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Alamo JD-5105 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    Published 05-05 Part No. 02982566 ASSEMBL Y MANUAL © 2005 Alamo Group Inc. ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 210-379-1480 SWITCHBLADE Assembly Manual JOHN DEERE JD-5105 / JD-5205 / JD-5225 JD-5325 / JD-5425 / JD-5525 Cab / ROPS 2 WD & 4 WD Tractors equipped with additional options, special equipment, tractor manufacturer mo[...]

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    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 5

    © 2005 Alamo Group Inc. Index -1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for complete customer [...]

  • Page 6

    Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -2 Page Introduction Manual Introduction............................................................................ Index-1 Section 1 - Model Specifications DO NOT DO LIST (IMPORTANT)..................................................... 1-2 Speci[...]

  • Page 7

    © 2005 Alamo Group Inc. Index -3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INDEX - ASSEMBL Y INSTRUCTION Page Section 5 - Hyd Valve & Hyd Hose Section Cylinder Control Valve........................................................................ 5-2 Hydraulic Hose Routing...........................................[...]

  • Page 8

    Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -4 NOTES[...]

  • Page 9

    © 2005 Alamo Group Inc. Section 1 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 -5 425 - 5525, Asy. Man) 05/05 Model S pecifications Section 1 STATEMENT OF POLICY It is the policy of Alamo Group to improve its products where it is possible and practical to do so. Alamo Group reserves the right to make changes or improvements in design and construct[...]

  • Page 10

    © 2005 Alamo Group Inc. Section 1 - 2 Switch Blade (JD- 5105-5205- 5225, 5325, 5425, 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE This manual was carefully prepared by Alamo Industrial in an effort to aid the repair technisian in keeping the performance of this mower up to the high standards for which it was designed. Its purpose is to cov[...]

  • Page 11

    © 2005 Alamo Group Inc. Section 1 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE The OCCUPATIONAL SAFETY AND HEALTH ACT (1929.51 Subpart C) makes these minimum safety requirements of tractor owners and operators: Required of the Owner: 1. Provide a Roll-Over-Protective Structure that meet[...]

  • Page 12

    © 2005 Alamo Group Inc. Section 1 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE S t andard S pecifications: Switch Blade 5 f t. & 6 ft. Break-A-Way Control............................................. Break-A-Way Pressure Contol Valve Block Break-A-Way Relief.........................[...]

  • Page 13

    © 2005 Alamo Group Inc. Section 1 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 1 USING AN ADAPTER WITH A TORQUE WRENCH If an adapter is attached to the drive of a torque wrench, the wrench will not give actual torque indicated by the setting of the handle. A simple formula however, allows you to figure out wha[...]

  • Page 14

    © 2005 Alamo Group Inc. Section 1 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 TORQUE V ALUES - BOL TS: Recommended T orque, Ft. lbs. & (Nm) IMPORTANT! Listed below IS BOLT TORQUE and NOT APPLICATION TORQUE, Component Application Torque will vary depending on what is bolted down and the type material (Metal) that[...]

  • Page 15

    © 2005 Alamo Group Inc. Section 2 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switch Blade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD General Information Section 2[...]

  • Page 16

    © 2005 Alamo Group Inc. Section 2 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION: In Most diagrams there are Component Part Numbers Listed, Item numbers and Descriptions, This is because most parts shown as breakdown in drawings are for location & identification and if available as replacement parts wi[...]

  • Page 17

    © 2005 Alamo Group Inc. Section 2 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 T ractor , Area Cleanliness The Tractor, all tools and work area must be clean of dirt and debris when assembling any hydraulic components. DO NOT leave any hydraulic component open to the elements. DO not use any containers for fluids tha[...]

  • Page 18

    © 2005 Alamo Group Inc. Section 2 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Replacement Oil Filter A replacement filter element for return filter assembly should be of the correct type when replaced. This Mower unit's hydraulic components have been carefully cleaned and packaged at the factory to prevent cont[...]

  • Page 19

    © 2005 Alamo Group Inc. Section 2 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 WARNING! Wear personal protective equipment when assembling the mower. As a minimum that should include: Q Safety Glasses Q Safety Shoes Q Gloves Q Hard Hat Q Hearing Protection Q Welding Helmet WARNING! Before attempting to assemble ensur[...]

  • Page 20

    © 2005 Alamo Group Inc. Section 2 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Lay Out Component s in Display . It is helpful to lay out the component in as neat a display as possible. Lay out the Bolts according to size and length. Lay out the Nuts and washer by size. This will allow you to see how many of each part[...]

  • Page 21

    © 2005 Alamo Group Inc. Section 3 - 1 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 3 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Pump & Drive Shaf t Inst allation[...]

  • Page 22

    © 2005 Alamo Group Inc. Section 3 - 2 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Pump / Driveshaft Schematic - 5425 & 5525 Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive Components, Pump Ass[...]

  • Page 23

    © 2005 Alamo Group Inc. Section 3 - 3 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump / Drive line Schematic - 5225 & 5325 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive Components,[...]

  • Page 24

    © 2005 Alamo Group Inc. Section 3 - 4 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Pump / Drive line Schematic - 5105 & 5205 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive Components[...]

  • Page 25

    © 2005 Alamo Group Inc. Section 3 - 5 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump & Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade Mower Assembly. Perform thess modification before attemting any of the unit assembly instruction. 1. Raise the Hoo[...]

  • Page 26

    © 2005 Alamo Group Inc. Section 3 - 6 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 radiator, air conditioning condenser ,oil cooler or any electrical wiring, IT WILL NOT BE RE- QUIRED. The Battery should already be re- moved, if not see step one. The radiator has two bolts on each side that mounts down to the bolster cover plat[...]

  • Page 27

    © 2005 Alamo Group Inc. Section 3 - 7 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump & Drive Shaf t Inst allation: A . Find the front from the rear of cover. B. Mark a half circle as shown in figure 9. C . This half circle should be a minimum of 3 inches deep and 5 inches wide 8. Cut Bolster Cover Plate. Make certain that[...]

  • Page 28

    © 2005 Alamo Group Inc. Section 3 - 8 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Figure 13 Spline Hub P/N 02702900 Hub Mountiing Bolts and Washers (4 ea) 11. Modify Tractor Bolster Front. The bolster of the tractor will need a hole cut into it that aligns with the engine crank shaft, this hole should be cut with a hole saw to[...]

  • Page 29

    © 2005 Alamo Group Inc. Section 3 - 9 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 tighten all the cover retaining bolts. Caution must be used to make certain that any hoses or wiring of tractor are routed correctly and will not be dam- aged because they have been moved around or kinked. 14. Re-install Battery. The battery can b[...]

  • Page 30

    © 2005 Alamo Group Inc. Section 3 - 10 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Figure 22 P/N 02979436 Machined Pump Mount Plate 17. Install Pump Drive Shaft. The pump Drive Shaft has a 7/8" X 13 spline end and a 3/4" w/ 3/16" keyway end (See Figure 23 & 23A). The 7/8" x 13 spline end goes toward the[...]

  • Page 31

    © 2005 Alamo Group Inc. Section 3 - 11 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Figure 26 Suction Port Cyl - Valve Pressure Port Motor Pressure Port 20. Pump Hose Connections. The pump hose connections should not be connected until later so they will not be in the way. Leave all fittings on pump covered and sealed (See Figur[...]

  • Page 32

    © 2005 Alamo Group Inc. Section 3 - 12 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit assembly instruction. Drive Shaft Inst allatio[...]

  • Page 33

    © 2005 Alamo Group Inc. Section 4 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Frame Inst allation Section 4[...]

  • Page 34

    © 2005 Alamo Group Inc. Section 4 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Frame Inst allation 1. Identify and locate the frame rail (Item 1 Figure 1), Sub-frame Weldment (Item 3 Figure 1) and the Bolts, W asher and Nuts as listed in Figure 1. The tractor will have plastic plugs in the tractor housing, these plas[...]

  • Page 35

    © 2005 Alamo Group Inc. Section 4 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 3 Figure 2 Frame Inst allation 2. Remove RH Side S tep s. The step s on the RH side of the tractor will be removed and not used so as not to interfere with the clearence of the mower head. (See Figure 3). 3. Remove 3-Point S t abili[...]

  • Page 36

    © 2005 Alamo Group Inc. Section 4 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 7. Cutter Head Assembly . The Cutter head Assembly is shipped completely assembled with the Skid Shoe, Actuator Pre-Assembly , Carriage Arm, Hydraulic Cylinders, Hydraulic Motor , Drive Assembly , Motor Cover and Cutter Bar Assem- bly atta[...]

  • Page 37

    © 2005 Alamo Group Inc. Section 4 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Mount Kit Component Identification Figure 8 11 . Inst all Operators Manual Cannister . The operator manual cannister bolts to the hydraulic tank on the side toward operator , this cannister should have the operators manual inside of it whe[...]

  • Page 38

    © 2005 Alamo Group Inc. Section 4 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTES[...]

  • Page 39

    © 2005 Alamo Group Inc. Section 5 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Hyd. V alve Control Handles & Hyd. Hose Connections Section 5[...]

  • Page 40

    © 2005 Alamo Group Inc. Section 5 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Item Part No. Qty. Description 02982077 -- Valve Asy. W/ Fittings 02974306 -- Valve Asy. W/O Fittings 1. 02976934 2 Unload Plunger 2. 02966645 2 Poppet Asy. 3. 02966646 1 Spacer 4. 02976933 2 Spool 5. 02966648 4 Seat Asy. 6. 02966649 2 Plu[...]

  • Page 41

    © 2005 Alamo Group Inc. Section 5 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 HydraulicControl V alve & Hoses - ROPS Control V alve & Hoses: (ROPS) 1. The two spool valve assembly shown (See Figure 2 ) shows the fittings that are used on the two spool control valve. Study the drawing. When working on valve a[...]

  • Page 42

    © 2005 Alamo Group Inc. Section 5 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 HydraulicControl V alve & Hoses - CAB 1. Inst all Control V alve Mount Bracket, Cab Model The cab model uses a bracket that will bolt inside the cab to the fender wall (See Figure 6, 7 & 8). NOTE: For exact instructions on the remo[...]

  • Page 43

    © 2005 Alamo Group Inc. Section 5 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 8 7 , (Front part of Switch Blade Frame Shown for reference only) Front of Tractor 3, 6 1 4, 5 2 Item Part No. Qty Description 1 02983284 1 Offset Valve Mount Plate (JD-5425 & 5525 Cab Only) 02983228 1 Flat Valve Mount Plate (JD-5225 &[...]

  • Page 44

    © 2005 Alamo Group Inc. Section 5 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Run Cables and Wire harness through boot Figure 1 1 Control V alve & V alve Controls Installation - CAB Figure 12 Figure 10[...]

  • Page 45

    © 2005 Alamo Group Inc. Section 5 - 7 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Female Threaded Plunger Rod Conduit Sleeve Cross- Screw Hole Threaded Bead Figure 15 Figure 14 Figure 16 1. First remove the Cross- Screw from the bottom of the Control S tick Assembly . DO NOT remove the screws that fasten the two housing[...]

  • Page 46

    © 2005 Alamo Group Inc. Section 5 - 8 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 17 Figure 18 Cab Model Shown Here 6. There are three holes in the handle assembly that are used to stack the handles on the control handle mount. Install the bolts through the first handle, then the second handle and then through th[...]

  • Page 47

    © 2005 Alamo Group Inc. Section 5 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 5. Install Electrical Switches. The electric neu- tral safety switch and the head reversing switch both mount into the valve mounting bracket (See Figure 22, and Electrical section in this assembly manual)., Make certain that the battery c[...]

  • Page 48

    © 2005 Alamo Group Inc. Section 5 - 10 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Single RH Wing Shown Hydraulic Connections / Hose Routing Figure 24[...]

  • Page 49

    © 2005 Alamo Group Inc. Section 5 - 11 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 25 Figure 26 Suction Port Cylinder Valve Pressure Port Motor Pressure Port Pump Suction Hose From Tank Motor Pressure Hose Cylinder Valve Pressure Hose HydraulicPump Hose Connection 6. Pump Hose Connections. When connec- tion the h[...]

  • Page 50

    © 2005 Alamo Group Inc. Section 5 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 1. DO NOT START TRACTOR until you have filled Hydraulic Oil Tank to a level as shown in Sight Glass gauge and fill the Suction Hose to Pump with Oil. 2. Remove Filler Cap. Remove Filler [...]

  • Page 51

    © 2005 Alamo Group Inc. Section 5 - 13 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 5. Fill Tank . Fill the Hydraulic Tank (See Figure 35) Fill tank till the Oil is visible in the sight Gauge (See Figure 33 & 34). This will fill tank for the start but it will have t[...]

  • Page 52

    © 2005 Alamo Group Inc. Section 5 - 14 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTES[...]

  • Page 53

    © 2005 Alamo Group Inc. Section 6 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Electrical Connections Section 6[...]

  • Page 54

    © 2005 Alamo Group Inc. Section 6 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 MOT OR - PUMP ELECTRICAL CIRCUIT Electrical Circuit: RH Wing Mower The electrical circuit is a pre-assembled wire harness that will control the motor functions. The harness will be used with a push pull off/on switch that prevents the trac[...]

  • Page 55

    © 2005 Alamo Group Inc. Section 7 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Mechanical Rep airs & Adjustment s This Section is for the adjustment of the cutter bar / Knives if needed af ter assembly , the unit is assembled[...]

  • Page 56

    © 2005 Alamo Group Inc. Section 7 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR ADJUSTMENTS Figure 3 Lead Adjustment: The lead angle is how far the outer end of the cutter bar runs forward of the inner end. The lead angle of the cutter bar is preset at the factory at 3/6" per foot. The lead may be chan[...]

  • Page 57

    © 2005 Alamo Group Inc. Section 7 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 6 Note: Guards are cast from alloy steel. If they are worked to much, they will harden and cannot be bent. In this case remove the guard from the bar and remove the ledger plate. Heat the guard to a cherry red and cool. This process[...]

  • Page 58

    © 2005 Alamo Group Inc. Section 7 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR ADJUSTMENTS Figure 7 Clip s: After all guards are adjusted, it is necessary to see that the knife clips are bent down to within 1/ 64" of the section. The easiest way to check this is to hold the knife down on the ledger pl[...]

  • Page 59

    © 2005 Alamo Group Inc. Section 7 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR REPLACEMENT Cutter Bar Assembly Replacement: Replacement of the complete cutter bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assembly. Wear gloves as the knives on the cutter bar [...]

  • Page 60

    © 2005 Alamo Group Inc. Section 7 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE BAR REPLACEMENT Knife Bar Replacement: Replace the Knife Bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assembly. Wear gloves as the knives on the cutter bar can be very sharp and can cu[...]

  • Page 61

    © 2005 Alamo Group Inc. Section 7 - 7 Switch Blade (JD- 5105-5205-5225-5325- 5425 - 5525 Asy. Man.) 05/05 KNIFE REPLACEMENT Knife Replacement: The Knives are very sharp, use gloves and caution when working with these knives. Secure tractor so that it cannot be started until you are ready for it to. Set the parking brake on the tractor. Make certai[...]

  • Page 62

    © 2005 Alamo Group Inc. Section 7 - 8 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 OUTER SHOE ASSEMBL Y REPLACEMENT These are 7/16" grade 5 carriage bolts and will torque 45 to 50 ft. lbs. The outer shoe sole is a replaceable wear item and be replaced as needed without disas- sembly of the cutterbar (See Figure 15 &[...]

  • Page 63

    © 2005 Alamo Group Inc. Section 7 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INNER SHOE WELDMENT REPLACEMENT Inner Shoe Weldment Replacement: The Inner Shoe Weldment replacement will require other components to be removed in order to replace the weldment. Removal or disconnection of hydraulic line will not be requi[...]

  • Page 64

    © 2005 Alamo Group Inc. Section 7 - 10 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 21 Rotor Actuator Rotor Actuator Retaining Pin Rotor Actuator Mounting Bolts 3/8" Bolts 3/8" Lockwashers Rubber Bumper Pad Back Pivot Plate Shoe Weldment INNER SHOE WELDMENT REPLACEMENT 6. If the Back Plate has been remov[...]

  • Page 65

    © 2005 Alamo Group Inc. Section 7 - 11 Switch Blade (JD- 5105-5205-5 225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CARRIAGE ARM ASSEMBL Y REPLACEMENT Carriage Arm Assembly Replace- ment: The carriage arm replacement will require the Back Pivot Plate to be unbolted with the skid shoe / break-a-way assembly to be removed with Back Pivot but not disassem[...]

  • Page 66

    © 2005 Alamo Group Inc. Section 7 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE DRIVE REP AIR / REPLACEMENT Knife Drive Assembly Repair / Replacement: 1. The knife drive assembly will be limited to the parts that can be replaced. The Actual knife drive subassembly is not a repairable part and will not have repl[...]

  • Page 67

    © 2005 Alamo Group Inc. Section 7 - 13 Switch Blade (JD- 5105-520 5 -5 225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE DRIVE REP AIR / REPLACEMENT 8. To reassemble the Knife Drive Assembly reverse the disassembly steps but first the cutter bar must be made ready. If the drive stud assembly was not removed from cutterbar knife head weldment (See Fi[...]

  • Page 68

    © 2005 Alamo Group Inc. Section 7 - 14 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTE[...]

  • Page 69

    © 2005 Alamo Group Inc. Section 8 - 1 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Mount Kit Component s Identification Section 8[...]

  • Page 70

    © 2005 Alamo Group Inc. Section 8 - 2 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification John Deere 5425/5525 CAB & ROPS/2&4wd w/Flat Plat form As Of: 03-25-05 Front Tires: 11.2-24 (R-1) Max front tire Rear Tires: 16.9-30 (R-1) Max rear tire Mount Kit: ROPS Flat (IOOS) Plat form Only [...]

  • Page 71

    © 2005 Alamo Group Inc. Section 8 - 3 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Notice: Mounting restrictions may change as designs of tractor model changes and/or design of the Switchblade is updated or changed. List- ing in this assembly manual is current as of the print date. 2 WD & 4WD ROPS W/ Flat Platform I[...]

  • Page 72

    © 2005 Alamo Group Inc. Section 8 - 4 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Hydraulic Kit : 02982524 Consist of the Following Items. Used On: John Deere 5425/5525 ROPS ONL Y / 2&4wd w/Flat Plat form Item Part No. Q ty Description (continued from previous page ) 4 0022800 1 BUSHING,REDUCING 5 0148600 1 KEY 6 01[...]

  • Page 73

    © 2005 Alamo Group Inc. Section 8 - 5 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5425 & 5525 CAB / ROPS Hydraulic Kit : 02983229 Consist of the Following Items. Used On: John Deere 5425/5525 CAB ONL Y / 2&4wd Item Part No. Q ty Desc ription 1 000849 2 ELBOW, STREET ELL12MP-12FP45[...]

  • Page 74

    © 2005 Alamo Group Inc. Section 8 - 6 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Kit : 02983229 Consist of the Following Items. Used On: John Deere 5425/5525 CAB ONL Y / 2&4wd Item Part No. Q ty Description (Continued From Previous Page) 46 02968698 2 COTTER PIN 3/32" X 3/4" 47 02733700 3 BOLT,[...]

  • Page 75

    © 2005 Alamo Group Inc. Section 8 - 7 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification Cab Only: Subframe Kit ………………………………………………............... 02983098 Hydraulic Kit ………………………………………………............... 02983101 John Dee[...]

  • Page 76

    © 2005 Alamo Group Inc. Section 8 - 8 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS IMPORT ANT NOTICE: The following Part / Assembly Numbers are for reference and should not be ordered as replacement parts, unless all the components in that assembly are wanted. The[...]

  • Page 77

    © 2005 Alamo Group Inc. Section 8 - 9 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Kit : 02983101 Consist of the Following Items. Used On: John Deere 5225/5325 CAB ONL Y / 2&4wd Item Part No. Q ty Description (Continued From Previous Page) 24 02966175 1 HOSE, #8 - 8FJX - 8FJX90 - 69.5" LG 25 02976531 [...]

  • Page 78

    © 2005 Alamo Group Inc. Section 8 - 10 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Virginia DOT Option Kit (Oct. 2003 Bid Spec.), P/N 02983446: Consist of the Following Items (Continued From Previous Page) Used On: John Deere 5225/5325 CAB ONL Y / 2&4wd Item[...]

  • Page 79

    © 2005 Alamo Group Inc. Section 8 - 11 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Hydraulic Break-Away Hose Kit, P/N 02983493: Consist of the Following Items Used On: John Deere 5225/5325 CAB ONL Y / 2&4wd Item Part No. Qty Description 1 02962022 5 ADP HYD [...]

  • Page 80

    © 2005 Alamo Group Inc. Section 8 - 12 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Hydraulic Kit : 02983099 Consist of the Following Items. Used On: John Deere 5225/5325 ROPS ONL Y / 2&4wd w/Flat Plat form Item Part No. Q ty Description (Continued From Previous Page) 33 02976532 2 ADAPTER, HYD ELBOW 4MJ - 4FJX45 34 [...]

  • Page 81

    © 2005 Alamo Group Inc. Section 8 - 13 Switchblade (JD-5105 -5 205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Hydraulic Break-Away Hose Kit, P/N 02982718: Consist of the Following Items Used On: John Deere 5225/5325 ROPS / 2&4wd w/ Flat Platform Item Part No. Q ty Description (Continu[...]

  • Page 82

    © 2005 Alamo Group Inc. Section 8 - 14 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification John Deer e 5105/5205 ROPS/2&4wd Front Tires: 9.5-24 (R-1) Max front tire Rear Tires: 14.9-28 (R-1) Max rear tire Subframe Kit …………………………………………………............ 02[...]

  • Page 83

    © 2005 Alamo Group Inc. Section 8 - 15 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5105 & 5205 ROPS IMPORT ANT NOTICE: The following Part / Assembly Numbers are for reference and should not be ordered as replacement parts, unless all the components in that assembly are wanted. These w[...]

  • Page 84

    © 2005 Alamo Group Inc. Section 8 - 16 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit - Bill of Material - 5105 & 5205 ROPS Hydraulic Kit, P/N 02983239: Consist of the Following Items. Used On: John Deere 5105/5205 ROPS / 2&4wd Item Part No. Q ty Description (Continued From Previous Page) 22 00023100 6 BO[...]

  • Page 85

    © 2005 Alamo Group Inc. Section 8 - 17 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Pump / Drive line Schematic - 5425 & 5525 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive C[...]

  • Page 86

    © 2005 Alamo Group Inc. Section 8 - 18 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Pump / Drive line Schematic - 5225 & 5325 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive Co[...]

  • Page 87

    © 2005 Alamo Group Inc. Section 8 - 19 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Pump / Drive line Schematic - 5105 & 5205 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8" w/ 13 spline Tractor Engine Pulley Pulley Adapter, Pump Drive Schematic: This Section covers the installation of Pump Drive C[...]

  • Page 88

    © 2005 Alamo Group Inc. Section 8 - 20 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit assembly instruction. Drive Shaf t Ins[...]

  • Page 89

    © 2005 Alamo Group Inc. Section 8 - 21 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02982530 Drive Shaft (JD-5425 & JD-5525 T ractors Only) 7/8" x 13 Spline End 3/4" w/ 3/16" Keyway End P/N 02973992 Crankshaft Adapter (JD-5425 & JD-5525 T ractor Only) P/N 02702900 S plined Hub (JD-5425 & J[...]

  • Page 90

    © 2005 Alamo Group Inc. Section 8 - 22 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02983152 Plate Pump Mount (JD-5105 & 5205 T ractors Only) Mount Kit Component Identification P/N 02977335 V alve Mount Brkt Weldment (All ROPS T ractors) P/N 02979436 Machined Pump Mount Plate (All T ractors) P/N 02978281 Hose Ri[...]

  • Page 91

    © 2005 Alamo Group Inc. Section 8 - 23 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02980073 V alve Mount Plate (All CAB T ractors) P/N 02983228 Flat V alve Mount Plate (JD-5225 & 5325 CAB T ractors) Mount Kit Component Identification P/N 02983284 Offset V alve Mount Plate (JD-5425 & 5525 Cab T ractors) P/N [...]

  • Page 92

    © 2005 Alamo Group Inc. Section 8 - 24 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5425 & 5525 Mounting Bolt P/N 02976342 Lockwasher P/N 00010300 Mounting Bolt P/N 02975692 Lockwasher P/N 02971158 P/N 02979436 MachinedPump Mount Plate P/N 02975188 Flex CouplerAsy. Pump Mounting [...]

  • Page 93

    © 2005 Alamo Group Inc. Section 8 - 25 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5425 & 5525 1 2 5 4 3 5 Item Part No. Qty Description 1 02982525 1 R H Frame Weldment 2 02976342 4 Bolt, Hex Head M16-P2.0 X 55MM - PL - GR10.9 00756077 4 Washer, 5/8" 3 0665400 1 Sub-Frame W[...]

  • Page 94

    © 2005 Alamo Group Inc. Section 8 - 26 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5225 & 5325 Item Part No. Qty Description 1 02983050 1 R H Frame Weldment 2 02976342 4 Bolt, Hex Head M16-P2.0 X 55MM - PL - GR10.9 00756077 4 Washer, 5/8" 3 0665400 1 Sub-Frame Weldment 0075[...]

  • Page 95

    © 2005 Alamo Group Inc. Section 8 - 27 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5105 & 5205 Item Part No. Q ty Description 1 02983246 1 SubFrame Weldment 2 02983242 4 Bolt, Hex Head M16-P2.0 X 230MM - PL - GR10.9 00010300 4 Lockwasher, 5/8" 3 0665400 1 Sub-Frame Weldment[...]

  • Page 96

    © 2005 Alamo Group Inc. Section 8 - 28 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 T ank Asy . Canister Asy . Sight/T emperature Gauge Carriage Arm Asy Skid Shoe & Breakaway Pre-Asy , w/ Cutterbar Motor Cover Weldment Skid Shoe & Actuator Pre-Asy Common Component Identification - All T ractors[...]

  • Page 97

    [...]

  • Page 98

    © 2005 Alamo Group Inc. Section 8 - 29 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Schematic RH Wing Only Mount Kit Component Identification[...]

  • Page 99

    © 2005 Alamo Group Inc. Section 8 - 30 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 LH Actuater P1 P2 C1 C4 C3 C2 P1 P2 C2 C3 C1 C4 RH Cylinders LH Cylinders Pressure In Return Out M1 T wo Spool Control V alve & Switches Port “D” Port “B” LH Break-A- Way Valve Diverter V alve (Cyl. Control) LH Motor Diverter[...]

  • Page 100

    © 2005 Alamo Group Inc. Section 8 - 31 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 (2) P/N 02965475 This hose is included in the Carriage Arm Asy 1 2 3 4 5 6 7 8 9 10 Mount Kit Component Identification HYDRAULIC HOSE ROUTING SCHEMA TIC[...]

  • Page 101

    © 2005 Alamo Group Inc. Section 8 - 32 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification Item Part No. Qty Description Tractor Model Type 1 001979 1 HOSE, #4 - 4FJX90 - 4FJX - 72" LG 5425-5525 CA B 02839000 1 HOSE, #4 - 4FJX - 4FJX - 64" LG 5225-5325 CAB 02839000 1 HOSE, #4 - 4FJX [...]

  • Page 102

    © 2005 Alamo Group Inc. Section 8 - 33 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy.Man.) 05/05 8 Mount Kit Component Identification 7 , (Front part of Switch Blade Frame Shown for reference only) Front of Tractor 3, 6 1 4, 5 2 Item Part No. Qty Description 1 02983284 1 Offset Valve Mount Plate (JD-5425 & 5525 Cab Only) 02983228[...]

  • Page 103

    [...]

  • Page 104

    Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525 Asy. Man. ) 05/05 © 2005 Alamo Group Inc. Printed U.S.A. Switch Blade Assembly Manual John Deere JD- 5105-5205- 5225 - 5325 - 5425 - 5525 2005 Edition P/N 02982566[...]