Français dropdown-ico

Buhler 2500 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Buhler 2500. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Buhler 2500 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Buhler 2500 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Buhler 2500 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Buhler 2500
- nom du fabricant et année de fabrication Buhler 2500
- instructions d'utilisation, de réglage et d’entretien de l'équipement Buhler 2500
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Buhler 2500 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Buhler 2500 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Buhler en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Buhler 2500, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Buhler 2500, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Buhler 2500. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    inland Model 2500 For serial number 08BM2500001 and later Operator ’s and Parts Manual Bale Carrier P4186 04/08[...]

  • Page 2

    Printed in U.S.A. INLAND WAR RANTY POLICY Buhler Man ufacturing pro ducts are warranted for a period of twelve (12) months (90 days for commercial applicatio n) from ori ginal d ate of purc hase, b y original purchaser, to be free from de fects in mater ial and workmanship under co rrect, nor mal agricultural use and pr oper app lications. Buhler M[...]

  • Page 3

    bühler 2500 Bale Ca rrier 1 OPER A TORS AND PA RTS MANU A L Table of Contents Description Page TERMINOL OGY AND DECAL LOCATIONS ILLUSTRATIONS ……..………... 2 GENERAL SP ECIFICATIONS…..……… ………………………………………… 3 INTRODUCTION……………………………………………………………………. 4 S[...]

  • Page 4

    bühler 2500 Bale Ca rrier 2 TERMINOLOGY A ND DECAL LOCATIONS I LLUSTR A TION BACK FRONT RIGHT SIDE LEFT SIDE Bale Lift Arm Second Cros smember Front Stop Pusher Center Bale Stop Front Cr ossmember Clevis Jack Valve Bank 12 7 4 11 10 8 1 14 9 6 5 Note: 1) Refer to page 8 fo r detailed information on safety decals 2) Awarness signs are shown on rig [...]

  • Page 5

    bühler 2500 Bale Ca rrier 3 GENERAL SPECIFICATIONS: Dimensions: - Length: 45 ’ (13.7 m) - Deck Len gth: 37’ (11.3 m) - Width: 12 ’ 9” (3.9 m) - Weight (emp ty): 9,587 LB (4349 kg) - Drawbar Vertical L oad (empty): 2395 L BF (10653 N) - GVW : 37440 LB (16983 kg) Capacit y : - Total bale payload : 28065 LB (12 731 kg) - Bales up to 6 ’ (1.[...]

  • Page 6

    bühler 2500 Bale Ca rrier 4 INTRODUCTION CAUTION: Your 2500 Bale Carrier requires a reco mmended minimum 100 hp (75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km /h) and 37440 LB (1 6983 kg) must not be excee ded. This manual has been provided as information regarding the specifications, safe operation and main tenance of yo[...]

  • Page 7

    bühler 2500 Bale Ca rrier 5 SAFETY Read a nd underst and all t he safety m essages liste d in this manua l. For your safe ty and the safety of others near the machine, learn how t o c ontrol and operate your 2500 Bale Carrier properly. It is your re sponsibility to inf orm subsequent operato rs and owners of these precaut ions. General Sa fety Not[...]

  • Page 8

    bühler 2500 Bale Ca rrier 6  Never lea ve the tract or unatten ded while the 2500 Bale Carrier is hooked up, always shut tractor off and remove ke y b efore leaving the t ractor seat. A child or even a pet could engage a n idling machine.  Keep the 250 0 Ba le Carrier o n s olid ground, rocks and holes can be dangerous f or operation an d mo[...]

  • Page 9

    bühler 2500 Bale Ca rrier 7 Safety Decals The Terminology And Decal Location Illustration shows the app roximate location and detail of safety decals. To install safety decals ensure the insta llation area is clean a nd dry. Decide on the exact position before you remove the b acking p aper. Remo ve the smallest portio n of the split backing pa pe[...]

  • Page 10

    bühler 2500 Bale Ca rrier 8 Important Pre cautions The alert symbol is used throughout th is m anual. It indicates attention is required and identifies hazards and ale rts you that your safet y is involved. Follow the recommended precaut ions. CAUTION Indicates a p otentially ha zardous situation, which ma y result in injury. It ma y also be used [...]

  • Page 11

    bühler 2500 Bale Ca rrier 9 PRE-OPER ATION CHECKLIST CAUTION Make su re the tractor ha s a 100 hp (75 kw) or greater rating and a m ass of 2 5000 LB (11340 kg). Make sure the drawbar is capable of supportin g the 2500 Bale Carrier empty or loaded. W A RNING The t ractor must be e quipped with an a pproved Roll over Protection St ructure (ROP S) a [...]

  • Page 12

    bühler 2500 Bale Ca rrier 10 OPER A TION CAUTION Prior to operation ensure the operato r has read and understands th e safety requirem ents of the 2500 Bale Carrier. En sure t he pre-operation checks have be en completed prior to o peration. 1. A ttaching Ba le Carrier To Tr actor CAUTION Shut off tractor, engage pa rking brake and remove key befo[...]

  • Page 13

    bühler 2500 Haylin er 11  The power required to o perate the 250 0 Bale Ca rrier is supplie d by the t ractors 12-volt e lectrical system. Connect the red wire to the tra ctor positive and green to tractor ground. Conn ection may be made via tractor acces sory plug or alt ernate method. The 15 amp fuse must be used on the positive wire as suppl[...]

  • Page 14

    bühler 2500 Haylin er 12 3. Carrier Control Operation  To begin 2500 Ba le Carrier ope ration engage the rem ote h ydraulic valve in t he extension position. Lock valve in d etent. V alve to remain constantly on du ring operati on.  The control h andle is fitted w ith one (1) rocker switch and four (4) momenta ry contact rocke r switches. Th[...]

  • Page 15

    bühler 2500 Haylin er 13  The Fi xed Pi ck Up Arm requ ires th e operator to drive at 90° to the baling direction. The b ales are loaded “End O n”. The b ale is loaded onto the carrier d eck by depressing and holding LH or RH LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams.  The Bale Deflec tor attached t [...]

  • Page 16

    bühler 2500 Bale Ca rrier 14 5. Bale P usher Operation CAUTION To a void misba lanced loads the operato r is on ly required to push back on e bale length to prepare f or the next bale. NOTE: Lower loading arm before operating the push er.  Depress and hold LH or RH PUSHE R BACK and move bales far enough to the rear to provide room to load the n[...]

  • Page 17

    bühler 2500 Bale Ca rrier 15 7. Unloading DANGER Make sure area is cl ear before unloading. Failure to do so could result in serious injury or death. NOTE: Left or right decks can be unloaded individua lly or together. However, th e pusher moves f aster and has m ore torque when ope rated individu ally. Do not run pushers all the way to th e end, [...]

  • Page 18

    bühler 2500 Bale Ca rrier 16 LUBRICATION CAUTION Place all contro ls in neut ral, s top engine , set parking brake and remove ignition ke y bef ore inspecting, servicing, ad justing or repairing the 2500 Bale Carrier. CAUTION Ensure t he 2500 B ale Carrier tires and hitch are securely block. Otherwise, verify the 2 500 Bale Carrier is pro perly co[...]

  • Page 19

    bühler 2500 Bale Ca rrier 17 MAINTEN A NCE CAUTION Place all controls in neutral, stop e ngine, set pa rking brake, remove ignition ke y and wait f or all moving pa rts to stop before servicing, adjust ing or repairing the 2500 Bale Carrier. CAUTION Ensure t he 2500 B ale Carrier tires and hitch are securely block. Otherwise, verify the 2 500 Bale[...]

  • Page 20

    bühler 2500 Bale C arrier 18 2. H y draulic System W A RNING Escapin g fluid under pressu re can h ave sufficien t force to penetrate the skin, causing serious p ersonal injury. B efore repairing, adju sting, or disconnectin g lines, be sure to relieve all p ressure. W A RNING Never o perate the 2500 Bale Carrier with f rayed or dam aged hoses or [...]

  • Page 21

    bühler 2500 Bale C arrier 19 4. Chains  Check for proper cha in ten sion a nd sp rocket alignment afte r first use a nd every 50 hours thereafter.  Turn the front sprocket adju sting bo lt clockwise until there is approximately 6” (15 cm) of up ward slack in t he ch ain at the center of the tra ck. Clockwise increases tension an d counter [...]

  • Page 22

    bühler 2500 Bale C arrier 20 6. Stora ge CAUTION Place all contro ls in neut ral, s top engine , set parking brake and remove ignition ke y bef ore inspecting, servicing, ad justing or repairing the 2500 Bale Carrier. CAUTION Ensure t he 2500 B ale Carrier tires and hitch are securely block. Otherwise, verify the 2 500 Bale Carrier is pro perly co[...]

  • Page 23

    bühler 2500 Bale C arrier 21 APPENDIX LIST Description Appendix Assembly Instruc tions……………….…….… ………………………………. A Hydraulic Assem bly……………...…………………………… ……………… B Electrical Assem bly……………...…………………………… …..………….. C Genera [...]

  • Page 24

    bühler 2500 Bale C arrier 22 APPENDIX A Assembly Instructions Table of Contents Description Page Taillight Assem bly……………………………………… …………………………… 23 Center Bale Stop…………………………………… ………………………………. 23 Fixed Lift Arm ..……………………………[...]

  • Page 25

    bühler 2500 Bale C arrier 23 CAUTION Make sure a rea is clear of obstruct ions, well lit, a nd has sufficient room for s afe assembly. Do n ot work underneath raised assem bly. CAUTION Ensure the carrier’s tires a nd hitch are securely blocked. Otherwise, verify the 2500 Bale Carrier is properly coup led to the drawbar on a tractor with a minimu[...]

  • Page 26

    bühler 2500 Bale Ca rrier 24  Align the lift cylinder rod a nd reinstall the pin.  Adjust th e outside bale f ork to be positioned at the end of the lift arm and the inner bale fork a bout 36” (91 cm) from the end.  Recheck a ll hardware so that every bolted con nection on the lift arm is torqued according to the specifications of the b[...]

  • Page 27

    bühler 2500 Bale Ca rrier 25  Reinstall cylinder at base end only.  Lubricate all pins involved in RPU attachment with a SAE multi purpose grease  Align arm to pivots with open end of arm fac ing away f rom the 2500 Bale Carrier and reinstall pins with hardware provided a nd torque to specifications called for in the bolt chart.  Align[...]

  • Page 28

    bühler 2500 Bale Ca rrier 26 APPENDIX B Hydraulic A ssembl y NOTE: 1) Hydraulic A ssembly me thods an d layouts a re common to the right and left sides. On ly one side of each component is shown in this manual. 2) Sea l Kits and Service Parts are only listed in the parts lists and are not indicated on the illustra tions. Table of Contents Descript[...]

  • Page 29

    bühler 2500 Bale Ca rrier 27 Carrier H ydraulic A ss embl y Sche matic (Part # A 7000 -04) - Standard Configuration *29172 *812270 *812270 TO TRACTOR COUPLER (RETURN) TO TRACTOR COUPLER (EXTEND) TO TRACTOR COUPLER (EXTEND) TO TRACTOR COUPLER (RETRACT)[...]

  • Page 30

    bühler 2500 Bale Ca rrier 28 Carrier H ydraulic A ss embl y (Part # A7000-04) Standard Configura tion Item Compon ent Part # Description Qty 1 115169 HOSE 3/8 X 132 9/16 SW FJIC X SW FJIC 4 2 29108 HOSE 1/2 X 1 6 3/4 SW FJIC X SW FJIC 4 3 29110 HOSE 1/2 X 3 2 3/4 SW FJIC X SW FJIC 4 4 29176 HOSE 1/2 X 5 4 3/4 SW FJIC X SW FJIC 2 5 A7005-00 VALVE B[...]

  • Page 31

    bühler 2500 Bale Ca rrier 29 Valve Bank A ssembl y (Part # A7005-00) Open-Center Configura tion (**) To be use d only w ith OPEN-CENTER configura tion. ** ** ** ** 2 45 0 P SI P LU G S T O FR ON T[...]

  • Page 32

    bühler 2500 Bale Ca rrier 30 Valve Bank A ssembl y (Part # A7005-00) Open-Center Configura tion Item Compon ent Part # Description Qty 1 C704 1-00 VALVE BAN K MOUNT W ELDMENT LH 1 2 C704 2-00 VALVE BAN K MOUNT W ELDMENT RH 1 3 B70 09-00 FPS D IRECT IONAL VALV E ASSY (2 2214) 1 4 E27 81-00 FLOW REST RICTOR 0.25 DIA 1 5 A70 16-00 OPEN- CENT ER VALVE[...]

  • Page 33

    bühler 2500 Bale Ca rrier 31 FPS Directional Valve (Part # B70 09-00) 1 1 2 2 3 4 B7009-00 FPS Valve Service Parts Item Co mponent Part # Description Qty 1 2220 8-02 MV4-17 LOC K VALVE 2 2 2214 9 CROSS OV ER RELIEF V ALVE B ALE CARRI ER SET @ 800 / 245 0 PSI 2 3 2220 8-01 MVA-17 SPOO L SECT ION 4 4 2220 8-04 C07-12TA CO IL 8 5 X 2684 SEAL KIT VALV[...]

  • Page 34

    bühler 2500 Bale Ca rrier 32 Series/Para llel Valve Low and High Speed (Part # B7010-00) 2 1 B7010-00 Par allel Valve Service Pa rts Item Compon ent Part # Description Qty 1 2208 3-03 C 07-12TD CO IL 1 2 2208 3-01 SER IES PAR ALLEL VAL VE (LOW & HIGH SPE ED) 1 3 X 2684 SEAL KIT VALVE BAN K (IT EM NOT VISIBLE) 1[...]

  • Page 35

    bühler 2500 Bale Ca rrier 33 Hydraulic Return Line Assembly (Part # A7010-00) 3 1 5 2 4 Item Compon ent Part # Description Qty 1 29170 HOSE 1/2 X 1 30 3/4 MO RB X 3/4 1 2 812841 MALE T IP 0.5 BOD Y 0.75 ORB 1 3 813119 ADAPT OR STR 3/4 MORB X 3/4 MORB 1 4 813305 DUST CAP 0.5 BLAC K 1 5 813666 VALVE CH ECK 3/ 4 ORB LIN E 1[...]

  • Page 36

    bühler 2500 Bale Ca rrier 34 Hydraulic Press ure Line Assembly (Part # A 701 1-00) 2 3 1 Item Compon ent Part # Description Qty 1 29170 HOSE 1/2 X 1 30 3/4 MO RB X 3/4 1 2 812841 MALE T IP 0.5 BOD Y 0.75 ORB 1 3 813303 DUST CAP 0.5 RED 1[...]

  • Page 37

    bühler 2500 Bale Ca rrier 35 Carrier Tilt A ssembl y (Part # A 7012 -00) 5 1 4 2 5 1 3 Item Compon ent Part # Description Qty 1 2917 2 HOSE 3/8 X 18 9/ 16 SW FJIC X SW FJIC 2 2 2251 0 CYLINDER 3.0 DIA X 16 I NLAND 1 3 8136 40 ELBOW 90 9/16 MORB ADJ 9/16 MJIC 1 4 E28 72-00 ELBOW RESTRICT OR MALE 90° 1 5 8875 72 TEE 9/16 MJ IC X 9/16 SWFJ IC 2 2251[...]

  • Page 38

    bühler 2500 Bale Ca rrier 36 Fixed Pick Up C y lind er Assembly (Part # A7013-0 0) TO LIFT PO RT ON VA LVE BANK (REAR PORT) TO LIFT PO RT ON MAI N VALVE BANK ( FRONT PORT) 1 2 3 USE 3/8 X 132" HOSE S UPPLIED WITH MAIN FRAME USE 3/8 X 132" HOSE S UPPLIED WITH MAIN FRAME Item Compon ent Part # Description Qty 1 813640 ELBOW 90 9/16 MO RB A[...]

  • Page 39

    bühler 2500 Bale Ca rrier 37 Carrier Tilt C y linders Hydraulic 3/ 8 Line (Part # A7014-00) 1 2 3 Item Compon ent Part # Description Qty 1 29173 HOSE 3/8 X 2 16 9/16 SW FJIC X 3/4 MORB 1 2 812841 MALE T IP 0.5 BOD Y 0.75 ORB 1 3 813303 DUST CAP 0.5 RED 1[...]

  • Page 40

    bühler 2500 Bale Ca rrier 38 Pusher Motor A ssem bly (Part # A 7007-0 0) 10 2 5 1 6 7 4 3 8 9 Item Compon ent Part # Description Qty 1 C7031-00 SPROCK ET DRIVE W ELDMENT 1 2 C7030-00 MOTO R 22.2 CU MT WELD 1 3 C2768-00 SPROCK ET ADJUST ING BOLT FRONT 1NC 1 4 967275 BOLT HEX 0.500 NC X 2.00 G R8PL 4 5 84051 NUT HEX JAM 1.00 N C GR2 1 6 84048 W ASHE[...]

  • Page 41

    bühler 2500 Bale Ca rrier 39 Carrier H ydraulic A ss embl y Hardw are (Part # A 7 000-04 ) 5 5 5 5 3 2 2 2 2 3 3 3 3 3 2 6 6 1 1 4 4 4 4 2 Item Compon ent Part # Description Qty 1 E7049-00 VALVE MT / U BOLT BALE CARRI ER 0.5 NC 2 2 811795 BOLT HEX 0.375 NC X 2.00 G R5PL 6 3 812363 NUT LOCK (STEEL) 0.375 NC GRBPL 6 4 812364 NUT LOCK (STEEL) 0.500 N[...]

  • Page 42

    bühler 2500 Bale Ca rrier 40 Fixed Pick Up Arm Hy dra ulic Assembly Sche matic (Part # A2300-8 6) *A7013-00 *115169 *115169 *A7005-00 A2300-86 NOTES: 1) ALL ITEMS IN THE HYDRAULIC SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY. 2) LOOP ALL H OSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP. 3) DURI NG FIR[...]

  • Page 43

    bühler 2500 Bale Ca rrier 41 Hydraulic RPU A sse mbly Schematic (P art # A2400-34) (Optional) B DETAIL B A DETAIL A L5 L6 L1 L6 L5 L4 L2 L3 FRONT OF CARRIER NOTES: 1) THE LABEL LED LINES IN THE SCHEMATIC CORRESP OND WITH THE P ORTS IN DETAIL VIEWS A AND B. BRACKETS RE PRESENT THE PA RT NUMBER. 2) LOOP ALL H OSES THROUGH APPROPRIATE HOSE HOLS TERS [...]

  • Page 44

    bühler 2500 Bale Ca rrier 42 RPU Squeez e Cylinder (Part # A 2 400-35 ) TO ROTATE CY LINDER BASE END 9/16 TEE OPEN END 1 2 TO ROTATE CY LINDER ROD END THE DIRECTION OF CYLINDER EXTENSION 9/16 TEE OPEN END THA T POINTS IN 3 4 2 Item Compon ent Part # Description Qty 1 IN29074 HOSE 3/8 X 6 0 9/16 SW FJIC 1 2 813640 ELBOW 90° 9/16 MORB A DJ X 3/8 2 [...]

  • Page 45

    bühler 2500 Bale Ca rrier 43 RPU Lift Cylinder (Pa rt # A2400-37 A ssem bled To Existing 22510 Cy linder) (CHECKED FLOW IN) CYLINDER PORT WITH ROTATE CYLINDER ASSEMBLY USE EXISTING 3/8 X 108 HOSE SU PPLIED TO SEQUENCE VALVE (PORT #2) ROTATE CYLINDER ASSEMBLY USE 3/8 X 96 HOSE SUPPLIED WITH TO ROTATE CYLINDER BASE END SIDE PUMP PORT (FREE FLOW IN) [...]

  • Page 46

    bühler 2500 Bale Ca rrier 44 Pilot Check V alv e Assembl y (Part # A 2400 -37) 3 2 1 7 6 5 4 Item Compon ent Part # Description Qty 1 IN29098 HOSE 3/8 X 1 4 3/8 FN PT X 9/16 S W FJIC 1 2 29043 ADAPTO R STR 9/16 MJ IC X 3/8 MN PT 1 3 22203 PILOT CHEC K VALV E PC-37 1 4 29020 CONNECT OR 9/16 MJIC X 1/4 MNPT 1 5 29023 TEE 1/4 FN PT RUN X 1/4 MNPT 1 6[...]

  • Page 47

    bühler 2500 Bale Ca rrier 45 RPU Rotate Cylinder (Part # A 2400-36) 9/16 MJ IC TEE FOR CONNEC TION TO LIFT C YLINDER R OD END USE "BOTTO M ISOMETRIC VIEW" 16 15 13 14 10 12 CHECK VAL VE "SIDE" PUMP P ORT TO LIFT CYL INDER PILO T 1 3 SQUEEZ E CYLINDER ASSEMBLY USE 3/8 X 6 0 HOSE SUPPLI ED WITH TO SQU EEZE CYLIN DER BASE END 11 9[...]

  • Page 48

    bühler 2500 Bale Ca rrier 46 Open-Center Configura tion Schematic NOTE: ITEMS IN THE SCHEMATIC THAT ARE MARKED WITH A "*" ARE S UPPLIED ON THE MAIN FRAME ASSEMBLY. *A7011-00 *A7010-00 A7016-00 *A7005-00 29105 29105 TO TRACTOR COUPLER (RETURN) TO TRACTOR COUPLER (EXTEND)[...]

  • Page 49

    bühler 2500 Bale Ca rrier 47 Open-Center V alve (Part # A 7016-0 0) Open-Center Configura tion[...]

  • Page 50

    bühler 2500 Bale Ca rrier 48 Open-Center V alve (Part # A 7016-0 0) Open-Center Configura tion Item Compon ent Part # Description Qty 1 B7010 SERIE S/PARALLEL VALV E 1 2 812081 PLUG 3 /4 MORB ST L 721-F S0-08 3 3 812080 ADAPT OR STR 3/4 MORB X 3/4 MJIC 1 4 811414 ELBOW 90 3/4 MOR B X 3/4 MJIC 1 5 813667 T EE RUN 3/4 MJIC X 3/4 MOR B 1 6 29105 HOSE[...]

  • Page 51

    bühler 2500 Bale Ca rrier 49 2500 Bale Ca rrier Hydraulic Sche matic[...]

  • Page 52

    bühler 2500 Bale Ca rrier 50 NOTES P A GE[...]

  • Page 53

    bühler 2500 Bale Ca rrier 51 APPENDIX C Electrical A sse mbly W A RNING Read and und erstand the safety m essages listed in the 2500 Bale Carrier opera tor ma nual. S hut off all power to u nit b efore inspecting, se rvicing, adjusting o r repairing the 2500 Ba le Carrier. W A RNING For p roper operation of the Snubber, power m ust be s upplied to[...]

  • Page 54

    bühler 2500 Bale Ca rrier 52 Electrical Schematic LH PU SHE R BA CK 9 -G RE Y LH ARM UP 10- W HIT E LH LO W S PEE D 13 -B LAC K-W HIT E OP EN C ENT ER 5 -OR ANG E LH PUS HER FW D 8 -Y EL LO W LH AR M DN 11-P URP LE RH AR M DN . 4 -PIN K RH PUS HER FW D. 6 -BLU E FR O NT OF HA YLIN ER RH PUS HER BAC K. 7- BR OW N R H A RM UP 2 - TAN GR OUN D 12- GR[...]

  • Page 55

    bühler 2500 Bale Ca rrier 53 Control Handle A sse mbly (Part # I 20055) 1 2 7 6 5 4 3 8 Item Compon ent Part # Description Q ty 1 A7022-01 CONT ROL HANDLE W IRES 2500 BALE CARRIE R 1 2 22105 CONT ROL HANDLE 1 3 813539 8-32 X 3/ 8 TRUSS H EAD MACH INE SCR EW 4 4 INE22106 S W ITCH C OVER PLAT E 1 5 813779 ROCKE R SW ITCH ON / OF F 1 6 814445 ROCKE R[...]

  • Page 56

    bühler 2500 Bale Ca rrier 54 NOTES P A GE[...]

  • Page 57

    bühler 2500 Bale Ca rrier 55 APPENDIX D General A ssembl y Table of Contents Description Page Carrier Final Asse mbly…………………..……………… …………………………. 56 Carrier Initial As sembly…………………………………… ………………….……. 58 Tandem Axle Assembly……………………………?[...]

  • Page 58

    bühler 2500 Bale Ca rrier 56 Carrier Final Assembly (Part # A 7000-0 4) 17 26 30 27 22 25 28 9 32 45 33 2 5 35 48 38 54 21 23 13 20 24 18 44 11 16 31 29 14 51 6 8 53 40 55 1 37 51 15 51 4 7 53 41 19 50 3 39 10 45 33 46 50 51 53 40 50 40 43 53 42 54 48 18 50 53 40 20 12 49 36 28 27 MAIN ELECTRICAL HARNESS AMBE R LAMP TO THE OUTSIDE AS VIEWED FROM B[...]

  • Page 59

    bühler 2500 Bale Ca rrier 57 Carrier Final Assembly (Part # A 7000- 04) Item Part # Description Qty 1 A7006-00 PUSHE R ASSEMBLY 2 2 A7007-00 MOTOR MOUNT ASSEMBLY 2 3 A7008-00 ROLLER / CHA IN GUIDE ASSEMBLY 2 4 A7017-00 SLOW MOVIN G VEHICLE ASSEMBLY 1 5 B2363-00 HOSE HOLDE R 1 6 C7007-01 SECOND CROSSMEMBER WELDMENT 1 7 C7012-00 REAR CROSS MEMBER WE[...]

  • Page 60

    bühler 2500 Bale Ca rrier 58 8 9 3 14 17 16 20 13 4 16 20 13 12 10 6 13 20 16 11 7 5 15 19 19 18 2 Carrier I nitial Assembly (Part # A 7000-0 4)[...]

  • Page 61

    bühler 2500 Bale Ca rrier 59 Carrier I nitial Assembly (Part # A 7000-0 4) Item Compon ent Part # Description Qty 1 A7004-00 TANDEM AXLE ASS EMBLY 2 2 C2369-00 HITCH C LEVIS W ELDMENT 1 3 C7000-01 LEFT SUBFR AME 1 4 C7001-01 RIGHT SUBFRAME 1 5 C7006-00 LEFT HIT CH BEAM W ELDMENT 1 6 C7008-00 HITCH C ROSSMEMB ER W ELDMENT 1 7 C7016-00 RIGHT HITCH B[...]

  • Page 62

    bühler 2500 Bale Ca rrier 60 Tandem A xle Assembly (Part # A 7004 -00) 3 1 4 2 Item Compon ent Part # Description Qty 1 C2322-00 AXLE BEARI NG W ELDMENT 2 2 813646 GREASE ZER K 1/4" S ELF T APPING 2 3 B2700-03 TIRE AS SEMBLY 4 4 B2722-00 TANDEM AXLE 250 0/4000 BALE CARRIER 1[...]

  • Page 63

    bühler 2500 Bale Ca rrier 61 Tire A s sembl y (Pa rt # B2700-0 3) 2 3 1 Item Com ponent Part # Descrip tion Qty 1 813655 15 X 10 lb X 6 BOLT P65 RI M 4 2 813656 T R-416-MS VAL VE STEM W ITH CAP 1 3 813657 T IRE 12.5 X 15FI 12 PLY RANGE F F ARM HW Y TIRE 1[...]

  • Page 64

    bühler 2500 Bale Ca rrier 62 Tandem A xle Assembly (Part # B2722 -00) 1 7 2 3 4 5 6 4 Item Compon ent Part # Description Qty 1 C2722-00 TANDEM AXLE W ELDMENT 1 2 81206 3/16" X 1-1/ 2 " COTT ER PIN BLAC K 4 3 813649 DUST SHIELD 4 4 813651 W ASHER FLAT 1-1/32" X 2" X .188" BLK. 4 5 813673 NUT CASTLE 1.00 NF 4 6 813650 DUST C[...]

  • Page 65

    bühler 2500 Bale Ca rrier 63 Hub Assembl y (Pa rt # C2339-00 ) 4 3 5 1 2 Item Compon ent Part # Description Qty 1 813652 6 BOLT W HEEL HUB 1 2 967205 BEARING C ONE OUT ER 1 3 967208 BEARING C ONE I NNER 1 4 967204 OIL SEA L SAE-30 1 5 813653 9/16" HU B BOLT 6[...]

  • Page 66

    bühler 2500 Bale Ca rrier 64 Pusher A ssem bly (Part # A 7 006-00 ) ** 2 1 3 4 7 5 4 4 2 5 4 6 3 NOTE: US E LOCKTITE ON ALL BRASS SCREWS Item Compon ent Part # Description Qty 1 C7027-00 PUSHER 1 2 E2749-00 TOP SLIDE R 2 3 E2750-00 SIDE SLID ER 2 4 813558 SCREW MACH M 8 X 20 FLHD B RASS 16 5 813561 NUT HEX M8 BRA SS 16 6 E7032-00 CENTER S LIDER 1 [...]

  • Page 67

    bühler 2500 Bale Ca rrier 65 Roller / Chain G uide A sse mbly (Part # A7008-00) 2 1 1 Item Compon ent Part # Description Qty 1 813645 BEARING / 6205L LU/25.4/3E 2 2 INE7037-00 R OLLER / CH AIN GUIDE 1[...]

  • Page 68

    bühler 2500 Bale Ca rrier 66 Fixed Pick Up Arm Assembly LH Side (Part # A 230 0-86) ITEM 3 NOT VISIB LE 9 12 3 6 13 11 6 13 1 3 4 14 7 5 7 8 2 7 5 7 10 2[...]

  • Page 69

    bühler 2500 Bale Ca rrier 67 Fixed Pick Up Arm Assembly LH Side (Par t # A2300-86) Item Compon ent Part # Description Qty 1 811795 BOLT HEX 0.375 NC X 2.00 G R5PL 1 2 812087 BOLT HEX 0.625 NC X 6.00 G RBPL 4 3 812363 NUT LOCK (STEEL) 0.375 NC GRBPL 3 4 812364 NUT LOCK (STEEL) 0.500 NC GR5PL 1 5 813509 NUT HEX 0.625 NC G R5PL 4 6 81581 BOLT HEX 0.3[...]

  • Page 70

    bühler 2500 Bale Ca rrier 68 Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) 1 ITEM 3 NOT VISIBLE 9 4 10 11 6 13 2 2 7 7 5 7 7 5 14 8 6 12 3 13[...]

  • Page 71

    bühler 2500 Bale Ca rrier 69 Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) Item Compon ent Part # Description Qty 1 811795 BOLT HEX 0.375 NC X 2.00 G R5PL 1 2 812087 BOLT HEX 0.625 NC X 6.00 G RBPL 4 3 812363 NUT LOCK (STEEL) 0.375 NC GRBPL 3 4 812364 NUT LOCK (STEEL) 0.500 NC GR5PL 1 5 813509 NUT HEX 0.625 NC G R5PL 4 6 81581 BOLT HEX 0.37[...]

  • Page 72

    bühler 2500 Bale Ca rrier 70 RPU Assembl y LH Si de (Par t # A2400-34) 22 15 11* 4 14 14 7 21 20 29 28 29 28 31 30 31 2 24 23 17 18 27 8 26 34 12 35 16 25 12 34 2 33 8 9 9 30 13 1 3 3 5 5 5 5 6 6 10 19 32 36 37[...]

  • Page 73

    bühler 2500 Bale Ca rrier 71 RPU Assembl y LH S ide (Part # A2400-34) ITEM COMPO NEN T PART# DESCR IPTION QTY 1 202 52 BUSHI NG 1.7 5OD x 1. 5ID x 1.75 2 2 810 215 SCREW SE LF TAP 0 .313 NC X 0.5 0 8 3 811 795 BOLT HE X 0.3 75NC X 2.00 GR5 PL 2 4 812 087 BOLT HE X 0.6 25NC X 6.00 GRBP L 2 5 812 363 NUT LOCK (STE EL) 0 .375 GRB PL 4 6 812 364 NUT L[...]

  • Page 74

    bühler 2500 Bale Ca rrier 72 RPU Assembl y RH S ide (Part # A2400-32) (Optional) 24 21 4 14 7 14 20 22 23 27 8 34 16 35 12 26 17 32 29 9 9 28 28 29 9 31 30 31 2 30 2 33 8 25 12 15 34 13 1 5 5 5 6 6 3 3 10 11* 18 19 37 36[...]

  • Page 75

    bühler 2500 Bale Ca rrier 73 RPU Assembl y RH S ide (Part # A2400-32) (Optional) ITEM Comp onen t part # DESCR IPTION QTY 1 20252 B USHING 1.75 OD x 1.5 ID x 1. 75 2 2 810215 SCREW S ELF TAP 0.31 3 NC X 0. 50 8 3 811795 BOLT H EX 0. 375N C X 2.0 0 GR5 PL 2 4 812087 BOLT H EX 0. 625N C X 6.0 0 GRB PL 2 5 812363 NUT LO CK (S TEEL) 0.37 5 GRB P L 4 6[...]

  • Page 76

    bühler 2500 Bale Ca rrier 74 Bale Deflector A sse mbly LH (Part # A 2400 -17)[...]

  • Page 77

    bühler 2500 Bale Ca rrier 75 Bale Deflector A sse mbly LH (Part # A 2400 -17) Item Compon ent Part # Description Qty 1 812076 BOLT HEX 0.625 NC X 6.50 G R5PL 2 2 813507 NUT HEX 0.375 NC G R5PL 9 3 813509 NUT HEX 0.625 NC G R5PL 2 4 81593 W ASHER 0.375 LOC K PL 9 5 81677 W ASHER LOCK 0.625 P L 2 6 81914 BOLT CARR 0 .375 NC X 1.00 GR5 PL 9 7 C2452-0[...]

  • Page 78

    bühler 2500 Bale Ca rrier 76 Bale Deflector A sse mbly RH (Part # A 240 0-16)[...]

  • Page 79

    bühler 2500 Bale Ca rrier 77 Bale Deflector A sse mbly RH (Part # A 240 0-16) Item Compon ent Part # Description Qty 1 C2451-00 BALE DEFL ECTOR R H MAIN FR AME 1 2 E2453-00 SKID COV ER RH UH M W POL Y 1 3 81914 BOLT CARR 0 .375 NC X 1.00 GR5 PL 9 4 81593 W ASHER 0.375 LOC K PL 9 5 813507 NUT HEX 0.375 NC G R5PL 9 6 812076 BOLT HEX 0.625 NC X 6.50 [...]

  • Page 80

    bühler 2500 Bale Ca rrier 78 Slow Moving Vehicl e Sign Assembly (Part # A 7017 -00) 2 2 4 1 3 3 Item Compon ent Part # Description Qty 1 E2795-00 DECAL MOU NT SLOW MOVING V EHICLE SIG N 1 2 81525 BOLT HEX 0.25 NC X 0. 75 GR5PL 2 3 84498 NUT LO CK (STEEL) 0.25 GRBP L 2 4 967066 SLOW MOVING VEHICLE DECAL 1[...]

  • Page 81

    bühler 2500 Bale Ca rrier 79 CHECKLIST Pre-deliver y  Ve rify Hardware Torque  Ve rify Rear Wheel Bo lt Torque  Ve rify Tire Pressure  In spect Bearing Sea ls  In spect All Lubrication Poin ts  In spect Chain Drives  In spect Hydraulic Hoses and Electrical Harnesses Dealer Rep resentative: Date: Customer Del ivery  Revie w [...]

  • Page 82

    bühler 2500 Bale Ca rrier 80 NOTES P A GE[...]

  • Page 83

    Buhler Manufacturin g “ a partnership ” 1260 Clarenc e A ven ue Winnipeg , Manit oba R3T 1T 2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Toll Free: 888-524-1003 E-mail: info@ buhler.com www .buhler.com Printed in U.S.A. Inland Di vision 1260 Clarenc e Avenue W innipeg, Manitoba R3T 1T 2 Ph.: (204) 661-8711 Fax: (204) 6 54-2503 Allied Divisio n 126[...]