Français dropdown-ico

Baldor MN1928 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Baldor MN1928. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Baldor MN1928 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Baldor MN1928 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Baldor MN1928 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Baldor MN1928
- nom du fabricant et année de fabrication Baldor MN1928
- instructions d'utilisation, de réglage et d’entretien de l'équipement Baldor MN1928
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Baldor MN1928 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Baldor MN1928 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Baldor en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Baldor MN1928, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Baldor MN1928, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Baldor MN1928. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    NextMove ES Motion Controller MOTIO N CONTROL Installation Manual 01/05 M N1928[...]

  • Page 2

    [...]

  • Page 3

    Content s i MN1928 Contents 1 General Information 1-1 ................................. 2 Introduction 2-1 ........................................ 2.1 Next Move ES feat ures 2-1 .................................. 2.2 Receiving and inspec tion 2-3 ................................ 2.2.1 Identify ing the c atalog number 2-3 ..........................[...]

  • Page 4

    ii Cont ents MN1928 5 Backplanes 5 -1 ........................................ 5.1 I ntr oduction 5-1 ............................................ 5.2 BPL010 -501 non-isolat ed backplane 5-2 ....................... 5.2.1 Analog inputs 5-3 .................................................. 5.2.2 Analog outputs (demands ) 5-4 ........................[...]

  • Page 5

    Content s ii i MN1928 6.4 S t epper axis - test ing 6-10 .................................... 6.4.1 T est ing the output 6-10 .............................................. 6.5 Serv o axis - test ing and tuning 6-1 1 ............................ 6.5.1 T est ing the demand output 6-1 1 ....................................... 6.5.2 An introduc tion t[...]

  • Page 6

    iv Cont ents MN1928 8.1.10 Enc oder inputs 8-4 ................................................ 8.1.1 1 S tepper c ontrol outputs 8-4 .......................................... 8.1.12 Serial R S232/R S485 port 8-4 ........................................ 8.1.13 CAN int erfac e 8 -5 ................................................. 8.1.14 Env ironme[...]

  • Page 7

    www .s upportme.net General I nformat ion 1- 1 MN1928 L T0202A02 Copyr ight Baldor (c ) 2005. A ll rights r eser ved. This manual is c opy righted and all right s ar e res erv ed. This document or attac hed s oftwar e may not, in whole or in par t, be c opied or repr oduced in any form w ithout the prior wr itten c onsent of B ALDO R. BALD OR makes[...]

  • Page 8

    www .s upportme.net 1-2 General Inf ormati on MN1928 Safety Notice Only qualified pers onnel s hould attempt to s tar t -up, program or troubles hoot this equipment. This equipment may be c onnec ted to other machines that hav e rot ating parts or par ts t hat are cont rolled by t his equipment . Improper us e c an caus e s erious or fatal i njury.[...]

  • Page 9

    www .s upportme.net Int roducti on 2-1 MN 1928 2.1 NextMove ES features Nex tMov e ES is a high perfor mance multi -axis intelligent c ontroller for s erv o and s tepper motors . Nex tMov e ES feat ures t he MintMT motion cont rol language. MintMT is a s truc tured f orm of Bas ic, c us tom des igned for s erv o or s tepper motion c ontrol applic a[...]

  • Page 10

    www .s upportme.net 2-2 I ntroduct ion M N1928 Inc luded with N extMov e ES is t he Baldor Motion T oolk it C D. This c ontains a number of utilities and usef ul res ourc es to get t he most f rom you Mint MT cont roller . Thes e include: H WorkBenc h v 5 This is the us er interfac e for c ommunic a ting with the Nex tMov e ES. Ins talling WorkBenc[...]

  • Page 11

    www .s upportme.net Int roducti on 2-3 MN 1928 2.2 Receiving and inspectio n When y ou receiv e y our N extMov e ES , there ar e sev eral things y ou s hould do immediately : 1. Chec k t he conditi on of the pack aging and repor t any damage immediately to the c arrier that deliv ered y our Nex tMov e ES. 2. Remov e the N ext Move ES from the shipp[...]

  • Page 12

    www .s upportme.net 2-4 I ntroduct ion M N1928 2.3 Units and abbreviations The following unit s and abbr eviations may appear in this manual: V V olt ( also VAC and VDC ) ............... WW a t t .............. A Ampere ............... Ω Ohm ............... m Ω milliohm ............. µF mic rofarad .............. pF picofar ad .............. m[...]

  • Page 13

    www .s upportme.net Basic I nst allat ion 3-1 MN1928 3.1 Intr oduction Y ou should read all t he sections in Basi c Instal lation . It is important that the c orrec t s teps are follow ed when ins talling the Nex tMov e ES. This sec tion des cr ibes t he mechanic al ins tallation of the N extMov e ES . 3.1. 1 Lo cati on req ui rements Y ou must r e[...]

  • Page 14

    www .s upportme.net 3-2 Basic Inst all ation MN1928 3.1 .2 Inst alling the Ne xtM ove ES c ar d CAUTION : Before touc hing the c ard, be s ure t o disc harge s tatic elec tric ity from y our body and c lothing by touc hing a grounded metal s urfac e. A lternativ ely, wear an ear th s trap while handling t he card. The Nex tMov e ES is des igned to [...]

  • Page 15

    www .s upportme.net Input / Out put 4- 1 MN1928 4.1 Intr oduction This s ec tion des cr ibes the input and output c apabilities of the Nex tMov e ES. The following c onv entions will be us ed to refer to the inputs and outputs : I/O Input / O utput .............. DIN Digital Input ............. DO UT Digit al Output ........... AIN Analog Input ...[...]

  • Page 16

    www .s upportme.net 4-2 Input / Output MN1928 4.2. 1 96-p in co nn ecto r pin assi gn men t Row Pin c b a 1 +5VDC +5VDC +5V DC 2 +5VDC +5VDC +5V DC 3 DGND DGND DGND 4 DOUT6 DOUT7 OUT COM 5 DOUT3 DOUT4 DOUT5 6 DOUT0 DOUT1 DOUT2 7 Enc oder 1 CH B+ Enc oder 0 CH A+ Encoder 0 C HB+ 8 Enc oder 1 CH Z+ Encoder 0 CH Z+ E ncoder 1 CH A+ 9 Enc oder 1 CH A -[...]

  • Page 17

    www .s upportme.net Input / Out put 4- 3 MN1928 4.3 Analog I/O The Nex tMov e ES pr ovides : H T w o 12-bit res olution analog inputs . H Four 12 -bit res olution analog outputs . 4.3 .1 Ana log input s The analog inputs are av ailable on pins a28 & b28 (AIN 0) and a27 & c 28 (A IN1) . H Differential inputs . H V oltage r ange: ±10V . H Re[...]

  • Page 18

    www .s upportme.net 4-4 Input / Output MN1928 AIN0 ( ADC.0 ) AIN0 ( ADC.0 ) b28 a28 a30 AIN0- Differential connec tion Single ended c onnection AIN0+ AI N0+ GND b28 a28 a30 Figure 2 - AIN 0 analog input wir ing AIN0 1k Ω , 0.25W potentiometer ( ADC.0 ) 1.5k Ω , 0.25W 0V +24VDC b28 a28 a30 Figure 3 - T ypical input circuit to provide 0-10V (appr[...]

  • Page 19

    www .s upportme.net Input / Out put 4- 5 MN1928 4.3 .2 Ana log output s The four analog output s are av ailable on a range of pins, as s hown in s ec tion 4.2.1. H Four independent analog output s. H Output r ange: ±10VD C (±0.1%) . H Res olution: 12 -bit. H Output c urr ent: 10mA max imum. H Update fr equency : 10k Hz max imum (adjus table us in[...]

  • Page 20

    www .s upportme.net 4-6 Input / Output MN1928 Next Move ES Demand0 AGND 2 Fle xDri v e II / dr ive amplif ier AIN0+ AIN0- Connect overall s hield at one end only a32 Shield Drive amplif ier ±10VDC demand input - + c27 a30 1 ‘X1’ Figure 6 - Analog out put - typical connection to a Baldor FlexDrive II , Flex+Dr ive II or MintD rive II[...]

  • Page 21

    www .s upportme.net Input / Out put 4- 7 MN1928 4.4 Digital I/O The Nex tMov e ES pr ovides : H 20 general purpos e digital inputs . H 12 general purpos e digital outputs . 4.4 .1 Digit al input s The digital inputs are av ailable ac ros s a r ange of pins, as s hown in s ec tion 4.2.1. A ll digital inputs have a c ommon s pecif ication: H 5V digit[...]

  • Page 22

    www .s upportme.net 4-8 Input / Output MN1928 4.4.1.2 Auxiliary encoder inputs - DIN17 (STEP), DIN18 (DIR ), DIN19 (Z) DIN 17-DIN 19 may als o be us ed as an auxiliar y enc oder input. DIN 17 acc epts s tep (puls e) signals and D IN18 ac c epts dir ection s ignals , allowing an ex ter nal sour ce to pr ovide the refer ence for the s peed and direc [...]

  • Page 23

    www .s upportme.net Input / Out put 4- 9 MN1928 DGND DIN0 GND MintMT INX.0 +5V Next Move ES 10k 74AHCT14 1nF USRV+ DOUT0 Fle xDri v e II / equipment output NEC PS2562L-1 User supply GND User supply 24V ‘X1’ 6 18 c21 a3 Figure 9 - Digital input - t ypical connec tions from a B aldor FlexDrive II , Flex+Dr ive II or MintDrive II[...]

  • Page 24

    www .s upportme.net 4-10 Input / Output MN1928 4.4. 2 Dig ital ou tp uts The digital outputs are av ailable ac ros s a r ange of pins, as s hown in s ec tion 4.2.1. H 12 general purpos e digital outputs . H One er ror output, c onfigur able as a gener al purpos e digital output. H Update fr equency : Immediat e. There are 12 gener al purpos e digit[...]

  • Page 25

    www .s upportme.net Input / Out put 4- 11 MN1928 4.4.2.2 DO UT 8 - DO UT1 1 Outputs D OU T8 - DOU T1 1 are dr iven by a U LN2003 dev ice. T he outputs are des igned to si nk cur rent from an ex ternal s upply (t ypic ally 24VDC ), but hav e no over cur rent or s hort c irc uit protec tion. When an output is ac tiv ated, it is grounded thr ough the [...]

  • Page 26

    www .s upportme.net 4-12 Input / Output MN1928 4.4 .3 Err or output - Error Out The error output is available on pin b1 1. This 100mA output c an be us ed to st op exter nal equipment in the event of an err or . The output level c an be c ontrolled us ing jumpers JP3, J P4 and JP 5, whic h are s ituated at the top edge of the car d. Connec t the lo[...]

  • Page 27

    www .s upportme.net Input / Out put 4- 13 MN1928 4.5 Other I/O 4.5 .1 S teppe r control output s The s tepper c ontrol outputs are av ailable ac ros s a r ange of pins , as s hown in s ec tion 4.2.1. There are f our s ets of stepper motor c ontrol out puts, operating in the r ange 0Hz to 500k Hz . Eac h of the s tep (puls e) and direc tion s ignals[...]

  • Page 28

    www .s upportme.net 4-14 Input / Output MN1928 4.5 .2 Encode r inputs The enc oder inputs are av ailable on pins a7 -a10, b7 -b10 and c7 -c10. See s ec tion 4.2.1. T w o incr emental encoder s may be c onnec ted to Nex tMov e ES, eac h w ith complement ary A, B and Z channel input s. E ach input channel us es a MAX3095 differential line rec eiv er [...]

  • Page 29

    www .s upportme.net Input / Out put 4- 15 MN1928 A and B signal Maximum cable len gth A a n d B s i g n a l frequency meters f eet 1.3MHz 2 6.56 500kHz 10 32.8 250kHz 20 65.6 100kHz 50 164.0 50kHz 100 328.1 20kHz 300 984.2 10kHz 700 2296.6 7kHz 1000 3280.8 T able 2 - Effect of cable length on maximum e ncoder frequency 4.5. 3 USB p ort Locatio n US[...]

  • Page 30

    www .s upportme.net 4-16 Input / Output MN1928 4.5. 4 Serial p o rt Locatio n Seria l Mating c onnector : 9 -pin female D -type Pin RS232 n ame RS485 / R S422 name 96-pin connector 1 Shield (NC) a32 2 RXD RX - (input) a20 3 TXD TX - (output ) a21 4 (NC) (NC) a16* 5 DGND 0V DGND a3 6 (NC) (NC) a17* 7 RTS TX + (output) b21 8 CTS RX+ (input ) a22 9 DG[...]

  • Page 31

    www .s upportme.net Input / Out put 4- 17 MN1928 NextMove ES (DCE) 9- -p i n Computer COM Port (DCE / DTE) Serial RXD 2 TXD 3 GND 5 2R X D 3T X D 5G N D RTS 7 CTS 8 7R T S 8C T S COM Connect overall shiel d to connector backs hell. Figure 15 - RS232 serial port connections The RS 232 port is conf igured as a DC E (D ata Communic ations Equipment) u[...]

  • Page 32

    www .s upportme.net 4-18 Input / Output MN1928 4.5. 6 Mu lti dro p u sin g RS485 / RS422 Mu lti dro p system s a ll ow on e de vice to a ct as a ‘ne twor k m ast er’ , con tro lling and interacting with the ot her (s lav e) dev ices on the netw ork . The netw ork mast er c an be a contr oller s uch as Nex tMov e ES, a hos t applic ation s uch a[...]

  • Page 33

    www .s upportme.net Input / Out put 4- 19 MN1928 4.5. 7 Con nect in g serial Bal do r HMI Op erato r Panel s Serial B aldor HMI O perator Panels use a 15 -pin male D -type c onnec tor (mar ked P LC PO RT), but the Nex tMov e ES S erial c onnector uses a 9 -pin male D -type c onnector. The Nex tMove E S may be c onnec ted with or without hardwar e h[...]

  • Page 34

    www .s upportme.net 4-20 Input / Output MN1928 4.6 CAN The CA N bus is a s erial bas ed netw ork originally developed f or automotiv e applicat ions, but now us ed for a w ide range of indus trial applic ations . It offers low -cos t s erial c ommunicat ions with v ery high reliability in an indus trial env ironment; the probability of an undetec t[...]

  • Page 35

    www .s upportme.net Input / Out put 4- 21 MN1928 4.6 .2 CA N wiring A v ery low err or bit rat e over CAN c an only be ac hiev ed with a s uitable wir ing sc heme, s o the following points s hould be obs erv ed: H The two -wire data bus line may be routed par allel, twis ted and/or shielded, depending on EMC r equirements . Baldor r ecommend a t wi[...]

  • Page 36

    www .s upportme.net 4-22 Input / Output MN1928 4.6. 3 CANop en The Nex tMov e ES mus t hav e the CAN open firmw are loaded to us e this protoc ol. Baldor hav e implemented a C ANopen pr otocol in Mint MT (bas ed on the ‘Communic ation Profile’ C iA DS -301) which s upports both dir ect acc es s t o devic e parameter s and t ime-c ritic al proc [...]

  • Page 37

    www .s upportme.net Input / Out put 4- 23 MN1928 Note: All CAN r elated MintMT k eyw ords are ref erenc ed to either C ANopen or B aldor CAN us ing the ‘bus’ dot parameter . Although t he Nex tMove E S has a single phys ic al CAN bus channel t hat may be us ed to c arr y either protoc ol, MintMT dist inguishes betw een the protoc ols with the ?[...]

  • Page 38

    www .s upportme.net 4-24 Input / Output MN1928 channel t o operate on pins 1 and 2 of the RJ 45 c onnec tors . On t he Baldor C AN node, jumper JP 3 can be us ed to c onnec t an internal 120 Ω ter minating res istor, provided the node is at the end of the netw ork . Jumper s J P4 and J P5 c an be us ed to conf igure the node ID and baud rate. Up [...]

  • Page 39

    www .s upportme.net Input / Out put 4- 25 MN1928 4.7 Connectio n su mm a ry - minimum system wiring As a guide, Figure 21 s hows an ex ample of the ty pic al minimum wiring r equired to allow the Nex tMov e ES and a s ingle ax is s tepper amplif ier to wor k t ogether . T he optional opto -isolating back plane c ard BP L010-502 is show n. Details o[...]

  • Page 40

    www .s upportme.net 4-26 Input / Output MN1928 Backplan e card connector Pin Nam e of signal Function Connection on amplifier (Not e: connect ions may be labeled differently) X6 9 USR GND Us er power s upply G ND Enable signal gr ound X8 9 REL NO Switc hed relay c ontact Enable s ignal input 10 REL COM Common relay c onnec tion ( l i n k e dt oU S [...]

  • Page 41

    www .s upportme.net Backplanes 5- 1 MN1928 5.1 Intr oduction This s ec tion des cr ibes the opt ional back plane c ards available f or us e with the N extMov e ES . Thes e cards all pr ovide s tandard w iring c onnect ions to t he Nex tMove E S, but ther e are a number of v ariants available: H Baldor part number BPL010 -501: Non -isolated bac kpla[...]

  • Page 42

    www .s upportme.net 5-2 Backpl anes MN1928 5.2 BP L010-501 non-isolated backplane This back plane prov ides direc t c onnection t o the Nex tMove E S s ignals w ithout is olation. The elect rical s pec ific ations of all s ignals are t herefore t he same as des cr ibed in sec tion 4. In the followi ng sec tions , the s ignals A GN D, D GN D and Shi[...]

  • Page 43

    www .s upportme.net Backplanes 5- 3 MN1928 5.2 .1 Ana log input s Locatio n X8 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n 96-pin connector 10 Shield Shield c onnec tion a32 9 DGND Digital gr ound a3 8 !RSTIN Res et input c12 7 ERROR Error output b1 1 6 AGND Analog gr ound a30 5 AIN1- A nalog input AIN 1- a27 4 AIN1+[...]

  • Page 44

    www .s upportme.net 5-4 Backpl anes MN1928 5.2 .2 Ana log outputs ( dem ands ) Locatio n X7 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n 96-pin connector 12 Shield Shield c onnec tion a32 11 AGND Analog gr ound a30 10 DEMAND3 Analog output AOU T3 b22 9 Shield Shield c onnec tion a32 8 AGND Analog gr ound a30 7 DEMAND2[...]

  • Page 45

    www .s upportme.net Backplanes 5- 5 MN1928 5.2 .3 Digit al inputs 0 -7 Locatio n X12 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n 96-pin connector 10 Shield Shield c onnec tion a32 9 DGND Digital gr ound a3 8 DIN7 Digital input D IN7 a19 7 DIN6 Digital input D IN6 c20 6 DIN5 Digital input D IN5 b19 5 DIN4 Digital inpu[...]

  • Page 46

    www .s upportme.net 5-6 Backpl anes MN1928 5.2 .5 Digit al inputs 1 6-19 Locatio n X6 Mating c onnector : Weidmüller Omnimate B L 3.5/5 Pin Nam e Descr iptio n 96-pin connector 5 DGND Digital gr ound a3 4 DIN19 Digital input DIN 19 b26 3 DIN18 Digital input DIN 18 c25 2 DIN17 Digital input DIN 17 c24 1 DIN16 Digital input DIN 16 c1 1 See s ection [...]

  • Page 47

    www .s upportme.net Backplanes 5- 7 MN1928 5.2. 7 Dig ital o u tpu ts 8-1 1 Locatio n X5 Mating c onnector : Weidmüller Omnimate B L 3.5/5 Pin Nam e Descr iptio n 96-pin connector 5 DGND Digital gr ound a3 4 DOUT1 1 D igital output D OU T1 1 c22 3 DOUT10 Digital output DO UT10 c16 2 DOUT9 Digital output D OU T9 b13 1 DOUT8 Digital output D OU T8 a[...]

  • Page 48

    www .s upportme.net 5-8 Backpl anes MN1928 5.2. 8 Stepp er axes ou tp uts 0-1 Locatio n X9 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n 96-pin connector 12 Shield Shield c onnec tion a32 11 DIR1+ Direct ion output 1+ b15 10 DIR1- Dir ection output 1 - 9 STEP1+ S tep (puls e) out put 1+ b14 8 STEP1- Step (pulse) output[...]

  • Page 49

    www .s upportme.net Backplanes 5- 9 MN1928 5.2. 9 Stepp er axes ou tp uts 2-3 Locatio n X10 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n 96-pin connector 12 Shield Shield c onnec tion a32 11 DIR3+ Direct ion output 3+ a23 10 DIR3- Dir ection output 3 - 9 STEP3+ S tep (puls e) out put 3+ b23 8 STEP3- Step (pulse) outpu[...]

  • Page 50

    www .s upportme.net 5-10 Backpl anes MN1928 STEP2+ DGND 1 DS26LS31 STEP2- 3 Backpla ne MicroF lex / drive amp lifier DGND Step Connect shiel ds at one end only 6 Shield ‘X3’ ‘X10’ 10 11 DIR2+ DS26LS31 DIR2- 5 T wisted pairs Dir 9 96 pin connector Figure 25 - Stepper output STEP2 - typical connection to a Baldor MicroFlex STEP2+ DGND 1 DS26L[...]

  • Page 51

    www .s upportme.net Backplanes 5- 1 1 MN1928 5.2 .10 Power input s Locatio n X1 Mating c onnector : Weidmüller Omnimate B L 3.5/5 Pin Nam e Descr iptio n 96-pin connector 5 DGND Digital gr ound a3 4 DGND Digital gr ound a3 3 +5V +5V input a1 2 -12V - 12V input a31 1 +12V +12V input a29 See s ection 3. 1.3 for pow er requir ements. 5.2 .1 1 Encode [...]

  • Page 52

    www .s upportme.net 5-12 Backpl anes MN1928 5.2 .12 Encode r input 1 Locatio n X2 Enc oder1 Mating c onnector : 9 -pin male D-ty pe Pin Nam e Descr iptio n 96-pin connector 1 CHA+ Channel A s ignal a8 2 CHB+ Channel B s ignal c7 3 CHZ+ Index c hannel s ignal c8 4 Shield Shield c onnec tion a32 5 DGND Digital gr ound a1 6 CHA- C hannel A s ignal com[...]

  • Page 53

    www .s upportme.net Backplanes 5- 13 MN1928 5.3 BPL010-502/503 backplane with opt o-isolator card Thes e back planes are prov ided with an addit ional plug in car d whic h prov ides opt o-is olation for many of the Nex tMov e ES s ignals . On BP L010 -502, the general purpos e digital outputs are PN P (c urr ent s ourc ing) outputs . The general pu[...]

  • Page 54

    www .s upportme.net 5-14 Backpl anes MN1928 Shield USRGND USRGND USR V+ USR V+ !RSTIN DIN19 DIN18 DIN17 DIN16 X2 X3 X4 X6 X7 X8 X9 X10 X1 1 X12 X13 X5 Shield USRGND DIN15 DIN14 DIN13 DIN12 DIN1 1 DIN10 DIN9 DIN8 Shield USRGND DIN7 DIN6 DIN5 DIN4 DIN3 DIN2 DIN1 DIN0 USRCOM OUTC OM DOUT 7 DOUT 6 DOUT 5 DOUT 4 DOUT 3 DOUT 2 DOUT 1 DOUT 0 Shield DIR3+ [...]

  • Page 55

    www .s upportme.net Backplanes 5- 15 MN1928 5.3 .1 Ana log input s Locatio n X8 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 10 REL COM C ommon relay c ontact 9 REL NO Nor mally open relay contac t 8 REL NC Normally c losed relay c ontact 7 REL COM C ommon relay c ontact 6 Shield Shield c[...]

  • Page 56

    www .s upportme.net 5-16 Backpl anes MN1928 5.3.1.1 Er ror relay con nection s The double -pole relay on the opto -isolator c ard is c ontr olled direc tly by the E rror O ut s ignal (s ecti on 4.4.3), as s hown in Figur e 29. Relay Next Move ES REL COM REL NC REL NO 96 pin connector Backpla ne 7 9 ‘X8’ 8 MintMT GLOBALERROROUTPUT or DRIVEENABLE[...]

  • Page 57

    www .s upportme.net Backplanes 5- 17 MN1928 5.3 .2 Ana log outputs ( dem ands ) Locatio n X7 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 12 Shield Shield c onnec tion a32 11 AGND Analog gr ound a30 10 DEMAND3 Analog output AOU T3 b22 9 Shield Shield c onnec tion a32 8 AGND Analog gr ound[...]

  • Page 58

    www .s upportme.net 5-18 Backpl anes MN1928 5.3 .3 Digit al inputs 0 -7 Locatio n X12 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 10 Shield Shield c onnec tion a32 9 USR GND Cus tomer power s upply gr ound 8 DIN7 Digital input D IN7 a19 7 DIN6 Digital input D IN6 c20 6 DIN5 Digital input[...]

  • Page 59

    www .s upportme.net Backplanes 5- 19 MN1928 5.3 .4 Digit al inputs 8 -15 Locatio n X13 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 10 Shield Shield c onnec tion a32 9 USR GND Cus tomer power s upply gr ound 8 DIN15 Digital input DIN 15 b18 7 DIN14 Digital input DIN 14 c2 3 6 DIN13 Digita[...]

  • Page 60

    www .s upportme.net 5-20 Backpl anes MN1928 5.3 .5 Digit al inputs 1 6-19 Locatio n X6 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 10 Shield Shield c onnec tion a32 9 USR GND Cus tomer power s upply gr ound 8 USR GND Cus tomer power s upply gr ound 7 USR V+ Cus tomer pow er supply 6 USR [...]

  • Page 61

    www .s upportme.net Backplanes 5- 21 MN1928 St atus+ St atus- MicroFlex / equi pment output NEC PS2562L-1 Backpl ane & opto-isolator card 96 pin connector 2k2 TLP521-4 DIN16 User supply 24V User supply GND USR GND ‘X3’ ‘X6’ 3 2 1 8 Figure 32 - Digital input - typical connections from a Baldor MicroFlex USRV+ DOUT0 6 18 Fle xDri v e II /[...]

  • Page 62

    www .s upportme.net 5-22 Backpl anes MN1928 5.3.5.2 B PL010-503 - A ctive low inputs The us er power supply c onnect ion USR V+ is c ommon to all inputs . T o ac tivat e an input it must be gr ounded to the 0V s ide of the us er pow er s upply ( USR GN D) . The internal pull -up res istor on the Nex tMov e ES allow s t he input to be left floating [...]

  • Page 63

    www .s upportme.net Backplanes 5- 23 MN1928 USRV+ DOUT0 Fle xDri v e II / equipment output NEC PS2562L-1 Backpl ane & opto-isolator card 96 pin connector 2k2 TLP521-4 USR V+ DIN16 User supply 24V User supply GND ‘X1’ ‘X6’ 6 18 6 1 Figure 36 - Digital input - typical connections from a Baldor FlexDrive II , Flex+Dr ive II or MintDrive II[...]

  • Page 64

    www .s upportme.net 5-24 Backpl anes MN1928 5.3. 6 Dig ital o u tpu ts 0-7 Locatio n X1 1 Mating c onnector : Weidmüller Omnimate B L 3.5/10 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 10 USR COM Common s upply c onnec tion* a3 9 OUT COM Common* a4 8 DOUT7 Digital output D OU T7 b4 7 DOUT6 Digital output D OU T6 c4 6 DOUT5 Digital output[...]

  • Page 65

    www .s upportme.net Backplanes 5- 25 MN1928 5.3.6.1 BP L010-502 - P NP o utputs An external supply ( typic ally 24VD C) is us ed to power the UDN 2982 output devic es , as shown in Figure 37. When an out put is ac tiv ated, c urrent is s ourc ed from the us er s upply through the UD N2982, whic h c an s ourc e up to 75mA per output (all outputs on,[...]

  • Page 66

    www .s upportme.net 5-26 Backpl anes MN1928 5.3. 7 Dig ital o u tpu ts 8-1 1 Locatio n X5 Mating c onnector : Weidmüller Omnimate B L 3.5/5 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 5 DGND Digital gr ound a3 4 DOUT1 1 D igital output D OU T1 1 c22 3 DOUT10 Digital output DO UT10 c16 2 DOUT9 Digital output D OU T9 b13 1 DOUT8 Digital ou[...]

  • Page 67

    www .s upportme.net Backplanes 5- 27 MN1928 5.3. 8 Stepp er axes ou tp uts 0-1 Locatio n X9 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 12 Shield Shield c onnec tion a32 11 DIR1+ Direct ion output 1+ b15 10 DIR1- Dir ection output 1 - 9 STEP1+ S tep (puls e) out put 1+ b14 8 STEP1- Step [...]

  • Page 68

    www .s upportme.net 5-28 Backpl anes MN1928 5.3. 9 Stepp er axes ou tp uts 2-3 Locatio n X10 Mating c onnector : Weidmüller Omnimate B L 3.5/12 Pin Nam e Descr iptio n 96-pin connector 12 Shield Shield c onnec tion a32 11 DIR3+ Direct ion output 3+ a23 10 DIR3- Dir ection output 3 - 9 STEP3+ S tep (puls e) out put 3+ b23 8 STEP3- Step (pulse) outp[...]

  • Page 69

    www .s upportme.net Backplanes 5- 29 MN1928 STEP2+ DGND 1 DS26LS31 STEP2- 3 Backpla ne MicroF lex / drive amp lifier DGND Step Connect shiel ds at one end only 6 Shield ‘X3’ ‘X10’ 10 11 DIR2+ DS26LS31 DIR2- 5 T wisted pairs Dir 9 96 pin connector Figure 42 - Stepper output STEP2 - typical connection to a Baldor MicroFlex STEP2+ DGND 1 DS26L[...]

  • Page 70

    www .s upportme.net 5-30 Backpl anes MN1928 5.3 .10 Power input s Locatio n X1 Mating c onnector : Weidmüller Omnimate B L 3.5/5 Pin Nam e Descr iptio n NextMo ve ES 96-pin connector 5 DGND Digital gr ound a3 4 DGND Digital gr ound a3 3 +5V +5V input a1 2 -12V - 12V input a31 1 +12V +12V input a29 See s ection 3. 1.3 for pow er requir ements. 5.3 [...]

  • Page 71

    www .s upportme.net Backplanes 5- 31 MN1928 5.3 .12 Encode r input 1 Locatio n X2 Enc oder1 Mating c onnector : 9 -pin male D-ty pe Pin Nam e Descr iptio n 96-pin connector 1 CHA+ Channel A s ignal a8 2 CHB+ Channel B s ignal c7 3 CHZ+ Index c hannel s ignal c8 4 Shield Shield c onnec tion a32 5 GND Digital gr ound a1 6 CHA- C hannel A s ignal comp[...]

  • Page 72

    www .s upportme.net 5-32 Backpl anes MN1928[...]

  • Page 73

    www .s upportme.net Operat ion 6-1 MN1928 6.1 Intr oduction The s oftware pr ovi ded includes a number of applic ations and utilities to allow you to c onfigur e, tune and program the N ex tMove E S. The Baldor Motion T oolk it CD cont aining the sof twar e can be found s eparat ely w ithin the pac kaging. 6.1. 1 Con nect in g t he Next Move E S to[...]

  • Page 74

    www .s upportme.net 6-2 Oper ation MN1928 6.1. 4 Preli mi nary ch ecks Before y ou apply power for the fir st time, it is v ery important to v erif y the f ollowing: H Dis connec t the load f rom the motor until ins truc ted to apply a load. H Inspec t all pow er c onnect ions for acc urac y, work manship and tight ness . H V er ify t hat all wirin[...]

  • Page 75

    www .s upportme.net Operat ion 6-3 MN1928 6.2 W orkBench v5 WorkBenc h v5 is a fully featured application f or programming and controlling t he Next Move E S. The main WorkBenc h window c ontains a menu s ys tem, the T oolbox and other toolbars . Many func tions c an be ac ces s ed from the menu or by c lic king a but ton - use whic hev er y ou pre[...]

  • Page 76

    www .s upportme.net 6-4 Oper ation MN1928 6.2. 2 St arti ng WorkBen ch v5 1. On the W indows Start menu, selec t Programs , Wo r kBe nch v 5, Wo r kBe nch v 5 . WorkBenc h v 5 will s tart, and the Tip of the Day dialog w ill be dis played. Y ou can prev ent the Tip of the D ay dialog appear ing next time by r emoving the c hec k mark next t o Show [...]

  • Page 77

    www .s upportme.net Operat ion 6-5 MN1928 3. In the Selec t Cont roller dialog, go to t he drop down box near the t op and selec t the P C ser ial port to w hich t he Nex tMove E S is connec ted. I f you ar e unsur e whic h PC s erial por t is c onnec ted to the N extMov e ES , s elect S can all serial p orts . I f t he Ne xtM ove ES is connec ted [...]

  • Page 78

    www .s upportme.net 6-6 Oper ation MN1928 6.3 Configur ing an axi s The Nex tMov e ES is c apable of cont rolling 4 s tepper and 2 s erv o axes . This s ec tion desc ribes how to c onfigure both t ypes of ax is . 6.3. 1 Select in g t he axi s typ e An ax is c an be c onfigured as either a s erv o ax is or a st epper ax is. The f actor y pr eset con[...]

  • Page 79

    www .s upportme.net Operat ion 6-7 MN1928 6.3. 2 Select in g a scal e MintMT defines all pos itional and speed r elated motion key w ords in t erms of enc oder quadr ature count s (for s erv o motors ) or s teps for stepper mot ors. The number of quadrature counts ( or s teps ) is divided by the SCALEFACTOR allowing y ou to us e units mor e suitabl[...]

  • Page 80

    www .s upportme.net 6-8 Oper ation MN1928 6.3. 3 Sett in g th e d rive en abl e ou tp ut A driv e enable output allow s N ext Move E S to enable the ex ternal dr ive amplifier to allow motion, or dis able it in the ev ent of an er ror . Eac h axis c an be conf igured with it s ow n driv e enable output, or c an s hare an output w ith other ax es . [...]

  • Page 81

    www .s upportme.net Operat ion 6-9 MN1928 If y ou are going to us e a digital output, drag the bright blue O UT icon t o the grey D riv e E nable OP axis icon on t he right of the s creen. T o c onfigur e multiple ax es with the s ame driv e enable out put, repeat this step f or the other axes . 5. Clic k Apply at the bottom of the s cr een. This s[...]

  • Page 82

    www .s upportme.net 6-10 Oper ation MN1928 6.4 S tep per axis - testing This s ec tion des cr ibes the method f or tes ting a s tepper ax is. The st epper c ontrol is an open lo op syste m so no tu nin g is ne cessa ry . 6.4 .1 T esting the output This sec tion tes ts the operat ion and direc tion of the output. I t is r ecommended t hat the s ys t[...]

  • Page 83

    www .s upportme.net Operat ion 6-1 1 MN1928 6.5 Ser vo axis - testing and tuning This s ec tion des cr ibes the method f or tes ting and tuning a s erv o axis . The dr ive amplif ier must already have been t uned for bas ic c urr ent or v eloc ity c ontr ol of the motor . 6.5 .1 T esting t he de ma nd output This sec tion tes ts the operat ion and [...]

  • Page 84

    www .s upportme.net 6-12 Oper ation MN1928 5. T o repeat the tes ts for negative ( rev ers e) demands , ty pe: TORQUE.4=-5 This should c aus e a demand of -5% of maximum output ( -0.5V) t o be produc ed at the DEMA ND0 output. C orres pondingly, the S py window ’s V eloc ity dis play s hould show a negative v alue. 6. T o remov e the demand and s[...]

  • Page 85

    www .s upportme.net Operat ion 6-13 MN1928 6.5 .2 An intr oduction to c lose d loop contr ol This s ec tion des cribes the bas ic princ iples of c los ed loop contr ol. If y ou are familiar w ith clos ed loop c ontrol go s traight t o sec tion 6.6.1. When there is a requir ement to mov e an axis , the N ex tMove E S c ontrol s oftw are trans lates [...]

  • Page 86

    www .s upportme.net 6-14 Oper ation MN1928 The remaining gain ter ms ar e V el ocity Feed f orw ard ( K VELFF ) and Acceler ation F eed forward ( KACCEL ) desc ribed below . In s ummary, the following rules c an be used as a guide: H KPR OP: Inc reasing K PRO P w ill speed up t he respons e and reduc e the effect of distur bances and load v ariatio[...]

  • Page 87

    www .s upportme.net Operat ion 6-15 MN1928 Figure 45 - The NextMove ES servo loop[...]

  • Page 88

    www .s upportme.net 6-16 Oper ation MN1928 6.6 Ser vo axis - tuni ng for cur re nt control 6.6. 1 Select in g servo lo o p gai ns All s erv o loop parameters default to zer o, meaning that the demand out put will be z ero at power up. Mos t dr ive amplifier s c an be s et to c urrent (torque) cont rol mode or v elocit y c ontrol mode; chec k that t[...]

  • Page 89

    www .s upportme.net Operat ion 6-17 MN1928 3. Clic k in t he KPR OP box and enter a v alue that is approximately one quarter of the value of KDE RIV . If the motor begins t o vibrat e, decr ease the v alue of K PRO P or inc reas e the value of KD ERI V until the vibrat ion stops . Small c hanges may be all that is neces sar y . 4. In the Mov e T y [...]

  • Page 90

    www .s upportme.net 6-18 Oper ation MN1928 6.6 .2 Unde rda mpe d re sponse If the graph s how s that the res ponse is under damped (it ov ers hoots the demand, as show n in Figure 46) t hen the value f or KD ERIV should be i ncr eased to add ex tra damping t o the move. If the ov ers hoot is exc es si ve or os c illation has oc cur red, it may be n[...]

  • Page 91

    www .s upportme.net Operat ion 6-19 MN1928 6.6 .3 Ove rda mpe d res ponse If the graph s how s that the res ponse is ov erdamped ( it reac hes t he demand too slow ly, as show n in Figure 47) then the v alue for KD ERI V s hould be decr eased to r educe t he damping of the move. I f the ov erdamping is exc es si ve, it may be nec es sar y to inc re[...]

  • Page 92

    www .s upportme.net 6-20 Oper ation MN1928 6.6 .4 Cr itica lly dampe d res ponse If the graph s how s that the res ponse r eaches the demand quic k ly and only ov ers hoots the demand by a s mall amount, t his c an be c onsider ed an ideal res ponse for mos t sy s tems . See Figure 48. Measur ed position Demand position Figure 48 - Cr itically damp[...]

  • Page 93

    www .s upportme.net Operat ion 6-21 MN1928 6.7 Ser vo axis - eliminating steady-state err ors In syst em s wh ere p reci se po siti oni ng a ccur acy is r equired, it is often nec es sar y to pos ition within one enc oder c ount. Pr oportional gain, K PRO P , is not normally able to ac hiev e this becaus e a v ery s mall following err or will only [...]

  • Page 94

    www .s upportme.net 6-22 Oper ation MN1928 6.8 Ser vo axis - tun ing for velocity control Driv e amplifiers des igned for v eloc ity contr ol incor porate their own v eloc ity f eedback term to pr ovi de syste m da mpi ng. F or th is rea son, K DER IV (a nd KVEL) can often be set to zero. Correct s etting o f the velocity feed fo rward gain KVELFF [...]

  • Page 95

    www .s upportme.net Operat ion 6-23 MN1928 The analog demand output is c ontrolled by a 12 -bit DAC, w hic h can c reate output volt ages in the range -10V to +10V . This means a max imum output of +10V c orr esponds to a D AC v alue of 2048. The v alue of KVELFF is calcula ted by dividin g 2048 by the number of quadr ature count s per s erv o loop[...]

  • Page 96

    www .s upportme.net 6-24 Oper ation MN1928 9. Us ing the c heck box es below the graph, selec t the Meas ured v eloc ity and D emand vel ocit y tra ces. Measur ed velocity De ma nd vel oci ty Figure 49 - Corr ect value of KVELFF It may be neces s ary to mak e changes to t he calc ulated v alue of KVELFF . If the trace for Measur ed veloc ity appear[...]

  • Page 97

    www .s upportme.net Operat ion 6-25 MN1928 6.8 .2 Adjus ting KP ROP The KPR OP term c an be used t o reduce f ollowing err or . I ts v alue will us ually be muc h smaller than the v alue used for an equiv alent cur rent c ontrolled system . A fra cti onal v alue, for ex ample 0.1, will pr obably be a good s tart ing figure whic h c an then be inc r[...]

  • Page 98

    www .s upportme.net 6-26 Oper ation MN1928 Measur ed position Demand position Figure 50 - Cor rect value of KPRO P The two t rac es w ill probably appear wit h a small offs et from eac h other , whic h repres ents the following er ror . Adjus t KPR OP by s mall amounts until the tw o trac es appear on top of eac h other (appr oximat ely) , as s how[...]

  • Page 99

    www .s upportme.net Operat ion 6-27 MN1928 6.9 Digit al input/output configur ation The Digital I /O w indow c an be used t o setup other digital inputs and outputs . 6.9 .1 Digit al input configur ation The Digital I nputs tab allow s you t o define how eac h digital input w ill be triggered, and if it should be as s igned to a s pecial pur pose f[...]

  • Page 100

    www .s upportme.net 6-28 Oper ation MN1928 4. Now dr ag the IN1 ic on onto the Fw d Limit icon . This w ill s etup IN1 as the For ward Limit i nput of axis 0. 5. Clic k Apply to s end the c hanges t o the Nex tMov e ES. Note: If required, multiple inputs c an be c onfigured before c lic king A pply . 6.9 .2 Digit al output conf igura tion The Digit[...]

  • Page 101

    www .s upportme.net Operat ion 6-29 MN1928 6.10 Saving setup info rm ation When power is r emoved fr om the Nex tMov e ES all data, including c onfigur ation and tuning parameters , is los t. Y ou should t herefore s av e this information in a f ile, whic h can be l oaded when the c ard is nex t us ed. 1. In the T oolbox , clic k the Edit & Deb[...]

  • Page 102

    www .s upportme.net 6-30 Oper ation MN1928 4. On the main menu, c hoos e File , Save File . Loc ate a folder , enter a f ilename and c lic k S ave . 6.10. 1 L o adi ng saved i nf ormat io n 1. In the T oolbox , clic k the Edit & Debug ic on. 2. On the main menu, c hoos e File , Open File... Locate t he file and clic k Open . A S tartup bloc k s[...]

  • Page 103

    www .s upportme.net T roubl eshooti ng 7-1 MN1928 7.1 Intr oduction This sec tion ex plains common pr oblems and their s olutions. If y ou want to k now t he meaning of the LED indicat ors , see s ec tion 7.2. 7.1 .1 Proble m diagnosis If y ou have follow ed all the ins truc tions in this manual in sequenc e, y ou s hould have few problems installi[...]

  • Page 104

    www .s upportme.net 7-2 T r oubleshoot ing MN1928 7.2 NextMove ES indicators 7.2. 1 St atu s di spl ay The S t atus LE D normally dis plays the unit ’s node number . T o display informat ion about a s pecific axis , us e the LED k eyw ord (s ee the MintMT help file) . When a spec ific axis is s elec ted, the following sy mbols may be display ed b[...]

  • Page 105

    www .s upportme.net T roubl eshooti ng 7-3 MN1928 Offset move. T he axis is perfor ming an offset move. Pos itional Mov e. The axis is perf orming a linear mov e. See the MOVEA and MOVER keyw or ds. S top. A STOP command has been is sued or the s top input is ac tive. Ax is dis abled. The ax is /driv e must be enabled before operation c an c ontinu[...]

  • Page 106

    www .s upportme.net 7-4 T r oubleshoot ing MN1928 7.2. 3 Commu ni cati on If the problem is not lis ted below pleas e c ontac t Baldor t echnic al s upport. Symptom Check Cannot detec t Ne xtM ove ES Chec k t hat the Nex tMov e ES is pow ered. For s erial c onnec tions, chec k that the s erial c able is wired c orr ectly and properly c onnect ed. C[...]

  • Page 107

    www .s upportme.net T roubl eshooti ng 7-5 MN1928 Sympto m Check Motor runs uncontr ollably when contr oller is s witc hed on. V er ify t hat the back plane (if used) and driv e are c orrec tly grounded to a c ommon ground point. (Ser vo outputs only ) C heck that the c orr ect enc oder feedbac k s ignal is c onnec ted to the enc oder input, the en[...]

  • Page 108

    www .s upportme.net 7-6 T r oubleshoot ing MN1928 7.2. 5 WorkBen ch v5 Symptom Check The S py w indow does not update The s ys tem refr esh has been dis abled. Go t o the T ools, Options menu item, s elect t he Sy stem t ab and then choos e a Sy s tem Refr esh R ate (500ms is rec ommended). Firmwar e download fails Confir m that you hav e the c orr[...]

  • Page 109

    www .s upportme.net T roubl eshooti ng 7-7 MN1928 Sympto m Check The CA Nopen bus is ‘off’ This means that the internal C AN contr oller in the N ext Move ES has exper ienced a fat al number of Tx and/or R x error s, gr eater than the off threshold of 255. At this point the node w ill have s wit ched its elf to a s tate w hereby it cannot inf l[...]

  • Page 110

    www .s upportme.net 7-8 T r oubleshoot ing MN1928 7.2. 7 Bald or CAN Symptom Check The Baldor C AN bus is ‘ passi ve’ This means that the internal C AN c ontr oller in the N extMov e ES is exper iencing a number of Tx and/or R x er rors , great er than the pass iv e thres hold of 127. Ch eck: H 12-24V is being applied to pin 5 of the R J 45 CAN[...]

  • Page 111

    www .s upportme.net S pecif icat ions 8- 1 MN1928 8.1 Intr oduction This sec tion prov ides tec hnical s pec ific ations of the Nex tMov e ES c ard. S eparate spec ific ations for the optional opt o-is olating back planes are s hown w here nec ess ary. 8.1 .1 Input power De scri pt io n Va l u e Input power +5V (±2.5%), 1A +12V (±5%) , 50mA -12V [...]

  • Page 112

    www .s upportme.net 8-2 S pecifi cations MN1928 8.1 .4 Digit al inputs ( non-isola ted) This s pec ific ation is for the N extMov e ES car d when us ed separ ately or in c onjunction w ith the optional non -isolating bac kplane B PL010 -501: De scri pt io n Unit Va l u e Ty p e +5V inputs, non -isolat ed Input volta ge Maximum Minimum High Low VDC [...]

  • Page 113

    www .s upportme.net S pecif icat ions 8- 3 MN1928 8.1 .6 Digit al output s - gener al purpose (non- isola ted) This s pec ific ation is for the N extMov e ES car d when us ed separ ately or in c onjunction w ith the optional non -isolating bac kplane B PL010 -501: De scri pt io n Unit Va l u e Load supply volt age (max imum) V 50 Output curr ent Ma[...]

  • Page 114

    www .s upportme.net 8-4 S pecifi cations MN1928 8.1. 9 Error rel ay (o pt o- iso lat ed b ackpl anes) This spec ific ation is for the optional opt o-is olating back planes BPL010 -502 or BPL010 -503, when us ed in conjunc tion w ith the N extMov e ES car d. See s ect ions 4.4. 3 and 5.3.1.1. All models Unit All models Contact rating (r esist ive) 2[...]

  • Page 115

    www .s upportme.net S pecif icat ions 8- 5 MN1928 8.1. 13 CAN i nt erface De scri pt io n Unit Va l u e Signal 2- wir e, i sol at ed Channels 1 Protocols CAN open or Baldor CA N (s elected by c hoic e of firmw are) Bit r ates CAN open Baldor CA N Kbit/s 10, 20, 50, 100, 125, 250, 500, 1000 10, 20, 50, 125, 250, 500, 1000 8.1. 14 En viro nmen tal De[...]

  • Page 116

    www .s upportme.net 8-6 S pecifi cations MN1928[...]

  • Page 117

    www .s upportme.net Appendix A- 1 MN1928 A.1 Feed back cables The Baldor c ables lis ted in T able 4 connec t the ‘E ncoder Out’ s ignal fr om a drive amplif ier (for example Mic roFlex , Flex D riv e II , Flex+D riv e II or MintDriv e II ) to the ‘Enc oder In’ c onnect or on the Nex tMov e ES bac k plane. One c able is required for eac h s[...]

  • Page 118

    www .s upportme.net A-2 Appendi x MN1928[...]

  • Page 119

    Index MN1928 A Abbrev iations , 2 -4 Analog I/O , 4 -3 analog inputs, 4 -3 analog outputs , 4 -5 Aux iliary enc oder inputs , 4 -8 B Bac kplanes BPL010 -501 non-isolat ed, 5 -2 BPL010 -502/503 opto -isolated, 5 -13 cat alog numbers, 5 -1 introduc tion, 5 -1 Bas ic Ins tallation, 3 -1 locat ion requirements , 3 -1 Ne xtM ove ES car d, 3- 2 C Calcula[...]

  • Page 120

    Index MN 1928 I Indicat ors , 7-2 stat us dis play, 7-2 sur face mount LE Ds , 7-3 Input / Out put, 4-1 96-pin edge c onnector, 4-1 analog inputs, 4 -3, 8-1 analog outputs , 4-5, 8 -1 CAN c onnection, 4 -20 connec tion s ummary, 4-25 digital inputs , 4-7, 8 -2 digital outputs , 4-7, 4 -10, 8-3 encoder inputs , 4-14, 8 -4 error out put, 4 -12 ser ia[...]

  • Page 121

    Index MN1928 RS485, 4 -18 multidrop us ing RS 485/RS422, 4-18 spec ific ations , 8-4 S Safety Notic e, 1-2 Sav ing set up information, 6 -29 Sc ale, selec ting, 6 -7 Serial por t, 4 -16 connec ting s erial Baldor HMI panels , 4 -19 Se rvo axi s, 6-1 1 adjusti ng KPRO P , 6 -25 eliminating s teady -st ate error s, 6 -21 tes ting the demand output, 6[...]

  • Page 122

    Index MN 1928 X6 s cr ew terminal bloc k non-is olated back plane, 5 -6 opto -isolated bac kplanes , 5 -20 X7 s cr ew terminal bloc k non-is olated back plane, 5 -4 opto -isolated bac kplanes , 5 -17 X8 s cr ew terminal bloc k non-is olated back plane, 5 -3 opto -isolated bac kplanes , 5 -15 X9 s cr ew terminal bloc k non-is olated back plane, 5 -8[...]

  • Page 123

    Comments MN1928 If y ou have any s ugges tions f or improv ements to this manual, pleas e let us k now. Write y our comment s in the s pac e prov ided below , remov e this page from the manual and mail it t o: Manuals Baldor UK Lt d Mint Motion Cent re 6 Bris tol Di str ibution Park Hawkley Dri v e Bristol BS32 0BF United K ingdom. Alternat ively, [...]

  • Page 124

    Comment s MN1928 Thank you for taking the time to help us.[...]

  • Page 125

    [...]

  • Page 126

    P r i n t e di nU K E Baldor UK Ltd Eur ope (Souther n) Baldor ASR AG , Switzer land T el: +41 52 647 4700 Fax: +41 52 659 2394 Euro pe Baldor ASR GmbH, Ger many T el: +49 (0) 89 905 080 Fax: +49 (0) 89 905 08491 Australia Australian Baldor PTY Ltd T el: +61 2 9674 5455 Fax: +61 2 9674 2495 Mexico Baldor de Mexico T el: +52 477 761 2030 Fax: +52 47[...]