

    Page 108 AD-4402 Categor y addres s : [Functio n] - [Fun ction setting] - [General] - [Sub-dis play] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5Ubf- 1 W ei gh ing disp lay 0: Basic format 1: Custom format 0 to 1 0 W hen arrange d form at is use d (When [ 5Ubf- 1 ] [ 1 ] ), set items to be displayed i n the sub-display[...]

  • Page 111

    AD-4 402 Page 10 9 Categor y addres s : [Functio n] - [Fun ction setting] - [General] - [Sub-dis play] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5Ubf- 2 Recipe display 0: Basic format 1: Custom format 0 to 1 0 W hen arrange d form at is use d (When [ 5Ubf- 2 ] [ 1 ] ), set items to be displayed i n the sub-display . 5[...]

  • Page 112

    Page 110 AD-4402 Categor y addres s : [Functio n] - [Fun ction setting] - [General] - [Sub-dis play] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5ub f 1 5ub f 2 Re fer to prev io us p ages . 5ub f 3 Bar graph location 0: Hide 1: Upper side. 2: Lower side. 0 to 2 0 5ub f 4 Ratio of graph display 1: Gro ss weight to capac[...]

  • Page 113

    AD-4 402 Page 11 1 Category address symbol Na me Desc rip tions Rang e and choices Defaul t othf- 2 F1 ke y function othf- 3 F2 ke y function othf- 4 F3 ke y function othf- 5 F4 ke y function 0: Not used 1: Disp lay e xchange (current w eighing / recipe) 2: Manual pr int 3: Ho ld 4: Zero clea r ( to be zero) 5: Tare clear ( to be zero) 6: B atc h s[...]

  • Page 114

    Page 112 AD-4402 Category address symbol Na me Desc rip tions Rang e and choices Defaul t othf- 7 T are Header Use for the curren t loop out put o r RS- 485 of serial in terface. This parameter can not be used in command mode and stream mode. 0: All header of tare is "TR" 1: Use "PT" of preset tare he ader and "T" of t[...]

  • Page 115

    AD-4 402 Page 11 3 Categor y addres s : [Functio n] - [Fun ction setting] - [Sequ ence] - [Basic] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f- 1 W eighi ng mode 1 : Constomer progr am med control 2 : Sequential w eighi ng 1 to 2 2 5q f- 3 Loss-in weight 0: N ormal batch weighing 1: Loss-in weight 2: Ex t ern al ex [...]

  • Page 116

    Page 114 AD-4402 Categor y addres s : [Functio n] - [Fun ction sett ing] - [Seq uenc e] - [Co ntrol] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-11 Batch start se ttin gs Select a ac tion at start ing the weighing sequence. Bit 1: W hen loading it above zero band, start the sequence. Bit 2: Not used Bit 3: Automat [...]

  • Page 117

    AD-4 402 Page 11 5 Categor y addres s : [Functio n] - [Fun ction sett ing] - [Seq uenc e] - [Co ntrol] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-14 Batc h fin ish acti ons Select a ac tion at batch f inish. Bi t 1: Aut o-s tart mix ing (M ix tur e st ar t au to mat ic al ly ) Bi t 2: Auto- st art di schar ge (Dis[...]

  • Page 118

    Page 116 AD-4402 Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-21 Batch finish output off 0: Off at ne xt start (Tu rni ng o ff unt il n ext star t) 1: Off at o ver or unstable. (Turning off when "out of range" o r "unstable condition" ) 2: Off at zero band. (Tu rni ng o ff at z ero ban d) 0 to 2 [...]

  • Page 119

    AD-4 402 Page 11 7 Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-39 Disc harge monitoring timer Set the t ime limit to disca rge it W hen time is up and weighing value is not zero band, sequence erro r SQ.ERR 5 is di sp lay e d. If 0 is set, the timer doe s not wo rk. 0 to 65535 s 0 s 5q f-40 Disc harge gate close de[...]

  • Page 120

    Page 118 AD-4402 Categor y addres s : [Func tio n] - [Fu nctio n set ting ] - [ Seque nce] - [ Setpo int ] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-51 Code reca ll method 1: K ey op er at ion ( i ncl udi ng s er i al interface, f ield bus) 2: Parallel interface (Digi tal sw itch) 3: E xternal s witch 1 to 3 1 5q[...]

  • Page 121

    AD-4 402 Page 11 9 Categor y addres s : [Functio n] - [Fun ction setting] - [Sequ ence] - [Safety] Category address symbol Na me Desc rip tions Rang e and choices Defaul t 5q f-71 to 5q f-75 The maximum eight input s for safty check are assigned to the I/O or OP-05. If an input be inactive, the sequence is stopped and disp lays se quence e rror. Re[...]

  • Page 122

    Page 120 AD-4402 Categor y addres s : [Functio n] - [Fun ction setting] - [Con trol I/O Fu nction] - [Inpu t] The list to assign th e function for the input t erminal of the I/O No. Function descr iption Read No. Function descrip tion Read 0 N o function - 2 6 C lear total s of active recipe code Edge 1 Zero E d ge 2 7 Clear totals of all recipe co[...]

  • Page 123

    AD-4 402 Page 12 1 Input terminals of the I/O and default func tions Category address symbol Term i nal n am e D ef aul t c hoi c es Defau lt No. 1n f- 1 Input termina l A1 Zero 1 1n f- 2 Input terminal A2 Tare 3 1n f- 3 Input terminal A3 Tare clear 4 1n f- 4 Input termina l A4 Batch start 5 1n f- 5 Input terminal A5 Emergency stop 13 1n f- 6 Input[...]

  • Page 124

    Page 122 AD-4402 Category a ddress : [Functio n] - [Function sett ing] - [Con trol I/O Fu nction] - [Outp ut] The list to assign th e function for the outpu t terminal of the I/O No. Function descrip tion No. Functi on descr iption No. Function descri ption 0 No function 3 0 Gross disp lay 6 0 Material hopper 2 DF 1 Stable 3 1 Net display 6 1 M ate[...]

  • Page 125

    AD-4 402 Page 12 3 O u t put ter minals o f the I/O a nd defaul t functi ons Category address symbol Term i nal n am e D ef aul t c hoi c es Defau lt No. 0utf- 1 Output terminal B1 Ze ro band 2 0utf- 2 Output terminal B2 Full flo w 4 0utf- 3 Output terminal B3 M edium f low 5 0utf- 4 Outp ut ter mi nal B4 Dri bbl e flow 6 0utf- 5 Output terminal B5[...]

  • Page 126

    Page 124 AD-4402 Categor y addres s : [Functio n] - [Fun ction sett ing] - [S erial] - [R S-485] Category address symbol Na me Desc rip tions Rang e and choices Defaul t r5 f- 1 Output data W hen j et stream mode of Comunication mode [ r5 f- 2 ] is used, the 1, 2, 3 can select. And if freeze mode is used in jet stream mode, outpu t is stoped. 1: Di[...]

  • Page 127

    AD-4 402 Page 12 5 Categor y addres s : [Functio n] - [Fun ction sett ing] - [Seria l] - [ Current lo op] Category address symbol Na me Desc rip tions Rang e and choices Defaul t Cl f- 1 Output data 1: W eighing value 2: Gross value 2: Ne t value 4: Tare value 5: Gross value/ Net value/ Tare value 6: W eighing value w ith material code 7: Gross val[...]

  • Page 128

    Page 126 AD-4402 Categor y addres s : [Func tion] - [ Functio n set tin g] - [Opt ion] - [slot n ] - [O P -01] OP-01 : Option BCD Ou tput slot n : slot numb er Category address symbol Na me Desc rip tions Rang e and choices Defaul t 01 f- 1 Out put data 1: W eighing value 2: Gross value 2: Ne t value 4: Tare value 5: Current material code total 6: [...]

  • Page 129

    AD-4 402 Page 12 7 Categor y addres s : [Func tio n] - [Func ti on set ting ] - [Opt ion] - [slot n ] - [O P -02] OP-02 : Option Outpu t Re lay O utput slot n : slot numb er Category address symbol Na me Desc rip tions Rang e and choices Defaul t 02 f- 1 Output te rminal 1 Materia l hopper 1 Medium flow 0 to 84 56 02 f- 2 Output te rminal 2 Materia[...]

  • Page 130

    Page 128 AD-4402 Categor y addres s : [F uncti on] - [Fu nction s etti ng] - [O ption ] - [slo t n ] - [OP-0 3] or [F uncti on] - [Fu nction s etti ng] - [O ption ] - [slo t n ] - [OP -04] OP-03 : Option RS-4 22 / 485 Serial Int erface OP-04 : Option RS-2 32C Ser ial Interfa ce slot n : slot numb er Category address symbol Na me Desc rip tions Rang[...]

  • Page 131

    AD-4 402 Page 12 9 Category address symbol Na me Desc rip tions Rang e and choices Defaul t 03 f- 8 04 f- 8 Address 0: Addre ss is not used 1 to 99: Address is used 0 to 99 0 03 f- 9 Response timer Set th e wait ing timer from r eceiving command to transm itting a response . 0.00 to 2.55 s 0.00 s 03 f-11 RS-422 / 485 swit ch 1: RS-422 2: RS-485 1 t[...]

  • Page 132

    Page 130 AD-4402 Categor y addres s : [Func tio n] - [Funct ion sett ing] - [Optio n] - [slo t n ] - [OP-05] OP-05: Option Parallel input / out put slot n : slot numb er Category address symbol Na me Desc rip tions Rang e and choices Defaul t 05 f- 1 Input term inal A1 0 to 50 0 05 f- 2 Input term inal A2 0 to 50 0 05 f- 3 Input term inal A3 0 to 5[...]

  • Page 133

    AD-4 402 Page 13 1 Categor y addres s : [Func tio n] - [Funct ion sett ing] - [Optio n] - [slo t n ] - [O P -07] OP-07 : Option Anal og O utput slot n : slot numb er Category address symbol Na me Desc rip tions Rang e and choices Defaul t 07 f- 1 Out put data 1: Disp laye d value 2: Gross value 3: Ne t value 1 to 3 1 07 f- 2 W eight at 4 mA Set the[...]

  • Page 134

    Page 132 AD-4402 11. 11. 11. 11. Specifi cations Specifi cations Specifi cations Specifi cations Gener al Power supply 85 to250 V AC, 5 0 or 60Hz , (Stabl e pow er source) Power consumption Approx imatel y 30 VA Pysical dimensions 192 ( W ) x 96 (H) x 135 (D) m m W eight Approxi mately 1.8 kg Panel cuto ut size 186 x 92 mm Operatio n temper ature -[...]

  • Page 135

    AD-4 402 Page 13 3 Weighing W eighi ng mode Batch W eig hing M ode: Norma l ba tch weighing, loss-in weight Sequenti al Weighing Mode: Norma l ba tch weighing, loss-in weight Element of seq uential w eig hing mode Compensa ti on Seq ue nce Approach S equenc e Discharg e Sequenc e Plain Recip e Sequence Autom atic Selection of Supplying Ma t Nozzl e[...]

  • Page 136

    Page 134 AD-4402 Standard I/O termin al Refer to "8 .1. Control I /O Function". Standard RS -485 interf ace Refer to "8 .2. Built-in RS- 485 Inter face". Current loo p Refer to "8 .3. Built-in Cur rent L oop Output" . BCD Output of Option, OP-01 Refer to "8 .4. BCD Output of Option, OP-0 1". Relay Output of O[...]

  • Page 137

    AD-4 402 Page 13 5 11.1. 11.1. 11.1. 11.1. Dimens ions Dimens ions Dimensio ns Dimens ions Panel cuto ut size 11.2. 11.2. 11.2. 11.2. Accessories Accessories Accessories Accessories Capacity label ...................................................... 1 I/O connector ....................................................... 1 I/O connector cover ....[...]

  • Page 138

    Page 136 AD-4402 12. 12. 12. 12. References References References References 12.1. 12.1. 12.1. 12.1. Abbr eviati on Abbr eviati on Abbr eviati on Abbr eviati on # counts TC Tare clear #Tot total count RTot recipe total 0Band zero band RTot# recipe total count 0T tare is not us ed SF supplemental flow (compensa tion flow ) ADC Analog to digital conv[...]

  • Page 139

    AD-4 402 Page 13 7 12.2. 12.2. 12.2. 12.2. ASCII Code ASCII Code ASCII Code ASCII Code for AD-4402 for AD-4402 for AD-4402 for AD-4402 The character s are spe cial co de for th e name of materi al code and r ecipe co de. Therefor, s ome c haracter s are not the same as U.S. code. Lower bits 012 34 567 0 Space 0@ P Space p 1 !1 A Q a q 2 "2 B R[...]

  • Page 140

    Page 138 AD-4402 12.3. 12.3. 12.3. 12.3. Ind ex Inde x Inde x Inde x # ..................................................................... 137 #Tot ............................................................ 137 [Control I/O] - [I nput] .......................................... 121 [Control I/O] - [O utput] .....................................[...]

  • Page 141

    AD-4 402 Page 13 9 F.FLOW .............................................................. 9 FFall ......................................................... 137 FFlow ......................................................... 137 FINISH................................................................ 9 flash m emory.....................................[...]

  • Page 142

    Page 140 AD-4402 water-resistant panel .......................................... 5 weighing s tatus ................................................ 72 weight ............................................................... 20 WGT ............................................................... 138 WGTTot ............................................[...]

  • Page 143

    ﾍﾟｰｼﾞ 1 [ Blank page ][...]

  • Page 144

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