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Dean BK1814 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    Dean, a member of the Comm ercial Food Equipm ent Service Association, rec ommends using CFESA Certified Technicians. PRINTED IN THE UNITED STATES OF AMERICA 24-Hour Service Hotline 1-800-551-8633 APRIL 2011 *8196314* High Efficiency Decathlon (HD) Series Gas Fryers Service & Parts Manual HDC, CFHDC, SCFHDC, FPHDC, Y/KSCF/C/HC, BK1814 (High Eff[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER AUTHORIZ ED SERVICE AGENCY. DANGER Do not store or use gasoline or other fl[...]

  • Page 3

    WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster and Dea[...]

  • Page 4

    High Efficiency Decathlon (HD) S e r i e s G a s F r y e r s Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURE S ……..……..……………………………………………... 1.1 Functional Description................................ ............................ ............................ ....1-1 1.2 Accessing Fryers for Se[...]

  • Page 5

    Top Cap Flue Cap Burners Filter Unit Drain Tubes Basket Hanger Frypot Controller Drain Valve Handle (Red) Oil Return Handle (Yellow) Drain Flush Handle (Blue) Oil Return Handle Gas Valve FINDING YOUR WAY AROUND THE DEAN HIGH EFFICIENCY DECATHLON Electronic Operating Thermostat Note: The appearance of your fryer may differ slightly from that shown d[...]

  • Page 6

    HIGH EFFICIENCY DECATHL ON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description High Efficiency Decathlon (HD) Seri es gas fryers contain a welded stainless steel frypot heated by gas flames diffused evenly through tubes built into the frypot. Flames originate from orifices in a burner mani fold positioned beneath cast-ste[...]

  • Page 7

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) Pilot System Configuration The pilot system is comprised of the pilot orif ice, pilot hood, and a therm opile (some systems incorporate a thermocouple). The pilot serves two purposes: light the burner and heat the thermopile. In operatio[...]

  • Page 8

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Igniti on Configuration (cont.) At start-up the ON/OFF switch is placed in the ON position, supplying 12 VDC to the heat control circuitry in the controller or controller and to one side of the heat relay co il on the interface board. If resistance in the tempe[...]

  • Page 9

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards (cont.) 106-3729 (24V): These boards are used in HD fryers equi pped with Thermatron control systems. Thermatron systems incorporate a tem perature probe , a potentiometer, and a temperature co ntrol circuit board. This system is more accurate and reli ab[...]

  • Page 10

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) 826-2434: These interface boards are used in HD fr yers equipped with e lectronic ign ition and constant pilot. INTERFACE BOARD P/N 826-2434 Used on fryers equipped with electro nic ignition and constant pilot.[...]

  • Page 11

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) FREQUENTLY USED TEST POINTS FOR HIGH EF FICIENCY DECATHLON (H D) F RYERS 106-6669 INTERFACE BOARD Test Meter Setting Pins Test Results 12VAC Power to Controller 50 VAC Scale 1 and 3 on J3 12-18 12VDC Power to Right BL Relay 50 VDC Scal e 4 on J2 a[...]

  • Page 12

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats ar e used in High Efficiency Decathl on Series gas fryers, depending on fryer configuration. Fryers equipped with a Thermatron use a dial to adjust temperature. In this configuration, the probe resistance varies inversely with th[...]

  • Page 13

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Restraints Once the fryer has been positioned at the frying stat ion, use a carpenter’s level p laced across the top of the frypot to verify that the unit is le vel, both side-to-side and front-to-back. To level fryers equipped with legs, the bottom of the legs can be s[...]

  • Page 14

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of wire through t[...]

  • Page 15

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot adju stment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to increase length of flame or clockwis e to decrease lengt[...]

  • Page 16

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.7 Replacing Fryer Components 1.7.1 Replacing the Controller 1. Disconnect the fryer from the electrical supply. 2. Unscrew the two controller panel screws. The controller panel is hinged at the bottom and will swing open from the top. 3. Unplug the fryer wiring harness[...]

  • Page 17

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.2 Replacing the Temperature Pr obe; Controller-equipped Fryers 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from th e frypot. Allow the frypot to cool c ompletely befor e proceeding. 3. Remove fryer door for easier access to t h e t em p e[...]

  • Page 18

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.2 Replacing the Temperature Pr obe; Controller-equipped Fryers (cont.) 6. Remove the burner shield by loosening the screw on each end. 7. Remove the burner rail by loosening the screw on each end. The burner rail secures the burners in the burner manifold. Be careful[...]

  • Page 19

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.2 Replacing the Temperature Probe; Controller-equipped Fryers (cont.) 10. Locate the temperature probe inside the frypot. 11. The temperature probe can be removed through the bottom of the frypot as follows: Ensure the two-pin connector has been removed from the prob[...]

  • Page 20

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 Installing the New Temperature Probe: 1. Feed the probe wire through the probe ni pple from the top side of the frypot. 2. Loosely install the bladder nut. 3. Mount the probe into the mounting hardware. Carefu lly bend the two tabs b ack into alignment to retain probe. 4[...]

  • Page 21

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.3 Replacing the High-limit Thermostat (cont.) 6. Locate the high-limit probe inside the frypot. Carefully bend the outer tab at the rear of the high limit until the high lim it can slid back and out of the retaining bracket. 7. Carefully pull high-lim it capillary tu[...]

  • Page 22

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.3 Replacing the High-limit Thermostat (cont.) 8. Mark and disconnect wires at the high-limit in the component box. 9. Remove high-limit f rom fryer by pulling the capillary tube and bulb through the component box opening (arrow). This ma y require removal of the cont[...]

  • Page 23

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.4 Replacing Rocker Switches 1. Disconnect the fryer from the electrical supply. 2. If switches are located in a control box within the fryer , remove the six screws securing the switch panel to the control box. Do not allow th e switch panel to hang from the switch w[...]

  • Page 24

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.4 Replacing Rocker Switches (cont.) 3. Depress the retaining clips (see illustration below ) and push the switch out of the slot. If there is a switch-guard present, retain it f or installation of the replacem ent switch. Depress clips on each side to remove switch f[...]

  • Page 25

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.6 Replacing the Pilot Assembly 1. Remove the pilot tubing from th e bottom of the pilot assembly. 2. If the pilot is an electronic ignition pilot, disconnect the i gnition cable and the sense wire. 3. Remove the pilot mounting screw(s) from the pilot m ounting bracke[...]

  • Page 26

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.7 Replacing the Frypot (cont.) 6. Remove the top cap. It is held in place by one screw on each side of the fryer. If the fryer has a controller on the front, the top cap may also be held in place by two screws on the front of each pot. FPHD65 units may have two screw[...]

  • Page 27

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.7 Replacing the Frypot (cont.) 10. Remove screws securing flue cap to frypot (access from above; a nut-driver with an extension or long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when the flu[...]

  • Page 28

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.7 Replacing the Frypot (cont.) 12. Remove screws securing flue to frypot (access from above; a nut-driver with an extension or long screwdriver is requi red). Retrieve any screws dropped into the flue during removal of the flue cap and frypot bracket. 13. Remove the [...]

  • Page 29

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.7 Replacing the Frypot (cont.) 15. Remove the drain manifold. Only the drain tubes directly blocking the frypot being replaced require removal. - Remove the nuts holding the drain valve strap onto the drain tube stud. - Disconnect the Teflon tube at the back of the c[...]

  • Page 30

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.7 Replacing the Frypot (cont.) 20. If the fryer is equipped with drain-valve mi croswitches, m ark the wires and microswitch terminals, then disconnect wires from the switch. Secure the wires to prevent damage when frypot is removed. 21. Remove the drain valve handle[...]

  • Page 31

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.7 Replacing the Frypot (cont.) 23. Remove the temperature probe from frypot. (See Section 1.7.2, Replacing the Temperature Probe: Controller–equipped Fryers , for specific instructions.) 24. Remove the high-limit from the frypot (see Section 1.7.3, Replacing the Hi[...]

  • Page 32

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.7 Replacing the Frypot (cont.) 27. Ensure wires and tubes will not be caught on the frypot when it is removed. 28. Remove frypot from fryer by lifting up and out. 29. Position the frypot upside down on a suitable work surface. 30. Record position of th e valve stem i[...]

  • Page 33

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.8 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that m ight occur, this section is intended to prov ide technicians with a general knowle dge of the broad problem cate gories associated with this equipment and the probable caus[...]

  • Page 34

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and electrical power are supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit of fryers equipped with electronic ignition sy stems, or in the pilot system fo[...]

  • Page 35

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.8.2 Improper Burner Function (cont.) If popping occurs only during peak operating hours, th e problem may be incorrect or fluctuating gas pressure. Verify that the incoming gas pressure (pre ssure to the gas valv e) is in accordance with the appropriate requirements li[...]

  • Page 36

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.8.2 Improper Burner Function (cont.) Burners lighting on the left side only m ay be caused by a trailing pi lot problem (four- and five-tube frypots) or improper burne r manifold pressure. Fluctuating flame intensity is no rmally caused by either im proper or fluctuati[...]

  • Page 37

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.4 Improper Controller Function Sensitivity or "Stretch Time." Sensitivity—or stretch tim e—is a programmable feature that increases the cook time countdown based on variations in the oil temperature from the setpoint (e.g., when cold product is dropped [...]

  • Page 38

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.5 Improper Filtration Function The majority of filtratio n problems arise from operator error. One of the m ost common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytim e the pump is running, but no oil is b[...]

  • Page 39

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or installed pa per will allow food particles and se dim ent to pass through and clog the suction tube on the bottom of the filter carr iage. Particles larg e enough to block the suction tube may indicate that [...]

  • Page 40

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most High Efficiency Decathlon Series gas fryers are equipped with a bell-crank style basket lift. A cam and a bell crank are connected to the basket lift arm by a flat metal link. The cam is attached to a drive[...]

  • Page 41

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.9 Troubleshooting Guides The following troubleshooting guides are intended to assist service technicians in quickly isolating the probable causes of equipment malfunctions by following a logical, st ep-by-step process. PROBLEM PROBABLE CAUSES CORRECTIVE ACTI ON Burner [...]

  • Page 42

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10 Wiring Diagrams Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when ac tually troubleshooting this equ[...]

  • Page 43

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10.2 Wingstreet Common Cabinet 805-1599 B[...]

  • Page 44

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 1.10.3 BK1814 Main Wi ring Diagram prior after Sep. 2010[...]

  • Page 45

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.10.4 BK1814 Main Wiring Diagram prior to Sep. 2010[...]

  • Page 46

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 1.10.5 BK1814 RAM Wiring Diagram[...]

  • Page 47

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 1.10.6 Filter Box[...]

  • Page 48

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.10.7 Thermatron Controller[...]

  • Page 49

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-44 1.10.8 FAST Controller prior to Feb 09[...]

  • Page 50

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-45 1.10.9 FAST Controller Non-CE after Feb 09[...]

  • Page 51

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-46 1.10.10 FAST Controller CE after Feb 09[...]

  • Page 52

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-47 1.10.11 FAST Controller India[...]

  • Page 53

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-48 1.10.12 KFC-1 Controller[...]

  • Page 54

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-49 1.10.13 CM4S Controller[...]

  • Page 55

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-50 1.10.14 Constant Pilot, FAST Ready[...]

  • Page 56

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-51 1.11 Probe Resistance Charts Thermatron Probe Re sistance Chart ° Celsius ° Fahrenheit Ohms (±3% ) 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 [...]

  • Page 57

    HIGH EFFICIENCY DECATHL ON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2 . 1 High Efficiency Common Cabine t Decathlon (HDC) Primary Components 2.1.1 Decathlon HD50 Primary Components 10 6 5 9 12 15 2 11 20 13 7 8 22 19 17 16 21 1 4 18 3 14[...]

  • Page 58

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 Each section is labeled by size ( e.g., D50) and parts are not interchangeable between different sized fryers. The parts in this manual are for use on Common Cabinet style fryer. If you have any questions, call the Frymaster and Dean 24-Hour Service Hotline, 1-800-551-8633. 2.1.1[...]

  • Page 59

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.2 Decathlon HD60/63 Primary Components 10 6 5 9 12 15 2 11 20 13 7 8 22 19 17 16 21 1 4 18 3 14[...]

  • Page 60

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon HD60/63 Primary Components (cont.) ITEM PART # DESCRIPTION 1 106-9632 Frypot - S/S * 106-963 4 Frypot - S/S (Singl e HD60 without filtration) * 823-5742SP Frypot - S/S (Single HD 60 without filtration, Red Robin) * 106-9638SP Frypot - S/S (Si ngle HD63 without fil[...]

  • Page 61

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon HD60/63 Primary Components (cont. ) ITEM PART # DESCRIPTION 18 Basket Hanger 210-2737SP Single (60/63 /65, 823-3649 with deflector) 210-6763 Single (Church's 63, 823-6524 with deflector) 823-7219 Single (Raising Cane's) 210-6761 Double (Church's 63,[...]

  • Page 62

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.3 Decathlon HD/FPHD 65 Primary Components[...]

  • Page 63

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon HD/FPHD65 Primary Components (cont.) ITEM PART # DESCRIPTION 1 106-9633 Frypot - S/S 2 ►►► See Orifices, Section 2.2 3 See Additional Com ponents a nd Controllers, Section 2.3 * 810-0705 Tube, Pilot Gas Supply, 1 ⁄ 4 " x 23" (one-piece gasline) *[...]

  • Page 64

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon HD/FPHD 65 Primary Components (cont.) ITEM PART # DESCRIPTION 16 106-7710 Doo r Assembly, left or right 17 210-8077 Handle, Door * 810-2346 Magnet, Door * 230-4998 Hing e, Lower * 823-5137 Hinge, Upper Right * 823-5136 Hinge, Upper Left 18 823-5859 Basket Hanger, [...]

  • Page 65

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.1.4 Y/KSCF/C/HC Primary Components 23 11 10 22 19 20 21 2 6 5 9 16 17 1 7 8 4 3 18 18a 18b 12 15 13 14 13a 13b[...]

  • Page 66

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.1.4 Y/KSCF/C/HC Primary Components (cont.) ITEM PART # DESCRIPTION 1 823-6138 Frypot – S/S (YSCFHC 14) * 106-9637 Frypot – S/S (YSCFHC 18) * 823-6367 Frypot – S/S (Y/KSCF/C/HC 18) India without hooks * 823-7879 Frypot – S/S (Y/KSCF/C/HC 18) India with hooks 2 ►►►[...]

  • Page 67

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.1.5 BK1814 Primary Components[...]

  • Page 68

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.1.5 BK1814 Primary Components (cont.) ITEM PART # DESCRIPTION 1 823-7554 Frypot (BK50) * 823-6997 Frypot (BK60) 2 ►►► See Orifices, Section 2.2 3 See Additional Components and C ontrollers, Section 2.3 * 810-0703 Tube, Pilot Gas Supply, 1 ⁄ 4 " x 17½" (one-p[...]

  • Page 69

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.2 Orifices ITEM PART # COMPONENT Natural Orifices * 810-2060 2.40 mm CE * 810-3801 2.35 mm (China) * 810-3132 2.20 mm * 810-2938 0-1999 ft. 2.26mm * 810-3053 2000-3999 ft. 2.18mm * 810-3054 4000-5999 ft. 2.10mm * 810-3055 6000-7999 ft. 2.04mm * 810-3056 8000-8999 ft. 1.98mm * [...]

  • Page 70

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.3 Additional Components and Controllers ITEM PART # DESCRIPTION 1 826-2013 Thermostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2117 Spark Module (module, 807-43 83, and rajah conn ect or, 807-4375) * 106-7535SP Ignition Cable (for controller ope rated fry ers) 4 Pilot Assembli[...]

  • Page 71

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.3 Additional Components and Controllers (cont.) ITEM PART # DESCRIPTION 826-2323 Basket Lift Timer (General Market, HD60, Red Robin) 826-2385 Basket Lift Timer (HD63, Red Robin) 108-1351 3-Lane Controller (Burger King) 6 826-2269 Potentiometer Kit, Dean * 106-3729 Kit, Thermat[...]

  • Page 72

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.4 Drain System Components 2.4.1 3" Drain Manifold Components[...]

  • Page 73

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.4.1 3" Drain Manifold Components (cont.) ITEM PART # DESCRIPTION 1 823-5188 Tube, 3" Filter Right, 50/60/80 823-7664 Tube, 3” Drain Middle BK50 of BK60/50/60 823-8167 Tube, 3” Drain YSCFHC318 2 823-4681 Tube, 3" Right Drain, 50/60/80 3 823-4682 Tube, 3"[...]

  • Page 74

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.4.2 Drain Valve Assemblies[...]

  • Page 75

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.4.2 Drain Valve Assemblies (cont.) ITEM PART # DESCRIPTION A 108-1581 Valve Assy, 1 ¼” Drain (BK50 on BK1814-BK60/50/R AM/60 and BK 60/RAM/50/60) B 106-8042 Valve Assy, 1 ¼” Drain (YSCF14-Wingstr eet) C 106-8172 Valve Assy, 1 ¼ “ Drain (CFHDC150) D 106-3979 Valve Assy[...]

  • Page 76

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5 Oil Return System 10 2 15 1 22 16 17 37 13 2 5 11 26 23 24 20 19 18 9 32 28 7 5 34 30 2 31 27 14 1 29 35 12 13 33 24 21 36 8 4 18 3 7 5 6 14 27 21[...]

  • Page 77

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5 Oil Return System (cont.) ITEM PART # DESCRIPTION 1 106-4006SP Valve Assembly, ½" Oil Return (see Section 2.6 for components) 2 106-7598SP Valve, Solenoid with Female Pins 3 200-9295 Han dle, Oil Return (YSCFC 14, SCFHDC 50/60, HD 65) 4 200-8929 Han dle, Oil Return (YS[...]

  • Page 78

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.6 Additional Oil Return Components 9 4 2 3 8 5 7 6 15 16 14 13 12 10 17 11 1[...]

  • Page 79

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.6 Additional Oil Return Components (cont. ) ITEM PART # DESCRIPTION 1 Oil Return Manifold 810-3113 314/350 810-3117 214/250 810-3118 260/460/665/63/218G 810-3120 460 810-3121 360/318G 810-3734 BK1814 -60/50/60 810-3555 BK1814 – 60/50/RAM/60 or 60/RAM/50/60 810-3170 550 2 Pum[...]

  • Page 80

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.7 Oil Disposal Plumbing (Popeye's) ITEM PART # DESCRIPTION 108-1121 Valve, Oil Disposal 1 810-0278 Valve 2 900-5953 Handle 3 814-0047 Sleeve 108-1117 Oil Disposal Assembly 4 810-2379 Hose, 107.5", ½" x ½" 5 813-0699 Nipple, Snaptite, ½" 6 823-7153 H[...]

  • Page 81

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.8 Oil Return Wand ITEM PART # DESCRIPTION 106-3997 Wand Valve Assembly 1 810-0278 Valve, ½" Ball 2 806-9128 Bracket, Microswitch 3 816-0220 Insulation, Microswitch 4 807-2103 Microswitch, CE Mi cro-roller, Straight Lever 5 900-2849 Cover, Microswitch 6 900-2839 Handle, W[...]

  • Page 82

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.9 Over-the-Top Oil Return System ITEM PART # DESCRIPTION 1 810-1669 Adapter, Female ⅞ " O.D. x ½" 2 810-1680 Flexline, ⅝ " I . D. x 6.50" Long 3 810-2513 Tubing, Faucet Upper 4 810-2699 Coupling, Quick Disco nnect, Snaptite 5 810-2700 Nipple, Quick Dis[...]

  • Page 83

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.10 Filtration Components 2.10.1 Filtration Components; SCFHDC50 Series and BK1814 Fryers ITEM PART # DESCRIPTION 1 823-6366 Basket, Crumb 823-7425 Basket, Crumb (BK1814) 2 810-3541 Ring, Hold-down 3 200-8003 Screen, Sana Grid 4 823-7294 Pan, Filter 5 813-0568 Plug, ⅛ " [...]

  • Page 84

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.10.2 Filtration Compon ents; SCFHDC60 Series Fryers ITEM PART # DESCRIPTION 1 823-6018 Basket, Crumb * 823-7110 Basket, Crumb (Raising Ca ne's) 2 810-3540 Ring, Hold-do wn 3 200-5726 Screen, Sana Grid 4 823-6338 Pan, Filter 5 810-2805 Caster, 2" Filter Pan 6 809-0070[...]

  • Page 85

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.10.3 Filtration Components; Y/ K/SCF/C/HC218 and 63 Series Fryers 5 4 3 6 7 1 2 ITEM PART # DESCRIPTION 1 823-6172 Basket, Crum b 2 810-3195 Ring, Hold-down 3 106-7330SP Screen Assembly, Filter 4 823-7534 Pan, Filter 5 813-0568 Plug, ⅛ " NPT, S ocket-Head 6 810-2805 Cas[...]

  • Page 86

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.10.4 Filtration Components; Y/ KSCF/C/HC218 Export (India) Series Fryers prior to May 2010 ITEM PART # DESCRIPTION 1 823-5427 Basket, Crum b 2 823-4470 Ring, Hold-down 3 823-4471 Handle Hold Down Ri ng 4 106-7912SP Screen Assembly, Filter 5 108-1022SP Pan, Filter 6 813-0679 Pl[...]

  • Page 87

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.10.5 Filtration Components; Y/ KSCF/C/HC218 Export (India) Series Fryers after May 2010 ITEM PART # DESCRIPTION 1 823-7904 Basket, Crum b 2 810-3195 Ring, Hold-down 3 823-7834 Lid 4 106-7330SP Screen Assembly, Filter 5 823-7534 Pan, Filter 6 813-0568 Plug, ⅛ " SS NPT, S[...]

  • Page 88

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-32 2.10.6 Filtration Components; 65 Se ries Fryers (Filter Paper Option) ITEM PART # DESCRIPTION 1 823-6018 Basket, Crumb 2 810-3540 Ring, Hold-do wn 3 200-5726 Screen, Sana Grid 4 813-0568 Plug, ⅛ " NPT, Socket-Head Pipe 5 823-6304 Pan, Filter 6 810-2805 Caster, 2" Fil[...]

  • Page 89

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-33 2.10.7 Filtration Components; 65 Se ries Fryers (Filter Leaf Option) ITEM PART # DESCRIPTION 1 823-5851 Basket, Crumb 2 106-6466SP Filter Leaf with Suction Tu be Assembly 3 106-8399 Filter Leaf (screen only) 4 823-5258SP Filter Pan 5 810-2805 Caster, 2" 6 809-0070 Nut, ¼&q[...]

  • Page 90

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-34 2.11 Basket Lift Components 6 7 5 1 2 3 4 12 13 11 10 9 8 14[...]

  • Page 91

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-35 2.11 Basket Lift Components (cont.) ITEM PART # DESCRIPTION HDC50 Models (106-770 2) 1 823-3625 Lift Rod 2 813-0035 Bushing, Bronze 3 200-2069 Lift Bar 4 210-2140 Bushing, ⅜ " x ½" 5 824-1783 Back, Upper * 824-0991 Back, Lower 6 823-6871 Lift Assembly, Left 7 823-68[...]

  • Page 92

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-36 2.12 Accessories 4 3 2 5 6 1 7 8 9 10[...]

  • Page 93

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-37 2.12 Accessories (cont.) ITEM PART # DESCRIPTION 1 106-1637SP Cover, Full-vat (HD50/BK50) 2 106-2585SP Cover, Split-vat (HD60) * 106-1447SP Cover, Full-vat (HD60 ) * 108-187 2 Cover, Full-vat (BK60) * 106-1479SP Cover, Full-vat (Rai sing Cane's) * 106-2897SP Cover (FPHD65/C[...]

  • Page 94

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-38 2.14 Flexlines 17.50 (± 1.00) Typical Flexline LENGTH PART NUMBER LENGT H PART NUMBER 3.0-inch 810-1160 13.0-inch 810-1057 4.5-inch 810-1339 17.5-inch 810-1369 5.0-inch 810-1159 21.0-inch 810-1400 6.5-inch 810-1680 21.5-inch 810-1068 8.5-inch 810-1067 29.5-inch 810-1069 9.5-inc[...]

  • Page 95

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-39 Appendix: Pre-Common Cabi net HD65 Parts List ITEM PART # COMPONENT * 823-5243 Frypot - S/S * 810-2072 Gas Manifold (weld assembly) * 810-2032 Pilot Burner, Natural/G20/25 Gas (primary and trailing) * 810-2155 Pilot Burner, LP/G31 Gas (primary and trailing) * 812-1674 Pilot Burn[...]

  • Page 96

    HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-40 Appendix: Pre-Common Ca binet HD65 Parts List (cont.) ITEM PART # COMPONENT 19 Top Cap * 824-1781 x1 (for sin gle) * 823-6010 x2 (for 2-battery) * 823-6011 x4 (for 4-battery) * 823-6090 x3 (for 5-battery) * 823-5975 x2 (for 5- a nd 6-battery) * 823-5976 x4 (for 6-battery) * 824-[...]

  • Page 97

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  • Page 98

    Dean, 8700 Line Av enue, 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 FAX (Tech Support) 1-318-21 9-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6314 APR 2011[...]