Français dropdown-ico

Avery ALS 330/430 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Avery ALS 330/430. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Avery ALS 330/430 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Avery ALS 330/430 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Avery ALS 330/430 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Avery ALS 330/430
- nom du fabricant et année de fabrication Avery ALS 330/430
- instructions d'utilisation, de réglage et d’entretien de l'équipement Avery ALS 330/430
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Avery ALS 330/430 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Avery ALS 330/430 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Avery en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Avery ALS 330/430, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Avery ALS 330/430, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Avery ALS 330/430. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    [...]

  • Page 2

    [...]

  • Page 3

    Operators Manual ALS 330/430 Release 4/06 Contents Contents 1. Important Notes ........................................................................................................ 5 1.1 Overview ....................................................................................................................... ................ 5 1.1.1 Manufa[...]

  • Page 4

    Operators Manual ALS 330/430 Release 4/06 Contents 4.2.2 Mounting a new label ro ll ................................................................................................. 25 4.2.3 Adjusting the pres sure roller ............................................................................................ 27 4.2.4 Lead screw adju stment ...[...]

  • Page 5

    Operators Manual ALS 330/430 Release 4/06 Contents 8.4 EMI ............................................................................................................................ ................. 66 8.5 Electronic diagrams ............................................................................................................ ........ 67 [...]

  • Page 6

    Operators Manual ALS 330/430 Release 4/06 Contents[...]

  • Page 7

    Operators Manual ALS 330/430 Release 4/06 Page 5 Important Notes 1. Important Notes 1.1 Overview The ALS 330 and 430 are fully automatic labeller. Handling is very easy and can be learned with a minimum of training. For operation, only a few adjustments are necessary. The machine is controlled by a microprocessor and because of its programmable fun[...]

  • Page 8

    Operators Manual ALS 330/430 Release 4/06 Page 6 Important Notes Avery Dennison Corporation is given or implied. All other brand and product names are the trademark of their respective owners. 1.2 Safety 1.2.1 General Safety Notes In order to avoid any risk of injury due to squeezing between the fixed dispensing edge and the passing product, it may[...]

  • Page 9

    Operators Manual ALS 330/430 Release 4/06 Page 7 Important Notes 1.2.3 Operator’s duty of care The machine was designed and constructed taking into account a hazard analysis and after careful selection of the harmonised standards to be observed, as well as other technical specifications. Thus, it corresponds to the state of the art and allows the[...]

  • Page 10

    Operators Manual ALS 330/430 Release 4/06 Page 8 Important Notes 1.2.4 Concrete security regul ations and symbols used In the following operating instructions, concrete security regulations are indicated in order to point out the remaining risks which cannot be avoided when operating the machine. These remaining risks include danger to • Persons [...]

  • Page 11

    Operators Manual ALS 330/430 Release 4/06 Page 9 Important Notes 1.2.5 Security measures during normal operation The machine may only be operated by trained and authorised persons who are familiar with the operating instructions and are able to work in accordance with it! • Before starting the machine, check and make sure that • only authorised[...]

  • Page 12

    Operators Manual ALS 330/430 Release 4/06 Page 10 Important Notes 1.2.7 Work on the electrical equipment Repair work on the electrical equipment of the machine may only be performed by a trained electrician! Electrical equipment must be checked on a regular basis! Loose connections must be fixed again! Exchange damaged lines/cables immediately! Alw[...]

  • Page 13

    Operators Manual ALS 330/430 Release 4/06 Page 11 Description 2. Description CAUTION! - The machine is connected to mains. Only authorised personnel may open the cover. Operation without this cover is not allowed. This chapter explains the structure and the function of the labeller. The expressions used are explained here. 2.1 Mechanics The labelle[...]

  • Page 14

    Operators Manual ALS 330/430 Release 4/06 Page 12 Description Figure 1 Machine lay out Apart from the drive roller (1), and the material brush (6) the labeller has no mechanical wearing parts. The operator panel (19) is described in the next section of this chapter.[...]

  • Page 15

    Operators Manual ALS 330/430 Release 4/06 Page 13 Description 2.2 Operator panel The operator panel (Figure 2) of the 330/430 is shown below, it has a 4 digit LED display and 4 membrane keys. Figure 2 Operat or pane l The 4 membrane keys have following functions: FEED: By pressing this key one label will be dispensed. W hen the machine displays INI[...]

  • Page 16

    Operators Manual ALS 330/430 Release 4/06 Page 14 Description ENTER : This key is used to enter or exit a menu point or to cancel a warning or error message. When the keys have different meanings, it will be explained in the relevant menu description. 2.3 Plug board The plug board is shown in Figure 3. Beside the mains switch and the mains cable so[...]

  • Page 17

    Operators Manual ALS 330/430 Release 4/06 Page 15 Description 2.4 Electronics As standard the complete electronic is integrated in the machine. For special require ments (water protection e.g.) a machine version the electronic is housed in a separate cabin et is available. As standard the complete electronic is integrated in the machine. For specia[...]

  • Page 18

    Operators Manual ALS 330/430 Release 4/06 Page 16 Description[...]

  • Page 19

    Operators Manual ALS 330/430 Release 4/06 Page 17 Preparing the machine 3. Preparing the machine In this chapter you will learn how to install and adjust the labeller. After this step ha s been completed you will be ready to learn how the labeller's parameters can be adjusted to suit your particular production requirements. 3.1 Installation 3.[...]

  • Page 20

    Operators Manual ALS 330/430 Release 4/06 Page 18 Preparing the machine 3.2.2 Define label data For correct dispenser operation, you have to tell the machine the length of the label and adjust the label sensor. Normally this is done automatica lly. For this follow the instructions in chapter Operation / Initialise material. There are some reasons t[...]

  • Page 21

    Operators Manual ALS 330/430 Release 4/06 Page 19 Preparing the machine Setting LPIT manually To initialise labels with cut outs such as the one shown below - the "LPIT" parameter should be used to enter the label pitch of the label web. Sens or si gnal s L abel s ens or LPI T real leadi n g edge of la bel Figure 4 Definition of LPIT All [...]

  • Page 22

    Operators Manual ALS 330/430 Release 4/06 Page 20 Preparing the machine 3.2.3 Capacitive label sensor For transparent labels the standard photo label sensor doesn’t work. In th is case, use a mechanic or a capacitive label sensor. Note: For correct automatic initialisation, the CONT parameter has to be set to a manual value, if you using not the [...]

  • Page 23

    Operators Manual ALS 330/430 Release 4/06 Page 21 Preparing the machine 3.3 Label guide On some of the axles, they’re guiding clamps. Adjust the clamps near the machine so all have the same distance to the front plate (31.5mm). The outer clamps should be mounted that the guide but not bend the label material. The front of the V-dispensing edge ha[...]

  • Page 24

    Operators Manual ALS 330/430 Release 4/06 Page 22 Preparing the machine 3.4.2 Fixed dispensing speed The second step is to adjust the dispense speed. If an APSF sensor is used see 3.4.3. If an applicator is used, then the dispense speed has no influence to the dispense process. Continue with 3.4.4. Set POS to the distance between start sensor and d[...]

  • Page 25

    Operators Manual ALS 330/430 Release 4/06 Page 23 Operation 4. Operation This chapter describes the operation of the machine. 4.1 Safety recommendation CAUTION! y Before connections to the mains check the correct voltage selection. y Use only original spare parts for service. y Open of the cover is only allowed authorised personal. y Handling of th[...]

  • Page 26

    Operators Manual ALS 330/430 Release 4/06 Page 24 Operation 4.2 Inserting label material Attention: • Before threading the new material, the waste paper should be removed. CAUTION! - Isertion/exchange of material should be carried out only by especially instructed personal. Threading of the label material is shown down below on the threading diag[...]

  • Page 27

    Operators Manual ALS 330/430 Release 4/06 Page 25 Operation 4.2.1 Removing label material Before you mount a new roll of labels, it is necessary to remove the accumulated roll of backing material. Turn the lever the expanding pads retract. The roll of backing material can e asily be pulled off the rewind mandrel. Figure 8 Remove lab el material To [...]

  • Page 28

    Operators Manual ALS 330/430 Release 4/06 Page 26 Operation Mounting a new label roll on ALS 330 Euro Mount the new label roll to the unwind mandrel and secure the position by means of the unwind clamp. You achieve a reliable position of the unwind clamp by pressing it firmly against the label roll core, while you are moving the lever 2 to the lock[...]

  • Page 29

    Operators Manual ALS 330/430 Release 4/06 Page 27 Operation the backing material is clamped in the slot. Wind the mandrel a few times to take up any backing material slack between the deviator roller and the rewind mandrel. Figure 11 Rewind 4.2.3 Adjusting the pressure roller The pressure roller should always be positioned over the middle of the ba[...]

  • Page 30

    Operators Manual ALS 330/430 Release 4/06 Page 28 Operation 4.2.4 Lead screw adjustment For adjustments of the dispensing edge towards or away from the conveyor, the lead screw integrated in the labelling head should be used. Positions can be read from the scale on the dispensing edge bars. 4.2.5 Adjustment of the dispensing edge Loosen handle 1 an[...]

  • Page 31

    Operators Manual ALS 330/430 Release 4/06 Page 29 Operation 4.2.7 Adjust pressure roller Depending on the application the foam roller has to be adjusted. Loose the both screws and tighten the screws again after the adjustment was done. Figure 14 Adjust pressure roller 4.3 Initializing new label material The machine requires data of the label materi[...]

  • Page 32

    Operators Manual ALS 330/430 Release 4/06 Page 30 Operation first label edge found during the initialisation pro cess to the position that has been a djusted with the "STOD" parameter. After initialisation has be en completed successfully, "ON" is display ed. Initialisation can only take place in the standard menu; it is not req[...]

  • Page 33

    Operators Manual ALS 330/430 Release 4/06 Page 31 Operation 4.4.3 Display and data input The operator panel controls the operation of the machine. Data can be d isplayed and changed. The displays have different meanings: y Parameter selection: In the display a parameter is shown, e.g. POS, STAD, or PD02 (product menu no. 02). By pressing the keys F[...]

  • Page 34

    Operators Manual ALS 330/430 Release 4/06 Page 32 Operation Dispenser stopped ________________________________________________ OFF The dispenser function is stopped. Single labels could be dispensed with the FEED key. Material initia lisation _______________________________________________ INIT A new initialisation of material is necessary. Pressin[...]

  • Page 35

    Operators Manual ALS 330/430 Release 4/06 Page 33 Operation Stop position ___________________________________________________ STOD The stopping position (STOD) defines the positio n where the label stops after it has passed the label sensor. The value represents 1/10 mm. In the example 0160 has to be adjusted by pressing the FUNCTION keys. If an in[...]

  • Page 36

    Operators Manual ALS 330/430 Release 4/06 Page 34 Operation Blow on time ___________________________________________________ BLOW The labelling time BLOW indicates, for how long the applicator should apply the label onto the product. This time is displayed in ms also. BLOW is equivalent to APT2, which is found in the extended menu. Product menu ___[...]

  • Page 37

    Operators Manual ALS 330/430 Release 4/06 Page 35 Operation[...]

  • Page 38

    [...]

  • Page 39

    Operators Manual ALS 330/430 Release 4/06 Page 37 Menu structure 5. Menu structure The touch panel keys or the optional interface can change labeller parameters. The la st entered parameters are the actual ones the machine works with. Programming via the interface is described in chapter Serial interface. There are 2 levels for parameter adjustment[...]

  • Page 40

    Operators Manual ALS 330/430 Release 4/06 Page 38 Menu structure Power On at power on + at power on at power on or + CODE CODE Standard menu Extended menu Product menu Configuration INIT/ON/ OFF INIT/ON/OFF INIT/ON/ OFF  Direct LPIT PD01 DTST INIT/ON/OFF CONT PD02 P_S_ POS SENS PD03 MACH STOD STOD PD04 MDIR VELO PRDL PD05 MLAB  POS PD06 APSF [...]

  • Page 41

    Operators Manual ALS 330/430 Release 4/06 Page 39 Menu structure 5.1 Standard menu Usually this menu is used for labelling. All important parameters can be changed while the machine is running. After turning power on, the standard menu is active, unless the p roduct menu was on before the machine was switched off. If the product menu is active and [...]

  • Page 42

    Operators Manual ALS 330/430 Release 4/06 Page 40 Menu structure Label position ____________________________________________________ POS Function: The start position POS defines when the labelling should take place, after th e product has passed the product sensor. Changing the value for POS changes the applied label position on the product. Only a[...]

  • Page 43

    Operators Manual ALS 330/430 Release 4/06 Page 41 Menu structure 5.2 Extended standard menu The extended standard menu offers additional parameters you may use in your application. On quitting this menu the current parameter settings are stored in memory. Further changes are also written into memory. As long as this menu is active, no labelling is [...]

  • Page 44

    Operators Manual ALS 330/430 Release 4/06 Page 42 Menu structure Display Function Data value Printer hold time (is 50% PDT) SAVE Store data in the product data bank PD01 ... PD09 LOAD Load data from a product data bank PD01 ... PD09 QUIT Leave the extended standard menu standard menu Label pitch _____________________________________________________[...]

  • Page 45

    Operators Manual ALS 330/430 Release 4/06 Page 43 Menu structure Stop position ___________________________________________________ STOD Function: Stop position of the label at the dispensing edge. Available: Always Range: 0.0 .... 200.0 mm Product length ___________________________________________________ PRDL Function: The product length avoids mu[...]

  • Page 46

    Operators Manual ALS 330/430 Release 4/06 Page 44 Menu structure Start delay ______________________________________________________ STAD Function: Delay time for the dispensing by means of an applicator after the product has passed the product sensor. This value influences the position of the label on the product. Only available if applicator is us[...]

  • Page 47

    Operators Manual ALS 330/430 Release 4/06 Page 45 Menu structure Blow on time_____________________________________________________ APT2 Function: Only used when an applicator is necessary. It defines for how long the label is blown onto the product. Available only with applicator. Range: 1 ... 7500 ms Restart delay _________________________________[...]

  • Page 48

    Operators Manual ALS 330/430 Release 4/06 Page 46 Menu structure End of air stream signal ___________________________________________ ASTP This parameter determines how long the air stream signal will remain active after the label dispense has finished. Valid in all modes (direct dispense, applicator, AP SF and fixed-speed). Printer dwell time ____[...]

  • Page 49

    Operators Manual ALS 330/430 Release 4/06 Page 47 Menu structure 5.3 Product menu If parameters have to be changed because of different products and labels, the product menu can be used. The machine offers a data bank in which 14 sets of data ca n be stored. If you want to switch to a particular product, select one of the product numbers by pressin[...]

  • Page 50

    [...]

  • Page 51

    Operators Manual ALS 330/430 Release 4/06 Page 43 Configuration menu 6. Configuration menu Adjustments in the configuration menu are necessary during installation of the machine only. In the configuration menu , the required optional functions ca n be selected. Some service support functions in the configuration menu will be useful for the service [...]

  • Page 52

    Operators Manual ALS 330/430 Release 4/06 Page 44 Configuration menu 6.1 Handling the menu The menu structure is shown in the following tabl e. By means of the key PRIOR you switch to the prior function, and with the key NEXT to the next following function in the menu. If you press the key ENTER the current parameter value of a function is shown. T[...]

  • Page 53

    Operators Manual ALS 330/430 Release 4/06 Page 45 Configuration menu 6.2 Menu functions The menu functions are explained in detail here. Permanent test ___________________________________________________ DTST The permanent test makes a test run without using labels. In the display the numbers of dispense cycles is shown (see description LABC). Imme[...]

  • Page 54

    Operators Manual ALS 330/430 Release 4/06 Page 46 Configuration menu With this function, you can decide how to react: NONE Do nothing. The unlabeled product will be detected later in the line. WARN Set the warning output and displays W__0. The production continued. ERR1 Set the error output to stop the production line immediately and display E_10. [...]

  • Page 55

    Operators Manual ALS 330/430 Release 4/06 Page 47 Configuration menu Additional functions in the standard menu Depending on which parameter has been defined under APPL different menu functions are shown in the standard menu. If an applicator is used additional times BLOW and STAD for controlling the applicator cycling are available. Input and senso[...]

  • Page 56

    Operators Manual ALS 330/430 Release 4/06 Page 48 Configuration menu 7 = terminal 31 = READY 8 = terminal 32 = ODC_OUT / HORI_CYL Adjustment resetting ______________________________________________ FACT This menu point sets all parameters back to the factory values. All parameters will be reset, so please note all your adjustments before. When you [...]

  • Page 57

    Operators Manual ALS 330/430 Release 4/06 Page 49 Configuration menu Number of data bits _______________________________________________ DBIT The function is only visible if a baudrate is select ed. With this function you can select between 7 or 8 data bit protocols. Factory adjustment: 8BIT Recycle (simulates max labels/min) ______________________[...]

  • Page 58

    Operators Manual ALS 330/430 Release 4/06 Page 50 Configuration menu Leave Menu finishing _____________________________________________ QUIT Function: If this function is selected, you get back to the stand ard menu Note: Modified parameter values are only stored if the menu is left by using the QUIT function. If the power is switched off before le[...]

  • Page 59

    Operators Manual ALS 330/430 Release 4/06 Page 51 Serial interface 7. Serial interface The machine has a serial interface according to the standard RS232C. Via this interface parameters can be adjusted. All received commands are tested for syntax and legal value range. Invalid commands and parameters are ignored. An error message is not given in th[...]

  • Page 60

    Operators Manual ALS 330/430 Release 4/06 Page 52 Serial interface 7.2 Interface commands The below described commands will change one of the labelling parameter. The values are not stored and will be lost when turning off power. If the sequence nnnn is replaced by the character "?" then the current value of that parameter will be returne[...]

  • Page 61

    Operators Manual ALS 330/430 Release 4/06 Page 53 Serial interface Command Description Range 0001 Left < --- #!MLABnnnn Missing label error 0000 NONE 0001 Warning 0002 Error 1 0003 Error 2 #!PDT nnnn Print dwell time 0001 – 1000 ms 0000 printer off #!PHT nnnn Printer hold time 0001 – 7500 ms #!POS_nnn Labelling position 0001 – 9999 * 0.1 m[...]

  • Page 62

    Operators Manual ALS 330/430 Release 4/06 Page 54 Serial interface #!SR__ The machine is set to on. The product sensor i s enabled and labelling can restart. For a full automatic operation, the following procedure in case of an error is required: y #!ERRF Request error y #!CLRE Clear error message after fixing the error. The labeller shows „INIT?[...]

  • Page 63

    Operators Manual ALS 330/430 Release 4/06 Page 55 Connections and signals 8. Connections and signals This machine has a number of inputs to connect sensor’s and a control. Outputs are available for applicators, a printer and other purposes. 8.1 Output signals This machine has eight outputs, which switch the output from open circuit to + 24V. The [...]

  • Page 64

    Operators Manual ALS 330/430 Release 4/06 Page 56 Connections and signals 8.2 Applicator modes The machine is able to dispense the label direct on the passing product. There is also the possibility to drive without any external control a wide range of applicators. 8.2.1 Signals for direct dispense For direct dispensing the airstream signal can be u[...]

  • Page 65

    Operators Manual ALS 330/430 Release 4/06 Page 57 Connections and signals 8.2.2 Control signals for the ASA applicator For controlling an air stream applicator the signals air- stream and blow on are nece ssary. The time period APT2 defines how long the blow on signal is active. After labelling the product and the time period of APT3 a new label wi[...]

  • Page 66

    Operators Manual ALS 330/430 Release 4/06 Page 58 Connections and signals 8.2.3 Signals for the EP applicator For controlling the applicator the signals air stream, cylinder valve and blow on are necessary. After a product signal has occurred the labelling cylinder valve is switched active after the delay STAD. However if at this time the applicato[...]

  • Page 67

    Operators Manual ALS 330/430 Release 4/06 Page 59 Connections and signals 8.2.4 Applicator connector The applicator connection is done via a 15 pole D-sub connector common to other machines. Figure 20 Applicator connector[...]

  • Page 68

    Operators Manual ALS 330/430 Release 4/06 Page 60 Connections and signals 8.3 Input signals This machine (dispenser) is provided with photo coupled inputs for: y the product sensor signal y an inhibit signal for inhibiting labelling y a signal from an OD control which shows the end of the material roll. y a signal from an automatic product speed fo[...]

  • Page 69

    Operators Manual ALS 330/430 Release 4/06 Page 61 Connections and signals 8.3.1 Product sensor The product sensor starts the labelling. The source of the signal could be a optical sensor, a switch or a signal from a PLC. The time between start signal and start of dispensing (adjusted with POS) should be as small as possible. Thi s means that an opt[...]

  • Page 70

    Operators Manual ALS 330/430 Release 4/06 Page 62 Connections and signals 8.3.2 OD Control sensor Optional an OD control could be mounted to control the label roll. If the label material is nearly empty the sensor gives an signal. A warning message and an output signal inform the personal that in the next time the material has to be changed. +24V G[...]

  • Page 71

    Operators Manual ALS 330/430 Release 4/06 Page 63 Connections and signals 8.3.3 APSF sensor For the APSF function (Automatic speed follower) a rotary encoder has to be installed. For optimum labelling accuracy the rotary encoder shou ld be selected so that it produces one pulse for every 0.125 mm of product movement. The connection of the encoder s[...]

  • Page 72

    Operators Manual ALS 330/430 Release 4/06 Page 64 Connections and signals 8.3.4 Control signals An optional connector could be installed for integration of the machine in the line co ntrol. 5 9 4 8 3 7 2 6 1 5 9 4 8 3 7 2 6 1 CN 3 3 re d gr een black s chw ar z ro t gr ün +24 Volt +24 V olt Gr ound M as s e W ar ning output W ar naus gang Er r or [...]

  • Page 73

    Operators Manual ALS 330/430 Release 4/06 Page 65 Connections and signals l Figure 29 Internal I/O connector[...]

  • Page 74

    Operators Manual ALS 330/430 Release 4/06 Page 66 Connections and signals 8.4 EMI To protect the machines against electrical noise and to pro tect production of electrical noise you have to follow this rules: Rule 1 All metallic parts must have a good and plane contact (no lacquer, aluminium oxide is an isolator). Use scratch washers. Rule 2 Signal[...]

  • Page 75

    Operators Manual ALS 330/430 Release 4/06 Page 67 Connections and signals 8.5 Electronic diagrams[...]

  • Page 76

    Operators Manual ALS 330/430 Release 4/06 Page 68 Connections and signals Figure 30 Wiring diagram[...]

  • Page 77

    Operators Manual ALS 330/430 Release 4/06 Page 69 Connections and signals Figure 31 Layout dispenser el ectronic board[...]

  • Page 78

    Operators Manual ALS 330/430 Release 4/06 Page 70 Connections and signals LED V oltage Ready LED Overtempe rature 100% o n Short circu i t 25% on / 75% off Bot h 75 % on / 2 5% o ff + Direc tion - Direct ion - NC + NC - Cloc k Ready Collector Read y Emit ter 48V AC 48V AC Phase1B Phase1A 800 400 Resolutio n Figure 32 Layout stepper mot or driver JP[...]

  • Page 79

    Operators Manual ALS 330/430 Release 4/06 Page 71 Connections and signals[...]

  • Page 80

    [...]

  • Page 81

    Operators Manual ALS 330/430 Release 4/06 Page 73 Errors and warnings 9. Errors and warnings The software checks during the labelling permanently, if the machine runs under normal operation. If labelling is not possible, the display shows a message e.g. E__0. If the labelling can be continued, but a problem has occurred or may occur, the display sh[...]

  • Page 82

    Operators Manual ALS 330/430 Release 4/06 Page 74 Errors and warnings Message Meaning How to solve set to the factory adjustment. E__5 10V supply voltage for label sensor low. Short circuit in label sensor or cable. Voltage regulator U14 is damaged. E__6 24V Voltage low Short circuit on an output . Total load too high i.e. max is 3A for all outputs[...]

  • Page 83

    Operators Manual ALS 330/430 Release 4/06 Page 75 Errors and warnings 9.2 Dispenser warnings In case of a warning message the relevant output is switched. The signal can be used for interconnection with an external machine control. Warning W__5 activates only the special OD warn output. Message Meaning How to solve W__0 New start signal from produc[...]

  • Page 84

    Operators Manual ALS 330/430 Release 4/06 Page 76 Errors and warnings[...]

  • Page 85

    Operators Manual ALS 330/430 Release 4/06 Page 77 Technical specification 10. Technical specification The following data are maximum values. Depending on label material, operation environment and labelling condition the real value could be lower. 10.1 Technical Information Details Description 330 430 Label width (incl. backing paper) 10 mm ... 100 [...]

  • Page 86

    Operators Manual ALS 330/430 Release 4/06 Page 78 Technical specification Details Description 330 430 Operating environment 5 – 40°C, storage 0 – 70°C 30 - 80%, non condensing Power consumption 300 VA Mains voltage 100V~, 115V~, 200V~ and 230V~ 50/60Hz (6.3A for 110V else 3.15A), +5%- 10% 10.1.1 Application specification The labeller is desig[...]

  • Page 87

    Operators Manual ALS 330/430 Release 4/06 Page 79 Technical specification 10.2 Performance charts The following charts show the maximal theoretically labels per minute rate. Tolerances in product speed, label and product dimensions reduce the label rate. The charts are valid for direct dispensing (without applicator and printer) . For critical appl[...]

  • Page 88

    Operators Manual ALS 330/430 Release 4/06 Page 80 Technical specification 0 5 10 15 20 25 3 0 m/ mi n lab els/m in 0 100 200 300 400 500 600 700 800 900 1000 1100 25 m m 50 m m 75 m m 100 m m 150 m m 250 m m Figure 35 Performance chart: Ramp NORM 0 5 10 15 20 25 3 0 m/ mi n mm 0 1 2 3 4 5 6 Nor mal Fa s t Figure 36 Accelaration[...]

  • Page 89

    Operators Manual ALS 330/430 Release 4/06 Page 81 Technical specification 0 5 10 15 20 25 3 0 m/ mi n mm 0 1 2 3 4 5 6 7 8 Nor mal Fa s t Figure 37 Deceleration 10.2.2 Charts 430 0 5 10 15 20 25 3 0 m/ mi n lab els/m in 0 100 200 300 400 500 600 700 800 25 m m 50 m m 75 m m 100 m m 150 m m 250 m m Figure 38 Performance chart: Ramp FAST[...]

  • Page 90

    Operators Manual ALS 330/430 Release 4/06 Page 82 Technical specification 0 5 10 15 20 25 3 0 m/ mi n lab els/m in 0 100 200 300 400 500 600 700 800 900 25 m m 50 m m 75 m m 100 m m 150 m m 250 m m Figure 39 Performance chart: Ramp NORM 0 5 10 15 20 25 3 0 m/ mi n mm 0 1 2 3 4 5 6 7 8 Nor mal Fa s t Figure 40 Accelaration[...]

  • Page 91

    Operators Manual ALS 330/430 Release 4/06 Page 83 Technical specification 0 5 10 15 20 25 3 0 m/ mi n mm 0 1 2 3 4 5 6 7 8 9 10 Nor mal Fa s t Figure 41 Deceleration[...]

  • Page 92

    [...]

  • Page 93

    Operators Manual ALS 330/430 Release 4/06 Page 85 Adjustment 11. Adjustment Function Factory Application P_S_ LEDG MACH 230 MDIR Å RAMP FAST MLAB WARN COMP ON APSF OFF APPL DIR BAUD NONE PARI NO SBIT 2BIT DBIT 8BIT DIST 76.0 mm PHT 1 SLEW FAST[...]

  • Page 94

    Operators Manual ALS 330/430 Release 4/06 Page 86 Adjustment Function Factory PD01 PD02 PD03 PD04 POS(STAD) 100.0 mm VELO 30.0 m/min STOD 76.0 mm BLOW(APT2) 1 ms LPIT AUTO CONT AUTO PRDL AUTO EGRA 500 APT1 200 ms APT3 0 ms APOS 0 ASTP 0 PDT OFF Function PD05 PD06 PD07 PD08 PD09 POS(STAD) VELO S T O D BLOW(APT2) L P I T CONT PRDL E G R A APT1 APT3 A[...]

  • Page 95

    12. Index A applicator 57, 59 Applicator 46 APSF 44, 46, 63 ASA 57 Automatic product speed follower Siehe APSF C capacitve label 20 configuration menu 43 Configuration menu 37 D Direction 45 DIST 49 DTST Siehe Permanent test E EP applicator 58 Extended standard menu 37 F factory values 48 I interface 48, 51 L Label counter 49 Labelling position 53 [...]