Canon DU7-1100-010 manuel d'utilisation

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. DU7-1100-010 REVISION 1 JAN. 2000 SERVICE MANUAL[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. COPYRIGHT 2000 CANON INC. Printed in U.S.A. Use of this manual should be strictly supervised to avoid disclosure of confi- dential information. THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREI[...]

COPYRIGHT © 1999 CANON INC. CANON GP605/605V REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) i This Service Manual contains basic data and figures on the imageRUNNER 600 needed to service the machine in the field. The copier is a multifunction machine designed to provide printer functions as an option. This Service Manual consists of the follo[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. ii CHAPTER 12 Maintenance and Servicing provides tables of periodically replaced parts and consumables/durables and scheduled servicing charts. CHAPTER 13 Troubleshooting provides tables of maintenance/inspection, standards/ adjustments, and problem identification [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. iii System Configuration The imageRUNNER 600 may be configured as follows: [1] Saddle Finisher-D2 [2] Cover Insertion Unit-A1 [3] Paper Folding Unit-B1 [4] Printer Board [5] imageRUNNER 600 [6] Side Paper Deck-C1 [7] Copy tray [8] Finisher-D1 [5] [1] [2] [8] [3] [6[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. iv [3] [4] ON OFF 1 2 3 4 5 6 7 8 9 0 C ID ON/OFF COPY A MAIL BOX OPTIONS 1 2 3 4 5 6 7 8 9 0 Copying Error COPY B Copying Error Data Data Error Error C ID [2] [1] [1] Data lamp [2] Power switch [3] Main power switch [4] Heater switch Figure 2 Arrangement of the Sw[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. v CHAPTER 1 GENERAL DESCRIPTION I. FEATURES ................................ 1-1 II. SPECIFICATIONS ...................... 1-2 A. Copier .................................... 1-2 1. Type ................................. 1-2 2. System ............................. 1[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. vi A. Outline ................................... 3-8 B. Controlling the Temperature by a Fluorescent Lamp Heater .... 3-10 C. Controlling Pre-Heat Voltage ............................................ 3-10 D. Initial Activation ................... 3-11 E. Detecting[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. vii CHAPTER 5 LASER EXPOSURE SYSTEM I. OPERATIONS ............................ 5-1 A. Outline ................................... 5-1 B. Basic Sequence of Operations (laser exposure system) ........ 5-4 II. GENERATING THE BD SIGNAL 5-5 A. Outline ..................[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. viii 4. Transfer charging Assembly Cleaning Mechanism ...... 6-30 5. Others ............................. 6-31 F. Controlling Separation Charging ............................................ 6-32 1. Outline ............................ 6-32 2. Correcting the Output[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. ix A. Control System ...................... 7-3 B. Sequence of Operations (pickup) .............................................. 7-4 1. Right Deck ........................ 7-4 2. Pickup from the Cassette 4 ......................................... 7-5 C. Controlli[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. x 2. Removing the Pickup Assembly of the Front Deck (left) ................................ 7-56 3. Removing the Cassette 3 Pickup Assembly ............ 7-57 4. Removing the Cassette 4 Pickup Assembly ............ 7-57 5. Removing the Pickup Roller ................[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xi II. FIXING DRIVE SYSTEM ............ 8-5 A. Outline ................................... 8-5 B. Controlling the Fixing Roller Drive Mechanism ............................ 8-6 C. Controlling the Cleaning Belt Drive Mechanism ................... 8-8 D. Controlling [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xii 2. Power Supply at Main Power Switch-On ....................... 9-14 3. Power Supply at Main Power Switch-On and Control Panel Switch-On ....................... 9-15 C. Rated Outputs of the DC Power Supply PCB ......................... 9-16 D. Protective Functi[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xiii CHAPTER 10 SIDE PAPER DECK I. SIDE PAPER DECK ................. 10-1 A. Inputs to and Outputs from the Side Deck Driver ................. 10-1 1. Inputs to the Side Deck Driver (1/2) ................................ 10-1 2. Inputs to the Side Deck Driver Input[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xiv CHAPTER 11 INSTALLATION I . SELECTING THE SITE ............ 11-1 II . UNPACKING AND INSTALLATION ................................................. 11-4 A. Unpacking ........................... 11-5 B. Mounting the Scanner ......... 11-8 C. Mounting the Fixing A[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xv A. Adjusting Images ................. 13-7 1. Adjusting the Image Position ....................................... 13-7 2. Adjusting the Left/Right Image Margin ............................ 13-8 3. Adjusting the Image Leading Edge Margin ................. 13-12 [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xvi 8. Potential Control System Conversion Table ......... 13-53 9. Checking the Environment Sensor .......................... 13-57 10. Checking the Photointerrupters .......... 13-58 III . TROUBLESHOOTING IMAGE FAULTS .................................. 13-63 A. M[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xvii 31. E121 ............................. 13-94 32. E202 ............................. 13-94 33. E204 ............................. 13-94 34. E211 ............................. 13-95 35. E215 ............................. 13-95 36. E218 ..........................[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. xviii E. Sensors 1 ........................ 13-132 F. Sensors 2 ........................ 13-134 G. Switches .......................... 13-136 H. Counters, Heaters, Fuses, and Others .............................. 13-138 I. PCBs ............................... 13-14[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 1 GENERAL DESCRIPTION This chapter provides specifications of the copier, instructions on how to operate the copier, and an outline of copying processes. I. FEATURES ................................ 1-1 II. SPECIFICATIONS ...................... 1-2 A. Copie[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-1 CHAPTER 1 GENERAL DESCRIPTION I . FEATURES 1. High-Speed Operation, High Quality Image Copying speed : 60 copies/min (1-to-n), 55 copies/min (stream reading, 1-to-1) Reading resolution : 600 × 600 dpi Output resolution : 1,200-equivalent × 600 dpi Printer out[...]

CHAPTER 1 GENERAL DESCRIPTION 1-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Copying Charging Exposure Copy density adjustment Development Pickup Auto Manual Transfer Separation Cleaning Fixing II . SPECIFICATIONS A. Copier 1 . Type Table 1-201 2 . System imageRUNNER 600 Table 1-202 Body Copyboard Light sou[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-3 CHAPTER 1 GENERAL DESCRIPTION 3. Performance Table 1-203-1 Original type Maximum original size Wait time First copy Continuous copying Copy size DIRECT REDUCE I REDUCE II REDUCE III REDUCE IV REDUCE V REDUCE VI ENLARGE I ENLARGE II ENLARGE III ENALRGE IV ENALRG[...]

CHAPTER 1 GENERAL DESCRIPTION 1-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 1-203-2 • Plain Paper (64 to 80 g/m 2 ) A4, B5, LTR • Tracing Paper (SM-1) A4, B5 • Colored Paper (recommended by Canon) A4 • Thick Paper (90 to 200 g/m 2 ) A4, B5, LTR • Plain Paper (64 to 80 g/m 2 ) A3, B4, A4, B5[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-5 CHAPTER 1 GENERAL DESCRIPTION • Plain Paper (64 to 80 g/m 2 ) A3, B4, A4, B5, A5R, A4R, B5R, 279.4 × 431.8 mm (11"×17"), LGL, LTR, LTRR, STMT (vertical feeding) • Tracing Paper (SM-1, GNT-80, GSN-75) A3, B4, A4, B5, A4R, B5R • Transparency (re[...]

CHAPTER 1 GENERAL DESCRIPTION 1-6 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. No 162 mm deep (approx.; about 1,500 sheets of 80 g/m 2 ) 60 mm deep (approx.; about 550 sheets of 80 g/m 2 ) 250 sheets (approx.; equivalent of 80 g/m 2 paper) 2GB Direct, Enlarge/Reduce: 4.0 +1.5, -1.0 mm (4.0 + 1.8, -1.4 mm)* Di[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-7 CHAPTER 1 GENERAL DESCRIPTION 4. Others Operating conditions Power supply Power consumption imageRUNNER 600 15° to 30°C 5% to 80% 810.6 to 1013.3 hpa (0.8 to 1.0 atm) 100V : LLPxxxxx 100V (GP605V) : LEExxxxx 120V (UL) : NLExxxxx 120V : NLZxxxxx 230V (AMS) : U[...]

CHAPTER 1 GENERAL DESCRIPTION 1-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 1-204-2 Copying Speed (copier alone) Size A3(297×420mm) A4(210×297mm) B4(257×364mm) B5(182×257mm) A4R(297×210mm) B5R(257×182mm) A3 ! A5R B4 ! A5R A3 ! A4R B4 ! A4R A4 ! B5 A3 ! B4 A5R ! A3 A4R ! A3 B5R ! B4 A4R ! B4 B4 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-9 CHAPTER 1 GENERAL DESCRIPTION Table 1-204-3 Copying Speed (copier alone) The specifications are subject to change for product improvement. Size 279.4×431.8mm (11"×17") LTR LGL LTRR STMTR 279.4×431.8mm (11"×17") ! LTRR 279.4×431.8mm (11&[...]

CHAPTER 1 GENERAL DESCRIPTION 1-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 1-205 B. Side Paper Deck-C1 The specifications are subject to change for product improvement. Item Pickup Paper storage Copy paper type Paper storage capacity Serial No. Paper size alternation Dimensions Weight Power supply [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-11 CHAPTER 1 GENERAL DESCRIPTION III . NAMES OF PARTS A. External View Figure 1-301 External View 1 [1] ADF [2] Control panel power switch [3] Original delivery tray [4] Main power switch [5] Manual feed tray [6] Upper right cover [7] Lower right cover [8] Waste [...]

CHAPTER 1 GENERAL DESCRIPTION 1-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] Delivery cover [2] Control panel [3] Copyboard glass [4] Feeding assembly releasing lever [5] Service book holder [6] Grip, drum stop tool holder [7] Cover switch (door switch) assembly Figure 1-302 External View 2 [8] Total c[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-13 CHAPTER 1 GENERAL DESCRIPTION Blank Page[...]

CHAPTER 1 GENERAL DESCRIPTION 1-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 1-303 Cross Section B. Cross Section [1] [33] [34] [35] [36] [37] [38] [39] [40] [41] [42] [43] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [2] [5] [3] [4] [6] [7] [8] [9] [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-15 CHAPTER 1 GENERAL DESCRIPTION Table 1-301 [1] No. 1 mirror [2] Scanning lamp [3] Fixing assembly [4] Copyboard glass [5] Fixing cleaning belt [6] Laser unit [7] Feeding assembly [8] Drum cleaning unit [9] Photosensitive drum [10] Primary charging assembly [11][...]

CHAPTER 1 GENERAL DESCRIPTION 1-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . OPERATING THE COPIER A. Turning on the Power Switch The copier is equipped with two switches: "main power switch" and "control panel power switch." When turning on the copier, be sure to turn on the main p[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-17 CHAPTER 1 GENERAL DESCRIPTION Figure 1-402 [1] Screen contrast dial [2] Copy key A [3] Copy key B [4] Mail Box key [5] Extension key [6] Save Power key [7] Control panel power switch [8] Main power lamp* [9] Stop key [10] Start key [11] Clear key [12] Numeric [...]

CHAPTER 1 GENERAL DESCRIPTION 1-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Separate Page Use it to copy, for example, the left and right pages of an open book on separate sheets of paper by a single operation. Use it to insert a single sheet between transparencies when copying on transparencies. Use it t[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-19 CHAPTER 1 GENERAL DESCRIPTION CUSTOM COMMON SETTINGS CUSTOM COPY SETTINGS AE ADJUSTMENT AUDIBLE TONES DRAWER ELIGIBILITY FOR APS/ADS PAPER ICON SETTING PRINTING PRIORITY ENERGY SAVER MODE INCH ENTRY SET SYSTEM SETTING PASSWORD DEPT. ID MANAGEMENT INITIALIZE CU[...]

CHAPTER 1 GENERAL DESCRIPTION 1-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. TIMER SETTINGS ADJUSTMENT/ CLEANING IMAGE SERVER CUSTOM SETTINGS DATE & TIME SETTING AUTO SLEEP TIME AUTO CLEAR TIME LOW-POWER MODE TIME TIME UNTIL UNIT QUIETS DOWN DAILY TIMER SETTINGS ZOOM FINE ADJUSTMENT FEEDER CLEANING WIR[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-21 CHAPTER 1 GENERAL DESCRIPTION Table 1-501 Parts V . ROUTINE MAINTENANCE BY THE USER Instruct the user to clean the following at least once a week: No. 1 2 Parts Copyboard glass ADF feeding belt Description Wipe it with a moist cloth; then, dry wipe it. Wipe it[...]

CHAPTER 1 GENERAL DESCRIPTION 1-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VI . SAFETY A. Safety of Laser Light Laser light can be harmful to the human body. The copier's laser assembly is completely housed within a protective case and by means of external covers, preventing leakage of laser light t[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-23 CHAPTER 1 GENERAL DESCRIPTION Figure 1-602 CDRH Compliance Label Note: The text may differ from model to model. B. CDRH Regulations On August 2, 1976, the Center for Devices and Radiological Health (CDRH) of the US Food and Drum Administration put into force a[...]

CHAPTER 1 GENERAL DESCRIPTION 1-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. DANGER- Laser radiation when open and interlock defeated. AVOID DIRECT EXPOSURE TO BEAM. FS6-8821 Figure 1-603-1 Label on the 100/120-V Model C. Handling the Laser Assembly Be sure to take extra care whenever servicing areas aroun[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-25 CHAPTER 1 GENERAL DESCRIPTION Figure 1-603-2 Label on the 230-V Model Figure 1-603-3 Label on the 100/120-V Model CAUTION- LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID DIRECT EXPOSURE TO BEAM. ATTENTION - RAYONNEMENT LASER DANGEREUX EN CAS D'O[...]

CHAPTER 1 GENERAL DESCRIPTION 1-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 1-603-4 Label on the 230-V Model FS6-8623 CAUTION - LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM. ATTENTION - RAYONNEMENT LASER EN CAS D'OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. VORSICHT - LASERSTRAHLUNG, WEN[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-27 CHAPTER 1 GENERAL DESCRIPTION Figure 1-603-6 Label on the 230-V Model Figure 1-603-5 Label on the 100/120-V Model DANGER- Laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM. FS6-8820 FS6-8623 CAUTION - LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM. A[...]

CHAPTER 1 GENERAL DESCRIPTION 1-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Safety of Toner Toner is non-toxic matter composed of plastic, iron, and small amounts of dyes. If your skin or clothes have come into contact with toner, be sure to remove as much of it as possible with tissue paper and then w[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1-29 CHAPTER 1 GENERAL DESCRIPTION Figure 1-701 Construction Copyboard glass Separation charging assembly Transfer charging assembly Pre-transfer charging Separation claw Cleaner assembly Fixing assembly Scanning lamp Primary charging assembly Potential sensor Pick[...]

CHAPTER 1 GENERAL DESCRIPTION 1-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. The copier forms images in the following eight steps: Step 1 Pre-exposure Step 2 Primary charging (positive DC) Step 3 Laser exposure Step 4 Development (AC + positive DC) Step 5 Transfer (negative DC) Step 6 Separation (AC + posi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 2 BASIC OPERATIONS This chapter provides descriptions on basic operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. BASIC OPERATIONS ................ 2-1 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-1 CHAPTER 2 BASIC OPERATIONS I . BASIC OPERATIONS A. Functional Construction The copier is divided into the following six functional blocks: • Original exposure system • Image processing system • Laser exposure system • Image formation system • Pickup/f[...]

CHAPTER 2 BASIC OPERATIONS 2-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Electrical Circuitry 1. Outline The copier's major electrical mechanisms are controlled by the CPU on the MFC PCB, image processor PCB, and DC controller PCB. The following tables show the control functions assigned to each CP[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-3 CHAPTER 2 BASIC OPERATIONS 4. DC Controller PCB Table 2-103 Control Items 5. Control Panel CPU PCB Table 2-104 Control Items 6. Original Orientation Detection PCB Tale 2-105 Control Items 7. Image Server Table 2-106 Control Items Name CPU (built-in ROM) Descrip[...]

CHAPTER 2 BASIC OPERATIONS 2-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. DC controller PCB HV- DC1 PCB Potential control PCB HV- AC PCB Laser driver PCB 2 BD PCB Memory PCB Laser driver PCB 1 Laser scanner driver PCB Scanner motor driver PCB CCD PCB Original orientation detection PCB Image processor PCB MF[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-5 CHAPTER 2 BASIC OPERATIONS Main power switch ON Scanner home position sensor (PS1) Scanning lamp (FL1) Developing bias (DC) Developing bias (AC) Bias roller Pre-transfer charging (DC) Pr-transfer charging (AC) Transfer charging Separation charging Primary charg[...]

CHAPTER 2 BASIC OPERATIONS 2-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Controlling the Main Motor (M1) 1. Outline Table 2-108 shows the functions of the main motor control circuit, and Figure 2-104 is a block diagram of the circuit. Table 2-108 Figure 2-104 Control Circuit Block Diagram Drive circuit [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-7 CHAPTER 2 BASIC OPERATIONS E. Inputs to and Outputs from the Major PCBs 1. Wiring Diagram of Major PCBs Figure 2-105 Wiring Diagram of Major PCBs MFC PCB DC controller PCB System mother PCB Download PCB Image ser v er P age memor y PCB BD PCB CCD PCB Laser driv[...]

CHAPTER 2 BASIC OPERATIONS 2-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Inputs to the DC Controller PCB • Inputs to the DC Controller PCB (1/6) Figure 2-106 Inputs to the DC Controller PCB PS3 PS4 PS5 PS6 PS8 PS7 PS1 J507 -A3 -A1 -A2 J507 -A6 -A4 -A5 J507 -B10 -B9 -B8 -B16 -B15 -B14 -B3 -B2 -B1 -B6 -[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-9 CHAPTER 2 BASIC OPERATIONS • Inputs to the DC Controller PCB (2/6) Figure 2-107 Inputs to the DC Controller PCB ( ) PS16 J508 -A6 -A5 -A4 J180 PS17 J510 -B9 -B8 -B7 PS18 J36036 -B15 -B14 -B13 J334 PS19 J514 -A3 -A2 -A1 J224 J261 PS20 J511 -B3 -B2 -B1 PS21 J51[...]

CHAPTER 2 BASIC OPERATIONS 2-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. • Inputs to the DC Controller PCB (3/6) Figure 2-108 Inputs to the DC Controller PCB PS34 J518 -B6 -B5 -B4 J314 PS35 J510 -B3 -B2 -B1 PS38 PS39 J515 -A10 -A9 -A8 J222 PS40 J515 -B6 -B5 -B4 PS41 J515 -B9 -B8 -B7 PS42 -B3 -B2 -B1 PS4[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-11 CHAPTER 2 BASIC OPERATIONS • Inputs to the DC Controller PCB (4/6) Figure 2-109 Inputs to the DC Controller PCB PS51 J513 -B10 -B9 -B8 PS52 J513 -B13 -B12 -B11 PS54 -B10 -B9 -B8 PS55 -B13 -B12 -B11 J514 J514 Deck (right ) paper level middle sensor PS57 Copyb[...]

CHAPTER 2 BASIC OPERATIONS 2-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. • Inputs to the DC Controller PCB (5/6) Figure 2-110 Inputs to the DC Controller PCB +5V SIZE2 +5V SIZE1 J503 -B1 -B2 -B3 J503 +5V SIZE3 -B4 -B5 -B6 J504 -B1 -B2 -B3 J504 -B4 -B5 -B6 J117 J119 J118 J120 J136 J135 J137 SIZE ON +5V S[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-13 CHAPTER 2 BASIC OPERATIONS • Inputs to the DC Controller PCB (6/6) Figure 2-111 Inputs to the DC Controller PCB J513 +5V SVR2 -B3 -B2 -B1 SVR2 SVR3 +5V SVR3 J514 -A10 -A9 -A8 J256 J265 TS1 +5V TS1S -B7 -B8 -B9 J504 J139 TS2 +5V TS2S -B10 -B11 -B12 J504 J140 [...]

CHAPTER 2 BASIC OPERATIONS 2-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3. Outputs from the DC Controller PCB • Outputs from the DC Controller PCB (1/7) Figure 2-112 Outputs from the DC Controller PCB J504 -B13 -B14 CL1 +24V CL1-ON * J509 -A4 -A5 CL2 +24V CL2-ON * J509 -B6 -B7 CL3 +24V CL3-ON * J512 -A[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-15 CHAPTER 2 BASIC OPERATIONS • Outputs from the DC Controller PCB (2/7) Figure 2-113 Outputs from the DC Controller PCB J519 -B4 CL16 CL16-ON * J519 -B3 CL17 CL17-ON * CL19 CL19-ON * J513 -A6 -A7 CL18 +24V CL18-ON * J508 -A13 -A14 CL21 +24V CL21-ON * J252 J186[...]

CHAPTER 2 BASIC OPERATIONS 2-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. • Outputs from the DC Controller PCB (3/7) Figure 2-114 Outputs from the DC Controller PCB J512 -B9 -B10 -B11 -B8 -B12 M0LCK M0-ON +5V M4F/H M4LCK M4-ON 0v No use -OPT D0 -OPT D1 -OPT D2 -OPT D3 -OPT CW -OPT CCW -OPT CD WN0 -OPT CD[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-17 CHAPTER 2 BASIC OPERATIONS • Outputs from the DC Controller PCB (4/7) Figure 2-115 Outputs from the DC Controller PCB DUPF-OFF DUPF-B DUPF-A 0V DUPI-OFF DUPI-B DUPI-A 0V M9RV M9FW J509 -B4 -B5 J197 M9 J206 J519 -A8 -A7 -A6 -A5 M11 -A6 -A7 -A8 -A9 -A10 -A11 -[...]

CHAPTER 2 BASIC OPERATIONS 2-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. • Outputs from the DC Controller PCB (5/7) Figure 2-116 Outputs from the DC Controller PCB FM5 -A1 -A3 -A2 FM5LCK FM5-ON J113 J503 FM6 -B11 -B13 -B12 FM6LCK FM6-ON J209 J509 DC controller PCB Laser driver cooling fan De-curling fan[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2-19 CHAPTER 2 BASIC OPERATIONS • Outputs from the DC Controller PCB (6/7) Figure 2-117 Outputs from the DC Controller PCB J503 +24V CNT1D -B12 -B13 J121 CNT1 CNT2 CNT3 J503 -B14 -B15 +24V CNT3D DC controller PCB T otal cop y counter J503 -B11 -B10 -B9 -B8 -B7 CN[...]

CHAPTER 2 BASIC OPERATIONS 2-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. • Outputs from the DC Controller PCB (7/7) Figure 2-118 Outputs from the DC Controller PCB J507 DC controller PC T o ADF +24V -B1 -B2 -B3 -B4 -B5 -B6 -B7 ADF connector of the copier's back J172-7 J172-6 J172-5 J172-4 J172-3 J1[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 3 ORIGINAL EXPOSURE SYSTEM This chapter provides descriptions on the operations and the functions of the scanner drive mechanism and the original detection mechanism, relationship between electrical and mechanical systems, and timing at which each associate[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-1 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM I . OPERATIONS A. Outline Table 3-101 shows the major functions of the original exposure system. Table 3-101 Major Functions Original illumination Original scanning Scanner position detection Enlargement/reduction Scanner dri [...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 3-101 shows the major components of the original exposure system. Figure 3-101 (cross sectional view) Figure 3-102 (external view) Table 3-102 Major Components Cop yboard glass Original Scanning lamp Lens CCD No . 1 mir[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-3 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM B. Basic Sequence of Operations • book mode, 1 original Figure 3-103 Basic Sequence of Operations Figure 3-104 Scanner Movement Main power switch ON Copy Start key O N Original set Shading correction INTR WMUP SLEEP WMUPR LS[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-4 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Changing the Reproduction Ratio 1. Changing the Reproduction Ratio in Main Scanning Direction Part 2>Chapter 2>1.2 Images are processed by a line memory. 2. Changing the Reproduction Ratio in Sub Scanning Direction Pa[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-5 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM II . SCANNER DRIVE SYSTEM A. Outline Figure 3-201 shows the components of the scanner drive system. Figure 3-201 Components of the Scanner Drive System DC controller PCB Scanner motor driver PCB Scanner motor (M5) Scanner HP s[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Controlling the Scanner Motor Figure 3-202 shows the construction of the scanner motor control mechanism. Figure 3-202 Construction of the Control System Figure 3-203 Relationship between Motor Speed and Reproduction Ratio [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-7 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Related Error Code The No. 1 mirror mount does not reach the home position sensor within a specific period of time. E202 (scanner home position detection error) E204 (image leading edge detection error) [1] The image leading e[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . CONTROLLING THE SCANNING LAMP A. Outline The scanning lamp is controlled for the following: [1] Temperature by a fluorescent lamp heater [2] Pre-heat voltage [3] Initial activation [4] Intensity by a light intensity sens[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-9 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Related Service Mode Use it to enter the setting recorded on the service label if the result of CCD-ADJ is NG, thereby determining FL-PWM. Settings: 0 to 255 COPIER>ADJUST>LAMP>L-D A T A (scanning lamp light intensity[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Controlling the Temperature by a Fluorescent Lamp Heater The fluorescent lamp controls the area around the fluorescent lamp to 70 ° C to ensure a stable light intensity. Figure 3-302 Heater-On Sequence C. Controlling Pre-[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-11 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM D. Initial Activation The fluorescent lamp is turned on when the control panel power switch is turned on for the following: [1] To stabilize the inside of the fluorescent lamp in the shortest time possible. [2] To check the i[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. Detecting an Error As part of controlling the fluorescent lamp, checks are made of the following: [1] Remaining life of the fluorescent lamp (See Figure 3-305.) [2] Activation error [3] Thermistor error Figure 3-305 Checki[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3-13 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Related Error Code [1] While in standby , the scanning lamp turns on. (detected in reference to the voltage of FL-DTCT) [2] During scanning, the scanning lamp turns of f. (detected in reference to the voltage of FL-DTCT) E220[...]

CHAPTER 3 ORIGINAL EXPOSURE SYSTEM 3-14 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . DETECTING THE ORIGINAL SIZE A. Outline Part 2>Chapter 2>5.1>5.1.1 Figure 3-401 Arrangement of the Original Sensors B. Detection by Original Sensors Part 2>Chapter 2>5.1>5.1.2 C. Detection by the Feeder [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-15 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM V. DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the following [...]

3-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-A501 Figure 3-A502 [1] [3] [1] [4] [2-1] [2-2] [6] [5] [5] A. No. 1 Mirror Mount 1. Removing the Scanning Lamp/ Scanning Lamp Heater 1) Remove the right glass retainer [2-1] and the left glass retainer [2-2]; then, de[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-17 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-A504 Figure 3-A505 Figure 3-A503 [8] [9] [7] [8] Cut-off (front) Anti-reflection plate Cut-off (rear) 3) Move the No. 1 mirror mount [7] to where the scanning lamp inside cover has been removed; then, remove the two s[...]

3-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-A506 Figure 3-A507 Figure 3-A508 [13] [11] [10] [11] [12] [13] [13] [14] 4) Disconnect the connector [10], and re- move the two screws [11]; then, detach the scanning lamp [13] from the electrode plate (front) [12]. 5[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-19 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-A509 Marking 4 mm (approx.) Light-emitting side Heater Heater Light-emitting side Upper : 6 to 7 mm (approx.) 2. Points to Note When Replacing the Scanning Lamp • Do not start working if the surface of the scanning [...]

3-20 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B501 [1] [2] [1] Figure 3-B502 [3] B. Scanner Drive Assembly 1. Removing the Scanner Motor 1) Open the toner cartridge cover. 2) Remove the upper right cover. 3) Remove the rear cover. 4) Remove the three screws [1], [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-21 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B503 Figure 3-B504 [1] Front [1] Rear 2. Scanner Drive Cable a . Adjusting the Tension of the Scanner Drive Cable Before starting the work, obtain the mirror positioning tool (FY9-3040-000). 1) Remove the ADF. 2) Remo[...]

3-22 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B505 Fix temporarily. Wind seven times. Steel ball [5] [4] [3] [8] [1] [2] [6] [7] Put the steel ball into the hole in the pulley. (Try not to leave gaps between cable lengths.) 9) Rout the scanner cable through the p[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-23 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B506 Figure 3-B507 [2] [3] Front [2] [3] Rear 10) Fit the mirror positioning tool [2] between the No. 1 mirror mount and the No. 2 mir- ror mount; then, insert the pin [3] that comes with the mirror positioning tool.[...]

3-24 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B508 Figure 3-B509 [1] [4] [4] Front [4] [4] [1] Rear 11) Secure the cable metal fixing [1] tempo- rarily fixed in place in [8] of step 9) using two screws [4] through the hole in the side plate. 12) Detach the mirror[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-25 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B511 Figure 3-B512 [1] [1] [2] No. 1 mirror mount Flexible cable b. Removing the No. 1 Mirror Mount Flex- ible Cable Caution: Do not disconnect the connector (con- nected to the No. 1 mirror mount) of the flexible cab[...]

3-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Warning label Flexible cable Figure 3-B513 Figure 3-B514 Claw Fixing plate (bef ore being released) Fixing plate (after being released) 4) Peel off the warning label from the flex- ible cable. 5) Push in the claw to release th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-27 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-B515 Small screwdriver Flexible cable Boss Boss 6 ) While pushing the boss (2 pc.) with a small screwdriver, disconnect the flexible cable carefully from the connector. Caution: • When mounting, be sure to butt the [...]

3-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-C501 Figure 3-C502 Claw [1] [2] [3] [4] C. PCBs 1. Removing the Light Intensity Control PCB 1) Remove the right glass retainer. 2) Remove the copyboard glass. 3) Remove the screw [1] from the No. 1 mir- ror mount; the[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-29 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-C503 Figure 3-C504 [1] [2] [2] [3] [2] [2] [1] Hook (left) Inverter unit Hook (right) Inverter unit 2. Removing the Inverter PCB 1) Remove the rear cover. 2) Remove the two screws [1], and discon- nect the seven conne[...]

3-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-C505 [4] [4] [5] [4] [4] 3) Remove the six screws [4], and detach the inverter PCB [5].[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-31 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D501 Figure 3-D502 [1] [3] [2] [5] [5] [4] D. Others 1. Removing the Original Size Sensor (1/2) 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount to the right end. 3) Remove the two screws [1], and discon-[...]

3-32 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D503 Figure 3-D504 [1] [2] [3] [5] [4] 2. Removing the Original Size Sensor (3/4) 1) Remove the copyboard glass. 2) Move the No.1 mirror mount to the left edge. 3) Remove the one screw [1], and disconnect the connecto[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-33 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D505 Figure 3-D506 [4] [3] [1] [2] [7] [6] [5] [1] [2] [3] Figure 3-D507 3. Removing the Scanner Home Position Sensor 1) Remove the rear cover. 2) Free the harness from the wire saddle [1], and disconnect the connecto[...]

3-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D508 [4] [5] [4] [3] [1] [2] Figure 3-D509 Figure 3-D510 [7] [6] [5] 3) Disconnect the connector [4], and detach the copyboard glass sensor [5]. 5. Removing the Image Leading Edge Sensor 1) Remove the rear cover. 2) F[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A 3-35 CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D511 Figure 3-D512 [1] [2] [3] [2] 6. Removing the Standard White Plate 1) Remove the right glass retaining cover. 2) Remove the copyboard glass. 3) Remove the small cover [1] for the stan- dard white plate with a fla[...]

3-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A CHAPTER 3 ORIGINAL EXPOSURE SYSTEM Figure 3-D513 5) Remove the four screws [4], and detach the standard white plate [5]. 7. After Replacing the Standard White Plate 1) Execute COPIER>FUNCTION>CCD>CCD-ADJ in service mode. 2) When all items under COPIER&[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM This chapter provides descriptions on the copier's image processing operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. OU[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-1 CHAPTER 4 IMAGE PROCESSING SYSTEM I . OUTLINE Table 4-101 shows the major functions of the image processing system. Table 4-101 Major Functions Item CCD AE Shading correction Binary processing Others Memory size Description Number of CCD lines: 1 Number of pixe[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 4-101 shows the functional construction of the image processing system. Figure 4-101 Functional Construction CCD PCB IP PCB MFC PCB T o laser driver PCB CCD A-D conv ersion Digital image processing (f or scanner input) D[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-3 CHAPTER 4 IMAGE PROCESSING SYSTEM Table 4-102 shows the functions of each PCB used in the image processing system. Table 4-102 Functions of PCBs The functions of each PCB gi ven in the abov e table are limited to those relating to image processing. PCB IP (imag[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-4 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. II . ANALOG IMAGE PROCESSING A. Outline Analog image processing takes place on the CCD PCB, which possesses the following func- tions: 1. CCD drive Part 2>Chapter 3>1.1 2. CCD output offset correction Part 2>Chapter 3&[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-5 CHAPTER 4 IMAGE PROCESSING SYSTEM Related Service Mode COPIER>ADJUST>ADJ-XY>ADJ-Y (CCD read start position adjustment) Enter a v alue to adjust the read start position. Setting range: 0 to 400 (a change of 12 causes a shift of 1 mm) Low er setting High[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . DIGITAL IMAGE PROCESSING A. Outline Digital image processing takes place on the following PCBs: Table 4-301 Related PCBs PCB MFC (multi-function controller) PCB System motherboard PDL board Memory board (DRAM) Image serve[...]

4-7 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CCD PCB Original orientation detection PCB Hard disk IP PCB MFC PCB T o laser driver PCB Analog image processing bloc k PDL board Memory board Image server DRAM Enlargement/reduction (main scanning direction) Edge emphasis Density processing T est pattern F ram[...]

4-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A.[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-9 CHAPTER 4 IMAGE PROCESSING SYSTEM C. Shading Correction Part 2>Chapter 3>2 Figure 4-302 Shading Correction Block Diagram CCD Analog signal processing bloc k 1. Gain correction 2. Offset correction Shading correction A/D conv ersion A/D conv ersion Digital[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Line Conversion In this block even-numbered/odd-numbered pixels (parallel processing) are converted into even- numbered/odd-numbered lines (parallel processing) for division into two channels (lasers A and B). Figure 4-303 [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-11 CHAPTER 4 IMAGE PROCESSING SYSTEM E. Editing The digital image processing block performs the following editing functions: [1] Enlargement/reduction Part 2>Chapter 3>2.6.1 (main scanning direction) [2] Edge emphasis Part 2>Chapter 3>2.8.1 [3] Negati[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-12 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. Density Processing 1. Outline The digital image processing block performs the following density processing: [1] LOG conversion Part 2>Chapter 3>2.4.1 [2] Density correction Part 2>Chapter 3>2.4.4 [3] AE processi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-13 CHAPTER 4 IMAGE PROCESSING SYSTEM Related Service Mode COPIER>ADJUST>DENS>DENS-ADJ (copy density correction) If the copy image is foggy or the high-density area is fuzzy , use this mode to correct the F value table. Setting range: 0 to 9 (default at 3[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2 . Density Adjustment during Printing The image data is in binary form when printing starts, and the data does not possess density information. To adjust the density of images during printing, the copier corrects the laser in[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-15 CHAPTER 4 IMAGE PROCESSING SYSTEM G . Binary Processing The copier performs binary processing for the following: [1] Print photo mode (dither screen method) [2] Text, text/photo mode, print photo mode (R-ED, i.e., random error diffusion, method) 1. Dither Scre[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2 . Random Error Diffusion (R-ED) Method In the existing error diffusion (ED) method, a fixed pattern (error diffusion matrix) is used to diffuse (distribute) errors occurring as a result of binary processing over surrounding [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-17 CHAPTER 4 IMAGE PROCESSING SYSTEM H. Image Memory The copier is equipped with the following image memory: [1] Image server (hard disk) [2] Memory board (DRAM; page memory) Figure 4-306 Image Memory Block Diagram Figure 4-307 Flow of Image Data IP PCB MFC PCB M[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. COPIER>OPTION>BOD Y>PM-RD-MD (page memory read control on/of f) 1: Read while writing to page memory . (default) 0: Read at the end of writing a single-page equi valent of data into page memory , thereby prev enting j[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-19 CHAPTER 4 IMAGE PROCESSING SYSTEM I . Detecting the Orientation of Originals In this block, the orientation of text data is checked to identify the orientation of an original so that reduced page composition may take place in the correct orientation regardless[...]

CHAPTER 4 IMAGE PROCESSING SYSTEM 4-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. J. Black Pixel Count In this block, the black pixels in image data are counted to obtain an estimate of the amount of toner on paper. Using the resulting data, the copier optimizes the current level of the separation DC bias. [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-21 CHAPTER 4 IMAGE PROCESSING SYSTEM IV . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the followin[...]

4-22 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-A401 [1] [2] [3] Figure 4-A402 [4] Claw A. CCD PCB 1. Removing the CCD PCB 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount to the left end. 3) Remove the one screw [1], and disconnect the connector [2]; [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-23 CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-A403 Figure 4-A404 [5] [8] [5] [5] [6] [7] 5) Remove the three fixing screws [5], and disconnect the connector [6]; then, detach the flat cable [7] from the CCD PCB, and detach the CCD unit [8]. 2. After Replacing the[...]

4-24 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-B401 Figure 4-B402 [1] [2] [3] [5] [4] [4] B. Image Processor PCB 1. Removing the Image Processor PCB 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount to the left edge. 3) Remove the one screw [1], and di[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-25 CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-B403 [6] [6] [7] [6] [6] [10] [10] [10] [10] [10] [9] [9] [12] [11] [8] [9] [9] Figure 4-B404 5) Remove the four screws [6], and detach the image processor cover [7]. Caution: At this time, take care not to damage the[...]

4-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM [1] [2] [2] [3] Figure 4-C401 Figure 4-C402 [3] [4] [4] C. Hard Disk (image server) 1. Removing the Hard Disk (image server) 1) Remove the rear cover. 2) Open the system box. 3) Remove the system cover, face plate, and partiti[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-27 CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-D401 Figure 4-D402 [2] [1] [1] [3] [2] [2] [5] [5] [4] [5] [6] [5] D. Others 1 . Removing the System Motherboard 1) Remove the rear cover. 2) Remove the three flat cables [1] and three screws [2]; then, open the syste[...]

4-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-D403 [1] [3] [1] [2] [1] [1] [2] [3] Figure 4-D404 2. Removing the Memory Board 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount to the left edge. 3) Remove the original sensor unit (rear). 4) Remove the [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-29 CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-D405 [4] [4] [4] [4] [5] Figure 4-D406 [1] [2] [3] 3) Remove the seven screws [4], and detach the printer board [5]. 4. Removing the Original Detection PCB 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount[...]

4-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 4 IMAGE PROCESSING SYSTEM Figure 4-D407 [4] Claw Figure 4-D408 Figure 4-D409 [5] [8] [5] [5] [6] [7] 4) Release the front and rear claws of the CCD cover [4], and detach the CCD cover [4]. 5) Remove the three fixing screws [5], and disconnect the conne[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4-31 CHAPTER 4 IMAGE PROCESSING SYSTEM 6) Remove the two screws [9], and detach the flat cable [10]. 7) Remove the four screws [11], and detach the image processor cover [12]. Caution: Take care not to damage the flat cable re- moved in step 6). 8) Remove the three[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 5 LASER EXPOSURE SYSTEM This chapter provides descriptions on the copier's laser exposure operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. OPERAT[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-1 CHAPTER 5 LASER EXPOSURE SYSTEM I . OPERATIONS A. Outline Part 2>Chapter 4>1>1.1 Table 5-101 Major Functions Laser intensity control Item Description [1] APC control [2] Optimum intensity control to suit the surface potential of the drum [1] Constant s[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 5-101 shows the major components of the laser exposure system. To accommodate the increase in copying speed, laser scanning is performed by two beams (lasers A and B). Figure 5-101 External View Table 5-102 Components Phot[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-3 CHAPTER 5 LASER EXPOSURE SYSTEM The laser A and the laser B have a discrepancy of 80 µm (between light-emitting sections) as follows: Figure 5-102 A delay is initiated in the image signals on the image processor PCB to generate a delay of 760 µm (equivalent o[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Basic Sequence of Operations (laser exposure system) Figure 5-104 Basic Sequence of Operations Control panel power s witch ON Copy Star t ke y ON 195 ˚C Image leading edge signal Laser A Laser B PRINT INTR PSTBY LSTR STBY Las[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-5 CHAPTER 5 LASER EXPOSURE SYSTEM II . GENERATING THE BD SIGNAL A. Outline Part 2>Chapter 4>2 Figure 5-201 Construction of the Control System B. Flow of the BD Signal Figure 5-202 Flow of Signals Photosensitive drum BD PCB BD mirror 8-facet mirror Laser sca[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Related Service Mode COPIER>ADJUST>LASER>PVE-OFST (laser projection position adjustment) If you ha ve replaced the image processor PCB or initialized the RAM on the image processor PCB, enter the adjustment v alue. Setti[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-7 CHAPTER 5 LASER EXPOSURE SYSTEM III . LASER DRIVER PCB A. Outline Figure 5-301 shows items of control related to the laser driver circuit: [1] Turning on and off the laser. [2] Controlling the intensity of the laser. Figure 5-301 Function Construction Image pro[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Controlling Laser Activation Figure 5-301B shows the construction of the system used to control laser activation. Figure 5-301B Construction of the Control System Image processor PCB J1107 1 2 3 4 5 6 7 8 9 10 18 19 20 21 22 2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-9 CHAPTER 5 LASER EXPOSURE SYSTEM Related Service Mode COPIER>ADJUST>LASER>LA-PWR-A,B (laser po wer adjustment input) If you hav e replaced the laser unit or the IP PCB, or initialized the RAM on the IP PCB, enter the v alue recorded on the label attache[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Controlling the Laser Intensity The laser is controlled for the following: [1] Laser power auto control (APC control). [2] Intensity control to suit the surface potential of the drum. Figure 5-302 Functional Block Diagram Ima[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-11 CHAPTER 5 LASER EXPOSURE SYSTEM The v alue (LD-DT1) written to the EEPR OM and the value read (LD- DT2) do not match. E102 (EEPR OM write error) [1] See the descriptions under II. "Generating the BD Signal." [2] The intensity of the laser f ails to r[...]

CHAPTER 5 LASER EXPOSURE SYSTEM 5-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . CONTROLLING THE LASER SCANNER MOTOR A. Outline The laser scanner motor is controlled for the following: [1] Constant speed rotation control [2] Full-speed/wait rotation switching Figure 5-401 Functional Block Diagram SP-SEL[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-13 CHAPTER 5 LASER EXPOSURE SYSTEM V . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the following i[...]

5-14 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 5 LASER EXPOSURE SYSTEM A. Laser Unit 1. Removing the Laser Unit 1) Remove the copyboard glass. 2) Move the No. 1 mirror mount to the left end. 3) Remove the original sensor unit (rear). (See Figure 4-B401.) 4 ) Remove the CCD unit. (See Figure 4- A403[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5-15 CHAPTER 5 LASER EXPOSURE SYSTEM Figure 5-B501 Figure 5-B502 [1] [2] [3] [2] [2] [1] [1] [2] [2] [2] [3] [4] [5] Figure 5-B503 B. BD Unit 1. Removing the BD Unit 1) Open the front cover. 2) Slide out the process unit. (See Figures 6- D701 through -D702.) 3) Rem[...]

5-16 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 5 LASER EXPOSURE SYSTEM 5) Disconnect the connector [6], and remove the BD unit. Figure 5-B504 [6] [5][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM This chapter provides descriptions on the copier's image processing operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I . PR[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-1 CHAPTER 6 IMAGE FORMATION SYSTEM I . PROCESSES A. Outline Table 6-101 shows the major functions of the image formation system. Table 6-101 Major Functions Item Pre-e xposure Pre-exposure Primary charging Grid bias De veloping bias Dust-collecting roller bias Pr[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-101 (cross section) Figure 6-101 shows the major components of the image formation system. Set-up cartridge Developing assembly Hopper Dust-collecting roller Pre-transfer charging assembly Transfer guide Transfer chargi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-3 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-102 At Power-On B. Basic Sequence of Operations (image formation) Copying, 1 Original, 2 Prints INTR WMUPR WMUP SLEEP STBY 195˚C 200˚C Drum motor(M0) Pre-e xposure lamp Primar y charging bias (DC) Pre-transf er chargi[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-103 Basic Sequence of Operations (Printing) INTR PRINT LSTR STBY STBY Drum motor (M0) Pre-e xposure lamp Primar y charging bias (DC) Pre-transf er charging bias (A C + DC) Grid bias De veloping clutch (CL4) De veloping [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-5 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-201 Construction of the Control System II . POTENTIAL CONTROL A. Outline Part 2>Chapter 5>2 The potential is controlled for the following: [1] Determining the optimum grid bias. (VD control) [2] Determining the op[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-202 Basic Sequence of Operations (potential control) Figure 6-203 Timing of Potential Control Operations Figure 6-202 shows the basic sequence (timing) of operations related to potential control. WMUPR WMUP STBY 195 ˚ [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-7 CHAPTER 6 IMAGE FORMATION SYSTEM Related Service Mode COPIER>OPTION>BOD Y>PO-CNT (potential control on/of f) 0: disable potential control. 1: enable potential control. (default) COPIER>FUNCTION>DPC>OFST (potential sensor of fset adjustment) Fo[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Determining the Optimum Grid Bias A grid bias is selected so that the surface potential of the drum will be identical to the target potential (the primary charging bias is fixed). C. Grid Bias Corrective Control If an optimum[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-9 CHAPTER 6 IMAGE FORMATION SYSTEM D. Determining the Optimum Laser Output The laser output is determined so that the surface potential (light area potential VL) of the drum at time of laser exposure will be identical to the target potential. E. Laser Output Corr[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-208 Sequence of Operations WMUPR WMUP STBY 195 ˚ C 200 ˚ C P otential sensor P otential determined Laser Grid bias Vg Vg Pw Pw P otential control sequence star ted VD VL Vdc Vdc is computed based on this VD; Vdc = VD[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-11 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-209 Sequence of Operations G. Potential Control for Transparency Mode To prevent detachment of toner in high density areas on transparencies, the contrast is de- creased to limit the amount of toner deposit. To enable [...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 6-201 Operating Modes H. Target Potential Correction in Each Mode The laser power/developing bias determined in relation to potential control is corrected for the following operating mode, and the result is used as the ta[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-13 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-211 Sequence of Operations Table 6-202 Timing of Control 1. Adjusting the Density during Printing (PDL input) WMUPR WMUP STBY 195 ˚ C 200 ˚ C P otential sensor Laser Grid bias Vg Vg Pw Pw Vdc VD VL P otential determi[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 6-203 Timing of Control Figure 6-212 Sequence of Operations 2. Potential Control during High Humidity Mode WMUPR WMUP STBY 195 ˚ C 200 ˚ C P otential sensor Laser Grid bias Vg Pw VD VL P otential determined Vg Pw Vdc Ex[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-15 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-213 Sequence of Control 3. Density Adjustment during Printing (scanner input) Table 6-204 Timing of Control WMUPR WMUP STBY 195 ˚ C 200 ˚ C P otential sensor Laser Grid bias Vg Pw VD VL P otential determined Vg Pw Vd[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-16 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . CONTROLLING THE CHARGING MECHANISMS A. Controlling the Primary Charging Mechanism 1. Outline Part 2>Chapter 5>4.2 The primary charging mechanism is controlled for the following: [1] Primary charging bias constant cu[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-17 CHAPTER 6 IMAGE FORMATION SYSTEM Table 6-301 Primary Charging Levels 2. Changing the Primary Charging Level Setting If uneven images occur, the primary charging level may be changed in service mode to sup- press the problem. Standard mode Suppression mode 1 Su[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-18 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-302 Construction of the Construction System 3. Primary Charging Assembly Cleaning Mechanism Part 2>Chapter 5>10.1 Primary charging assembly Wire DC controller PCB rear front 1 7 8 9 10 17 PRWC-FV PRWC-HP 0V PRWC-[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-19 CHAPTER 6 IMAGE FORMATION SYSTEM 4. Others COPIER>ADJUST>HV -PRI>GDID (grid bias output adjustment v alue input) If you hav e replaced the image processor PCB or initialized the RAM on the image processor PCB, enter the v alue recorded on the service [...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Dust-Collecting Roller Bias 1. Outline The dust-collecting roller bias mechanism is controlled for the following: [1] Turning on and off the dust-collecting roller bias. Figure 6-303 shows the construction of the dust-collec[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-21 CHAPTER 6 IMAGE FORMATION SYSTEM C. Controlling the Pre-Transfer Charging Mechanism 1. Outline The pre-transfer charging mechanism is controlled for the following: [1] DC bias constant current [2] AC bias constant voltage [3] Output to suit the environment (fu[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Controlling the Output to Suit the Environment (fuzzy control) The pre-transfer charging current is controlled to an optimum value to suit the environment (conditions identified based on data from the environment sensor). Fi[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-23 CHAPTER 6 IMAGE FORMATION SYSTEM 3. Pre-Transfer Charging Assembly Cleaning Mechanism Part 2>Chapter 5>10.1 Figure 6-306 Construction of the Control System Wire cleaner Wire Pre-transfer charging assembly rear front DC controller PCB 1 1 3 4 8 9 19 PSTWC[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4. Others Related Service Mode COPIER>ADJUST>HV -TR>PRE-TR (pre-transfer charging current output adujstment input) If you hav e replaced the image processor PCB or initialized the RAM on the image processor PCB, enter [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-25 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-307 Construction of the Control System D. Controlling the Transfer Guide Bias 1. Outline To prevent soiling of the surface of the transfer guide with toner (leading to soiled backs), a bias of the same polarity as tone[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-308 Transfer Guide Bias Output Table 2. Controlling the Output to Suit the Environment The transfer guide bias is controlled to an optimum level to suit the environment (conditions identified based on data from the env[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-27 CHAPTER 6 IMAGE FORMATION SYSTEM E. Controlling the Transfer Charging Mechanism 1. Outline The transfer charging mechanism is controlled for the following: [1] DC bias constant current [2] Output to suit the environment (fuzzy control) [3] Output correction at[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Controlling the Output to Suit the Environment (fuzzy control) The transfer current output is controlled to an optimum level to suit the environment (condi- tions identified based on the data from the environment sensor). Fi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-29 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-311 Trailing Edge of Paper 3. Correcting the Output at the Trailing Edge of Paper When paper moves through the transfer charging assembly, the resistance abruptly drops as soon as the paper leaves the assembly, possibl[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-30 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-312 Construction of the Cleaning Mechanism 4. Transfer Charging Assembly Cleaning Mechanism Part 2>Chapter 5>10.1 Wires Wire cleaner rear front DC controller PCB 4 5 1 13 TSWC-FW TSWC-HP 0V TSWC-RV J509A J509B 1 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-31 CHAPTER 6 IMAGE FORMATION SYSTEM 5. Others COPIER>ADJUST>HV -TR>TR-N1 (output adjustment on single-sided print or 1st side of double-sided print; plain paper) COPIER>ADJUST>HV -TR>TR-N2 (output adjustment on 2nd side of double-sided print; pl[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. Controlling Separation Charging 1. Outline The separation mechanism is controlled for the following: [1] DC bias constant current [2] AC bias constant current [3] output correction to suit the environment and deposit of tone[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-33 CHAPTER 6 IMAGE FORMATION SYSTEM 2. Correcting the Output to Suit the Environment and the Toner Deposit The separation current output is controlled to an optimum level to suit the environment (condi- tions identified by the data from the environment sensor) an[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-315 Sequence of Operations 3. Correcting the Output upon Detection of Leakage The separation output is decreased upon detection of leakage. COPIER > OPTION > BOD Y > SP-MODE Set Low v oltage mode 10.5 kvpp 9.8[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-35 CHAPTER 6 IMAGE FORMATION SYSTEM 4. Others Related Service Mode COPIER>ADJUST>HV -SP>SP-N1 (output adjustment for single-sided print or 1st side of double-side print; plain paper) COPIER>ADJUST>HV -SP>SP-N2 (output adjustment on 2nd side of d[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-36 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . DEVELOPING ASSEMBLY A. Outline Part 2>Chapter 5>6 Figure 6-401 shows the construction of the developing assembly. Figure 6-401 Construction of the Developing Assembly M1 M18 M6 CL1 CL4 Toner cartridge Magnet roller T[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-37 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-402 Construction of the Control System B. Controlling the Developing Assembly Figure 6-402 shows the construction of the control system. MGR-CL-ON 24VU DEV-CL-ON 24VU J512A MM-FG 0V MM-ON 5V 0V J514B 0V HM-ON J504B M1 [...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-403 C. Controlling the Toner Cartridge Drive Mechanism Figure 6-403 shows the construction of the toner cartridge drive control system. E025 (cartridge toner feed motor fault) An overcurrent caused by an o verload on t[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-39 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-404 Construction of the Control System D. Controlling the Developing Bias The developing bias is controlled for the following: [1] DC bias constant voltage [2] AC bias constant voltage DC controller PCB J510A J723 J721[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. COPIER>ADJUST>DEVELOP> DE-DC (image area de veloping DC bias output input) COPIER>ADJUST>DEVELOP> DE-OFST (de veloping DC bias of fset lev el offset adjustment) COPIER>ADJUST>DEVELOP> DE-NO-DC (sheet-[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-41 CHAPTER 6 IMAGE FORMATION SYSTEM E. Detecting the Toner Level and Controlling the Toner Supply Mechanism Figure 6-406 shows the construction of the toner supply control system. Figure 6-405 Magnet roller T oner sensor (TS1; inside the hopper) Toner cartridge T[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 6-406 Construction of the Control System TS2 0V TS1 5V J504B 5V 0V 5V TS3 0V DC controller PCB TS1 TS3 TS2 1 7 8 9 10 11 12 15 16 17 19 When the absence of toner is detected, '0'.[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-43 CHAPTER 6 IMAGE FORMATION SYSTEM The hopper supplies the developing assembly with toner as follows: Figure 6-407 Sequence of Operations 2sec 1sec T oner supply STBY Magnet roller Supply Supply Supply Toner supply sequence started Toner sensor (inside the devel[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-44 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. The toner sensor (TS3; inside the de veloping assembly) has detected the absence of toner for 3 sec or more. E020 (toner supply error) Related Error Code Figure 6-408 Sequence of Operations 150 sec T oner supply STBY T oner f e[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-45 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-501 Construction of the Drum Cleaner Unit V . DRUM CLEANER UNIT A. Outline Part 2>Chapter 5>9>9.1 Figure 6-501 shows the construction of the drum cleaner unit. Pre-exposure lamp Cleaning blade Magnet roller Se[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-46 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Detecting the Waste Toner (case full condition) Part 2>Chapter 5>9>9.2 Figure 6-502 shows the construction of the control system used to monitor the waste toner case. Figure 6-502 Construction of the Control System [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-47 CHAPTER 6 IMAGE FORMATION SYSTEM Related Error Code The waste toner lock sensor (MSW2) has remained on for 4 sec or more. E013 (waste toner lock) After the waste toner case full sensor (PS19) has turned, on, 50,000 prints or more hav e been made without any ac[...]

CHAPTER 6 IMAGE FORMATION SYSTEM 6-48 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VI . CONTROLLING THE DRUM HEATER A. Outline Part 2>Chapter 5>10>10.3 Figure 6-601 shows the construction of the control system for the drum heater. Figure 6-601 Construction of the Control System DC controller PCB 1 2 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-49 CHAPTER 6 IMAGE FORMATION SYSTEM VII . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the followin[...]

6-50 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM A. Photosensitive Drum Unit 1. Points to Note When Handling the Photosensitive Drum The copier's photosensitive drum is a high-sensitivity amorphous silicon drum, and its sensi- tivity can deteriorate if it or the process [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-51 CHAPTER 6 IMAGE FORMATION SYSTEM 2. Removing the Photosensitive Drum 1) Open the front cover. 2) Slide out the process unit. (See Figures 6- D701 through -D703.) 3) Remove the three screws [1], and discon- nect the three connectors [2]; then, detach the auxili[...]

6-52 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM 5) Remove the three screws [6], and remove the drum fixing plate [7]. 6 ) Remove the screw [8], and detach the bearing stopper [9]; then, lift off the pho- tosensitive drum [10] while sliding it to the front (in the direction o[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-53 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-A705 Figure 6-A706 3. Replacing the Photosensitive Drum Heater 1) Remove the photosensitive drum from the copier. 2) Remove the two mounting screws [1], and detach the flange [2] at the front; then, dis- connect the co[...]

6-54 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-A707 [6] 4) Pull out the flat heater (drum heater) [6] from inside the drum cylinder. Points to Note When Mounting the Flange There is hardly a gap between the flange and the inner side of the drum, causing the flange [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-55 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-B701 Figure 6-B702 Figure 6-B703 [1] [2] [3] B. Parts Associated with the Process Unit 1. Removing the Pre-Exposure Lamp Unit 1) Open the front cover. 2) Slide out the process unit. Caution: Cover the drum with A3 pape[...]

6-56 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-B704 Figure 6-B705 Figure 6-B706 [1] [1] [2] [3] [4] [5] [6] [7] 2. Removing the Potential Sensor Unit 1) Open the front cover. 2) Remove the process unit. 3) Push in the fixing/feeding assembly. 4) Disconnect the two [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-57 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-B707 Figure 6-B708 [1] [2] [3] [1] [2] [3] 3. Removing the Primary Charging Assembly 1) Open the front cover. 2) Remove the inside cover (process unit). 3) Disconnect the connector [1]; while shift- ing the charging as[...]

6-58 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-B709 Figure 6-B710 Figure 6-B711 5. Removing the Dust-Collecting Roller 1) Remove the pre-transfer charging assem- bly. 2) Remove the two screws [1], and detach the motor cover [2]. 3) Remove the dust-collecting roller[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-59 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-B712 Figure 6-B713 Figure 6-B714 [3] [4] [5] [6] Boss Boss 4) Remove the screw [3], and detach the fix- ing plate [4]; then, disconnect the connec- tor [5], and detach the transfer/separation charging assembly [6]. Poi[...]

6-60 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C701 Figure 6-C702 [3] [2] [4] [1] [5] Cut-off Cut-off C. Charging Wire 1. Outline The primary, pre-transfer, and transfer/ separation charging wire are used around the photosensitive drum, each of a 0.06mm diam- eter.[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-61 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C703 Figure 6-C704 Figure 6-C705 3. Removing the Wire Cleaner of the Transfer Separation Charging Assembly 1) Remove the transfer/separation charging assembly. 2) Move the felt holder [1] to the frontmost position. 3) [...]

6-62 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C706 [1] [5] Cut-off Cut-off [2] [1] [1] Figure 6-C707 Figure 6-C708 5) Take out the felt holder [1] through the cut-offs in the shielding plate [5]. 6) Pick the wire cleaner with radio pliers, re- lease the hook with [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-63 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C709 Figure 6-C711 Figure 6-C710 Grid side Correct Wrong 4) Cut off the twisted end of the wire (ex- cess) with a nipper. 5) Hook the loop on the stud. 6) At the rear side, hook the charging wire on the charging wire p[...]

6-64 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C712 1 1) Mount the wire cleaner. (At this time, make sure that the orientation of the wire cleaner is correct.) 12) Wipe the charging wire with lint-free pa- per moistened with alcohol. 5. Routing the Grid Wire for th[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-65 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-C714 Reference: The height of the charging wire for the primary assembly and the transfer charging assembly may be adjusted by turing the screw found on the back of the assemblies. A single turn of the screw changes th[...]

6-66 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-D701 Figure 6-D702 D. Process Unit 1. Removing the Process Unit 1) Open the front cover. 2) Remove the developing assembly. (See E. "Developing Assembly.") 3 ) Slide out the fixing/feeding unit, and place the[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-67 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-D703 Figure 6-D704 [7] Grip Grip [1] 8) Slide out the process unit [7] as far as pos- sible; while holding the grips, detach it by lifting it. Caution: When placing the process unit after re- moval, rotate the kit supp[...]

6-68 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-D705 Figure 6-D708 Figure 6-D707 Figure 6-D706 2. Mounting the Process Unit Mount the process unit by reversing the steps used to remove it. When placing it on the slide rails, however, pay attention to the areas indic[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-69 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-E701 Figure 6-E702 E. Developing Assembly 1. Removing the Developing Assembly 1) Open the manual feed tray cover; then, re- move the six mounting screws [1], and de- tach the developing assembly stay [2]. 2) Disconnect[...]

6-70 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM 2. Removing the Hopper 1) Remove the developing assembly from the copier. 2) Remove the four mounting screws [1], and disconnect the connector [2]; then, detach the hopper [3]. Figure 6-E703 Figure 6-E704 [3] [1] [2] [1] [1][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-71 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-E705 Figure 6-E706 [1] [2] [7] [5] [5] [5] [5] [6] [4] [3] [5] 3. Removing the Blade Unit 1) Remove the four mounting screws [1], and detach the sleeve cover [2]. 2) Remove the screw [3], and detach the po- larity plat[...]

6-72 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-E707 Figure 6-E708 4. Mounting the Blade Mount the blade by reversing the steps used to remove it. 1) Butt the blade mounting plate against the developing assembly, and secure it in place with five screws. Be sure to p[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-73 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-E709 Figure 6-E710 Figure 6-E711 5) Remove the E-ring [4], and detach the pressure arm [5]. 6) Remove the E-ring [6], gear [7], pressure roll [8], washer [9], grip ring [10], seal [11], butting roll [12], washer [9], a[...]

6-74 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-E712 Figure 6-E713 [24] [22] [23] [21] [16] [20] [17] [19] [18] [17] [16] Magnetic seal plate 8 ) Remove the C-ring [16], washer [17], pressure roll [18], seal [19], washer [17], butting roll [20], C-ring [16], and bea[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-75 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-F701 Figure 6-F702 Separation claw Cleaning blade [1] [2] F. Drum Cleaner Unit Construction 1. Removing the Cleaning Blade 1) Open the front cover. 2) Slide out the process unit. 3) Remove the screw [1], and detach the[...]

6-76 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM 4) Disconnect the connector [3], and remove the five screws [4]; then, while pushing it toward the rear, detach the cleaning blade together with the mounting plate [5]. 5) Remove the E-ring [6], and detach the pressure plate [7[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-77 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-F706 Figure 6-F707 Figure 6-F708 [1] [2] Butted against the edge. 2. Mounting the Cleaning Blade 1) Butt the cleaning blade [1] against the rear end of the blade retaining plate [2]. Caution: When butting the cleaning [...]

6-78 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-F709 Caution: When mounting the cleaning blade, be sure to put the blade auxiliary plate be- tween the blade support plate and the blade back plate. Caution: After mounting the cleaning blade, turn the drum; if toner s[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6-79 CHAPTER 6 IMAGE FORMATION SYSTEM Figure 6-G701 Figure 6-G702 Figure 6-G703 [2] [3] [1] [5] [4] Separation claw holder Rack G. Separation Claw/ Separation Claw Drive Assembly 1) Open the front cover. 2) Take out the process unit. 3) Remove the E-ring [1], and s[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 7 PICK-UP/FEEDING SYSTEM This chapter provides descriptions on the copier's operations between pickup and delivery, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-1 CHAPTER 7 PICK-UP/FEEDING SYSTEM I . OUTLINE A. Specifications and Construction Table 7-101 shows the major functions of the pickup/feeding system. Table 7-101 Functions Paper deck (right, left) : 1,500 sheets (80 g/m 2 ) Cassette (3, 4) : 550 sheets (80 g/m 2 [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Arrangement of Rollers and Sensors Figure 7-101 Arrangement of Rollers and Sensors PS5: Registration sensor PS6: Claw jam sensor PS9: Internal delivery sensor PS10: External delivery sensor PS11: Fixing feeding outlet sensor [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-3 CHAPTER 7 PICK-UP/FEEDING SYSTEM II . PICKUP ASSEMBLY A. Control System Figure 7-201 Construction of the Drive Mechanism DC controller PCB Pickup motor SL7 CL10 CL13 PS27 PS22 PS21 SL9 CL12 CL15 PS41 PS39 PS38 J511-B11 J502-B5 J509-A2 J509-A4 J513-A13 J519-B3 J[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-4 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Sequence of Operations (pickup) 1. Right Deck • A4, 2 Sheets, Continuous The copier's deck pickup assembly uses separation rollers to separate paper. Part 2>Chapter 6 >1.1 Figure 7-202 Pickup from the Right Deck [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-5 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Pickup from the Cassette 4 • A4, 2 Sheets, Continuous The copier's cassette pickup assembly uses separation rollers. Part 2>Chapter 6>1.1 Figure 7-203 Pickup from the Cassette 4 Cassette 4 pickup clutch (CL14) Pi[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Controlling the Pickup Motor (M2) 1. Outline Table 7-201 shows the functions of the pickup motor control circuit, and Figure 7-204 is a block diagram of the circuit. Table 7-201 Figure 7-204 Drive circuit Control circuit Ref [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-7 CHAPTER 7 PICK-UP/FEEDING SYSTEM D. Movement of the Lifter 1. Outline When the deck or the cassette is slid in, the cassette open/closed sensor turns on and, at the same time, the pickup roller starts to move down, causing the light-blocking plate to leave the [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-8 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 7-205 Deck Figure 7-206 Cassette Paper sensor Paper detecting lever Feeding roller Separation roller Lifter Paper Deck open/ closed sensor Lifter position sensor Pickup roller Pickup roller Pickup sensor Lifter position l[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-9 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Lifter Limiter (deck right/left) When the lifter moves up and the surface of paper reaches the cassette limit sensor, the drive to the lifter motor stops. Figure 7-207 Block Diagram of the Limiter Q62 M13 Motor drive circuit [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3. Detecting the Presence/Absence of Paper The presence/absent of paper inside the deck and the cassette is detected by the cassette paper sensor. Figure 7-208 Paper Present Figure 7-209 Paper Absent 4. Detecting the Level of P[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-11 CHAPTER 7 PICK-UP/FEEDING SYSTEM b. Operation In the case of the deck right/left, two sensors are used to detect the position of the deck, and combinations of the states of the sensors (on/off) are used to find out the level of paper. For the absence of paper,[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. In the case of cassette 3/4, the resistance of the variable resistor operating in conjunction with the movement of the lifter drive shaft is used to find out the level of paper. Figure 7-212 Construction of the Mechanism Paper [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-13 CHAPTER 7 PICK-UP/FEEDING SYSTEM E. Detecting the Cassette Paper Size 1. Cassette Deck Right/Left The cassette deck right/left is not equipped with a paper detecting mechanism, and the paper size is switched as follows (A4, B5, and LTR): 1. By changing the pap[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3. Markings on the Width Guide Rail The width guide rail inside the cassette is equipped with paper size positioning holes, which are marked A through M as shown in Table 7-206. Refer to these markings if the user reports skew [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-15 CHAPTER 7 PICK-UP/FEEDING SYSTEM 4. Paper Size The microprocessor on the DC controller PCB determines the size of paper based on the inputs on paper width and paper length. Table 7-208 shows the paper size groupings selected in service mode. *Paper size select[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-16 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. COPIER>ADJUST>CST -ADJ>C3- STMTR COPIER>ADJUST>CST -ADJ>C3-A4R COPIER>ADJUST>CST -ADJ>C4- STMTR COPIER>ADJUST>CST -ADJ>C4-A4R Use it to adjust the paper width basic v alue for STMTR in the ca[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-17 CHAPTER 7 PICK-UP/FEEDING SYSTEM Table 7-209 Paper Sizes • Papers Supported by the Copier Paper A3 A4R A4 A5 A5R B4 B5R B5 11 × 17 LTRR LTR STMT STMR LEGAL Korean Government Korean Government R FOOLSCAP Australian FOOLSCAP OFICIO Ecuadorian OFFICIO Bolivian[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-18 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. Manual Feed Tray Pickup Assembly 1. Pickup Operation a. Control System Part 2>Chapter 6>2.2 Pickup drive : pickup motor (M2) Pickup roller contro : manual feed tray pickup clutch (CL7) manual feed tray pickup solenoid [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-19 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Detecting the Paper Size Part 2>Chapter 6>2.2.2 Figure 7-215 DC controller PCB Variable registration(SVR1) Side guide (rear) Side guide (front) Manual feed tray Manual feed tray power width detection signal (MLT_WTH_VR[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-20 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . CONTROLLING THE REGISTRATION CLUTCH A. Outline Part 2>Chapter 6>3>3.1 Registration clutch CL2 Registration clutch drive signal CL2D Registration brake clutch CL3 Registration brake clutch drive signal CL3D Shift [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-21 CHAPTER 7 PICK-UP/FEEDING SYSTEM C. Sequence of Operations (registration brake) Figure 7-302 As soon as the registration drive signal turns off, the registration brake clutch is kept on de- pending on the way paper is being fed for a specific period of time to[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . MAKING DOUBLE-SIDED COPIES A. Control System 1. Copying on the First Side Figure 7-401 DC controller PCB J509-A2 Registration paper detection signal (PS5S) Delivery flapper solenoid drive signal (SL3D) J508-B18 Lower feede[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-23 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Copying on the Second Side Figure 7-402 Lower feeder motor Pickup motor PS14 PS12 PS13 PS5 Reversal motor M11 SL11 M12 J519-B5 Pre-confluence detection signal (PS14S) DC controller PCB PS15 Reversing flapper solenoid drive s[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Sequence of Operations Figure 7-403 Copy Start key ON or print count set Original set in ADF Copying on face of 1st sheet Copying on face of 2nd sheet Coping on back of 1st sheet Copying on back of 2nd sheet Pickup motor (M [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-25 CHAPTER 7 PICK-UP/FEEDING SYSTEM C. Controlling the Reversal Motor (M11) 1. Outline Table 7-401 shows the function of the reversal motor control circuit, and Figure 7-404 is a block diagram of the circuit. Table 7-401 Figure 7-404 Motor driver (IC1) +24V +24V [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Controlling the Duplexing Feeder Motor (M12) 1. Outline Table 7-402 shows the functions of the duplexing feeder motor control circuit, and Figure 7- 405 is a block diagram of the circuit. Table 7-402 Figure 7-405 Motor drive[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-27 CHAPTER 7 PICK-UP/FEEDING SYSTEM COPIER>ADJUST>FEED-ADJ>ADJ- REFE Use it to adjust the image write start position in main scanning direction for re-pickup. (-100 to 100 mm) Related Service Mode E. No-Stacking Operation 1. Outline In no-stacking operat[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Outline of Operations For instance, no-stacking operation takes place as follows when making one set of double- sided copies of 10 originals. Figure 7-406-1 1. The 1st sheet is picked up from the deck right. 2. The 1st side [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-29 CHAPTER 7 PICK-UP/FEEDING SYSTEM Figure 7-406-2 5. The 1st sheet is moved to the lower feed- ing assembly. The 5th side is printed on the 3rd sheet. 6. The 1st sheet is re-picked up from the lower feeding assembly. 7. The 2nd side is printed on the 1st sheet. [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 7-406-3 9. The 4th side is printed on the 2nd sheet, and the 3rd sheet is kept in wait in the lower feeding assembly. The 5th sheet is picked up. 10. The 2nd sheet is discharged. The 9th side is printed on the 5th sheet.[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-31 CHAPTER 7 PICK-UP/FEEDING SYSTEM Figure 7-406-4 13. The 8th side is printed on the 4th sheet. 14. The 4th sheet is discharged, and the 10th side is printed on the 5th sheet. 15. The 5th sheet is discharged. 8 7 9 6 5 4 3 2 1 6 5 4 3 2 1 8 7 10 9 6 5 8 7 4 3 2 [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. Detecting the Horizontal Registration Position 1. Outline Table 7-403 Functions Figure 7-407 By the horizontal registration sensor (PS18) By the post-confluence sensor (PS15) By the horizontal registration motor (M15) By con[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-33 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Operations The horizontal registration sensor moves to the start position (A4 detection position) when the main power switch is turned on or the front cover is closed, and moves to a detection position to suit the size of pa[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3. Controlling the Horizontal Registration Motor (M15) Table 7-404 shows the functions of the reversal motor control circuit, and the Figure 7-409 is a block diagram of the circuit. Table 7-404 Figure 7-409 +24V A A* B B* M15 B[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-35 CHAPTER 7 PICK-UP/FEEDING SYSTEM V . CONTROLLING THE DELIVERY/ASSEMBLY A. Reversal Delivery The copier discharges paper either in face-up delivery or in face-down delivery mode. Table 7-501 Figure 7-501 Table 7-502 CL21 SL11 M0 M11 SL3 Main motor Reversal moto[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VI . CONTROLLING THE CASSETTE HEATER The drive of the cassette heater is synchronized with either the outlet power supply or the control panel power switch, selected by the heater switch (SW3). While the copier is operating (i.[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-37 CHAPTER 7 PICK-UP/FEEDING SYSTEM Blank page[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VII . DETECTING JAMS A. Outline 1. Arrangement of Jam Sensors Figure 7-701 Arrangement of Sensors PS6 PS10 PS16 PS11 PS12 PS26 PS25 PS49 PS47 PS20 PS35 PS9 PS5 PS27 PS37 PS41 PS42 PS46 PS14 PS15 PS13[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-39 CHAPTER 7 PICK-UP/FEEDING SYSTEM Absent Absent Absent Absent Absent Absent Absent Present Present Absent Absent Present Present Present Present Present Absent Present Present Present Present Absent Absent Absent Absent Present Present Present Present Present P[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Sequence of Operations (jam detection) 1. Delay Jams a. Cassette Pickup (Right deck, Left deck, cassette 3, 4) Figure 7-702 Detecting a Delay Jam Table 7-702 Time Period I and Source of Paper Copy Start key ON or PRINT set I[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-41 CHAPTER 7 PICK-UP/FEEDING SYSTEM b. Other Delay Jams Basically, the same principles are used to detect delay jams other than pickup sensor delay jams. Figure 7-703 Detecting Other Delay Jams Copy Start key ON or PRINT set INTR / PRINT Sensor N-1 Jam check Sens[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 7-703 Time Period Delay jam sensor N Right deck feed sensor (PS27) Left deck feed sensor (PS26) Vertical path 1 sensor (PS47) Vertical path 1 sensor (PS47) Vertical path 1 sensor (PS47) Vertical path 2 sensor (PS49) Verti[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-43 CHAPTER 7 PICK-UP/FEEDING SYSTEM 2. Stationary Jams a. Common Stationary Jams Figure 7-704 Detecting Stationary Jams b. Stationary Jam at Power-On A stationary jam at power-on is identified in relation to the presence/absence of paper over a specific sensor ab[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-44 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VIII . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the followi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-45 CHAPTER 7 PICK-UP/FEEDING SYSTEM [6] [7] [8] [4] [5] [3] [3] Figure 7-A803 Figure 7-A801 Figure 7-A802 A. Manual Tray Assembly 1. Removing the Manual Tray Unit 1) Remove the two screws [1], and detach the delivery tray unit [2]. 2) Remove the four screws [3], [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-46 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 7-A804 Figure 7-A805 Figure 7-A806 [1] [2] [3] [4] [4] [3] [2] [1] [1] [2] Direction of rotation Collar (silver) front of the copier Direction of rotation Collar (gold) [3] [4] [5] (rear of the copier) 2. Removing the Pi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-47 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [2] [1] [5] [4] [3] 5 5 (front of the copier) [8] [6] [7] Figure 7-A807 Figure 7-A808 Figure 7-A809 4. Removing the Feeding Roller 1) Remove the pickup roller, and remove the stop ring. 2) Remove the two screws [1], and det[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-48 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [3] [4] [1] Urethane sponge pieces A B 6. Removing the Separation Roller 1) Remove the two mounting screws [1], and detach the separation roller support plate [2]. 2) Remove the joint [3], and detach the sepa- ration ro[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-49 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [2] [3] [4] [7] [5] [6] Figure 7-A813 Figure 7-A814 Figure 7-A815 8. Removing the Manual Feed Tray Paper Sensor 1) Remove the mounting screw [1], and de- tach the solenoid cover [2]. 2) Remove the mounting screw [3], and de[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-50 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [8] [9] [8] [8] [8] [8] [10] [11] [10] [12] [13] [12] Figure 7-A816 Figure 7-817 Figure 7-A818 4) Remove the ten mounting screws [8], and detach the manual feed tray pickup assem- bly [9]. 5) Remove the two mounting screws [10][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-51 CHAPTER 7 PICK-UP/FEEDING SYSTEM [15] [14] [14] Pulley Pulley Timing belt Rack plate Section A Slide volume B Figure 7-A819 Figure 7-A820 7) Remove the two mounting screws [14], and remove the sensor mount [15]. 8) Detach the sensor from the sensor mount. 9. R[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-52 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A 0.4±0.2mm 0.4±0.2mm [1] [2] [1] [3] [2] Figure 7-A821 Figure 7-A822 Figure 7-A823 10. Position of the Pickup Roller Releasing Solenoid of the Manual Feed Tray Slide the solenoid into the direction of A so that the gap betwe[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-53 CHAPTER 7 PICK-UP/FEEDING SYSTEM [5] [4] [6] [8] [7] [10] [9] Figure 7-A824 Figure 7-A825 3) Remove the screw [5], and detach the rear fixing plate 1 [4]; then, detach the rear fix- ing plate 2 [6]. 4) Remove the E-ring [7], spacer [8], and bearing [9] at both[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-54 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Rear fixing plate 2 [5] [4] Figure 7-A826 Figure 7-A827 12. Mounting the Manual Feed Roller 1) Set the manual feed roller assembly to the copier. 2) Mount the rear fixing plate 2 and the rear fixing plate 1 in the order indicat[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-55 CHAPTER 7 PICK-UP/FEEDING SYSTEM [5] [4] [4] [3] [2] [1] Figure 7-B801 B. Deck / Cassette Pickup Assembly 1. Removing the Front Deck (right) 1) Slide out the deck. 2) Open the upper right cover and the lower right cover. Caution: The pickup assembly cannot be [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-56 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [3] Figure 7-B802 Figure 7-B803 2. Removing the Pickup Assembly of the Front Deck (left) 1) Slide out the deck (right, left). 2) Remove the two stoppers [2] from both left and right of the deck (left) [1]. 3) Disconnect[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-57 CHAPTER 7 PICK-UP/FEEDING SYSTEM [6] [5] [4] [5] [4] [1] [2] Figure 7-B804 Figure 7-B805 4) Remove the two screws [4], and remove the two pickup assembly fixing plate [5]; then, detach the cassette 2 pickup assem- bly [6]. Caution: When removing the fixing pla[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-58 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Direction of rotation Collar (gold) (front of the copier) [2] [3] [1] Direction of rotation Collar (silver) (rear of the copier) [5] [4] Figure 7-B806 Figure 7-B807 ! ! ! ! ! Orientation of the Pickup Roller Mount the pickup ro[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-59 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [2] [4] [5] [3] [7] [6] (front of the copier) [5] [3] [4] [2] [1] [1] [1] [2] [3] Figure 7-B808 Figure 7-B810 Figure 7-B809 6. Removing the Feeding Roller 1 ) Remove the pickup assembly from the copier. 2 ) Remove the screw[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-60 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [5] [4] [4] [6] Urethane sponge pieces Figure 7-B811 Figure 7-B812 Figure 7-B813 2) Remove the two mounting screws [4], and remove the separation roller assembly [5] from the joint. (If for the pickup assembly of the front deck[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-61 CHAPTER 7 PICK-UP/FEEDING SYSTEM A B Wider groove Narrower groove (front of the copier) (rear of the copier) Figure 7-B814 Figure 7-B815 9. Adjusting the Pressure of the Separation Roller If double feeding or pickup failure occurs, adjust the position of the p[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-62 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [1] [2] A Viewed from A 36±0.5mm [3] Figure 7-B816 11. Position of the Pickup Roller Releasing Solenoid of the Cassette (3/4) As shown in Figure 7-B816, adjust the po- sition of the solenoid by using the two screws [3][...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-63 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [2] [2] [3] [3] [2] [4] [2] [1] Figure 7-B817 Figure 7-B818 Figure 7-B819 12. Adjusting the Registration of the Front Deck (right/left) 1) Loosen the four screws [2] on the deck front cover [1] and the two fixing screws [3][...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-64 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [3] [3] [4] [1] [2] [2] [3] [3] Figure 7-B820 Figure 7-B821 2) Loosen the two fixing screws [3] on the cassette (left/right), and make adjustments using the adjusting screw [4]. After adjustment, be sure to execute COPIER>FU[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-65 CHAPTER 7 PICK-UP/FEEDING SYSTEM 15. Adjusting the Position of the Lifter Motor M16 (M17) for the Cassette 3 (4) 1) Remove the guide plate 1 of the vertical path roller 2 as instructed under C.2. "Re- moving the Vertical Path Roller 2." (In the case [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-66 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [7] Figure 7-B824 Figure 7-B825 3) Set the cassette 3/4 in the copier without paper inside. 4) Check to make sure that the lifter drive gear [5] is engaged with the lifter motor gear [6] by looking from the copier's right [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-67 CHAPTER 7 PICK-UP/FEEDING SYSTEM [3] [4] [5] [1] [2] [8] [7] [6] [9] [7] [6] [9] Figure 7-C801 Figure 7-C802 C. Vertical Path Roller Assembly 1. Removing the Vertical Path Roller 1/3/4 1) Remove the deck(right)/cassette pickup assembly. 2) Remove the E-ring [1[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-68 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [2] [1] [1] [1] [1] [5] [3] [4] Figure 7-C803 Figure 7-C804 2. Removing the Vertical Path Roller 2 1) Remove the deck (right), and slide out the cassette 3/4. 2) Remove the four screws [1], and detach the cassette mount front l[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-69 CHAPTER 7 PICK-UP/FEEDING SYSTEM [6] [7] [8] Figure 7-C805 4) Remove the E-ring [6] at the front of the roller shaft; then, move the bearing [7] to the center, and detach the vertical path roller 2 [8].[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-70 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [3] [1] [2] [3] Figure 7-D801 Figure 7-D802 D. Registration Feeding Assembly 1. Removing the Registration Clutch/Registration Brake Clutch 1) Slide out the fixing feeding unit from the copier. 2) Disconnect the connecto[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-71 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [2] [3] [4] [5] Figure 7-D803 Figure 7-D804 3. Removing the Registration Roller 1) Remove the front cover of the fixing feed- ing unit. 2) Remove the transfer separation charging assembly. 3) Remove the registration brake c[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-72 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [6] [10] [8] [9] [7] [2] [1] [4] [3] [3] Figure 7-D805 Figure 7-D806 6) Remove the registration clutch. 7) Remove the spring [6], E-ring [7], spacer [8], and bushing [9] at the rear; then, de- tach the registration roller [10].[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-73 CHAPTER 7 PICK-UP/FEEDING SYSTEM [5] [6] [7] [8] [9] [10] [11] [12] [13] Figure 7-D807 Figure 7-D808 2 ) Remove the screw [5], and detach the front fixing plate [6]; then, detach the pre- registration roller assembly [7]. 3) Remove the two springs [8], E-ring [...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-74 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [2] [1] [1] [3] [4] [4] [5] Figure 7-E801 Figure 7-E802 E. Feeding Assembly 1. Removing the Feeding Belt 1) Slide out the fixing feeding unit from the copier. 2 ) Remove the fixing feeding unit front cover. 3) Disconnect the th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-75 CHAPTER 7 PICK-UP/FEEDING SYSTEM [8] [6] [7] [11] [12] [9] [14] [13] [10] [17] [15] [16] [16] Figure 7-E803 Figure 7-E804 Figure 7-E805 5) Remove the E-ring [6], bearing [7], and three screws [8]. 6) Remove the E-ring [9], gear [10], pin [11], three screws [12[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-76 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] Figure 7-E806 2. Removing the Fixing Feeding Unit Releasing lever Sensor 1) Slide out the fixing feeding unit from the copier. 2) Detach the fixing feeding unit front cover. 3) Release the claw of the fixing feeding unit re[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-77 CHAPTER 7 PICK-UP/FEEDING SYSTEM Duple xing unit Grip Grip [3] [2] [1] [1] Figure 7-F801 F. Duplexing Unit 1. Removing the Duplexing Unit 1 ) Slide out the duplexing unit from the copier. 2 ) Holding the left and right grips of the duplexing unit, detach it fr[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-78 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [1] [2] [3] [3] [2] [2] [2] [1] Figure 7-F803 Figure 7-F804 3. Removing the Reversing Flapper Solenoid 1 ) Remove the duplexing unit from the copier. 2) Remove the two screws [1], and discon- nect the connector [2]; then, d[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-79 CHAPTER 7 PICK-UP/FEEDING SYSTEM [4] [4] [5] [2] [2] [1] [3] [1] [2] Figure 7-F805 3) Remove the four screws [4], and detach the reversal motor [5]. 5. Removing the Lower Feeder Motor 1) Remove the front cover of the duplexing unit. 2) Disconnect the connector[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-80 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [4] [3] [5] No gap . [3] [4] [2] [2] [1] Figure 7-F808 Figure 7-F809 3) Disconnect the connector [3], and remove the screw [4]; then, detach the horizontal registration motor [5]. 7. Removing the Deck (left) Draw- Out Clutch/Lo[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-81 CHAPTER 7 PICK-UP/FEEDING SYSTEM [2] [1] [3] [2] [4] [5] [6] Figure 7-F810 Figure 7-F811 8. Removing the Lower Feeding Right Clutch 1 ) Remove the duplexing unit from the copier. 2) Remove the front cover. 3) Disconnect the connector [1], and remove the two sc[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-82 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [3] [4] [5] [6] [7] [10] [8] [9] [1] 9. Removing the Duplexing Reversal Sensor 1 ) Remove the duplexing unit from the copier. 2) Remove the front cover. 3) Remove the motor support plate. 4) Remove the following from th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-83 CHAPTER 7 PICK-UP/FEEDING SYSTEM [11] (front) [11] (rear) [12] Figure 7-F814 Figure 7-F815 Figure 7-F816 6) Release the front and rear springs [11] of the reversing guide. 7) While lifting the reversing guide, detach the reversing roller [12].[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-84 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [15] [14] [14] [13] [16] [17] [16] Figure 7-F817 Figure 7-F818 8) Disconnect the two connectors [13], and remove the four screws [14]; then, detach the reversing guide assembly [15]. 9) Remove the two screws [16], and detach th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-85 CHAPTER 7 PICK-UP/FEEDING SYSTEM [2] [1] [1] [3] [2] Figure 7-F819 Figure 7-F820 10. Removing the U-Turn Sensor 1) Perform steps 1) through 8) given for the removal of the duplexing reversal sensor. 2) Remove the screw [1], and detach the U- turn sensor [2]. 1[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-86 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [1] [2] [3] [5] [4] Figure 7-F821 Figure 7-F822 12. Removing the Post-Confluence Sensor 1) Remove the two screws [1] from the bot- tom of the duplexing unit; then, detach the left deck feeding roller assembly [2]. 2) Discon[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7-87 CHAPTER 7 PICK-UP/FEEDING SYSTEM [1] [3] [2] [2] [2] [1] Figure 7-F823 Figure 7-F824 13. Removing the Front Deck (lifter) Draw-Out Sensor 1 ) Disconnect the connector [1] from the bottom of the duplexing unit; then, re- move the screw [2], and detach the front[...]

CHAPTER 7 PICK-UP/FEEDING SYSTEM 7-88 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [6] [4] [3] [5] [8] [7] Figure 7-F825 Figure 7-F826 4) Remove the screw [3], and detach the duplexing unit right fixing assembly [4]; then, remove the two screws [5] at the rear, and detach the right grip plate [6]. Caution: Wh[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM This chapter provides descriptions on the copier's fixing operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. OPERATIONS ...........[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-1 CHAPTER 8 FIXING SYSTEM I . OPERATIONS A. Outline Table 8-101 shows the major functions of the fixing system. Table 8-101 Functions Heating roller (fixing roller + pressure roller) Cleaning belt roller (dri ven by a solenoid and one-way clutch) Main heater: use[...]

CHAPTER 8 FIXING SYSTEM 8-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figures 8-101 and -102 show the major components of the fixing system. Figure 8-101 Cross Section Figure 8-102 External View Cleaning belt unit Upper fixing roller Separation cla w Lower fixing roller Cleaning belt Main ther mistor (TH1)[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-3 CHAPTER 8 FIXING SYSTEM Table 8-102 Components Notation M3 H1 H2 TH1 TH2 TP1 Pa r t s Main thermistor Sub thermistor Thermal switch Inlet guide Separation claw Upper fixing roller Lo wer fixing roller Fixing motor Main heater Sub heater Cleaning belt Descriptio[...]

CHAPTER 8 FIXING SYSTEM 8-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Basic Sequence of Operations (fixing system) Figure 8-103 Basic Sequence of Operations Wait indicator RED RED GREEN Fixing motor Main heater Sub heater SLEEP WMUP WMUPR STBY INTR PSTBY PRINT LSTR STBY Main power switch ON Control pane[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-5 CHAPTER 8 FIXING SYSTEM II . FIXING DRIVE SYSTEM A. Outline The fixing drive system is controlled for the following: [1] Drive of the fixing roller. [2] Drive of the cleaning belt. [3] Drive of the fixing inlet guide. [4] Drive of the thermistor reciprocating m[...]

CHAPTER 8 FIXING SYSTEM 8-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Controlling the Fixing Roller Drive Mechanism Figure 8-202 shows the construction of the control system used to control the fixing roller drive mechanism. Figure 8-202 Construction of the Control System DC controller PCB J508A 15 1 16[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-7 CHAPTER 8 FIXING SYSTEM Related Error Code FXM-LCK is '1' for more than 2 sec while the motor is rotating (i.e., FXM-ON=1). E014 (fixing motor speed error)[...]

CHAPTER 8 FIXING SYSTEM 8-8 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Controlling the Cleaning Belt Drive Mechanism Figure 8-203 shows the construction of the control system used to control the cleaning belt drive mechanism. Figure 8-203 Construction of the Control System Cleaning belt length warning se[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-9 CHAPTER 8 FIXING SYSTEM D. Controlling the Fixing Inlet Guide Drive Mechanism Part 2>Chapter 7>5.5 Figure 8-204 shows the construction of the control system used to control the fixing inlet guide drive mechanism. Figure 8-204 Construction of the Control S[...]

CHAPTER 8 FIXING SYSTEM 8-10 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. Controlling the Thermistor Reciprocating Mechanism Part 2>Chapter 7>5.3 Figure 8-205 shows the control system used to control the reciprocating mechanism of the thermistor. Figure 8-205 Construction of the Control System Main t[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-11 CHAPTER 8 FIXING SYSTEM F. Controlling the Upper Separation Claw Reciprocating Mechanism Part 2>Chapter 7>5.4 Figure 8-206 shows the control system used to control the reciprocating mechanism of the uppes separation claw. Figure 8-206 Construction of the[...]

CHAPTER 8 FIXING SYSTEM 8-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . CONTROLLING THE FIXING TEMPERATURE A. Outline The fixing temperature mechanism is controlled for the following: [1] Down sequence [2] Temperature by Mode [3] Error detection Figure 8-301 Construction of the Control System DC contr[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-13 CHAPTER 8 FIXING SYSTEM B. Down Sequence Control Part 2>Chapter 7>3.3 Figure 8-302 Down Sequence Main heater(H1) Sub heater(H2) Copying speed 200 ˚ C 195 ˚ C 190 ˚ C 185 ˚ C 180 ˚ C 175 ˚ C 170 ˚ C 165 ˚ C 160 ˚ C 60cpm 60cpm 50cpm 40cpm Stopped[...]

CHAPTER 8 FIXING SYSTEM 8-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Controlling Temperature by Mode The surface temperature of the fixing roller is controlled according to purpose for the following operating modes: T ransparency mode Thick paper mode Po wer save mode Correction Lo wers the control te[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-15 CHAPTER 8 FIXING SYSTEM 1. Transparency Mode To prevent wrapping of a transparency around the fixing roller (or it would start to melt be- cause of the heat from the fixing roller), the surface temperature of the fixing roller is lowered in transparency mode. [...]

CHAPTER 8 FIXING SYSTEM 8-16 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Thick Paper Mode To prevent drops in the surface temperature of the fixing roller against passage of paper, the down sequence rush temperature is increased. (This applies only when the source of paper is the cassette selected for thi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-17 CHAPTER 8 FIXING SYSTEM 3. Power Save Mode A press on the Save Power key on the control panel will lower the control temperature used during STBY to reduce power consumption. Figure 8-304 Sequence of Operations Main heater (H1) Sub heater (H2) Saving by 10% Sa[...]

CHAPTER 8 FIXING SYSTEM 8-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Error Detection The fixing temperature control mechanism is monitored for the following: [1] Temperature control error by the main thermistor (TH1; see the sequence charts on the pages that follow) [2] Sensor error by the sub thermis[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-19 CHAPTER 8 FIXING SYSTEM Figure 8-306 Sequence of Operations (error detection) Fixing motor (M3) Main heater (H1) Sub heater (H2) Main thermistor detection temperature 70 ˚ C 3.5 min SLEEP WMUP Main power switch ON Control panel power switch ON Main power swit[...]

CHAPTER 8 FIXING SYSTEM 8-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 8-307 Sequence of Operations (error detection) Fixing motor (M3) Main heater (H1) Sub heater (H2) 230 ˚ C 195 ˚ C 2 sec 3 sec SLEEP WMUP WMUPR STBY Main power switch ON Control panel power switch ON 195 ˚ C Main power switch O[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-21 CHAPTER 8 FIXING SYSTEM Figure 8-308 Sequence of Operations (error detection) Fixing motor (M3) Main heater (H1) Sub heater (H2) 150 ˚ C 100 ˚ C 2.5 min 3 sec SLEEP WMUP Main power switch ON Control panel power switch ON Main power switch OFF [1]E002 [1] The[...]

CHAPTER 8 FIXING SYSTEM 8-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 8-309 Sequence of Operations (error detection) Fixing motor (M3) Main heater (H1) Sub heater (H2) 100 ˚ C 70 ˚ C 2 sec 3 sec SLEEP WMUP Main power switch ON Control panel power switch ON Main power switch OFF [1]E003 If the mai[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-23 CHAPTER 8 FIXING SYSTEM Figure 8-310 Sequence of Operations (error detection) Fixing motor (H3) Main heater (H1) Sub heater 200 ˚ C 50 ˚ C STBY PRINT Copy Start key [2]E001 If the difference of readings between main thermistor and sub thermistor is 50 ˚ C o[...]

CHAPTER 8 FIXING SYSTEM 8-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . CONTROLLING THE FIXING ROLLER BIAS A. Outline The fixing roller bias is controlled for the following: [1] Fixing roller bias constant voltage Figure 8-401 shows the construction of the control system used to control the fixing roll[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-25 CHAPTER 8 FIXING SYSTEM V . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the following in mind: [...]

8-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-A501 Figure 8-A502 A. Fixing Assembly 1. Removing the Fixing Assembly 1) Slide the fixing/feeding unit halfway out the copier. 2) While pushing on the stopper [2] on both ends of the fixing/feeding unit rail [1], slide the fixi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-27 CHAPTER 8 FIXING SYSTEM Figure 8-A503 Figure 8-A504 4) Remove the two screws [6], pre-transfer charging assembly cover [7], and fixing roller knob [8]; then, remove the two screws [9], and detach the fixing/feeding unit cover [10]. 5) Disconnect the four conne[...]

8-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-A505 6) Open the fixing/delivery assembly, and remove the screw [14]; then, holding the front [16] and the rear [17] of the fixing assembly [15], detach the fixing assembly from the copier. [14] [17] [16] [15][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-29 CHAPTER 8 FIXING SYSTEM Figure 8-B501 [1] [2] [3] [3] Figure 8-B502 B. Fixing Roller Cleaning Assembly 1. Removing the Fixing Cleaning Belt 1) Slide the fixing/feeding unit halfway out; then, release the stoppers on both rails, and slide the unit farther out. [...]

8-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-B504 5) While pushing the cleaning belt feeding roller [4] and the take-up roller [5] toward the rear, detach the cleaning belt [6]. Caution: When cleaning the silicone oil pan, be sure to remove the silicone oil collecting in [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-31 CHAPTER 8 FIXING SYSTEM Figure 8-B505 Figure 8-B506 Figure 8-B507 [3] [1] [2] Take up roller Cleaning belt feeding roller [4] 2. Mounting the Fixing Cleaning Belt Mount the fixing cleaning belt by revers- ing the steps used to remove it. 1 ) Wind the cleaning [...]

8-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-C501 Figure 8-C502 C. Fixing Heater and Control Parts 1. Removing the Main/Sub Heater 1 ) Remove the fixing assembly from the copier. 2) Remove the two screws [1], and detach the rear terminal cover [2]; then, pull out the two [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-33 CHAPTER 8 FIXING SYSTEM 4) Remove the two fastons [6] at the front, and detach the screw [7]; then, detach the heater positioning plate (front) [8]. 5) Remove the main/sub heater. 2. Mounting the Main/Sub Heater Mount the fixing heaters by reversing the steps [...]

8-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-C505 Figure 8-C506 Figure 8-C507 3. Removing the Thermal Switch 1 ) Remove the fixing assembly from the copier. 2) Detach the fixing cleaning belt; then, re- move the two screws [1], oil pan [2], and fixing harness cover [3]. 3[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-35 CHAPTER 8 FIXING SYSTEM Figure 8-C508 Figure 8-C509 [10] [10] [11] [3] [2] [1] 5) Remove the two screws [10], and detach the thermal switch [11]. 4. Removing the Main Thermistor 1 ) Remove the fixing assembly from the copier. 2) Detach the fixing cleaning belt[...]

8-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-C510 Figure 8-C511 5 ) Remove the two thermistor retaining springs [4], and remove the main ther- mistor [5]. 5. Removing the Sub Thermistor 1 ) Slide the fixing assembly out of the copier. 2) Remove the fixing cleaning belt an[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-37 CHAPTER 8 FIXING SYSTEM Figure 8-D501 Figure 8-D502 Figure 8-D503 D. Fixing Roller Assembly 1. Removing the Upper Fixing Roller 1 ) Remove the fixing assembly from the copier. 2) Detach the cleaning belt, and clean the oil pan. 3) Remove the two fixing heaters[...]

8-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM 7) Remove the stopper [6] from the front and the rear. 8 ) While paying attention to the thermal switch and the thermistor, remove the up- per roller assembly. Figure 8-D505 Figure 8-D504 [6] [6][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-39 CHAPTER 8 FIXING SYSTEM Figure 8-D506 Figure 8-D507 [12] [11] [10] [9] [16] [15] [17] [14] [13] A Figure 8-D509 Figure 8-D508 9) Remove the C-ring [9] at the front; then, remove the gear [10], bushing [11], and bearing [12]. 10) Remove the C-ring [13] at the r[...]

8-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-D510 Figure 8-D511 3. Removing the Lower Fixing Roller 1 ) Remove the fixing assembly from the copier. 2 ) Remove the fixing cleaning belt; then, clean and detach the oil pan. 3) Open the upper fixing unit. 4) Remove the two sc[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-41 CHAPTER 8 FIXING SYSTEM Figure 8-D512 Table 8-D501 Figure 8-D513 Feeding direction a c b A3 Center of paper Dimensions 7.3mm ± 0.5mm 0.5 mm or less Measurements* b a-c * Be sure both upper and lower rollers are fully heated. [1] [1] 2) Select COPIER>FUNCTI[...]

8-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-E501 Figure 8-E502 Figure 8-E503 [1] [2] [1] [2] [2] [3] E. Separation Claw Assembly 1. Removing the Upper Separation Claw 1) Slide out the fixing/feeding unit from the copier. 2) Release the spring [1] used to open the fixing/[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-43 CHAPTER 8 FIXING SYSTEM Figure 8-F501 [1] [1] [1] [2] F. Delivery Assembly 1. Removing the External Delivery Roller 1 ) Remove the fixing assembly from the copier. 2) Remove the three screws [1], and detach the delivery roller guide [2]. 3) Remove the E-ring [[...]

8-44 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-F504 Figure 8-F505 [12] [12] [11] [11] [10] [9] [8] 5) Remove the E-ring [8], one-way gear [9], and bearing [10]; then, remove the two E- rings [11], and detach the two rollers [12]. Caution: Each roller is equipped with a para[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-45 CHAPTER 8 FIXING SYSTEM 3) Remove the E-ring [6] and bushing [7] at the rear of the shaft; then, detach the inter- nal delivery roller [1]. 3. Removing the Delivery Speed Switch Clutch 1) Slide out the fixing feeding unit from the copier. 2) Remove the fixing [...]

8-46 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 8 FIXING SYSTEM Figure 8-G501 Figure 8-G502 Figure 8-G503 G. Paper Sensors 1. Removing the Claw Jam Sensor 1 ) Remove the fixing assembly from the copier. 2) Remove the two screws, and detach the lower separation claw assembly. 3) Detach the claw jam s[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8-47 CHAPTER 8 FIXING SYSTEM 4. Removing the Reversal Sensor 1 ) Remove the fixing assembly from the copier. 2) Open the upper delivery assembly; then, remove the screw [1], and detach the re- versal sensor [2]. 5. Removing the Fixing/Feeding Unit Outlet Sensor 1) [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS This chapter provides descriptions on the auxiliary control operations, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. CONTROL [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-1 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS I . CONTROL PANEL A. Outline The copier's control panel consists of the PCBs shown in Figure 9-101 and a liquid crystal display (LCD) panel capable of showing images using 320 × 240 dots. Figure 9-101 Functional Co[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. II . DOWNLOADING A. Outline The copier allows the functions shown in Table 9-201 when it is connected to a computer with a bi-Centronics interface. Table 9-201 Functions Use the switch behind the copier's inside cov[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-3 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Blank Page[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . COUNTERS The copier is equipped with counters for counting sheets according to the type of output. See Figures 9-301 and -302 for the arrangement of counters and sensors associated with these counters (explanations[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-5 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Ref . [1] [2] [3] [4] Counter Copier Printer Remote Diagnostic De vice II (100/120 (UL) -V areas only) Copy Data Controlle r-A1 Count Increments the count per copier output. [5] Control Card V (accessory) The count is in[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-6 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . FANS A. Arrangement, Functions, and Error Codes Table 9-401 shows the names and functions of the copier's fans and error codes associated with the fans. Table 9-401 Fans Notation FM1 FM2 FM3 FM4 FM5 FM6 FM7 FM8[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-7 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS The fans are arranged as shown in Figure 9-401; the arrows show the direction of air current: Figure 9-401 Arrangement of the Fans FM4 FM5 FM10 FM12 FM2 FM11 FM8 FM9 FM13 FM6 FM7 FM1 FM14 FM3[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Sequence of Operations 1. 2-Speed Control Some of the copier's fans are designed for 2-speed control (Table 9-401). The speed is switched by the voltage switching circuit of each fan by switching voltage levels. [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-9 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 2. Sequence of Operations The fans operate as follows, ones controlled according to the state of the printer and ones controlled by the state of the scanning lamp: (FM3, FM11, and FM12 operate based on the state of both [...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. V . POWER SUPPLY A. Outline of the Power Supply The copier's DC power is supplied by the DC power supply PCB and the relay PCB. Table 9-501 Major Functions PCB DC power supply PCB Relay PCB Function • Generates D[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-11 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-501 shows how the copier's power supplies are arranged: Figure 9-501 Power Supply Block Diagram Leakage breaker Line noise filter ELCB LF1 Heater driver PCB DC power supply PCB Drum heater (H3) Cassette he[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Turning On the Power 1. Outline The copier's power output is controlled by the main power supply switch and control panel power switch, or signals from the printer board (accessory). Figure 9-502 Power-On Sequen[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-13 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Table 9-502 shows the output of the power supply in relation to combinations of the printer board signal and the states of the main power switch and the control panel switch. Table 9-502 Power Supply and Switch Operatio[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Power Supply at Main Power Switch-On Figure 9-503 Power Supply Block Diagram 24V 38V 3.3V 5V 12V 3.3V 5V 12V 3.3V 5V 12V 3.3V 5V 12V 5V 12V 38V -8V 5V 8V -8V 5V 8V -8V 3.3V 5V 3.3V 24V 24V 24V 38V 38V 24V 24V 24V 38V[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-15 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 3. Power Supply at Main Power Switch-On and Control Panel Switch-On Figure 9-504 Power Supply Block Diagram DC power supply PCB Rela y PCB DC controller PCB 3.3V 5V 12V 3.3V 5V 12V 3.3V 5V 12V 3.3V 5V 12V 5V 12V 38V Sys[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-16 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Rated Outputs of the DC Power Supply PCB Table 9-503 Rated Outputs Note: However, the following applies for the AC input: for 100V/120V model, 85 to 132 V; for 230V model, 187 to 264 V. Output (V) Connector No. Outpu[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-17 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS D. Protective Functions The copier is designed to automatically stop the output of the DC power supply as soon as the overcurrent protective mechanism turns on. If an overcurrent is detected by the overcurrent detection[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. Backup Battery The copier's MFC PCB and image processor are equipped with a lithium battery for backing up data needed as when the power plug is disconnected. 1. MFC PCB Table 9-505 Backup Battery Contents Retai[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-19 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Contents Retained for User Mode Table 9-507 2. Image Processor PCB Table 9-508 Back-Up Battery CUSTOM COMMON SETTINGS CUSTOM COPY SETTINGS Uses Life Replacement After replacement • Retains counter readings. • Retain[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Adjustment/cleaning • Changes middle binding position. • Changes double stapling width. Contents Retained for Service Mode Table 9-509 Contents Retained for User Mode Table 9-510 ! Caution: • Replace the lithium b[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-21 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS VI . OTHERS A. Sleep Mode 1. Outline The copier is provided with sleep mode, in which power consumption is reduced in standby state by limiting the destinations of power. (Only the main power supply switch is on.) The c[...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-22 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Operation a. Shift from Standby to Sleep Mode The timer on the MFC PCB keeps track of lapses of time, and it issues a sleep mode shift command when a specific period of time passes. In response to the sleep shift com[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-23 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS b. Return to Standby The copier returns to standby state in response to the control panel power switch or the signal from the printer PCB (accessory). Figure 9-603 Return to Standby B. Low Power mode In low power mode, [...]

CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS 9-24 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Silence Mode In silence mode, the laser scanner motor revolution is reduced (3/4) in standby state. For details, see IV. "Controlling the Laser Scanner Motor" in Chapter 5. D. Power Save Mode In power save [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-25 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS VII . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the [...]

9-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-A701 Figure 9-A702 [8] [7] [6] [5] [3] [4] [2] [1] [9] [11] [12] [10] [13] A. External Covers [1] Front door [2] Toner cartridge cover [3] Upper right cover [4] Manual feed tray cover [5] Upper rear right cover[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-27 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-A704 [14] [15] [16] [17] [18] [14] Inside upper cover [15] Inside cover (process unit) [16] Inside cover (primary) [17] Inside cover (pre-transfer) [18] Inside cover (lower right) Remove the covers as necessary[...]

9-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-A706 Figure 9-A707 2. Removing the Inside Upper Cover 1) Open the front door, and shift the fixing/ feeding assembly lever [1]; then, slide out the fixing/feeding unit [2]. 2) Remove the four mounting screws [3[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-29 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-A708 [1] [1] [1] [1] [2] 4. Removing the Rear Cover 1) Remove the eight mounting screws [1], and detach the rear cover [2].[...]

9-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-B701 [2] [1] [2] Figure 9-B703 Figure 9-B702 [3] [4] [6] [7] [5] B. Control Panel 1. Removing the Control Panel 1) Remove the standard white plate. (See Figures 3-D511 through -D513.) 2) Remove the copyboard gl[...]

COPYRIGHT © 2000 CANON INC. CANONimageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-31 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-B704 [8] [9] [9] [11] [8] [10] [1] [1] [1] [2] [2] [3] Figure 9-B705 6) Remove the four screws [8] from the front cover side, and disconnect the three cables [9]; then, free the cable [10] from the cable clamp, [...]

9-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-B706 [4] [5] [6] [5] [4] Figure 9-B707 [1] [2] [1] Figure 9-B708 [4] [3] [3] [3] [3] [3] [3] [3] [4] 2) Remove the two mounting screws [4], and disconnect the two connectors [5]; then, detach the control panel [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-33 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-B709 [7] [5] [5] [6] [7] [8] 4) Remove the nine screws [5], and detach the control panel PCB [6]; then, remove the three screws [7], and detach the LCD panel [8]. Caution: When mounting the control panel PCB or[...]

9-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C702 [1] [2] [1] [3] [2] Figure 9-C701 C. Fans 1. Removing the Primary Charging Assembly Fan 1) Open the front door. 2) Remove the inside cover (process unit). 3) Remove the inside upper cover. 4) Remove the tw[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-35 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C703 [1] [2] [1] [1] [1] [3] Figure 9-C704 2. Removing the Fixing Heat Discharge Fan 1) Remove the rear cover. 2) Remove the four screws [1], and discon- nect the connector [2]; then, slide out the fixing assem[...]

9-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C705 [2] [3] Figure 9-C706 [1] [2] [1] 5) Disconnect the connector [3] found on the back of the fan, and detach the scanner cooling fan [2]. 4. Removing the Stream Reading Fan 1) Open the front door. 2) Remove [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-37 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C707 [4] [4] [5] [3] [1] [2] [1] [3] Figure 9-C708 5) Disconnect the connector [3], and remove the two screws [4]; then, detach the stream reading fan [5]. 5. Removing the Laser Cooling Fan 1) Remove the copybo[...]

9-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C709 Figure 9-C710 5) Remove the two screws [4], and detach the laser cooling fan [3]. Caution: When mounting the laser cooling fan, be sure that the direction of air current matches the marking indicated on th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-39 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C712 Figure 9-C713 6) Disconnect the connector [7], and remove the two screws [8]; then, detach the de- curling fan [9]. Caution: When mounting the de-curling fan, be sure that the direction of air current matc[...]

9-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C714 [4] [3] Figure 9-C715 7) Remove the three screws [3], and detach the feeding fan [4]. Caution: When mounting the feeding fan, be sure that the direction of air current matches the marking indicated on the [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-41 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C716 [4] [6] [5] [5] Figure 9-C717 4) Disconnect the connector [4], and remove the three screws [5]; then, detach the drum fan [6]. Caution: When mounting the drum fan, be sure that the direction of air current[...]

9-42 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C718 Figure 9-C719 [3] [2] [1] [3] [2] 3) Disconnect the connector [3], and detach the inverter cooling fan [2]. 10. Removing the Pre-Transfer Charging Assembly Fan 1) Open the front door. 2) Remove the inside [...]

COPYRIGHT © 2000 CANON INC. CANONimageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-43 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C720 [4] [6] [5] Figure 9-C721 [2] [1] [1] 4) Disconnect the connector [4], and remove the two screws [5]; then, detach the pre- transfer charging assembly fan [6]. 11. Removing the Power Supply Cooling Fan 1 1)[...]

9-44 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C722 Figure 9-C723 4) Remove the two screws [3], and discon- nect the conector [4]; then, detach the power supply cooling fan 1 [5]. 12. Removing the Power Supply Cooling Fan 2 1) Remove the lower left cover. 2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-45 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C724 Figure 9-C725 [1] [1] [2] [4] [4] [3] [4] [5] 13. Removing the Separation Fan 1) Open the front door. 2) Slide out the fixing/feeding unit. 3) Remove the two screws [1], and detach the fixing/feeding lower[...]

9-46 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C726 [6] [7] Figure 9-C727 [1] [2] [1] 5) Remove the three screws [6], and detach the separation fan [7]. Caution: When mounting the separation fan, be sure that the direction of air current matches the marking[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-47 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-C728 5) Disconnect the connector [3] found on the back of the fan; then, detach the laser scanner fan [2]. [3] [2][...]

9-48 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D701 D. Drive Assembly 1. Removing the Left Pickup Drive Assembly Construction 1) Remove the rear cover. 2) Open the system box assembly. (See Fig- ure 4-D401.) 3 ) Remove the high-voltage transformer (AC). (Se[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-49 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS [3] [4] [4] [4] [2] [1] [5] Figure 9-D702 2. Removing the Pickup Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). (See Figure 9-I701.) 3) Remove the flywheel. 4) Remove[...]

9-50 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D703 [3] [1] [1] [2] [5] [5] [4] [6] [5] [4] Figure 9-D704 3. Removing the Developing Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). (See Figure 9-I701.) 3 )[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-51 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D705 [1] [2] 4. Removing the Vertical Path Drive Assembly Construction 1) Remove the rear cover. 2) Remove the waste toner case. 3) Remove the two screws [1], and detach the harness guide [2]. 4) Disconnect the[...]

9-52 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D707 [2] [1] [1] [1] 5. Removing the Waste Toner Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). 3) Remove the flywheel. 4) Remove the drum gear. 5) Remove th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-53 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS [2] [2] [2] [2] [1] [1] [1] [1] [3] 6. Removing the Multifeeder Pickup Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). 3) Loosen the mounting screw on the rear fixing [...]

9-54 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D709 7. Removing the Lifter Drive Assembly (right deck) Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). 3) Remove the flywheel. 4) Remove the drum gear. 5) Remove the waste [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-55 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS [1] [1] [1] [2] [2] [2] [3] Figure 9-D710 8. Removing the Lifter Drive Assembly (for the left deck) Construction 1) Remove the rear cover. 2) Open the system box assembly. 3) Remove the DC controller assembly. 4) Discon[...]

9-56 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D711 [2] [1] [2] [2] [2] [2] [3] [2] 9. Removing the Main Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). (See Figure 9-I701.) 3 ) Remove the flywheel. (See F[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-57 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D712 Figure 9-D713 [1] [2] [3] [4] [3] [5] 10. Removing the Drum Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). 3) Open the system box assembly. (See Fig- ur[...]

9-58 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D714 Figure 9-D715 7) Remove the waste toner case, remove the five screws [6], and disconnect the four connectors [7]; then, remove the waste toner case mount [8]. 8) Remove the E-ring [10] from the tip of the [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-59 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D716 [13] [14] Figure 9-D717 [16] [15] [15] [15] [16] [16] [17] 9) Remove the screw [13], and detach the drum cleaning pipe cover [14]. 10) Disconnect the four connectors [15], and remove the five screws [16]; [...]

9-60 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D718 11. Removing the Cassette Pickup Drive Assembly Construction 1) Remove the rear cover. 2 ) Remove the high-voltage transformer (DC). 3) Remove the flywheel. 4) Remove the drum gear. 5) Remove the waste ton[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-61 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-D719 Figure 9-D720 [1] [3] [1] [2] 12. Removing the Toner Cartridge Drive Assembly 1) Remove the upper right cover. 2) Open the toner cartridge cover, and slide out the toner cartridge. 3) Remove the four screw[...]

9-62 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-E701 [1] [1] [2] Figure 9-E702 E. Switches 1. Removing the Cover Switch (door switch) Assembly 1) Remove the inside upper cover. (See Fig- ure 9-A706.) 2) Remove the control panel. (See Figure 9- B704.) 3) Remo[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-63 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-E703 Figure 9-E704 [1] [3] [2] [6] [5] [4] [4] 2. Removing the Manual Feed Tray Switch Assembly 1) Remove the inside right cover. 2) Remove the two screws [1], and discon- nect the two connectors [2]; then, det[...]

9-64 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-E705 Figure 9-E706 [9] [7] [8] [2] [2] [2] [1] [1] [1] [3] [4] 4) Remove the screw [7], and disconnect the two connectors [8]; then, remove the manual feed tray switching assembly [9]. 3. Removing the Drum Heat[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-65 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-F701 [1] [1] [2] [1] F. DC Controller PCB 1) Remove the rear cover. 2) Open the system box assembly. 3) Disconnect the 19 connectors on the PCB, and remove the four screws [1]; then, de- tach the DC controller [...]

9-66 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-G701 Figure 9-G702 [1] [1] [2] [3] [3] [4] [5] [5] [6] G. Power Supply Unit 1) Remove the lower left cover. 2) Disconnect the two connectors [1], and disconnect the 19 connectors on the relay PCB [2]. 3) Remove[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-67 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-H701 [1] [1] [1] [1] [2] [3] [1] [1] [1] [2] [2] [3] Figure 9-I701 H. High-Voltage Transformer (AC) 1) Remove the rear cover. 2 ) Remove the waste toner case and the waste toner case mount. 3) Disconnect the fo[...]

9-68 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-J701 [1] Figure 9-K701 [1] [1] [1] [1] [1] [1] [1] [2] J. Relay PCB 1) Remove the lower left cover. 2) Disconnect the connector from the relay PCB, and remove the PCB spacer to de- tach the relay PCB [1]. K. MF[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-69 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-K702 Figure 9-K703 [3] [3] [4] [5] [6] [7] [8] [9] [8] [7] 4) Remove the two screws [3], and detach the face plate [4]; then, remove the three screws [5], and detach the partition plate [6]. 5) Disconnect the t[...]

9-70 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS Figure 9-K704 [12] [11] [11] [11] [11] [11] [10] [10] 6) Disconnect the four connectors [10], and remove the seven screws [11]; then, de- tach the MFC PCB [12].[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9-71 CHAPTER 9 EXTERNALS/AUXILIARY MECHANISMS L. Routing the Belt Figure 9-L701 Pickup motor Pickup driv e belt Main drive belt Main motor De veloping/w aste toner drive belt[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK This chapter provides descriptions on basic operations of the paper deck, functions of each operation, relationships between electrical and mechanical systems, and timing at which each associated part is turned on. I. SIDE PAPER DECK ....[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-1 CHAPTER 10 SIDE PAPER DECK Figure 10-101a Side deck driv er PCB Deck lifter upper limit sensor When the deck lifter is at the upper limit, '1'. (When the light-bloc king sensor is at PS103.) J10-1 -2 -3 J8-5 -4 -3 +5VR PS101 PS102 PS104 PS105 Deck pa[...]

10-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-101b 2. Inputs to the Side Deck Driver Input (2/2) Side deck driv er PCB +24VU . J101-1 -3 -2 Copier +5VR Deck open s witch Deck open indicator SW100 LED100 J3-1 -2 -3 -4 DOPN* When SW100 is pushed to open the deck, '0[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-3 CHAPTER 10 SIDE PAPER DECK DBIT1 DBIT0 DMPLK DMON Deck main motor J14-2 -6 -5 -4 -3 -1 J105-5 -1 -2 -3 -4 -6 +5VR +38VU J15-1 -2 J106-1 -2 Side deck driv er PCB J22-1 -2 J17-9 -10 J8-6 -7 -11 -12 Deck lifter motor J107-9 -10 See p . 10-14. See p . 10-16. Deck [...]

10-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK B. Pickup 1. Outline The side paper deck (hereafter, "deck") is capable of holding as many as 3,500 sheets of paper (A4/LTR/B5 of 80 g/m 2 ), and operates in response to the control signals from the copier's DC control[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-5 CHAPTER 10 SIDE PAPER DECK Figure 10-103 DC controller PCB (copier) Side deck driver PCB PS106 PS101 CL101 CL102 M101 SL101 Deck pickup detection signal (DPPD) Deck feed paper detection signal (DPFD) Deck feeding clutch dive signal (DPFCD*) Deck pickup clutch [...]

10-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK 3. Sequence of Operations (pickup from the deck) Figure 10-104 INTR LSTR STBY ON Copy Start key Deck main motor (M101) Deck pickup clutch (CL102) Deck pickup roller releasing solenoid (SL101) Deck pickup sensor (PS101) Deck feed sens[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-7 CHAPTER 10 SIDE PAPER DECK C. Deck Paper Detection 1. Detecting the Presence/Absence of Paper The presence/absence of paper inside the deck is detected by the deck paper absent sensor (PS102). When the deck runs out of paper and, as a result, the paper detecti[...]

10-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Table 10-101 3. Deck Paper Level Detection The deck uses the deck paper supply position sensor (PS107), deck paper level sensor (PS108), and deck paper absent sensor (PS102) to find out and communicate to the copier an approximate le[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-9 CHAPTER 10 SIDE PAPER DECK D. Deck Lifter 1. Detecting the Presence/Absence of Paper The lifter of the deck is connected to a reel by means of a cable, and is driven by the deck lifter motor (M102). The lifter is moved up or down by changing the direction of r[...]

10-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-106 M102 Copy paper M101 Deck pickup roller Deck separation roller Deck pickup / feeding roller Lifter Deck lifter motor Deck main motor Deck open detection switch (SW101) Deck paper supply position sensor (PS107) Deck lif[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-11 CHAPTER 10 SIDE PAPER DECK Figure 10-107 2. Paper Level Indicator on the Deck Front Cover The drive of the deck lifter motor (M102) is received by a coupling, and is forwarded to the rack by a drive belt. The rack is equipped with a black belt, which moves up[...]

10-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK E. Opening / Closing the Deck (compartment) 1. Opening/Closing the Deck When the deck open switch (SW100) is pushed, the deck open solenoid (SL102) turns on to release the deck (compartment), causing the deck to be pushed several ce[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-13 CHAPTER 10 SIDE PAPER DECK 2. Sequence of Operations (opening/closing the deck) Figure 10-109 Flashing On Flashing Compartment open Off Deck open switch ON Deck open indicator (LED100) Deck lifter motor (M102) Deck paper supply position sensor (PS107) Deck op[...]

10-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK F. Controlling the Deck Motor 1. Controlling the Deck Main Motor (M101) The deck main motor is controlled by the copier's DC controller. Figure 10-110 shows the circuit that drives the deck main motor, and has the following fun[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-15 CHAPTER 10 SIDE PAPER DECK Table 10-102 b. Switching the Motor Rotation Speed To accommodate future copiers, the deck is equipped with a mechanism that automatically switches pickup/feeding speed, in response to and based on combinations of the speed switch s[...]

10-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK 2. Controlling the Deck Lifter Motor (M102) The deck lifter motor control circuit is located on the side deck driver PCB. (See Figure 10-111 for a block diagram.) The combination circuit in the diagram consists of various logic circ[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-17 CHAPTER 10 SIDE PAPER DECK Figure 10-111 M102 Copier DC controller PCB Combination circuit Motor drive circuit 24V 24V 24V Deck lifter motor Deck open switch (SW100) Side deck driver PCB Deck open detecting switch (SW101) Deck lifter position sensor PS104 Dec[...]

10-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK II. DETECTING JAMS A. Outline The side paper deck is equipped with the two sensors shown in Figure 10-201 to find out whether paper is being moved normally. A jam is identified based on the outputs of the signals at such times as in[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-19 CHAPTER 10 SIDE PAPER DECK Figure 10-202 The copier's DC controller identifies a jam under the following conditions: 1. When the copier's power switch is turned on, at the end of the WAIT period, or in standby, paper exists over the deck feed sensor[...]

10-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK III . DISASSEMBLY/ASSEMBLY The copier possesses the mechanical characteristics discussed in the following pages; go through the instructions given when disassembling/assembling the copier's parts while keeping the following in [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-21 CHAPTER 10 SIDE PAPER DECK Figure 10-A301 Figure 10-A302 A. External Covers [1] Deck releasing grip [2] Upper front cover [3] Compartment open/closed detecting switch [4] Front cover [5] Right cover [6] Upper cover [7] Rear cover 1. Removing the Front Cover 1[...]

10-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-A303 Figure 10-A304a [3] [4] Match. 2) Loosen the four screws [3], and remove the front cover [4] of the deck toward the front. Caution: When mounting the front cover to the deck, be sure to match the coupling used as a pa[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-23 CHAPTER 10 SIDE PAPER DECK Figure 10-A305 (front view) Figure 10-A304b 3±1mm Upper front cover Front cover Indicator window Deck front cover Drive belt The lifter moves down to indicate an increase in the level of paper (white area). Caution: When mounting t[...]

10-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-A306 Figure 10-A307 2. Removing the Rear Cover 1 ) Release the deck, and remove the six screws [1]; then, detach the rear cover [2]. 3. Removing the Right Cover 1) Remove the three screws [1], and move the right cover [2] [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-25 CHAPTER 10 SIDE PAPER DECK 4. Removing the Upper Cover 1) Remove the rear cover. (See p. 10-24.) 2) Push down the latch plate [2] of the com- partment [1] to open the compartment [1]. 3) Remove the three screws [3], and discon- nect the connector [4]; then, r[...]

10-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-B301 B. Deck Body 1. Detaching the Deck from the Copier 1) Place a stack of copy paper [3] (about 8 cm in height) on the floor for placement of the deck [2] to prevent deformation of the roll support plate [1]. 2) Remove t[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-27 CHAPTER 10 SIDE PAPER DECK 3) Remove the four screws [5], and detach the deck [6] from the deck base [7]. 4) Hold the deck [8] as shown, and place it on the stack of paper prepared in step 1). Figure 10-B302 Figure 10-B303 (left) [5] [7] (right) [6] [5] [8][...]

10-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-B304 Figure 10-B305 2. Removing the Compartment 1) Place a stack of copy paper [3] (about 8 cm in height) on the floor for placement of the deck [2] to prevent deformation of the roll support plate [1]. 2) Detach the deck [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-29 CHAPTER 10 SIDE PAPER DECK Figure 10-B306 (rear left of the compartment) [7] [6] [8] Figure 10-B307 3 ) Remove the screw [6] and the stopper plate [7]; then, slide the compartment [8] farther out. 4) Remove the right cover. (See p. 10-24.) 5 ) Remove the scre[...]

10-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-B308 Figure 10-B309 3. Changing the Deck Paper Size If the user wishes to change the paper size of the deck, perform the following: 1) Open the compartment of the deck, and remove all paper. 2) If the lifter of the deck is[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-31 CHAPTER 10 SIDE PAPER DECK Figure 10-B310 Figure 10-B311 4. Adjusting the Deck Registration If the left/right registration (standard of 0 ±1.5 mm) needs to be adjusted, perform the following: 1) Slide out the compartment, and adjust the position of the latch[...]

10-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-C301 Figure 10-C302 [1] [3] [2] [4] [5] [1] [3] [2] [4] [5] C. Drive Mechanisms 1. Removing the Deck Pickup Clutch (CL102) 1) Remove the deck pickup unit. (See p. 10- 39.) 2) Disconnect the connector [1] and the E- ring [2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-33 CHAPTER 10 SIDE PAPER DECK 3. Removing the Deck Main Motor (M101) 1) Detach the deck from the copier, and re- move the six screws; then, detach the rear cover. 2) Disconnect the two connectors [1], and re- move the four screws [2]; then, detach the deck main [...]

10-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Figure 10-C306 Figure 10-C307 3) Take out the compartment from the deck. (See p. 10-28.) 4) Disconnect the connector [5], and remove the five screws [6]; then, detach the deck lifter motor unit [7]. 5. Removing the Lifter Cable (fro[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-35 CHAPTER 10 SIDE PAPER DECK Figure 10-C308 4) Remove the front cover of the deck. (See p. 10-21.) 5) Remove the four screws [3], and detach the roll support plate [4]. 6) Remove the coupling shaft [5] and the E- ring [6]; then, detach the pulley cover [7]. 7) [...]

10-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK 6. Removing the Lifter Cable (rear of the deck) 1) Open the deck, and remove all paper. 2) Remove the screw, and detach the paper trailing edge guide plate from inside the compartment. 3) Push down the lever [1] of the paper sup- pl[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-37 CHAPTER 10 SIDE PAPER DECK Figure 10-C313 Figure 10-C314 8) Insert a hex wrench [11] into the hole of the lifter drive shaft [10] to hold it in place (thereby preventing it from rotating). Caution: If you fail to prevent the lifter drive shaft from rotating, [...]

10-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK 7. Routing the Lifter Cable 1) Check to make sure that the lifter drive shaft and the lifter are held in place with a hex wrench [1] and long screwdrivers [2]. 2) Secure the cable fixing plate [3] to the lifter with two screws. 3) H[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-39 CHAPTER 10 SIDE PAPER DECK Figure 10-D301 Figure 10-D302 [1] [2] [2] [2] [3] Screws [3] [2] [1] Figure 10-D303 D. Feeding System 1. Removing the Deck Pickup Unit 1) Remove the upper cover. (See p. 10-25.) 2) Disconnect the two connectors [1], and re- move the[...]

10-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK 3. Orientation of the Deck Pickup Roller When mounting the deck pickup roller [1] at the front, be sure that the marking [2] on the collar (silver) is toward the front and the mark- ing [3] on the side of the roller is toward the re[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-41 CHAPTER 10 SIDE PAPER DECK 5. Orientation of the Deck Pickup/ Feeding Roller When mounting the deck pickup/feeding roller [1], be sure that the belt pulley [2] is to- ward the front. When mounting the pickup/feeding roller rubber piece to the pickup/feeding r[...]

10-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK Caution: The urethane sponge used on the deck separation roller changes over time from initial pink to orange and then to yellow, accelerated if exposed to light. This is a general characteristic of urethane sponge, and does not aff[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-43 CHAPTER 10 SIDE PAPER DECK Figure 10-D309 8. Positioning the Deck Pickup Roller Releasing Solenoid (SL101) Take note of the position of the two fixing screws [2] used for the deck pickup roller re- leasing solenoid [1] before detaching it from its support pla[...]

10-44 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 10 SIDE PAPER DECK E. Electrical System 1. Removing the Side Deck Driver PCB 1) Detach the deck from the copier; then, re- move the six screws, and detach the rear cover. 2) Disconnect the nine connectors [1], and remove the four screws [2]; then, det[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10-45 CHAPTER 10 SIDE PAPER DECK Figure 10-E303 Figure 10-E304 [3] [4] [5] [7] [6] 2) Remove the three screws [3], and discon- nect the connector [4]; then, detach the upper front cover [5]. 3) Remove the two screws [6], and detach the open switch PCB [7]. Caution:[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION This chapter provides instructions on how to install the copier and its accessories. I. SELECTING THE SITE ............ 11-1 II. UNPACKING AND INSTALLATION ................................................. 11-4 A. Unpacking .................[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-1 CHAPTER 11 INSTALLATION I . SELECTING THE SITE The site of installation must meet the following conditions; if possible, pay a visit to the user's before the delivery of the copier. 1. There must be a power outlet providing voltage as rated (+10%, -15%) a[...]

11-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 7. The area must have good current of air. If multiple copiers are expected, arrange so that the exhaust from one copier will not be drawn into another. Further, avoid placing a copier near the air vent of the room. Figure 11-101 In gen[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-3 CHAPTER 11 INSTALLATION Outline of Work Space Use the following as a guide when planning a working area. ! Copier + Finisher ! Copier + Finisher + Side Paper Deck ! Copier + Copy Tray 250 cm min. 120 cm min. 10 cm min. 50 cm min. Copier 200 cm min. 50 cm min. [...]

11-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION II . UNPACKING AND INSTALLATION Bringing in a piece of metal from a cold to warm place causes droplets of water to form on its surface. This phenomenon is known as condensation , and a copier suffering from condensation can turn out bla[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-5 CHAPTER 11 INSTALLATION No. 1 2 3 4 Work Unpack the copier. Remove the two grip covers (front, rear) on the left side, and shift up the grips. Take out the grip from inside the shipping box. Remove the grip cover (rear) from the right side of the copier, and s[...]

11-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION No. 5 6 7 Work Holding the grips on the pick-up side (front, rear), lift the copier slightly, and remove the pad. Likewise, holding the grips on the delivery side, lift the copier slightly, and remove the pad. At this time, be sure to r[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-7 CHAPTER 11 INSTALLATION No. 8 9 10 11 Work Turn over the slope plates, and match the pin holes of the skid and the pin holes of the slope plates; then, fit the pins (one each). Holding the grips (front, rear) of the copier, slide the copier down the slope plat[...]

11-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION B. Mounting the Scanner No. 1 2 3 Work Remov e the packaging tape from the copier . Open the ADF. Remov e the protecti ve pad of the copyboard glass. Slide the scanner fixing to the front to remove. (Store away the metal fixing for poss[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-9 CHAPTER 11 INSTALLATION C. Mounting the Fixing Assembly No. 1 2 3 4 Work Open the front door . Shift down the fixing/feeding assembly releasing lever in the direction of the arrow (left), and unlock the transfer/ separation charging assembly. Slide out the fix[...]

11-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION D. Mounting the Corona Assemblies No. 1 2 3 4 5 Work Remove the screw, and detach the front cover of the transfer separation charging assembly. Remove the metal fixing (1 screw), and disconnect the connector. While pressing down on the[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-11 CHAPTER 11 INSTALLATION No. 6 7 8 9 Work Remove the screw, and detach the front cover of the primary charging assembly. Disconnect the connector and unlock the primary charging assembly; then take out the charging assembly. Clean the primary charging wire and[...]

11-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION No. 10 11 12 13 Work While keeping the lock released, push in the primary charging assembly , and connect the connector . With the lock released, insert the pre-transfer charging assembly, and connect the connector. Caution: Check to m[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-13 CHAPTER 11 INSTALLATION E. Checking the Developing Assembly No. 1 2 3 4 5 Work Open the multifeeder tray, and remove the screw from the door tape. Take out the developing assembly from the shipping box that comes with the copier. T urn the de veloping assembl[...]

11-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION F. Mounting the Pick-Up Assembly No. 1 2 3 4 Work Open the multifeeder door, and shift the lever in the direction of the arrow. Then, take out the pick-up roller releasing spacer. Open the upper right door and the lo wer right door . T[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-15 CHAPTER 11 INSTALLATION G. Supplying Toner No. 1 2 3 4 Work Take out the toner cartridge from the packaging box. Remove the packing tape Open the hopper cover, and insert the toner cartridge from the front of the copier. Caution: Insert the toner cartridge un[...]

11-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION H. Mounting the ADF No. 1 2 3 4 Work Remov e the face plate of the ADF connector found on the copier's back Insert the ADF connector into the socket on the back of the copier. With the ADF open, mount the ADF document tray with tw[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-17 CHAPTER 11 INSTALLATION I. Checking Images/Operations (user mode) No. 1 2 3 4 5 6 Remarks • Adjust the contrast of the control panel using the control dial on the screen. Inform the user of how the dial may be used. • Check that the Supply Paper indicator[...]

11-18 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION No. 7 8 9 Work Attach cassette size stickers to the cassettes to suit the user's needs. If you are not installing the finisher , mount the copy tray . When WAIT has ended, start service mode. Control Panel Key Operations Select &a[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-19 CHAPTER 11 INSTALLATION No. 10 11 12 13 14 15 16 17 18 Work (This step is for the 120V model only.) Perform the following while toner is being supplied. • Mount the document tray to the copier's right using the two stepped screws that come with the uni[...]

11-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION J. Changing the Size of the Front Deck (right and left) No. 1 2 3 4 5 6 7 Work Press the releasing b utton, and slide out the deck. Remove the screw from the rear guide plate, and fix the guide plate in position to suit the new size. R[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-21 CHAPTER 11 INSTALLATION III . RELOCATING THE COPIER If the copier must be relocated by truck or other means of transportation, perform the follow- ing: Caution: A. Keep the following in mind when using stairs to deliver the copier in or out of the user's[...]

11-22 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-402 IV . INSTALLING THE CONTROL CARD V Check to make sure that the image/ memory lamp is off before turning off the main power switch. 1. Removing the Control Panel 1) Remove the screw (one each), and detach the two magnet pl[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-23 CHAPTER 11 INSTALLATION 3) Disconnect the two connectors, and de- tach the dust-proofing glass. 4) Slide out the feeding assembly. 5) Remove the four screws, and detach the process unit cover. 6) Remove the five screws, and detach the inside cover (upper). Fi[...]

11-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 7) Remove the tree fixing screws, and detach the control panel. 2. Before Installing the Control Card 1) Remove the three screws, and detach the control panel back cover. 2) Remove the screw, and then remove the inlet face plate. Figur[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-25 CHAPTER 11 INSTALLATION Figure 11-409 Figure 11-410 Wire saddle Grounding wire Screw (w/ washer) 3. Installing the Control Card 1) Secure the control card in place to the con- trol panel with four screws that come with the unit. Caution: Secure the control ca[...]

11-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 3) Disconnect the shorting connector from the control panel cable; lead the cable of the control card through the wire saddle, and connect it to the connector. (You will not be using the shorting connector.) 4) Secure the control panel[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-27 CHAPTER 11 INSTALLATION V. INSTALLING THE REMOTE DIAGNOSTIC DEVICE II Keep the following in mind for the instal- lation: 1. Observe all applicable regulations of the country. 2. Check to make sure that the host copier has been properly installed. 3. Disconnec[...]

11-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 2) Connect the connector [3] of the power supply unit to the connector [4] of the con- troller as shown. 3) Remove the four screws [6], and detach the face plate [5] from the copier's rear cover. 4 ) Connect the connector J521 [7][...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-29 CHAPTER 11 INSTALLATION 5 ) Secure the controller in place on the copier's rear cover with four screws [8] (that come with the unit). 6) Remove the slack from the cable between the copier and the controller; bundle the excess length of the cable, and sec[...]

11-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 8) If IC6 [11] is mounted on the PCB of the controller, shift SW2-7 of the DIP switch [12] to ON; otherwise, shift the bit to OFF. Note 1: If the IC6 [11] is not mounted, you need not mount one. Note 2: If the ROM (IC6) [15] is mounted[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-31 CHAPTER 11 INSTALLATION 1 0 ) Connect the power supply unit to the power plug, and check to make sure that LED1 [14] (green) on the PCB of the con- troller turns on. 11 ) Execute RAM clear. Set the bits of the DIP switch [15] (SW2) on the PCB of the controlle[...]

11-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 12) When LED [17] (red) has turned on, set the bits of the DIP switch [15] (SW2) on the PCB of the controller as shown in the following table, and push the push switch [16] (SW4) so that LED5 [17] (red) turns off to indicate that the R[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-33 CHAPTER 11 INSTALLATION Figure 11-514 Figure 11-515 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 SW2 [20] [19] LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 SW2 [21] 14) Connect the telephone line to [...]

11-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-517 Figure 11-516 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 SW2 [22] [16] [23] 17) Check to find out if the controller is ca- pable of calling the service station. Press the push switch SW4 [1[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-35 CHAPTER 11 INSTALLATION Figure 11-518 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 SW2 [25] Figure 11-519 1 9) Press the copier's Copy Start key, and check to make sure that LED3 [25] (pink) flashes for each delivery. 20) At[...]

11-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION A. Setting the Board 1) Remove the two screws [2], and detach the cover [1] of the controller. 2) Set the DIP switches SW1 and SW5 on the controller to suit the needs of the user. 2.1) Set SW1-4 of the DIP switch to suit the type of th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-37 CHAPTER 11 INSTALLATION Figure 11-A602 bit Position Description Remarks SW1 SW5 *1: Set SW5-4 (DIP switch) to OFF if the Control Card-V is used or remote control only by the Copy Data Controller-A1 is used (i.e., not using ID input, paper size control, toner [...]

11-38 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-A604 Figure 11-A603 Figure 11-A605 3) Set the jumper connectors (JA1, JA2, JB1, JB2) on the controller to suit the needs of the user. A: If the Communication Control Board-A1 or the Interface Board-B1 is to be con- nected (re[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-39 CHAPTER 11 INSTALLATION Figure 11-B601 Figure 11-B602 B. Installing to the Copier Keep the following in mind for the instal- lation: 1. Observe all applicable regulations of the country. 2. Check to make sure that the host copier has been properly installed. [...]

11-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-B603 [8] [9] Figure 11-B604 3) Connect the 8P connector [8] of the con- troller and the 8P connector [9] (J521) of the copier's DC controller. 4) If the Card Reader-A1 is to be installed, connect the relay cable (9P) for[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-41 CHAPTER 11 INSTALLATION Figure 11-B605 6) Remove the slack from the cable between the copier and the controller. Bundle the excess length of the cable, and secure it with the harness band [11]. [11][...]

11-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-C601 Figure 11-C602 C. Checking the Operation 1) If the Communications Control Board-A1 or the Interface Board-B1 is not to be con- nected (not requiring the Power Supply- A1), go to step 4). Connect the connector [1] of the [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-43 CHAPTER 11 INSTALLATION Figure 11-C603 Figure 11-C604 1 6 SW4 SW1 ON SW5 ON LED6 LED5 LED4 LED3 LED2 LED1 SW2 SW3 JB2 JB1 JA1 JA2 EPROM SRAM CPU IPC JC9 JC6 JC5 JC8 J5 1 6 LED2 LED3 Photocoupler 3 ) Turn on the copier's main switch, and check to make sur[...]

11-44 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-C605 Figure 11-C606 5) If group control is not planned, go to step 11). If group control is planned, set the input method, control mode, and paper size to suit the needs of the user. Shift SW5-3 of the DIP switch of the con- [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-45 CHAPTER 11 INSTALLATION 7) Press the switch (SW2) on the controller to start service mode. 8) Select the appropriate input method: 8.1) Input by keys on the Numeric Keypad-A1 for 'card' or 'ID' (initially, 'card'). 8.2) To change[...]

11-46 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Figure 11-C608 Table 11-C602 Caution: 1. If SW5-4 of the DIP switch on the controller is set to OFF, group control is disabled, and the following is indi- cated: 2. If the copier's memory is used for ID input (using the copier on [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-47 CHAPTER 11 INSTALLATION 9) Select the appropriate control mode as fol- lows: 9.1) Select the appropriate control mode using the Numeric Keypad-A1. Use v / so that FORMAT=1 is indicated. 9.2) Select the appropriate control No. to suit the host copier and the n[...]

11-48 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 10) Select the paper size for control as fol- lows: 10.1) As needed, change the paper size for control using the DIP switch on the con- troller and the Numeric Keypad-A1. To use the existing size, go to step 11). 10.2) Use the v / key [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-49 CHAPTER 11 INSTALLATION Table 11-C604 Size Code Size Code B5 FOOLS A4 B4 A3 U SMALL (US) STMT U LARGE (UL) LTR LGL LDR (11×7) A5 A FOOLS A6 FOLIO COMPUTER U SMALL 2 1 2 3 5 7 8 9 10 11 13 15 17 18 19 21 23 24 Postcard (Jpn) U LARGE2 GLTR 10×8 G LGL K LGL OF[...]

11-50 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 11) Check the DIP switch settings as follows: 11.1) Set SW5-3 (DIP switch) of the con- troller to OFF. 11.2) Using the v / key, indicate the settings of the DIP switches (SW1, SW5) of the controller. 11.3) Check the settings of the DIP[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-51 CHAPTER 11 INSTALLATION Figure 11-C612 Figure 11-C613 Figure 11-C614 11.5) Check to make sure that the Numeric Keypad-A1 indicates the following; then, disconnect the keypad. 12) Attach the switch settings label [6] to the cover [5] of the controller, and rec[...]

11-52 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION 15) If the cable is all inside the controller, end the work by attaching the petty-pull [8] to the lower right of the copier's back. 16) Fit the cable used to connect the controller to the petty-pull. 17) Check to make sure that n[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-53 CHAPTER 11 INSTALLATION VII . INSTALLING THE CASSETTE HEATER (for 120V model: Cassette Heater Unit 15) A. Installing to the Copier Screws Screw Harness unit Heater unit Figure 11-701 Necessary Parts Heater assembly 1pc. FG2-9812-000 (for 220/ 240V model use) [...]

11-54 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Stopper Stopper Screwdriver Screwdriver Front deck (R) DC controller PCB Connectors Screw Screw Screw Figure 11-703 Figure 11-704 3) Remove the copier ’ s rear cover. 4) Disconnect the connector of the DC con- troller PCB, and free i[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-55 CHAPTER 11 INSTALLATION 6) Slide out the cassettes 3 and 4, and re- move the inside cassettes. 7) Insert the heater unit (to which the har- ness unit is secured) so that it will be un- der the holding plate found between the copier's cassettes 3 and 4. I[...]

11-56 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 11 INSTALLATION Heater unit Hook on the groove. Harness unit Fit in the groove. Figure 11-707 Figure 11-708 Caution 1: Check to make sure that the hook at the rear of the heater unit is in the groove. Caution 2: Check to make sure that the connector a[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 11-57 CHAPTER 11 INSTALLATION 8) Secure the heater unit in place with two screws. 9) Connect the connector of the heater unit and the copier's connector. 10) Mount the DC controller PCB and the rear cover. 11) Set all cassettes. 12) Connect the power plug, and[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 12 MAINTENANCE AND SERVICING This chapter discusses those of the copier's parts that require inspection and maintenance. I. PERIODICALLY REPLACED PARTS ..................................... 12-1 II. DURABLES TABLE .................. 12-2 A. Copier ....[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-1 CHAPTER 12 MAINTENANCE AND SERVICING I . PERIODICALLY REPLACED PARTS To maintain the performance of the machine at a specific level, you must replace the parts in Table 12-101 on a periodical basis. (Once they fail, they will appreciably affect the machine re-[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-2 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. II . DURABLES TABLE Table 12-201 shows the parts that may require replacement because of deterioration or damage at least once over the period of machine warranty. Replace them when they have failed. A. Copier Table 12-201-[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-3 CHAPTER 12 MAINTENANCE AND SERVICING Table 12-201-2 No. 18 19 20 21 22 23 24 25 26 27 28 29 30 Parts name FB4-7491 FB2-7239 FC1-0391 Deliv ery lo wer separation claw Pickup roller (deck, cassette) Pickup/feeding roller (deck, cassette) Separation roller (deck,[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [2] [3] [3] [4] [5] [22] [22] [22] [22] [23] [23] [23] [24] [24] [24] [23] [24] [24] [25] [26] [27] Figure 12-201a Figure 12-201b [13] [12] [11] [10] [10] [9] [9] [14] [15] [6] [7] [8] [16] [17] [18] [19] [19] [20] [21][...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-5 CHAPTER 12 MAINTENANCE AND SERVICING B. Side Paper Deck Table 12-202 Figure 12-202 [1] [2] [3] As of January 2000 No. 1 2 3 Parts name Side paper deck pickup roller Side paper deck feeding roller Side paper deck separation roller Parts No. FB4-2033-000 FB4-203[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-6 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. III . SCHEDULED SERVICING CHART Caution: 1. As a rule, provide scheduled servicing every 250,000 copies. 2. Before setting out for a visit, check the Service Book, and take any parts expected to require replacement. 3. Clea[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-7 CHAPTER 12 MAINTENANCE AND SERVICING Table 12-301-2-a No. 5 6 7 8 9 10 11 12 13 14 15 16 Work Clean the optical path: • No. 1, 2, 3 mirrors • dust-proofing glass • original reflecting plate • standard white plate Scanner system • scanner cable • sc[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-7-2 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Table 12-301-2-b No. 17 18 19 20 Checks Press the test switch while the power switch is in the ON position and, in addition, the lever [1] of the leakage breaker is in the ON position. If normal, the lever should shift to[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-7-3 CHAPTER 12 MAINTENANCE AND SERVICING Blank Page[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-8 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . SCHEDULED SERVICING ITEMS Caution: Do not use solvents/oils other than those shown herein. A. Copier Unit Externals/ controls Copyboard glass Scanner Optical path Charging assembly Scanner cable Check/adjust for the fi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-9 CHAPTER 12 MAINTENANCE AND SERVICING Table 12-401-2 Unit Photosensiti ve drum Photosensiti ve drum Use alcohol and drum cleaning po wder (CK- 0429); for steps, see B.2. "W ork Steps." De veloping assembly Cleaner De veloping cylinder De veloping asse[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Ozone filter f or FM8 Dust-proofing filter f or FM4 Dust-roofing filter f or FM10 Dust-proofing filter f or FM1 Dust-proofing filter f or FM14 Dust-proofing filter f or FM3 Ozone filter f or FM2 Figure 12-401[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-11 CHAPTER 12 MAINTENANCE AND SERVICING B. Work Steps Perform the following for the parts associ- ated with the drum: 1. Work 1 a. Cleaning the toner pan 1) Slide out the fixing feeding unit from the copier. 2) Unlock the slide rails, and slide the fixing/ feedi[...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Work 2 a. Cleaning the photosensitive drum. b. Removing the toner from the magnet roller assembly. c. Reversing/replacing the cleaning blade. Caution: Do not rotate the magnet roll drive as- sembly during work. Otherwis[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-13 CHAPTER 12 MAINTENANCE AND SERVICING 4) While butting the lint-free paper relatively strongly against the photosensitive drum, wipe the surface of the drum from the front to the rear and from the rear to the front. Caution: • Keep the widths of cleaning to [...]

CHAPTER 12 MAINTENANCE AND SERVICING 12-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8) Insert a ruler [6] between the magnet roll [4] and the scraper [5], and move it from the front to the rear and then from the rear to the front to break any cake of toner. 9 ) Remove the cleaning blade from the cleaning [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12-15 CHAPTER 12 MAINTENANCE AND SERVICING 11) Tighten the screws on the blade retaining plate in the order indicated. • Tighten temporarily for screws 1 through 5. Caution 1: While the blade is held in place with the plate, tighten the screws temporarily. • Ti[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. CHAPTER 13 TROUBLESHOOTING I . GUIDE TO TROUBLESHOOTING TABLES .................................... 13-1 A . Image Adjustment Basic Procedure ............................ 13-3 B . Points to Note for Scheduled Servicing .............................. 13-6 II . STAND[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-1 CHAPTER 13 TROUBLESHOOTING I . GUIDE TO TROUBLESHOOTING TABLES The troubleshooting tables used in this chapter are a modified (tabulated) version of generally used flow charts. Study the following: EX. AC power is absent. The rest is omitted. ! If you want to [...]

CHAPTER 13 TROUBLESHOOTING 13-2 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. ! You may come across such instructions as "Measure the voltage between J109-1 (+) and J109- 2 (-) on the DC controller PCB" when you are asked to check voltage using a meter. The instructions mean that you are to connect t[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-3 A . Image Adjustment Basic Procedure Using the NA3 Chart, make two copies in the following mode: [1] AE [2] text [3] text/photo Generate several test pages of the following: [1] PG4: halftone (printer) [2] PG6: blank (reader) [3] PG7: halftone (reader) [4] PG8[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-4 2 Checking the Printer Side (1/2) Is there a difference in density between front and rear? Is the rear side lighter? Turn the adjusting screw at the front of the primary charging assembly counterclockwise (maximum of 2 turns). Turn the adjusting screw at the r[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3 Checking the Printer Side (2/2) Is there fogging? Is the reading of 'VDM' between 432 and 452? Is the reading of 'VL1M' between 62 and 82? Check the following; if faulty, replace parts as necessary. [1] laser output [2] potential control syste[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4 Checking the Scanner Side Are there vertical lines in the image? Clean the following: [1] each mirror [2] lens [3] standard white plate [4] copyboard glass Clean the following: [1] each mirror [2] lens [3] standard white plate [4] dust-proofing glass [5] scanning[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-5 Blank Page[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-6 Work Part Tool/solvent Tool/solvent Manual feed tray, pickup roller, feeding roller Vertical path roller Alcohol and lint-free paper Alcohol and lint-free paper Cleaning. Cleaning. Part Primary charging assembly, transfer/separation assembly, pre-transfer asse[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-7 CHAPTER 13 TROUBLESHOOTING II . STANDARDS AND ADJUSTMENTS A. Adjusting Images Make 10 prints from each of the following sources of paper to see if the image margin and the non-image width are as indicated: • Cassette (each) • Front deck (left, right) • M[...]

CHAPTER 13 TROUBLESHOOTING 13-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. If not as indicated, adjust the image position in the following order: [1] Left/right image margin (registration adjustment) [2] Image leading edge margin (registration adjustment) [3] Left/right non-image width (CCD read start posit[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-9 CHAPTER 13 TROUBLESHOOTING b. Front Deck (left/right) 1) Loosen the four screws [2] and the two fixing screws [3] on the cassette front cover [1]. 2) Move the cassette guide assembly (front) [4] to the front or the rear to make adjust- ments. Figure 13-A207 [1[...]

CHAPTER 13 TROUBLESHOOTING 13-10 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. [1] [1] Figure 13-A210 2.5mm±2.0 Edge of paper 0 2 4 6 8 10 0 2 4 6 8 10 Decrease the setting of ADJ-REFE. (A decrease of 23 decreases the margin by 1 mm.) Increase the setting of ADJ-REFE. (An increase of 23 increases the margin b[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-11 CHAPTER 13 TROUBLESHOOTING Figure 13-A211 Left Rear of the Compartment Screws Latch plate Scale graduations e. Side Paper Deck 1) Slide out the compartment, and adjust the position of the latch plate of the deck open solenoid using the two screws. (At this ti[...]

CHAPTER 13 TROUBLESHOOTING 13-12 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3 Adjusting the Image Leading Edge Margin Leading edge of paper Decrease the setting of REGIST. (An increase of 23 increases the margin by 1 mm.) Increase the setting of REGIST . (A decrease of 23 decreases the margin by 1 mm.) 4 Ad[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-13 CHAPTER 13 TROUBLESHOOTING 5 Adjusting the Image Leading Figure 13-A214 Image leading edge Decrease the setting of ADJ-X. (A decrease of 12 decreases the non-image width by 1 mm.) Increase the setting of ADJ-X. (An increase of 12 increases the non-image width[...]

CHAPTER 13 TROUBLESHOOTING 13-14 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Scanner System See Chapter 3> V.B. "Scanner Drive System." See Chapter 3> V.B. "Scanner Drive System." See Chapter 3> V.B. "Scanner Drive System." 1 Replacing the Scanner Drive Cable 2 Adjus[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-15 CHAPTER 13 TROUBLESHOOTING C. Image Formation System See Chapter 6> VII.C. "Charging Wires." See Chapter 6> VII.C. "Charging Wires." See Chapter 6> VII.F. "Drum Cleaner Unit." See Chapter 6> VII.E. "Developing As[...]

CHAPTER 13 TROUBLESHOOTING 13-16 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. P otential sensor P otential sensor tester electrode Figure 13-C202 P otential sensor suppor t plate Cable Suppor t plate (GND) 4) Fit the potential sensor tester electrode (FY9-3041) to the potential sensor. Figure 13-C201 Caution:[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-17 CHAPTER 13 TROUBLESHOOTING 6) Insert the door switch actuator into the door switch assembly. 7) Connect the power plug to the power outlet, and turn on the main power switch and the control panel power switch. 8) Execute COPIER>FUNCTION>DPC>OFST in s[...]

CHAPTER 13 TROUBLESHOOTING 13-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1 Orienting the Deck/Cassette Pickup Roller [1] Collar (gold) (front of the copier) [2] [3] Direction of rotation Figure 13-D201b Collar (silver) (rear of the copier) [4] [5] [6] Direction of rotation D. Pickup/Feeding System Mount [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-19 CHAPTER 13 TROUBLESHOOTING 2 Orienting the Deck/Cassette Separation Roller Wider groove Narrower groove (front of the copier) 3 Orienting the Deck/Cassette Pickup Assembly Feeding Roller Figure 13-D203 [2] [1] [4] [3] [5] (front of the copier) When replacing [...]

CHAPTER 13 TROUBLESHOOTING 13-20 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4 Orienting the Manual Feed Tray/Side Paper Deck Pickup Roller (direction of rotation) [1] [2] Collar (silver) (front of the copier) [1] Pickup roller [2] Marking (collar) Figure 13-D204b (direction of rotation) Collar (gold) (rear [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-21 CHAPTER 13 TROUBLESHOOTING 5 Orienting the Manual Feed Pickup Roller (front of the copier) [3] [4] [2] [1] [5] 6 Orienting the Side Paper Deck Feeding Roller Figure 13-D206 (front) [3] [4] [2] [1] [5] When routing the feeding roller assembly [1] to the manual[...]

CHAPTER 13 TROUBLESHOOTING 13-22 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7 Adjusting the Pressure of the Deck/Cassette Separation Roller Figure 13-D207 [1] [2] [3] [4] [1] Feeding roller [3] Pressure lever [2] Separation roller [4] Pressure spring If double feeding or pickup failure occurs during pickup [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-23 CHAPTER 13 TROUBLESHOOTING B A If double feeding or pickup failure occurs during pickup operation, reposition the pressure spring of the separation roller. • If double feeding occurs, move the spring in the direction of arrow A. • If pickup failure occurs[...]

CHAPTER 13 TROUBLESHOOTING 13-24 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9 Mounting the Solenoids SL9 SL10 SL7 SL8 SL6 SL11 SL3 SL4 SL2 SL1 SL 1 SL 2 SL 3 SL 8 SL 7 SL 9 / 10 SL 4 SL 11 SL 101 Side paper deck 1.8mm Guide Solenoid (SL 1) Solenoid (SL 2) Solenoid (SL 2) 10.5±0.5mm Solenoid (SL 4) Solenoid[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-25 CHAPTER 13 TROUBLESHOOTING 9. 1 Position of the Fixing Inlet Guide Solenoid (SL1) 1.8mm Guide [1] Solenoid (SL1) Adjust the position of the solenoid using the screw [1] so that the guide will lower 1.8 mm when the solenoid turns on. Figure 13-D210[...]

CHAPTER 13 TROUBLESHOOTING 13-26 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9. 2 Position of the Fixing Cleaning Belt Solenoid (SL2) 8.6mm Solenoid (SL2) [1] Figure 13-D211b A Solenoid (SL2) [1] a. If the Fixing Cleaning Belt is New Adjust the position of the solenoid using the screw [1] so that the movemen[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-27 CHAPTER 13 TROUBLESHOOTING 9.3 Position of the Delivery Flapper Solenoid (SL3) Solenoid (SL 3) [1] Pushed fully. 9. 4 Position of the Fixing/Feeding Unit Locking Solenoid (SL4) 10.5±0.5mm Solenoid(SL 4) Locking lever [1] Figure 13-D213 Adjust the position of[...]

CHAPTER 13 TROUBLESHOOTING 13-28 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9.5 Position of the Multifeeder Pickup Latching Solenoid (SL6) A [1] [2] 0.4±0.2mm 0.4±0.2mm Slide the solenoid into the direction of A to adjust so that the gap between the shutter [1] and the shutter plate [2] is 0.4 ±0.2 mm wh[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-29 CHAPTER 13 TROUBLESHOOTING 9.6 Position of the Deck (right) Pickup Solenoid (SL7) Figure 13-D215 [1] [1] [2] [2] A Viewed from A 34.5±0.5mm Adjust pickup solenoid using the screw [1] so that the distance between the bottom face of the pickup unit of each hol[...]

CHAPTER 13 TROUBLESHOOTING 13-30 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9.7 Position of the Deck (left) Pickup Solenoid (SL8) Figure 13-D216 [2] [1] [1] [2] A Viewed from A 50±0.5mm Adjust the pickup solenoid using the screw [1] so that the distance between the bottom face of the pickup unit of each ho[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-31 CHAPTER 13 TROUBLESHOOTING 9.8 Position of the Cassette 3/4 Pickup Solenoid (SL9/10) [1] [2] [1] [2] A Viewed from A 36±0.5mm Figure 13-D217 Adjust the pickup solenoid using the screw [1] so that the distance between the bottom face of the pickup unit of eac[...]

CHAPTER 13 TROUBLESHOOTING 13-32 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9.9 Position of the Side Paper Deck Pickup Roller Releasing Solenoid [2] [1] 10 Routing the Manual Feed Tray Assembly Side Guide Timing Belt Figure 13-D219 Pulley Timing belt Rack plate Pulley Section A B Slide volume Before removin[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-33 CHAPTER 13 TROUBLESHOOTING Pickup motor Pickup driv e belt Main drive belt Main motor De veloping/w aste toner dr iv e belt 11 Routing the Drive Belt Figure 13-D220[...]

CHAPTER 13 TROUBLESHOOTING 13-34 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. Fixing System 1. Do not touch the surface of the heater. 2. Mount the fixing heater so that its terminal with the longer wire is toward the front. (This applies to both heaters.) 3. Mount the main heater (760 W for the 15A model;[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-35 CHAPTER 13 TROUBLESHOOTING 1.5±0.2mm 1.5±0.2mm Fixing screw Fixing screw Height of the Fixing Assembly Inlet Guide Figure 13-E201 Caution: You would have to adjust the position of the inlet guide if you removed the inlet guide mount. Do not loosen the fixin[...]

CHAPTER 13 TROUBLESHOOTING 13-36 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3 Adjusting the Lower Roller Pressure (nip) c a b A3 copy paper Feeding direction Center of paper The nip width is correct if it is as indicated in Table 13-E201. Otherwise, adjust it using the pressure adjusting nut. Figure 13-E202[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-37 CHAPTER 13 TROUBLESHOOTING 1 After Replacing the Laser Unit F. Laser Exposure System 1) Check to make sure that the data lamp on the control panel is off, and turn off the main power switch. 2) Disconnect the power plug. Caution: The machine remains powered a[...]

CHAPTER 13 TROUBLESHOOTING 13-38 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2 Checking the Laser Power Image processor cover Laser power checker inlet cover 1) Check to make sure that the data lamp on the control panel is off, and turn off the main power switch. 2) Disconnect the power plug from the power o[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-39 CHAPTER 13 TROUBLESHOOTING 7537 0 4 D IG IT A L M U L T IM E T E R Y O K O G A W A POWER POWER OPEN T E R M IN A L S H U T T E R 2 0 k H z 1 0 A C O M m A ·u A 10A mA 0 2 4 2 REL/% AVG SELECT RANGE MIN/MAX DATA-H 4 - + mV mV + 0(/Hz/rpm / A D P / K C V ~V H [...]

CHAPTER 13 TROUBLESHOOTING 13-40 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 8) Connect the power plug to the power outlet, and turn on the main power switch and the control panel power soft switch. 9) Select COPIER>FUNCTION>LASER in service mode. 10) Select POWER-A, and press the OK key. 11) Check to [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-41 CHAPTER 13 TROUBLESHOOTING 1 After Replacing the CCD Unit G. Electrical Parts 1) Check to make sure that the data lamp on the control panel is off, and turn off the main power switch. 2) Disconnect the power plug. Caution: The copier remains powered as long a[...]

CHAPTER 13 TROUBLESHOOTING 13-42 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 1) Make settings in user mode except the following: • adjust/clean>change middle staple position • adjust/clean>change double staple width 2) Record the setting of the following in service mode: • item A 3) Check to make[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-43 CHAPTER 13 TROUBLESHOOTING 3 After Replacing the MFC PCB 1) Take notes in user mode except the following: • adjust/clean>change middle staple position • adjust/clean>change double staple width 2) Record the setting of the following in service mode: [...]

CHAPTER 13 TROUBLESHOOTING 13-44 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4 After Replacing the Hard Disk 1) Take notes in user mode for the following: • set image server spec>register/set mail box • set image server spec>set image server size 2) Inform the user that the following will be lost a[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-45 CHAPTER 13 TROUBLESHOOTING 5 After Replacing the DC Controller PCB 6 Checking the Surface Potential Control System No particular work is needed in conjunction with the replacement of the DC controller PCB. a. Outline If an image fault occurs, it is important [...]

CHAPTER 13 TROUBLESHOOTING 13-46 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Figure 13-G202 J522 Connector (J3) c. Zero-Level Check A "zero level check" may be used as a means to find out the condition of the surface potential control circuit. Reference: A zero-level check is to find out whether a [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-47 CHAPTER 13 TROUBLESHOOTING Connector 3) Fit the door switch actuator into the door switch assembly, and turn on the power switch. 4) Select COPIER>DISPLAY>DPOT>DPOT-K in service mode, and check to make sure that the reading during initial rotation is[...]

CHAPTER 13 TROUBLESHOOTING 13-48 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Potential sensor support plate Screws Connectors Potential sensor support plate 4) Remove the two screws, and replace the potential sensor support plate. Figure 13-G204 5) Put back the developing assembly and the process unit. 6) Co[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-49 CHAPTER 13 TROUBLESHOOTING Potential sensor Potential sensor tester electrode Figure 13-G207 Potential sensor support plate Cable Support metal plate (GND) 7) Attach the potential sensor tester electrode (FY9-3041) to the potential sensor. Caution: When attac[...]

CHAPTER 13 TROUBLESHOOTING 13-50 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9) Fit the door switch auto control into the door switch assembly. 10) Turn on the power switch. Caution: Do not touch the potential sensor after turning on the power switch. 11) Select COPIER>DISPLAY>DPOT>DPOT-K in service[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-51 7 Checking the Potential System [1] Short J522-1 and -2 on the DC controller PCB with a jumper wire. [2] Disconnect J3 from the potential measurement PCB. Turn off the potential control mechanism. COPIER>OPTION>BODY>PO-CNT '0' Turn off the [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-52 Turn on the potential control mechanism: COPIER>OPTION>BODY>PO-CNT '1' Measure the voltage DEV-DC-CNT during copying at J510A-9 on the DC controller PCB. Check the developing assembly for leakage. If normal, check the transfer output. Selec[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-53 CHAPTER 13 TROUBLESHOOTING Separation (µA) 100 96 92 88 85 81 77 73 70 66 62 58 55 51 47 43 40 36 32 28 25 21 17 13 10 6 2 -1 -5 -8 -12 -16 -20 -23 -27 -31 -35 -38 -42 -46 Primary (µA) 1,400 1,391 1,382 1,373 1,365 1,356 1,347 1,338 1,330 1,321 1,312 1,303 [...]

CHAPTER 13 TROUBLESHOOTING 13-54 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Pre-transfer (µA) -82 -84 -86 -88 -90 -92 -94 -96 -99 -101 -103 -105 -107 -109 -111 -113 -115 -117 -119 -121 -123 -125 -127 -129 -132 -134 -136 -138 -140 -142 -144 -146 -148 -150 -152 -154 -156 -158 -160 -162 Transfer (µA) 330 327[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-55 CHAPTER 13 TROUBLESHOOTING Control (V) 7.00 7.05 7.10 7.15 7.20 7.25 7.30 7.35 7.40 7.45 7.50 7.55 7.60 7.65 7.70 7.75 7.80 7.85 7.90 7.95 8.00 8.05 8.10 8.15 8.20 8.25 8.30 8.35 8.40 8.45 8.50 8.55 8.60 8.65 8.70 8.75 8.80 8.85 8.90 8.95 Primary (µA) 700 69[...]

CHAPTER 13 TROUBLESHOOTING 13-56 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Control (V) 9.00 9.05 9.10 9.15 9.20 9.25 9.30 9.35 9.40 9.45 9.50 9.55 9.60 9.65 9.70 9.75 9.80 9.85 9.90 9.95 10.00 10.05 10.10 10.15 10.20 10.25 10.30 10.35 10.40 10.45 10.50 10.55 10.60 10.65 10.70 10.75 10.80 10.85 10.90 10.95 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-57 CHAPTER 13 TROUBLESHOOTING 9 Checking the Environment Sensor 1) Perform the following: Select COPIER>DISPLAY>ANALOG in service mode; then, check and record the tempera- ture and the humidity indicated on the control panel. data A RTMP ° C .... data A1 [...]

CHAPTER 13 TROUBLESHOOTING 13-58 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. The copier's photointerrupters may be checked using either its service mode or a conventional meter or the machine's service mode. a. Using a Meter 1) Set the meter range to 30 VDC. 2) Connect the - probe of the meter to G[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-59 CHAPTER 13 TROUBLESHOOTING Sensor Chec ks 1/0 V oltage Connector No . I/O address While in standby , mo ve the scanner by hand. While in standby , move the scanner by hand. While in standby , move the copyboard co ver by hand. While in standby , put paper ov [...]

CHAPTER 13 TROUBLESHOOTING 13-60 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Sensor Checks 1/0 V oltage I/O address While in standby , put paper ov er the detecting le ver of PS14. While in standby , put paper ov er the detecting le ver of PS15. While in standby , put paper ov er the detecting le ver of PS16[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-61 CHAPTER 13 TROUBLESHOOTING Sensor Checks 1/0 V oltage I/O address While in standby , mo ve the detecting le ver by hand. While in standby , move the detecting le ver by hand. While in standby , move the detecting le ver by hand. While in standby , move the de[...]

CHAPTER 13 TROUBLESHOOTING 13-62 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Sensor Checks 1/0 V oltage I/O address While in standby , mo ve the detecting le ver by hand. While in standby , move the detecting le ver by hand. While in standby , move the detecting le ver by hand. While in standby , move the de[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-63 CHAPTER 13 TROUBLESHOOTING III . TROUBLESHOOTING IMAGE FAULTS A. Making Initial Checks 1. Checking the Site a. The power voltage must be as rated ±10 V. (Do not disconnect the power plug day and night.) b. The copier must not be in a high-temperature/-humidi[...]

CHAPTER 13 TROUBLESHOOTING 13-64 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 3. Copyboard Cover, Copyboard Glass, and Standard White Plate Check the copyboard cover, copyboard glass, and standard white plate for dirt. If soiled, clean them with mild detergent solution or alcohol; if scratched, replace them. [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-65 CHAPTER 13 TROUBLESHOOTING B. Sample Image Faults[...]

CHAPTER 13 TROUBLESHOOTING 13-66 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A.[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-67 CHAPTER 13 TROUBLESHOOTING Step 1 2 3 4 Yes/No YES YES YES NO YES 1 The copy is too light (halftone area). C. Troubleshooting Image Faults Cause Scanner (dirt) AE adjustment Developing assembly Checks Perform the Image Adjustment Basic Procedure. Is the probl[...]

CHAPTER 13 TROUBLESHOOTING 13-68 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2 The copy is too light (solid black area). 3 The copy is too light (entire area, considerably). Action 1. The paper may be moist. Instruct the user on the correct method of storing paper . 2. Inform the user that the use of paper n[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-69 CHAPTER 13 TROUBLESHOOTING Cause Developing assembly Scanner (dirt) Pre-exposure lamp Developing assembly Charging assembly, Copy paper 4 The copy has uneven density (darker at front). 5 The copy has uneven density (lighter at front). Cause Potential control,[...]

CHAPTER 13 TROUBLESHOOTING 13-70 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 6 The copy is foggy (entire area). Action End. The cause is between the scanner and the CCD; check the following: 1. scanning lamp for dirt and end of life. 2. reflecting plate, mirror , lens, and standard white plate for dirt. The [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-71 CHAPTER 13 TROUBLESHOOTING 7 The copy is foggy (vertical). 8 The copy has black lines (feeding direction, fuzzy, thick). Action The cause is between the scanner and the CCD; check the following: 1. scanning lamp for dirt and end of life. 2. reflecting plate, [...]

CHAPTER 13 TROUBLESHOOTING 13-72 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 9 The copy has black lines (feeding direction,fine). Step 1 2 3 4 5 6 Action The cause is between the scanner and the CCD: 1. Check the standard white plate and each mirror for dirt. 2. Ex ecute COPIER>FUNCTION >CCD>CCD-ADJ[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-73 CHAPTER 13 TROUBLESHOOTING 10 The copy has white spots (vertical). 11 The copy has white lines (vertical). Action The copy paper may be moist. Instruct the user on the correct method of storing paper . End. The cause is between the scanner and CCD: 1. Check t[...]

CHAPTER 13 TROUBLESHOOTING 13-74 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 12 The copy has white spots (horizontal). Step 1 2 3 4 5 Checks Does the problem occur at intervals of about 52 mm? Does the problem occur at intervals of about 340 mm? Try paper fresh out of package. Is the problem corrected? Does [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-75 CHAPTER 13 TROUBLESHOOTING 13 The back of the copy is soiled Step 1 2 3 Action 1. Clean the transfer guide. 2. Check the transfer guide bias. 3. Check the de veloping assembly for leakage of toner . 1. Clean the feeding assembly . 2. Check the drum cleaning a[...]

CHAPTER 13 TROUBLESHOOTING 13-76 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 14 The copy has poor fixing. Yes/No YES NO YES NO Step 1 2 3 Action Set the following in service mode to '1': COPIER>OPTION> BODY>CPMKP-SW. Explain the following to the user: 1) Select the cassette with thick pape[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-77 CHAPTER 13 TROUBLESHOOTING 15 The copy has a displaced leading edge (appreciably excess margin). 16 The copy has a displaced leading edge (excess margin). 17 The copy has a displaced leading edge (no margin). Action Set the original properly . Check the follo[...]

CHAPTER 13 TROUBLESHOOTING 13-78 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 18 The copy has a blurred image. Action 1. Route the cable once again. 2. If the cable is twisted or frayed, replace it. Clean the surface of the scanner rail with alcohol. Thereafter , apply a small amount of lubricant. 1. Check th[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-79 CHAPTER 13 TROUBLESHOOTING 19 The copy is foggy (horizontal). 20 The copy has poor sharpness. Checks Does the problem occur at the same position on all copies made in Direct? Does the scanning lamp flicker while the scanner is moving forward? Make reduced cop[...]

CHAPTER 13 TROUBLESHOOTING 13-80 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 21 The copy is blank. Yes/No NO NO NO YES NO NO YES Step 1 2 3 4 5 6 Action Check the locking mechanism of the de veloping assembly . Check the dri ve mechanism of the de veloping assembly . Insert it fully. Check the transfer charg[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-81 CHAPTER 13 TROUBLESHOOTING 22 The copy is solid black. Yes/No NO NO NO NO YES Step 1 2 3 4 Action See "The scanning lamp fails to turn on." Check the primary charging assembly. Correct the connection. 1. Replace the image processor PCB. 2. Replace t[...]

CHAPTER 13 TROUBLESHOOTING 13-82 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IV . TROUBLESHOOTING MALFUNCTIONS A. Troubleshooting Malfunctions Caution: When removing or mounting each sensor, be sure to pay attention to the orientation and position of the spring used to force the detecting lever. 1 E000 Step [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-83 CHAPTER 13 TROUBLESHOOTING 2 E001 Step 1 2 Action Replace the SSR. End. Replace the DC controller PCB. Checks Keep the power switch off to cool the upper fixing roller sufficiently; during this time, check each thermistor for dirt on the surface, mounting, an[...]

CHAPTER 13 TROUBLESHOOTING 13-84 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5 E004 Step 1 Action End. Replace the DC controller PCB. Checks Replace the SSR. Is the problem corrected? Yes/No YES NO Cause SSR DC controller PCB 6 E005 Step 1 2 3 Action Replace the cleaning belt with a ne w one. Correct the pos[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-85 CHAPTER 13 TROUBLESHOOTING 8 E012 Step 1 2 3 Action Connect the connectors securely . Check the connection of the cable up to the DC controller PCB; if normal, replace the DC controller PCB. Check the connection of the cable up to the relay PCB; if normal, re[...]

CHAPTER 13 TROUBLESHOOTING 13-86 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 10 E014 Step 1 2 Action Connect the connector. Replace the DC controller PCB. Replace the pickup motor. Checks Is the connector of the pickup motor connected? Does the voltage between J513-A3 (+) and J513-A1 (-) on the DC controller[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-87 CHAPTER 13 TROUBLESHOOTING 13 E020 Step 1 2 3 Action Check the rotation of the toner feeding screw inside the dev eloping assembly; if normal, replace the toner sensor (TS3). Check the connection; if normal, replace the clutch. Check the connection; if normal[...]

CHAPTER 13 TROUBLESHOOTING 13-88 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 15 E030 Step 1 2 Action Check the wiring from the DC controller PCB to the total copy counter; if normal, replace the total copy counter . Replace the total copy counter . Replace the DC controller PCB. Checks T urn of f the po wer [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-89 CHAPTER 13 TROUBLESHOOTING 18 E043 Step 1 2 Action Replace the side deck driver PCB. End. Check the wiring from the DC controller PCB to the motor; if normal, replace the DC controller PCB. Checks Is there electrical continuity between the following connector[...]

CHAPTER 13 TROUBLESHOOTING 13-90 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 20 E060 Step 1 2 3 4 Action Connect the connectors securely . Connect it securely. If normal, replace the switch. End. Replace the DC controller PCB. Checks Are the connectors of the primary charging assemb ly connected securely? Is[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-91 CHAPTER 13 TROUBLESHOOTING 22 E065 Step 1 2 3 4 5 Action Clean the primary charging assembly. Mount it properly. Correct any problem. Correct the connection Correct the wiring. Replace the HV-DC PCB. Checks Is the primary charging assembly soiled with paper l[...]

CHAPTER 13 TROUBLESHOOTING 13-91-2 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 23 E066 Step 1 2 3 4 Action Connect the connectors securely . Connect the connector securely . If normal, replace detecting switch. End. Replace the DC controller PCB. Checks Are the connectors of the pre-transfer charging assemb [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-91-3 CHAPTER 13 TROUBLESHOOTING 24 E067 Step 1 2 3 4 Action Mount them properly. Correct the wiring. Correct the wiring. Replace the HV -A C PCB, and connect J722 End. Replace the HV-DC PCB, and connect J722 End. Checks Are the primary charging assembl y , pre- [...]

CHAPTER 13 TROUBLESHOOTING 13-92 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 25 E068 Step 1 2 3 4 Action Mount the transfer / separation assembly correctly . Correct the connection. Clean the separation charging assembly , and make a copy . If ‘E068’ is indicated,replace the separation charging assembly [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-92-2 CHAPTER 13 TROUBLESHOOTING 26 E069 Step 1 2 3 4 Action Mount the transfer / separation assembly properly . Correct the connection. Correct the wiring. Replace the transfer/ separation charging assembly . End. Checks Is the transfer/separation charging assem[...]

CHAPTER 13 TROUBLESHOOTING 13-92-3 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 27 E100 Step 1 2 Action Check the connection of the BD PCB and the IP PCB and the position of the BD PCB; if normal, replace the BD PCB. Check the following: • laser output • foreign matter in the laser path Replace the image [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-93 CHAPTER 13 TROUBLESHOOTING 29 E110 Step 1 2 3 Action Connect the connector securely. Connect the connector securely . End. Replace the DC controller PCB. Checks Is the connector (J762) on the laser scanner motor driv er PCB connected securely? Is the connecto[...]

CHAPTER 13 TROUBLESHOOTING 13-94 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 33 E204 Step 1 2 Action See "The scanner f ails to mov e forward." Check the wiring from the DC controller PCB to the sensor; if normal, replace the sensor . Replace the DC controller PCB. Checks Does the scanner motor for[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-95 CHAPTER 13 TROUBLESHOOTING 35 E215 Step 1 2 3 Action Connect the connector securely. End. End. Replace the DC controller PCB. Checks Is the connection of the connectors (J852, J853) on the light intensity control PCB secure? Replace the fluorescent lamp heate[...]

CHAPTER 13 TROUBLESHOOTING 13-96 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 40 E226 Action Remov e the foreign matter . Connect the connector securely . End. Replace the DC controller PCB. Checks Is there foreign matter that hinders the rotation of the scanner cooling fan? Is the connector (J504) on the DC [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-97 CHAPTER 13 TROUBLESHOOTING 44 E251 Step 1 2 3 Action Remov e the foreign matter . Connect the connector securely . End. Replace the DC controller PCB. Checks Is there foreign matter that hinders the rotation of the in verter cooling f an? Is the connector (J5[...]

CHAPTER 13 TROUBLESHOOTING 13-98 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Step 1 2 Action Correct the problem. End. Replace the MFC PCB. Checks Is the connection and the cable between the image serv er (HD) and the MFC PCB (J1405, J1406) normal? Replace the image server (HD). Is the problem corrected? Yes[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-99 CHAPTER 13 TROUBLESHOOTING 53 E713 Step 1 2 3 Action End. Replace the DC controller PCB. End. Replace the DC controller PCB. Checks T urn of f and then on the po w er switch. Is the problem corrected? Is the connector (J703) used to connect the finisher and t[...]

CHAPTER 13 TROUBLESHOOTING 13-100 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 56 E804 Step 1 2 3 Action Remove the foreign matter. Connect the connector securely . End. Replace the DC controller PCB. Checks Is there foreign matter that hinders the rotation of the po wer supply cooling fan (1/2)? Is the conne[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-101 CHAPTER 13 TROUBLESHOOTING 59 E823 Step 1 2 3 Action Remov e the foreign matter . Connect it securely. End. Replace the DC controller PCB. Yes/No YES NO NO YES Cause Foreign matter Connector Pre-transfer charging f an (FM10) DC controller PCB 60 E824 Step 1 [...]

CHAPTER 13 TROUBLESHOOTING 13-102 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 62 AC power is absent. Step 1 2 3 4 5 Action Connect the po wer plug securely . Inform the user that the problem is not of the copier's. Remov e the cause that turned on the leakage breaker , and shift its switch to |. End. Ch[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-103 CHAPTER 13 TROUBLESHOOTING 63 The DC power supply fails to operate 1. Step 1 2 3 4 5 Action See "The DC power supply fails to operate 2." See "AC power is absent 2." Correct the connection. Remov e the cause that blew the fuse , and repla[...]

CHAPTER 13 TROUBLESHOOTING 13-104 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 64 The DC power supply fails to operate 2. Step 1 2 3 Action See "The DC po wer supply fails to oper ate 1." Replace the DC power supply PCB. Checks Is the main power lamp on? Is the connection of the connectors of the fo[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-105 CHAPTER 13 TROUBLESHOOTING 65 Pickup operation fails. Step 1 2 3 4 5 6 7 8 9 Action See "The lifter fails to move up." Route the belt correctly . Close the covers firmly. Check the pressure springs. Check the wiring; if normal, replace the clutch(e[...]

CHAPTER 13 TROUBLESHOOTING 13-106 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 66 The lifter fails to move up. Step 1 2 3 4 5 Action Remov e the pickup assembly , and chec k the gear and the lev er . Remov e the pickup assembly , and chec k the spring and the lev er . Check the sensor flag and the wiring; if [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-107 CHAPTER 13 TROUBLESHOOTING 67 The lifter fails to move up. (cassette pickup) Step 1 2 3 4 5 Action Check the cassette size detecting switch. Mount the button properly . Remov e the pickup assembly , and c heck the spring and lev er . Check the sensor flag an[...]

CHAPTER 13 TROUBLESHOOTING 13-108 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 68 Pickup operation fails. (multifeeder pickup) Step 1 2 3 4 5 6 7 8 Action Connect the connector properly . See "The registra tion roller fails to rotate." Mount the roller(s) correctly? Check the wiring and the sensor f[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-109 CHAPTER 13 TROUBLESHOOTING 69 The vertical path roller fails to rotate. Step 1 2 3 4 5 Action Mount the belt, gear, and coupling correctly. Check the wiring; if normal, replace the clutch (CL8); i.e., DC controller PCB J511-A3, -A4. Check the wiring; if norm[...]

CHAPTER 13 TROUBLESHOOTING 13-110 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 71 The No. 1 mirror fails to operate. Step 1 2 3 4 5 6 7 Action Mount the copyboar d so that it turns on the copyboard glass sensor (PS57) correctly . If the voltage does not change when the sensor is pressed by hand and the wiring[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-111 CHAPTER 13 TROUBLESHOOTING 72 The pre-exposure lamp fails to turn on. Step 1 2 Action Check the wiring from the DC controller PCB to the pre-exposure lamp PCB; if normal, replace the pre- exposure lamp PCB. Replace the DC controller PCB. Check the wiring fro[...]

CHAPTER 13 TROUBLESHOOTING 13-112 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 74 The cartridge inside toner feeder motor (M6) fails to operate. Step 1 2 Action Go to step 3. Replace the DC controller PCB. Check the connection of the relay connectors J243 and J245. Checks Execute COPIER>FUNCTION>P AR T [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-113 CHAPTER 13 TROUBLESHOOTING 77 The Add Toner indicator fails to turn on. Step 1 2 Action Go to step 2. 1. Replace the sensor . 2. Replace the DC controller PCB. 1. Replace the DC controller PCB. 2. Replace the control panel. Checks Is there toner inside the h[...]

CHAPTER 13 TROUBLESHOOTING 13-114 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 80 The Control Card Set message fails to turn off. Step 1 2 Action Insert the control card correctly . Replace the DC controller PCB. Replace the CC-V. Checks Is the control card inserted correctly? Can copies be made? Yes/No NO NO[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-115 CHAPTER 13 TROUBLESHOOTING 83 The fixing heater fails to operate. Step 1 2 3 4 5 6 7 Action Close the multifeeder cov er firmly . Mount the sensor properly . Replace the multifeeder open/ closed sensor . Mount the sensor properly . Replace the fixing/ feedin[...]

CHAPTER 13 TROUBLESHOOTING 13-116 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 84 Pickup operation fails. (side paper deck) Step 1 2 3 4 5 6 Action Close the doors firmly. See the "The lifter fails to move up." If the roller is soiled, clean it with alcohol; if it is deformed by wear , replace it. R[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-117 CHAPTER 13 TROUBLESHOOTING 85 The deck lifter fails to move up. (side paper deck) Step 1 2 3 4 5 6 Action Install the deck correctly . Route the cable correctly . Remov e the pickup assembly , and c heck the spring and the lev e r . Go to step 6. Replace the[...]

CHAPTER 13 TROUBLESHOOTING 13-118 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. V . TROUBLESHOOTING FEEDING PROBLEMS A. Copy Paper Jams Jams tend to be limited to the following blocks of the copier: [1] Pickup assembly [2] Separation/feeding assembly [3] Fixing/delivery assembly [4] Drum cleaner unit [5] Rever[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-119 CHAPTER 13 TROUBLESHOOTING 1 Pickup Assembly Step 1 2 3 4 Action Replace the paper; instruct the user on the correct method of storing paper . Advise the user to use recommended paper . See "Pickup operation fails" for each source of paper . Replac[...]

CHAPTER 13 TROUBLESHOOTING 13-120 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2 Separation/Feeding Assembly Step 1 2 3 4 5 6 7 8 9 10 Action Go to step 5. Mount the fixing/ feeding unit properly . If soiled, clean the roller with alcohol; if worn, replace it. Mount them correctly . Check the transfer guide f[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-121 CHAPTER 13 TROUBLESHOOTING 3 Fixing/Delivery Assembly Step 1 2 3 4 5 6 7 8 9 10 Action 1. Replace the separation claw . 2. If dirt is found, clean it with solvent. Replace the roller. Clean the guide with solvent. Adjust the height. Adjust the pressure. Chec[...]

CHAPTER 13 TROUBLESHOOTING 13-122 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5 Cleaner Unit Step 1 2 3 4 Action Fit the transfer/ separation charging assembly securely. Adjust the height of the charging wire. Replace the separation cla w . Advise the user to use recommended paper . 1. Check the high- voltag[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-123 CHAPTER 13 TROUBLESHOOTING 1 Double Feeding Step 1 Action Replace the separation roller . Replace the spring used to pull the separation roller. Checks Is the separation roller deformed or worn? Yes/No YES NO Cause Separation roller Spring B. Faulty Feeding [...]

CHAPTER 13 TROUBLESHOOTING 13-124 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VI . ARRANGEMENT AND FUNCTIONS OF PARTS A. Clutches Figure 13-601 CL18 CL7 CL5 CL6 CL1 CL4 CL9 CL2 CL17 CL16 CL19 CL14 CL15 CL13 CL12 CL8 CL10 CL11 CL21 CL3[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-125 CHAPTER 13 TROUBLESHOOTING Clutches Description Drives the hopper. Drives the registration roller. Drives the registration roller brake. Drives the developing cylinder. Drives the pre-registration roller. Drives the pre-registration roller brake. Drives the [...]

CHAPTER 13 TROUBLESHOOTING 13-126 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. Solenoids Figure 13-602 SL9 SL10 SL7 SL8 SL6 SL11 SL3 SL4 SL2 SL1[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-127 CHAPTER 13 TROUBLESHOOTING Solenoids Description Drives the fixing inlet guide. Drives the fixing cleaning belt. Drives the delivery flapper. Locks the fixing/feeding unit. Drives the manual feed tray pickup latch. Drives the front deck (right) pickup mechan[...]

CHAPTER 13 TROUBLESHOOTING 13-128 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. Motors Figure 13-603 M6 M5 M18 M4 M0 M1 M2 M13 M14 M3 M11 M12 M16 M17 M7 M8 M9 M15[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-129 CHAPTER 13 TROUBLESHOOTING Motors Description Drum motor Main motor Pickup motor Fixing motor Laser scanner motor Scanner motor Cartridge motor Pre-transfer charging wire cleaner motor Primary charging wire cleaner motor Transfer separation charging wire cle[...]

CHAPTER 13 TROUBLESHOOTING 13-130 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. Fans Figure 13-604 FM8 FM5 FM9 FM2 FM13 FM7 FM4 FM10 FM3 FM14 FM1 FM6 FM11 FM12[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-131 CHAPTER 13 TROUBLESHOOTING Fans Description Primary charging assembly fan Fixing assembly heat discharge fan Scanner cooling fan Stream reading fan Laser driver cooling fan De-curling fan Feeding fan Drum fan Inverter cooling fan Pre-transfer charging assemb[...]

CHAPTER 13 TROUBLESHOOTING 13-132 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. Sensors 1 Figure 13-605 PS47 PS59 PS35 PS12 PS5 PS13 PS8 PS34 PS7 PS31 PS10 PS32 PS9 PS33 PS6 PS25 PS11 PS26 PS16 PS14 PS52 PS24 PS51 PS21 PS55 PS22 PS54 PS23 PS49 PS20 PS41 PS27 PS37 PS15 PS28 PS38 PS39 PS17 PS40 PS46 PS48 PS42[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-133 CHAPTER 13 TROUBLESHOOTING Sensors 1 Description Scanner home position detection Image leading edge detection ADF open/closed detection Registration paper detection Fixing claw jam detection Fixing cleaning belt detection Fixing cleaning belt warning detecti[...]

CHAPTER 13 TROUBLESHOOTING 13-134 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. Sensors 2 Figure 13-606 TS2 TS3 TS1 SIZE2 SIZE1 SVR1 DP1 SIZE4 SIZE3 SVR2 SV1 SVR3 SV2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-135 CHAPTER 13 TROUBLESHOOTING Sensors 2 Description Hopper inside toner level detection 1 Hopper inside toner lower limit detection 2 Developing assembly inside toner level detection Drum surface potential measurement Cassette 3 paper length detection Cassette [...]

CHAPTER 13 TROUBLESHOOTING 13-136 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. G. Switches Figure 13-607 MSW5 MSW3 MSW4 MSW6 SW1 MSW1 SW3 MSW8 SW2 MSW2 MSW7[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-137 CHAPTER 13 TROUBLESHOOTING Switches Description Main switch Front cover switch Drum heater switch Cartridge detection Waste toner clogging detection Pre-transfer charging wire cleaner home position detection Primary charging wire cleaner home position detect[...]

CHAPTER 13 TROUBLESHOOTING 13-138 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. H. Counters, Heaters, Fuses, and Others Figure 13-608 ELCB1 FL1 LF1 LED1 RL1 H5 SSR1 H3 HD1 H4 TH1 CNT2 TH2 CNT3 TP1 CNT1 H1 H2 RL2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-139 CHAPTER 13 TROUBLESHOOTING Counters, Heaters, Fuses, and Others Description Total counter Options counter (some 230-V models only) Printer counter Solid state relay Scanning lamp Fixing main heater Fixing sub heater Drum heater Cassette heater (standard with[...]

CHAPTER 13 TROUBLESHOOTING 13-140 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. I. PCBs Figure 13-609 11 27 32 17 12 9 33 20 6 7 30 19 4 8 31 23 5 1 29 15 22 2 26 10 24 3 16 14 25 28 18 13[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-141 CHAPTER 13 TROUBLESHOOTING Description CCD drive/analog image processing Digital image processing Image data storage System control Signal relay DC load control Laser diode drive Laser intensity control Scanner motor driver DC power supply High-voltage DC co[...]

CHAPTER 13 TROUBLESHOOTING 13-142 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. J. Side Paper Deck 1. Sensors and Switches Figure 13-610 Side Paper Deck SW102 SW101 PS106 PS105 PS101 PS104 PS102 PS103 PS107 SW100 PS109 PS108[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-143 CHAPTER 13 TROUBLESHOOTING Detects paper picked up from the deck. Detects the absence of paper in the deck. Detects the upper limit of the deck lifter. Detects the position of the deck lifter. Detects installation (connection) of the deck. Detects paper in t[...]

CHAPTER 13 TROUBLESHOOTING 13-144 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Motors, Clutches, Solenoids, and PCBs Figure 13-611 Side Paper Deck M101 SL102 M102 SL101 CL101 [2] [1] CL102[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-145 CHAPTER 13 TROUBLESHOOTING M101 M102 CL101 CL102 SL101 SL102 [1] [2] M C L S L Deck main motor Deck lifter motor Deck vertical path clutch Deck pickup clutch Deck pickup roller releasing solenoid Deck open solenoid Side deck driver PCB Open switch PCB Symbol[...]

CHAPTER 13 TROUBLESHOOTING 13-146 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. K. Variable Registers (VR), Light-Emitting Diodes, and Check Pins by PCB Of the variable resistors (VR), light-emitting diodes, and switches found inside the machine, those needed in the field are discussed. Caution: 1. Some LEDs e[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-147 CHAPTER 13 TROUBLESHOOTING 1. MFC PCB Figure 13-612 The functions of the DIP switch (SW1) are as follows; use it to change the country (site) of installation: J1409 J1408 J1401 J1402 J1403 J1406 J1405 J1410 BAT1 SW1 ON J1409 1234 5 6 7 8 ON 12345678 ON 12345[...]

CHAPTER 13 TROUBLESHOOTING 13-148 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Image Processor PCB Figure 13-613 J1111 BAT1 J1114 J1109 J1108 J1112 J1105 J1106 J1107 J1113 J1103 J1102 J1101 J1110 LED1 LED2 LED3 LED4[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-149 CHAPTER 13 TROUBLESHOOTING 3. DC Controller PCB Figure 13-614 J524 J521 J523 J525 J510 J511 J512 J513 J514 J515 J516 J517 J518 J519 J501 J502 J503 J504 J505 J506 J507 J508 J509 J520 VR1 J522 J526[...]

CHAPTER 13 TROUBLESHOOTING 13-150 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4. DC Power Supply PCB Figure 13-615 5. Relay PCB Figure 13-616 FU101 J701 J703 J702 Q931 R261 J712 J711 J1705 J1704 J1704 J1716 J1712 J1714 J1705 J1701 J1719 J1711 J1718 J1713 J1721 J1720 J1717 J1723 J1702 J1703 J1722 J1706[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-151 CHAPTER 13 TROUBLESHOOTING 6. Control Panel CPU PCB Figure 13-617 J1002 J1004 J1003 J1013 J1009 J1008 J1001 J1005 J1006 J1012 J1011 J1010[...]

CHAPTER 13 TROUBLESHOOTING 13-152 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 7. HV-DC PCB Figure 13-618 The slide switch (SW101) is for factory use only, and is not used for servicing work in the field. (Keep it as it is set at the factory.) J732 J737 J733 SW101 J731 J734 J721 J722 J723 31 2 1 3 1 2 1 21 14[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-153 CHAPTER 13 TROUBLESHOOTING 8. Side Deck Driver (side paper deck) Figure 13-619 J106 J103 J105 J107 J101 J102 J109 2 1 13 6 11 3 7 1 J108 8 1 1 3 10 1 J104 12 1 1[...]

CHAPTER 13 TROUBLESHOOTING 13-154 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VII . UPGRADING THE COPIER The copier may be upgraded by either of the following two ways: [1] Replacing the DIMM on the image processor PCB and the DIMM on the MFC PCB; or [2] Re-writing the contents of the DIMM by downloading fro[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-155 CHAPTER 13 TROUBLESHOOTING 1. Removing the DIMM of the Image Processor PCB 1) Turn off the main power switch, and disconnect the power cord from the power outlet. 2) Remove the copyboard glass, and detach the small cover of the IP cover by removing the screw[...]

CHAPTER 13 TROUBLESHOOTING 13-156 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Removing the DIMM of the MFC PCB 1) Turn off the main power switch, and disconnect the power cord from the power outlet. 2) If the printer board is installed, remove it. 3) Remove the rear cover. 4) Open the claws of the slot, a[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-157 CHAPTER 13 TROUBLESHOOTING B. Downloading 1. Before the Work • Prepare a PC to which the copier service support tool (downloading tool) has been installed. • Prepare a bi-Centronics cable (with the "IEEE 1284Std-compliant" notation). 2. Downloa[...]

CHAPTER 13 TROUBLESHOOTING 13-158 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5) Turn on the PCB, and start the copier service support tool. 6) Connect the copier’s power plug to the power outlet, and turn on the main power switch; then, turn on the control panel power switch. b. Downloading 1) When the co[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-159 CHAPTER 13 TROUBLESHOOTING c. After Downloading 1) Turn off the copier’s main power switch, and disconnect the power plug. 2) Turn off the PC. 3) Disconnect the bi-Centronics cable from the PC and the copier. 4) Slide the download switch to the COPY positi[...]

CHAPTER 13 TROUBLESHOOTING 13-160 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. VIII . SERVICE MODE A. Outline The service mode screen configuration has a 3-layer construction: Initial screen, Level 1/Level 2 screen, and Level 3 screen. Figure 13-A801 Configuration of the Screens Initial screen Level 1/Level 2[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-161 CHAPTER 13 TROUBLESHOOTING The copier’s service mode is divided into the following seven: Figure 13-A802 Service Mode Classification 1. Starting Service Mode and Selecting an Item 1) Press the asterisk key " " on the control panel. 2) Press "[...]

CHAPTER 13 TROUBLESHOOTING 13-162 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 2. Ending Service Mode Press the Reset key once to return to the Service Mode Initial screen (Figure 13-A803). Press the Reset key twice to end service mode and return to the User screen (standard screen). 3. Backing Up the RAM Eac[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-163 CHAPTER 13 TROUBLESHOOTING 4. Basic Operation a. Initial Screen Figure 13-A805 b. Level 1/Level 2 Screen Figure 13-A806 COPIER FEEDER SORTER BOARD Initial item T ouch an item to select. Display I/O Adjust Option Test Counter Function VERSION USER ACC-STS ANA[...]

CHAPTER 13 TROUBLESHOOTING 13-164 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. c. Level 3 Item Screen Figure 13-A807 Figure 13-A808 Display I/O Adjust Option Test Counter Function +/- OK <VERSION> < 1/3 > < READY > DC-CON IP PANEL ANAPRO POWER Level 2 item Number of pages State of copier REA[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-165 CHAPTER 13 TROUBLESHOOTING B. DISPLAY Control Display Mode When you select COPIER>DISPLAY, you will see the following screen, and are given the choices shown in the table that follows. Figure 13-B801 COPIER>DISPLAY Display I/O Adjust Option Test Counte[...]

CHAPTER 13 TROUBLESHOOTING 13-166 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Items under COPIER>DISPLAY Level 1 Level 2 Level 3 Description DISPLAY VERSION DC-CON Indicates the version of the ROM on the DC controller PCB. IP Indicates the version of the ROM on the image processor PCB. FEEDER Indicates th[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-167 CHAPTER 13 TROUBLESHOOTING Items under FEEDER>DISPLAY Level 1 Level 3 Description DISPLAY FEEDSIZE Indicates the size of an original detected by the feeder.[...]

CHAPTER 13 TROUBLESHOOTING 13-168 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Remarks Indication <LANGUGE JP. oo. aa> Indication <COUNTER bb> <VERSION> Indicates the versions of the ROMs on the copier and accessory PCBs. <USER> Indicates the items related to the User screen and the us[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-169 CHAPTER 13 TROUBLESHOOTING Remarks Unit: °C Unit: %RH Unit: °C Level 3 TEMP HUM OPTICS FIX-C FIX-E Description Indicates the machine internal temperature (detected by the en vironment sensor). Indicates the machine internal relati ve humidity (detected by [...]

CHAPTER 13 TROUBLESHOOTING 13-170 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <JAM> Indicates jam data. Figure 13-B802 Jam Screen Display I/O Adjust Option Test Counter Function +/- OK < JAM > < 1/25 > < READY > AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHH[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-171 CHAPTER 13 TROUBLESHOOTING COPIER>DISPLAY Code 01xx 02xx 03xx 04xx 05xx Type Delay jam Stationary jam Residual jam at po wer-on Door open jam during copying ADF jam during stream reading Code xx01 xx02 xx03 xx04 xx05 xx06 xx07 xx08 xx09 xx10 xx11 xx12 xx1[...]

CHAPTER 13 TROUBLESHOOTING 13-171-2 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. G: Source of Paper 1. ROM Ver. (IP: earlier than 10; MFC: earlier than 10) Table 13-B803-a Code 1 2 3 4 5 6 7 8 9 A B C Description Front deck (right) Front deck (left) Cassette 3 Cassette 4 Side paper deck Not used Not used Not [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-171-3 CHAPTER 13 TROUBLESHOOTING Blank Page[...]

CHAPTER 13 TROUBLESHOOTING 13-172 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <ERR> Indicates error codes. Figure 13-B803 Display I/O Adjust Option Test Counter Function +/- OK < ERR > < 1/8 > < READY > AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD E[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-173 CHAPTER 13 TROUBLESHOOTING <ALRAM1> Indicates alarm codes. Figure 13-B804 Remarks 0 0 0 0 0 0 0 0 Level 3 BODY DF SORTER Description Indicates alarms for the copier. Feeder Alarms • For details of eac h code, see the Feeder Service Manual. Finisher A[...]

CHAPTER 13 TROUBLESHOOTING 13-174 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Indicates the surface potential (V) of the photosensiti v e drum. Indicates the light area surface potential (V) of the photosensitiv e drum. Indicates the dark area surface potential (V) of the photosensitive drum. Rem[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-175 CHAPTER 13 TROUBLESHOOTING Level 3 FL-LIFE Description Indicates the activation duty ratio (%) of the scanning lamp. <MISC> Indicates other data. Remarks Indicates the duration of activation in % needed to obtain an optimum light intensity; if new, abo[...]

CHAPTER 13 TROUBLESHOOTING 13-176 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. C. I/O Input/Output Display Mode Figure 13-C801 shows the Level 2 Item screen and the items for I/O mode. Figure 13-C801 COPIER>I/O Display I/O Adjust Option Test Counter Function IP DC-CON FEEDER SORTER MF-CON Input/output por [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-177 CHAPTER 13 TROUBLESHOOTING Address P001 P002 P003 P004 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Not used Not used Not used [...]

CHAPTER 13 TROUBLESHOOTING 13-178 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Address P005 P006 P007 P008 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Scanner motor dri ve data S[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-179 CHAPTER 13 TROUBLESHOOTING Address P009 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Not used Right deck paper le vel data 1 Right deck paper le vel data 2 Right deck lifter limit Not used Left deck paper lev el data 1 Left deck paper lev el data [...]

CHAPTER 13 TROUBLESHOOTING 13-180 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Address P002 P003 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 Description Cassette 3 pickup sensor Cassette 4 pickup [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-181 CHAPTER 13 TROUBLESHOOTING Address P003 P004 P005 bit bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 Description Right cov er (lo wer) open/ closed sensor Manual feed[...]

CHAPTER 13 TROUBLESHOOTING 13-182 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Address P005 P006 bit bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 Description Drum fan stop detection In v er ter cooling fan stop detecti[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-183 CHAPTER 13 TROUBLESHOOTING Address P007 P008 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 Description Overcurrent detection (24[...]

CHAPTER 13 TROUBLESHOOTING 13-184 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Address P009 P010 P011 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Hopper clutch Dev eloping [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-185 CHAPTER 13 TROUBLESHOOTING Address P012 P013 P014 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description W aste toner case full detection reset Cassette/drum heater ON/OFF Fluor[...]

CHAPTER 13 TROUBLESHOOTING 13-186 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Address P015 P016 P017 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Primary charging assembl y fan full-speed Primary charging assembl y fan[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-187 CHAPTER 13 TROUBLESHOOTING I/O>IP Address P018 P019 P020 P021 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Potential sensor [...]

CHAPTER 13 TROUBLESHOOTING 13-188 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. I/O>IP Address P022 P023 P024 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15 Description Not used Not use[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-189 CHAPTER 13 TROUBLESHOOTING 3. FEEDER I/O>IP I/O>FEEDER Address P025 bit bit1 bit2 bit3 bit4 bit5 bit6 bit7 Description Not used Not used Not used Not used Not used Not used Not used Signal Connector Remarks Address P001 P002 P003 bit bit0 bit1 bit2 bit[...]

CHAPTER 13 TROUBLESHOOTING 13-190 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Remarks 0: original present alternately '0' and '1' * alternately '0' and '1' * 0: original present 0: original present 1: transmit 1: transmit 1: reception 0: EEPR OM select alternately &apo[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-191 CHAPTER 13 TROUBLESHOOTING Remarks 1: at edge 1: original present alternately '0' and '1' * alternately '0' and '1' * alternately '0' and '1' * alternately '0' and '1' * 1: outpu[...]

CHAPTER 13 TROUBLESHOOTING 13-192 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Remarks 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 0: ON 1: closed 1: ON 1: ON 1: ON 1: ON 1: ON 0: ON 0: ON 0: ON Description 7-segment LED0 7-segment LED1 7-segment LED2 7-segment LED3 7-segment LED4 7-segment LED5 7-segment LED6 ADF op[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-193 CHAPTER 13 TROUBLESHOOTING 4. SORTER Description Not used Not used Not used Not used Upper path switching solenoid (SL2) ON Inlet path paper sensor PCB (S1) Deli very motor current switch Puncher feeding path detection Master CPU (IC101) busy signal Slav e C[...]

CHAPTER 13 TROUBLESHOOTING 13-194 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Swing motor FG Buffer pa th r ear sensor (PI3) Inserter driv e motor FG Not used Sort deliv ery sensor (PI4) Not used Not used Not used EER OM serial output EER OM load signal EER OM serial input 24 VR down detection No[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-195 CHAPTER 13 TROUBLESHOOTING Description Not used Not used Stack deli very motor (M7) PMW* Stack deli very motor (M7) CCW* Stack deli very motor (M7) CW* Inlet motor (M1) ON Inlet motor (M1) CW*/CCW Inlet motor (M1) brake Buff er path switching solenoid (SL1) [...]

CHAPTER 13 TROUBLESHOOTING 13-196 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Inserter cov er open/closed detection T ray safety switch (front, MSW6)/tray safety switch (rear , MSW7) detection Inserter unit detection Punching unit detection Z-folding unit detection Saddle unit detection Stapler s[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-197 CHAPTER 13 TROUBLESHOOTING Remarks alternately '0' and '1' alternately '0' and '1' 1: stop alternately '0' and '1' alternately '0' and '1' 1: stop 1: low-speed, 0: acceleration 0[...]

CHAPTER 13 TROUBLESHOOTING 13-198 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Inserter feeding path 1 detection Inserter feeding path 2 detection Inserter feeding path 3 detection T ray B paper detection (PI22) Sample tray paper detection Swing guide closed detection (PI15) Swing guide open detec[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-199 CHAPTER 13 TROUBLESHOOTING Description SW104 input SW106 input SW105 input Punch hole number set For adjustment 0 For adjustment 1 For adjustment 2 For adjustment 3 Se gment a Segment b Se gment c Segment d Se gment e Segment f Segment g Segment dot Not used[...]

CHAPTER 13 TROUBLESHOOTING 13-200 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description folder feed motor (M14) drive folder inlet solenoid (SL5) ON folder release solenoid (SL7) ON folder B4 No. 2 stopper solenoid (SL6) ON folder locking solenoid (SL8) ON folder B4 No. 1 stopper solenoid (SL9) ON folding [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-201 CHAPTER 13 TROUBLESHOOTING Description Not used tray B lo wer limit sensor (PI24) punch rotation home position sensor (PI4) punch horizontal registration home position (PI46) punch sensor shift motor (M19) A punch sensor shift motor (M19) B punch sensor shif[...]

CHAPTER 13 TROUBLESHOOTING 13-202 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description waste sensor Not used tray A ISA sensor tray B ISA sensor tray A paper sensor tray B paper sensor inlet path paper sensor (S1) bu ffer path pa per sensor (S2) punch paper edge sensor (PI43) Not used tray B lock sensor ([...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-203 CHAPTER 13 TROUBLESHOOTING Description stapler shift motor (M10) A stapler shift motor (M10) B punch registration motor (M17)A punch registration motor (M17) B tray B ascent/descent motor (M12) A tray B ascent/descent motor (M12) B tray B ascent/descent moto[...]

CHAPTER 13 TROUBLESHOOTING 13-203-2 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Signal Remarks Connector bit DA 1 DA 2 DA 3 DA 4 DA 5 DA 6 DA 7 DA 8 DA 9 D A10 D A11 DA12 Address P043 P044 [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-203-3 CHAPTER 13 TROUBLESHOOTING I/O>SORTER Description stitch motor (rear; M36) CW signal stitch motor (rear; M36) CCW signal stitch motor (front; M37) CW signal stitch motor (front; M37)CCW signal folding motor (M32) CW dri ve signal folding motor (M32) CCW[...]

CHAPTER 13 TROUBLESHOOTING 13-203-4 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Not used Not used paper push-on plate home position sensor (PI74) jogging plate home position sensor (PI65) saddle tray home position sensor (PI49) Not used Not used Not used paper positioning plate home position sens[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-203-5 CHAPTER 13 TROUBLESHOOTING Description saddle jog motor (M35) phase A saddle jog motor (M35) phase B paper folding motor (M32) PWM paper push-on plate motor (M38) CW guide plate motor (M33) phase A guide plate motor (M33) phase B guide plate motor (M33) po[...]

CHAPTER 13 TROUBLESHOOTING 13-203-6 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Not used LED1 dri ve saddle tray motor (M20) phase A saddle try motor (M20) phase B Not used Not used Not used Not used staple sensor (MS33; front) staple sensor (MS31; rear) Not used Not used outlet cov er sensor (PI[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-203-7 CHAPTER 13 TROUBLESHOOTING Description stitcher staple sensor (MS31; rear) stitcher staple sensor (MS33; front) Not used inlet cov er sensor (PI69) connection detection tray home position sensor (PI49) connection detection guide plate home position sensor [...]

CHAPTER 13 TROUBLESHOOTING 13-203-8 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 5. FM-CON I/O>FM-CON Settings Configuration AB A INCH AB/INCH Display 00000000 00001010 00000101 00001111 Description Not used Not used Not used Not used Setting of DIPSW1-5 Setting of DIPSW1-6 Setting of DIPSW1-7 Setting of D[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-203-9 CHAPTER 13 TROUBLESHOOTING Blank Page[...]

CHAPTER 13 TROUBLESHOOTING 13-204 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. D. ADJUST Adjustment Mode Figure 13-D801 shows the screen under COPIER>AJDUST and its Level 3 items. Figure 13-D801 Level 2 Items under COPIER>ADJUST LAMP AE BLANK V-CONT ADJ-XY CCD LASER DEVELOP HV-SP MISC DENS HV-PRI HV-TR [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-205 CHAPTER 13 TROUBLESHOOTING Items under COPIER>ADJUST Level 1 Level 2 Level 3 Range Description ADJUST LAMP L-DATA 0 to 255 Use it to adjust the scanning lamp intensity data. AE AE-TBL 1 to 9 Use it to adjust the text density for AE mode with priority on s[...]

CHAPTER 13 TROUBLESHOOTING 13-206 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Items under FEEDER>ADJUST Level 1 Level 3 Range Description ADJUST DOCST -50 to 50 Use it to adjust the original stop position. DOCST-M -50 to 50 Use it to adjust the original stop position (for manual feed). LA-SPEED -54 to 54 [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-207 CHAPTER 13 TROUBLESHOOTING <LAMP> COPIER>ADJUST Adjusting the Activation Voltage of the Scanning Lamp <AE> AE Adjustment Level 3 L-DATA Description Entering Scanning Lamp Intensity Data • If faulty images are generated after e xecution of CO[...]

CHAPTER 13 TROUBLESHOOTING 13-208 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <ADJ-XY> Adjusting the Image Read Start Position Level 3 ADJ-Y ADJ-X ADJ-S Description Adjusting the CCD Read Start Position • Enter a value to adjust the read start position. Adjusting the Scanner Image Leading Position ?[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-209 CHAPTER 13 TROUBLESHOOTING <CCD> Adjusting CCD/Shading-Related items Level 3 GAIN-E GAIN-O OFST-E OFST-O SH- TRGT Description Use it to enter a gain adjustment v alue for the CCD output for e ven-number pix els. Use it to enter a gain adjustment v alue[...]

CHAPTER 13 TROUBLESHOOTING 13-210 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <LASER> Adjusting the Laser Output Level 3 PVE- OFST IP- DELAY LA- PWR-A LA- PWR-B LA- DELAY Description Use it to adjust the position of laser exposure. Use it to enter a delay value for the image processor PCB. Use it to en[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-211 CHAPTER 13 TROUBLESHOOTING <DEVELOP> Adjusting the Developing Bias Output <DENS> Fine-Adjusting Copy Density Auto Correction Level 3 DE-DC DE-NO- DC DE- OFST Description Use it to enter a DC bias output value for the image area. Use it to enter a[...]

CHAPTER 13 TROUBLESHOOTING 13-212 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <BLANK> Adjusting the Non-Image Width <V-CONT> Adjusting the Potential Control System Level 3 BLANK- T BLANK- B Description Use it to enter a non-image width adjustment value for the image leading edge. Use it to enter [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-213 CHAPTER 13 TROUBLESHOOTING <HV-SP> Adjusting the Output of the Separation Charging Assembly <HV-TR> Adjusting the Output of the Transfer Charging Assembly/Pre-Transfer Charging Assembly Level 3 GRID Description Use it to enter an output adjustmen[...]

CHAPTER 13 TROUBLESHOOTING 13-214 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <CST-ADJ> Adjusting the Cassette/Manual Feed Tray-Related Items <FEED-ADJ> Adjusting the Feeding System Level 3 REGIST ADJ- REFE Description Adjusting the Activation Timing for the Registration Clutch • A higher setti[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-214-2 CHAPTER 13 TROUBLESHOOTING <MISC> Other Level 3 ATM Description Use it to set the environment for the atmospheric pressure. A higher setting will lower the target control potential. (A lower atmospheric pressure tends to cause leakage, indicating the[...]

CHAPTER 13 TROUBLESHOOTING 13-214-3 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Blank Page[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-215 CHAPTER 13 TROUBLESHOOTING <FEEDER> Level 3 DOCST Description Adjusting the Original Stop Position for Pickup from the Feeder (original tray pickup) Operation 1) Select DOCST . 2) Place paper on the tray (A3/11"x17"). 3) Enter a setting using[...]

CHAPTER 13 TROUBLESHOOTING 13-216 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <FEEDER> Level 3 DOCST- M Description Adjusting the Original Stop Position for Pickup for the Feeder (manual tray pickup) Operation 1) Select DOCST -M. 2) Place paper on the manual feed tray (A3/11"×17"). 3) Enter [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-217 CHAPTER 13 TROUBLESHOOTING <SORTER-Related Items> <FEEDER-Related Items> Level 3 LA- SPEED STRD-S STRD-L RVM- SPD Description Adjusting the Original Feeding Speed for Stream Reading Mode Adjusting the Scanner Stop Position for Stream Reading Mode[...]

CHAPTER 13 TROUBLESHOOTING 13-218 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. E. FUNCTION Operation/Inspection Mode Figure 13-E801 shows the screen under COPIER>FUNCTION and its items. Figure 13-E801 Items under COPIER>FUNCTION INSTALL CCD DPC CST FIXING PANEL CLEAR LASER PART-CHK MISC-R HRD-DISK Displ[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-219 CHAPTER 13 TROUBLESHOOTING Items under COPIER>FUNCTION Level 1 Level 2 Level 3 Description FUNCTION INSTALL TONER-S Use it to supply or stir toner. CCD CCD-ADJ Use it to execute auto adjustment of shading. LASER POWER-A Use it to turn on laser A. POWER-B [...]

CHAPTER 13 TROUBLESHOOTING 13-220 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Items under FEEDER>FUNCTION Level 1 Level 3 Description FUNCTION SENS-INT Use it to adjust the sensitivity of each sensor of the feeder. BLT-CLN Use it to clean the separation belt of the feeder. REG-CLN Use it to clean the regi[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-221 CHAPTER 13 TROUBLESHOOTING <INSTALL> Operations for Installation <CCD> Executing Auto Adjustment for CCD/Shading-Related Items Level 3 TONER- S Description Supplying Toner from the Toner Cartridge to the Hopper/Developing Assembly and Stirring th[...]

CHAPTER 13 TROUBLESHOOTING 13-222 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Registering the Paper Width Basic Value for the Cassette 3/4 Operation 1) Set paper of the STMTR size in the cassette, and adjust the side guide plate to its width. 2) Select C3-STMTR (C4-STMTR) to highlight, and press [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-223 CHAPTER 13 TROUBLESHOOTING <FIXING> Executing Auto Adjustment for Fixing Assembly-Related Items Level 3 NIP- CHK Description Generating a Fixing Nip Width Measurement Print Operation 1) Make about 20 copies of the T est Sheet in A4. 2) Set A3 paper on [...]

CHAPTER 13 TROUBLESHOOTING 13-224 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. COPY A COPY B PB 0 ~ 9 O THER Screen indication Cop y A Cop y B Extension 0~ Mail Bo x 0 9 Screen displa y RESET CLEAR ID ? M ST AR T ST AND BY I ? C ID Screen displa y ST OP INTERR UPT <PANEL> Activating the LEDs on the Cont[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-225 CHAPTER 13 TROUBLESHOOTING <PART-CHK> Checking the Operation of Loads Level 3 CL CL-ON MTR MTR-ON SL SL-ON Description Selecting the Clutch to Check Operation 1) Select CL. 2) Using the keypad, enter the code of the clutch. (See the code table that fol[...]

CHAPTER 13 TROUBLESHOOTING 13-226 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Code 1 2 3 4 5 6 7 8 9 10 11 Code 1 2 3 4 5 6 7 8 9 10 11 12 13 Manual tra y pic kup clutch (CL7) Cassette 3 pickup clutch (CL12) V er tical path 3 roller drive clutch (CL1[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-227 CHAPTER 13 TROUBLESHOOTING <CLEAR> Clearing RAM/Error Code Histories Level 3 ERR IP JAM- HIST ERR- HIST MF-CON PWD- CLR Description Clearing Error Codes Operation 1) Select the item to highlight, and press the OK key . 2) T urn of f and then on the mai[...]

CHAPTER 13 TROUBLESHOOTING 13-228 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <MISC-R> Checking the Scanning System Level 3 SCANLAMP PRE- EXP Description Checking the Activation of the Scanning Lamp Operation 1) Select the item to highlight, and press the OK key . • The scanning lamp will turn on for[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-229 CHAPTER 13 TROUBLESHOOTING Description Adjusting the Sensiti vity of Sensors of the Feeder • For details, see the Feeder Service Manual (B. "Making Adjustment after Replacing the Major Parts"). • The operation is identical to when the push swit[...]

CHAPTER 13 TROUBLESHOOTING 13-230 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. F. OPTION Settings Mode Figure 13-F801 shows the screen under COPIER>OPTION and its items. Figure 13-F801 Screen under Items COPIER>OPTION Display I/O Adjust Option Test Counter Function BODY USER CST ACC Note: The new settin[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-231 CHAPTER 13 TROUBLESHOOTING Items under COPIER>OPTION Level 1 Level 2 Level 3 Description OPTION BODY PO-CONT Use it to turn on/off potential control. MODEL-SZ Use it to select the site (country) of installation. TRNSG-SW Use it to select transfer guide bi[...]

CHAPTER 13 TROUBLESHOOTING 13-232 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Items under FEEDER>OPTION Level 1 Level 3 Description OPTION DOC-F-SW Use it to turn on/off stream reading mode SIZE-SW Items under SORTER>OPTOIN Level 1 Level 3 Description OPTION BLNK-SW Use it to set a margin for the saddl[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-233 CHAPTER 13 TROUBLESHOOTING <BODY> Selecting Copier-Related Machine Settings Level 3 PO-CNT MODEL- SZ TRNSG- SW FIX- TEMP CPMKP- SW IDL- MODE Description Use it to turn on/off potential control. Use it to select the site (country) of installation for th[...]

CHAPTER 13 TROUBLESHOOTING 13-234 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Use it to turn on/off fuzzy control. • This affects the pre-transfer , transfer, and separation charging current le vels. • Selecting '1' through '3' will free the mode from the en vironment sens[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-235 CHAPTER 13 TROUBLESHOOTING Description Use it to select potential control mode for a high humidity environment. • Use it to prev ent decreases in density caused by a reduced transfer ef f iciency because of moist paper or a lo w de velopment ef ficienc y b[...]

CHAPTER 13 TROUBLESHOOTING 13-236 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Description Use it to select stacking enhancement mode. • Select a timing at which the fixing temperature is reduced to ensure proper stacking in the finisher . Use it to select drum cleaning enhancement mode. • Change the sett[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-237 CHAPTER 13 TROUBLESHOOTING Description Use it to select idle rotation mode for the photosensitive drum. • If the images are distorted or the density is too low (light), select '1' through '4'. Enabling/Disabling Collection of Service Da[...]

CHAPTER 13 TROUBLESHOOTING 13-238 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. <USER> Selecting User-Mode Related Machine Settings Description Use it to change the upper limit for copy counts. Use it to turn on/off the sleep mechanism. Use it to turn on/off the fixing cleaning belt length warning messag[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-239 CHAPTER 13 TROUBLESHOOTING <CST> Selecting Cassette-Related Settings Description Use it to turn on/off paper notation upon detection of paper size in terms of paper size group (U1 through U4). Use it to select paper notation for paper size group U1. Us[...]

CHAPTER 13 TROUBLESHOOTING 13-240 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Abbreviation A1 A2 A3R A3 A4R A4 A5 A5R B1 B2 B3 B4R B4 B5R B5 11×17 LTRR LTR STMT STMTR Paper name A1 A2 A3R A3 A4R A4 A5 A5R B1 B2 B3 B4R B4 B5R B5 11×17 LETTER-R[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-241 CHAPTER 13 TROUBLESHOOTING <SORTER-Related items> <BOARD-Relate Items> <FEEDER-Related items> Description Use it to turn on/off stream reading mode. Use it to turn on/off the size mix mechanism (AB and Inch papers). Remarks 0: enable stream[...]

CHAPTER 13 TROUBLESHOOTING 13-242 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. G. PG Test Print Figure 13-G801 Description Use it to select and generate a test print (1 thorough 8). Operation 1) Place A3/11×17 or A4/L TR paper in the cassette 3. 2) Select PG, and enter the number of the item using the ke ypa[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-243 CHAPTER 13 TROUBLESHOOTING 1. Grid (PG-TYPE 1) 2. Vertical Lines (PG-TYPE 2) 3. Horizontal Lines (PG-TYPE 3) Checking Straight Lines (right angles) • displaced laser beam Checking Straight Lines (sub scanning direction) • faulty BD Feeding direction Stra[...]

CHAPTER 13 TROUBLESHOOTING 13-244 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 4. Halftone (PG-TYPE 4) ! This print consists of halftone created without passing the paper through the density correc- tion block (image processing). The result depends entirely on the performance of the image formation system. 5.[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-245 CHAPTER 13 TROUBLESHOOTING 7. Halftone (PG-TYPE 7) ! The print consists of halftone created by passing the paper through the density correction block. The result is dependent on AE and other density correction mechanisms in addition to the performance of the[...]

CHAPTER 13 TROUBLESHOOTING 13-246 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. H. Counter Mode Figure 13-H801 shows the Level 2 items screen and the items for COUNTER mode. Figure 13-H801 • In this mode, each number represents the number of times the machine has operated. • To Clear the Counter Readings, [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-247 CHAPTER 13 TROUBLESHOOTING Items under COUNTER Level 1 Level 2 Level 3 Description COUNTER TOTAL SERVECE1 total counter 1 for servicing SERVECE2 total counter 2 for servicing TTL total counter L-TTL large-size total counter S-TTL small-size total counter COP[...]

CHAPTER 13 TROUBLESHOOTING 13-248 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Items under COUNTER Level 1 Level 2 Level 3 Description COUNTER DURABLE PT-DRM photosensitive drum rotation time (in sec) SCN-LMP scanning lamp activation time (in sec) DVG-CYL developing cylinder rotation time (in sec) DVG-ROLL de[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-249 CHAPTER 13 TROUBLESHOOTING Items under COUNTR Level 1 Level 2 Level 3 Description COUNTER DURABLE PRM-FAN primary charging assembly fan (FM1) operation item (in sec) FX-FAN fixing heat discharge fan (FM2) operation time (in sec) SCN-FAN scanner cooling fan ([...]

CHAPTER 13 TROUBLESHOOTING 13-250 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. IX . SELF DIAGNOSIS The microprocessor on the copier’s DC controller PCB is equipped with a mechanism that checks the state of the copier (especially its sensors). It runs a check as needed and, upon detection of a fault, indicat[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-251 CHAPTER 13 TROUBLESHOOTING Code (NO TE 1) Cause • The main motor (M1) is faulty . • The DC controller PCB is faulty . • The drum motor (M0) is faulty . • The DC controller PCB is faulty . • The waste toner feed screw has a fault. • The DC control[...]

CHAPTER 13 TROUBLESHOOTING 13-252 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code Cause • The deck main motor (M101) is faulty . • The side deck driv er PCB is faulty . • The DC controller PCB is faulty . • The horizontal registration sensor (PS18) is faulty . • The horizontal registration motor ([...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-253 CHAPTER 13 TROUBLESHOOTING Code Cause • The BD PCB is faulty . • The image processor PCB is faulty . • The DC controller PCB is faulty . • The laser unit is faulty . • The laser driv er PCB 1 is faulty . • The laser driv er PCB 2 is faulty . • [...]

CHAPTER 13 TROUBLESHOOTING 13-254 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code Cause • The fluorescent lamp is mounted wrongly . • The fluorescent lamp is faulty . • The fluorescent lamp heater inside thermistor is faulty . • The fluorescent lamp is faulty . • The light intensity sensor is faul[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-255 CHAPTER 13 TROUBLESHOOTING Cause • The CCD PCB is faulty . • The image processor PCB is faulty . • The wiring is faulty (short circuit, open circuit). • The CCD PCB is faulty . • The image processor PCB is faulty . • The wiring is faulty (short c[...]

CHAPTER 13 TROUBLESHOOTING 13-256 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code Cause • The auto power-of f circuit has an open circuit. • The DC controller PCB is faulty . • The power supply cooling fan (1 and 2) is faulty . • The DC controller PCB is faulty . • The wiring is faulty (short circ[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-257 CHAPTER 13 TROUBLESHOOTING Notes: 1. When the self diagnostic mechanism has turned on, you can reset the copier by turning on its power switch once. This, however, is not true of E000, E001, E002, E003, E004, E005, E013, E020 or E717. (Otherwise, the user co[...]

CHAPTER 13 TROUBLESHOOTING 13-258 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. B. ADF Self Diagnosis Code Cause • The communication cable between the machine and the copier is faulty . • The ADF controller PCB is faulty . • The belt motor (M2) is faulty . • The belt motor clock sensor (PI1) is faulty [...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-259 CHAPTER 13 TROUBLESHOOTING C. Finisher-D1 Self Diagnosis Code Cause • The data communication has an error . • The backup RAM (EEPR OM) is faulty . • The inlet motor (M1) is faulty . • The stack deliv ery motor (M7) is faulty . • The stack deliv ery[...]

CHAPTER 13 TROUBLESHOOTING 13-260 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code Cause • The stapler shift motor (M10) is faulty . • The stapler shift home position sensor (PI7) is faulty . • The swing guide safety switch (MSW2) is faulty • The stapler safety switch (front; MSW8) is faulty . • Th[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-261 CHAPTER 13 TROUBLESHOOTING D. Saddle Finisher-D2 Self Diagnosis 1. Finisher Code E505 E503 E514 E501 E510 E500 E537 Item • Back-up RAM (EEP-R OM) • Data communication error (with the saddle stitcher) • Data communication error (with the slav e CPU) •[...]

CHAPTER 13 TROUBLESHOOTING 13-262 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code E535 E532 E540 E531 E530 E542 Item • Swing motor (M8) • Swing guide open sensor (PI16) • Staple shift motor (M10) • Stapler shift home position sensor (PI7) • T ray A lifting motor (M13) • T ray A lock sensor (PI25[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-263 CHAPTER 13 TROUBLESHOOTING Code E590 E593 E585 E594 E583 E577 E595 Item • Punch rotation motor (M18) • Punch rotation home position sensor (PI44) • Paddle motor (M9) • Shutter home position sensor (PI13) • Punch paper edge sensor home position sens[...]

CHAPTER 13 TROUBLESHOOTING 13-264 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code E5F3 E5F2 E5F4 E5F1 E5F0 E5F5 Item Detail code 01 01 02 01 02 01 02 01 01 Detection • The jogging home position sensor does not turn on when the jogging motor has been dri ven for 0.5 second or longer . • The guide home po[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. 13-265 CHAPTER 13 TROUBLESHOOTING Code E5F7 E5F6 Item Detail code 01 02 05 Description • The saddle tray home position sensor does not turn on when the saddle tray motor has been dri ven for 8 seconds or longer . • The saddle tray home position sensor does not [...]

CHAPTER 13 TROUBLESHOOTING 13-266 COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Code E515 Item • Inserter motor clock sensor (PI42) • Inserter motor (M15) Detection • Clock input from the inserter motor clock sensor has fallen to a predetermined le vel or lo wer during inserter motor rotation. 4. Inserte[...]

COPYRIGHT © 1999 CANON INC. imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. APPENDIX A. GENERAL TIMING CHART ...... A-1 B. LIST OF SIGNALS/ ABBREVIATIONS ..................... A-3 C. GENERAL CIRCUIT DIAGRAM .................................................. A-9 D. SPECIAL TOOLS TABLE ........ A-17 E. SOLVENTS/OILS .................... A-19[...]

A-1 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A . GENERAL TIMING CHART Copy Start key ON Setting original in ADF Forming 2nd sheet image Scanner home position sensor (PS1) Image leading edge sensor (PS3) Scanning lamp (FL1) Scanner motor (M5) Pre-exposure lamp Developing bias (DC) Developing bias (AC) Pre-[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-2 Copy Start key ON Copying on 2nd sheet back Setting original in ADF A4, 4 Originals, Double-Sided Copy Picking 1st sheet Picking up 2nd sheet Copying on 1st sheet face Copying on 2nd sheet face Copying on 1st sheet back Scanner home position sensor (PS1) Image [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A A-3 APPENDIX B. LIST OF SIGNALS/ABBREVIATIONS The following is a list of the signals and abbreviations used in this chapter and the circuit diagrams. Reference: The abbreviations in parentheses are electrical signals, but are analog signals, which cannot be expresse[...]

A-4 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. APPENDIX duplexing reversal motor phase-A excitation signal duplexing reversal motor phase-B excitation signal duplexing reversal motor drive command scanning lamp light intensity correction signal scanning lamp light intensity reference signal fluorescent lamp[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A A-5 APPENDIX drum motor drive command main motor rotation detection signal main motor drive command pickup motor rotation detection signal pickup motor drive command fixing motor constant speed rotation detection signal fixing motor drive command laser scanner motor[...]

A-6 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. APPENDIX drum potential signal scanner home position detection signal image leading edge detection signal copyboard cover open/closed detection signal registration roller paper detection signal fixing claw jam detection signal fixing cleaning belt length detect[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A A-7 APPENDIX cassette 3 open/closed detection signal vertical path 3 roller paper detection signal cassette 4 pickup detection signal cassette 4 lifter detection signal cassette 4 paper detection signal cassette 4 open/closed detection signal vertical path 4 roller [...]

A-8 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. APPENDIX horizontal registration motor phase-B excitation signal horizontal registration motor position retention signal fixing sub thermistor temperature detection signal cassette 3 paper length detection signal 0 cassette 3 paper length detection signal 1 cas[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-9 MT6 OUTLET2 LF1 13 4 2 120/220-V model COB2 FT25 FT22 FT21 FT23 FT24 1234 14 3 2 4 3 2 1 13 24 6 57 6 57 1 32 4 65 7 J4F J4M J28F J28M J701 J7 J27F 4 3 2 1 J27M 13 24 J5M 13 24 1234 J6M J6F 1234 13 24 21 SHUT-OFF-SW 24V J5F SW1 1 3 5 2 4 6 1 22 1 2 1 2 1 2 1 2 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-10 1234 J1701 5 J1702 13 2 J1703 2 135 46 J1704 13 4 2 RMT_ON GND 24V_RL 5V_OCP 24V_OCP 38VU GND(38VU) 24VU GND(24VU) 12V GND(12V) 3.3V GND(3.3V) 24VU GND(24VU) 24VU GND(24VU) J1705 13 4 26 5 15V -8V GND(+8V) GND(-8VU) +8V GND(15V) N.C. J1706 12 4 3 GND(5V) GND(5[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-11 J101H 0V PS56S 5V 321 J101D J103D J103H 321 FM4LCK 0V FM4-ON J101L J103L 1 FM4 PS56 J102 J104H 21 M8RV M8FW 7 J104L J104D J105L J105H J105D 21 M8 M J106H 21 0V MSW4S 9 J106L J106D MSW4 J107 3 2 1 123 2 1 12 2 1 13 2 2 3 4 5 6 8 10 24VU POF-ON 11 12 J3 4321 POF[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-12 0V PS9S 5V 1 PS9 J182 7 9 2 3 4 5 6 8 10 11 12 24VU 13 CL2-ON 14 17 15 16 0V PS7S 5V 1 2 3 A20 B20 J180D 3 2 1 0V PS8S 5V 4 5 6 S-TEMP 0V 7 8 S-TEMP 9 0V 24VU SL1P 10 11 12 SL1R 0V PS6S 13 14 15 5V 24VU 16 17 A10 J507 B10 J171 FM9 321 9 7 8 10 FM6-ON 5V 0V 11 [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-13 A11 B11 J515 A14 J514 B14 0V PS4S 5V 0V PS55S 5V 10 11 12 13 14 9 8 9 7 8 10 5V 11 0V PS51S 0V 5V 0V SV1-1 SV1-0 5V SVR2 4 3 5 6 2 1 0V 13 12 CL5-ON 24V CL6-ON 11 24V 10 CL18-ON CL7-ON 24V 9 8 7 24V 6 0V 5 5V 4 0V M2-FG M2-0V 3 2 1 J513 B13 A13 A14 B14 J512 15[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-14 B11 A11 A18 B18 SL10-ON 11 10 9 24V 5V 8 7 PS46S 0V 6 5 5V PS45S PS42S 2 3 4 5V 0V 1 0V 11 5V 8 10 9 PS44S 0V 7 6 PS43S 5V 0V 5 4 CL15-ON 24V 3 2 CL14-ON 24V 1 J305LB J305DB 12 10 9 45 3 7 86 67 54 89 32 10 1 J305 11 11 J305DA 1 J305LA 11 2345 1 0 987 8 67 9 1[...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-15 A40 B40 J1407 B40 6 11 12 7 8 9 10 2 4 5 3 1 A40 J525 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 33 40 39 38 37 36 35 34 32 31 30 29 28 27 26 25 24 19 23 22 21 20 18 17 16 15 10 14 13 12 11 9 8 7 6 1 3 5 4 2 GND AN6 AN4[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. A-17 APPENDIX Shape Tool No. FY9-2002 FY9-4008 TKN-0093 FY9-3040 FY9-9196 FY9-3041 Tool name Digital multimeter Laser power checker Door switch Mirror positioning tool (front, rear) NA-3 test sheet Potential sensor tester electrode Rank * A A A B A B No. 1 2 3 4 5 [...]

A-18 COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. APPENDIX *Rank: A: Each service person is expected to carry one. B: Each five or so service persons is expected to carry one. C: Each workshop is expected to carry one. Shape Tool No. FY9-3014 FY9-3038 FY9-3039 Tool name Environment sensor meter sensor Tester [...]

COPYRIGHT © 1999 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S. A-19 APPENDIX Composition Hydrocarbon of the fluorine family , alcohol, surface acti vating agent, water Hydrocarbon of fluorine family , hydrocarbon of chlorine family , alcohol Lithium soap of mineral family , molybdenum disulf ide Mineral oil (paraff in family) Si[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. Prepared by Office Imaging Products Technical Support Division CANON INC Printed in U.S.A. REVISION 0 (JAN. 1999) (20801, 23715, 30359) REVISION 1 (JAN. 2000) (30359) 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan[...]

COPYRIGHT © 2000 CANON INC. CANON imageRUNNER 600 REV.1 JAN. 2000 PRINTED IN U.S.A. PRINTED IN U.S.A. 0100M2.06-1 This publication is printed on 70% reprocessed paper.[...]