Emerson DO-03 manuel d'utilisation
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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Emerson DO-03. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Emerson DO-03 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Emerson DO-03 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Emerson DO-03 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Emerson DO-03
- nom du fabricant et année de fabrication Emerson DO-03
- instructions d'utilisation, de réglage et d’entretien de l'équipement Emerson DO-03
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Emerson DO-03 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Emerson DO-03 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Emerson en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Emerson DO-03, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Emerson DO-03, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Emerson DO-03. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
Model DO-03/04 Dissolved Oxygen Measurement System with Air Blast Cleaner Instruction Manual 51-DO-03/04/rev .C October 2004[...]
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ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instru- ments are sophisticated technical product s, you must properly install, use, and maintain them to ensure they continue to operate within their normal sp[...]
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[...]
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MODEL DO-03/04 T ABLE OF CONTENTS MODEL DO-03/04 MEASURING SYSTEM T ABLE OF CONTENTS Section Title Page 1.0 SPECIFICA TIONS ................................................................................................... 1 1.1 Features and Applications ....................................................................................... 1 1.2 [...]
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Page 5
9.0 MAINTENANCE ...................................................................................................... 50 9.1 Analyzer (Model 54eA-01) ....................................................................................... 50 9.2 Oxygen Sensor (Model 499ADO-54) ...................................................................... 5[...]
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Page 6
iii MODEL DO-03/04 T ABLE OF CONTENTS LIST OF FIGURES Section Title Page 1-1 Suggested Arrangement of Handrail Mounting Assembly , Maintenance Clamp, .... Air Compressor Enclosure, and 54eA Analyzer ...................................................... 4 1-2 Analyzer Dimensions ......................................................................[...]
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1 MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS SECTION 1.0 SPECIFICA TIONS • COMPLETE SYSTEM INCLUDES sensor , analyzer , sensor washer head, mounting hard- ware, and air compressor. • AIR BLAST CLEANER system can keep DO sensors funtioning up to 3 months or longer. • SENSOR MAINTENANCE is quick and easy. • FEA TURE-P ACKED ANAL YZER: on-boar[...]
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Page 8
MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS 2 SPECIFICA TIONS - 499ADO-54 SENSOR Range: 0 to 20 ppm (mg/L) Wetted p art s: Noryl 1 V iton 2 EPDM, T eflon 3 , silicone Cathode: Gold (not normally wetted) Accuracy: ±0.2 ppm at 25°C Repeat ability: ±0.05 ppm 25°C Response time: 25 sec to 63% of final reading at 25°C Pressure: 0 to 65 psig (0 to 54[...]
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Page 9
MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS 3 SPECIFICA TIONS - COMPRESSOR FOR AIR BLAST CLEANER SYSTEM Enclosure: Fiberglass reinforced polyester with poly- ester cover , NEMA 4x (IP65). 1 1.9 x 1 1.9 x 6.9 in (302 x 302 x 175 mm). Compressor: Oil-less, non-lubricating piston and cylinder . 1/12 HP permanent split capacitor motor with thermal overl[...]
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Page 10
MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS 4 FIGURE 1-2. Analyzer dimensions WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH FIGURE 1-1. Suggested arrangement of handrail mounting assembly , maintenance clamp, air compressor enclosure, and 54eA analyzer[...]
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Page 11
MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS FIGURE 1-3. Enclosure dimensions WHEN INCH AND METRIC DIMS ARE GIVEN INCH MILLIMETER FIGURE 1-4. St andard sensor with integral cable FIGURE 1-5. Air blast washer head 5[...]
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6 MODEL DO-03/04 SECTION 1.0 SPECIFICA TIONS ORDERING INFORMA TION The Model DO -03/04 is a complete system for the determination of oxygen in wastewater aeration basins. It consists of a 54eA analyzer , a 499ADO-54 oxygen sensor , an air blast washer head with air compressor and hose, and a handrail mounting bracket. All hardware necessary to moun[...]
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7 MODEL DO-03/04 SECTION 2.0 INST ALLA TION SECTION 2.0 INST ALLA TION 2.1 UNP ACKING AND INSPECTION Inspect the shipping container . If it is damaged, contact the shipper immediately for instructions. If there is no apparent damage, unp ack the container . Be sure all items shown on the packing list are present. If items are missing, notify Rosemo[...]
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Page 14
2.2.2 Inst alling the analyzer When used in Model DO-03/04, the 54eA analyzer is intend- ed to be mounted on the basin handrail. See Figures 2-1 and 2-2. 2.2.3 Inst alling the air compressor enclosure The air compressor is in a NEMA 4X fiberglass enclosure. Figure 2-3 shows how to attach the enclosure to a handrail. 1. Locate the enclosure within 2[...]
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Page 15
9 MODEL DO-03/04 SECTION 2.0 INST ALLA TION 2.2.6 Inst alling the sensor in the washer head assembly 1. Remove the sensor from its box. Remove the plastic protective cap from the end of the sensor . Save the cap. 2. Replace the knurled cap provided with the sensor with the smooth cap (PN 33521-01). The smooth cap is shipped loose. a. Hold the senso[...]
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Page 16
10 MODEL DO-03/04 SECTION 2.0 INST ALLA TION FIGURE 2-3. Att aching the air compressor enclosure to the handrail FIGURE 2-4. Assembling and att aching the handrail mounting assembly . The spring pin (not shown) shipped with the handrail mounting assembly is not used.[...]
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MODEL DO-03/04 SECTION 2.0 INST ALLA TION FIGURE 2-5. Inst alling the sensor in the washer head assembly 11[...]
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12 MODEL DO-03/04 SECTION 3.0 WIRING SECTION 3.0 WIRING 3.1 GENERAL W ARNING Electrical installation must conform to the National Electrical Code, all st ate and local codes, and all plant codes and standards for electrical equipment. Electrical inst allation and wiring must be done by qualified personnel. The five holes in the bottom of the Model [...]
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13 MODEL DO-03/04 SECTION 3.0 WIRING FIGURE 3-1. Power Input, Relay , and Output Wiring for 54eA analyzer DWG . NO. REV . 454EPH02 D[...]
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14 MODEL DO-03/04 SECTION 3.0 WIRING FIGURE 3-2. Model DO-03 — Wiring Air Blast Compressor to Model 54eA Analyzer 1 15 V ac[...]
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MODEL DO-03/04 SECTION 3.0 WIRING FIGURE 3-3. Model DO-04 — Wiring Air Blast Compressor to Model 54eA Analyzer 230 V ac 15[...]
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16 MODEL DO-03/04 SECTION 3.0 WIRING FIGURE 3-4. Wiring Label 3.3 SENSOR WIRING 3.3.1 General The wiring label, which is shown in Figure 3-4, is a general purpose label. It has wiring infor- mation concerning other sensors, for example, contacting conductivity and pH, that can be used with the 54eA instrument platform. For the measurement of oxygen[...]
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Page 23
MODEL DO-03/04 SECTION 4.0 DISPLA Y AND OPERA TION SECTION 4.0 DISPLA Y AND OPERA TION 4.1 DISPLA Y Figure 4-1 shows the main display . 4.2 KEY FUNCTIONS AND CONTROL The keys labeled F1, F2, F3, and F4 are multi-function. The function appears in the main display just above the key . For example, F1 is usually labeled Exit and F4 may be labeled Edit[...]
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18 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION SECTION 5.0 SOFTW ARE CONFIGURA TION Figure 5-1 is an outline of the menu structure. FIGURE 5-1. Menu T ree for the 54eA Analyzer Calibrate Program (see following page) Diagnostic V ariables Main Menu Calibrate main sensor Zero main sensor Adjust temperature Main measurement Main sensor current[...]
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MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION Program Calibrate (see previous page) Diagnostic V ariable (see previous page) Main Menu Alarms 1, 2, and 3 setpoints 4 mA or 0 mA 20 mA Present output current Alarm Setpoints Output setpoints T est output 1 or 2 T est alarm 1, 2, 3, or 4 Simulated tests Configure Display Main Sensor Oxygen Output[...]
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20 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION FIGURE 5-1. Menu T ree for the 54eA Analyzer (continued) Display (see page 17) Outputs (see page 17) Alarms (see page 17) Program Calibrate (see page 16) Diagnostic V ariable (see page 16) Main Menu Alarm Setpoints (see p age 17) Output setpoints (see page 17) Simulated tests (see page 17) Conf[...]
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MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION T ABLE 5-1. Program Settings List Continued on the following page ITEM CHOICES F ACTOR Y SETTINGS SETPOINTS A. Alarms (Section 5.1) 1. Alarm 1 (low action) a. if oxygen (ppm) -99 to 99 ppm 0 ppm b. if oxygen (% saturation) 0 to 200% 0 % c. if temperature -5 to 130°C 0.1°C 2. Alarm 2 (high action[...]
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22 Continued on the following page MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION ITEM CHOICES F ACTOR Y SETTINGS CONFIGURE B Output s (Section 5.5) 1. Output 1 a. Measurement Oxygen or temperature Oxygen b. Control Normal Normal 2. Output 1 Setup a. Current 4-20 mA or 0-20 mA 4-20 mA b. Dampening 0-299 sec 0 sec c. Hold mode Hold last value o[...]
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Page 29
MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION ITEM CHOICES F ACTOR Y SETTINGS CONFIGURE (continued) D.T emperature compensation (Section 5.7) 1. T emperature compensation Auto or manual Auto 2. Manual temperature -15 to 130°C 25°C E. Noise Reduction (section 5.8) Noise rejection 50 or 60 Hz 60 Hz F . Barometric Pressure (Section 5.9) 1. Bar[...]
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24 5.1 CHANGING ALARM SETPOINTS 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Press Enter (F4). 4. Move the cursor to the desired alarm and press Enter (F4). 5. A screen like the one shown will appear . The alarm is a low alarm and the setpoint is 0.00 ppm. Press Edit (F4). Use the arrow ke[...]
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Page 31
MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.2 RANGING THE OUTPUTS 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Move the cursor to "Output setpoint s" and press Enter (F4). 4. Move the cursor to the desired output and press Enter (F4). 5. This screen confirms that change[...]
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26 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.3 TESTING OUTPUTS AND ALARMS 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Move the cursor to "Simulated test s" and press Enter (F4). 4. Move the cursor to the desired output or alarm. Both output s and all four alarms can [...]
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Page 33
Output setpoint s Simulated test s Configure Exit Enter MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.4 CHOOSING DISPLA Y OPTIONS 4. Move the cursor to "Configure" and press Enter (F4). 5. With the cursor on "Display", press Enter (F4). 6. The screen at left appears. The default settings shown for “Measure” (Oxygen) [...]
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28 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.4 CHOOSING DISPLA Y OPTIONS (CONTINUED) 7. Set the remainder of the display parameters. Use the and keys to choose the desired parameter . Then press Edit (F4). Use the key to move the cursor to the desired selection. Press Save (F4) to store. SECURITY CAUTION The analyzer uses th[...]
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MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.5 CHANGING OUTPUT P ARAMETERS 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Move the cursor to "Configure" and press Enter (F4). 4. Move the cursor to "Outputs" and press Enter (F4). 5. Five menu headers relate to out[...]
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30 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.5 CHANGING OUTPUT P ARAMETERS (continued) 7. Output setup for normal output s: a. Move the cursor to the desired output setup and press Enter (F4). b. Use the and arrow keys to move the cursor to the desired parameter . Press Edit (F4). Use the arrow keys to change the set- ting to th[...]
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Page 37
MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.6 CHANGING ALARM P ARAMETERS 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Move the cursor to "Configure" and press Enter (F4). 4. Move the cursor to "Alarms" and press Enter (F4). 5. Nine menu headers relate to alarm[...]
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32 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.6 CHANGING ALARM P ARAMETERS (continued) c. T o change the activation method, press Edit (F4). Use the key to scroll through the choices, "Process" or "T emperature". "Process" means dissolved oxygen. Press Save (F4) to store the selection. d. The display ret[...]
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Page 39
Feed limit : Disable T imeout: 3600 sec Exit Edit 1.000 ppm 26.2°C 12.0mA Feed limit alarm 1 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.6 CHANGING ALARM P ARAMETERS (continued) 9. Alarm 4 setup: Alarm 4 is a dedicated fault alarm. When a fault condition exists, the red LED on the front display will light. a. From the menu header screen [...]
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34 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.6 CHANGING ALARM P ARAMETERS (continued) 1 1. Interval timer setup: Alarm 1, 2, or 3 can be used as an interval timer . The selected relay will open and close at time intervals programmed by the user . The interval timer is useful for automatic cleaning of sensors. NOTE The alarm relay used f[...]
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T emp comp : Auto T emp unit s: °C Exit Edit T emp comp: Manual T emp unit s: °C T emperature : 25.0°C Exit Edit MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.7 TEMPERA TURE COMPENSA TION AND TEMPERA TURE UNITS 1. Refer to Section 6.1 for a discussion of the ways in which temperature af fects dissolved oxygen measurement. pH T emperature[...]
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36 Noise rejection : 60 Hz Exit Edit MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.8 NOISE REDUCTION 1. For maximum noise reduction the frequency of the ac power must be entered into the analyzer . T emperature Noise rejection Main sensor cal Exit Enter 2. Press any key to enter the main menu. Move the cursor to "Program" and pres[...]
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Bar meas : Auto Bar unit s: mm Hg Exit Edit MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.9 BAROMETRIC PRESSURE 1. Barometric pressure is used during air calibration. Noise rejection Barometric pressure Main sensor cal Exit Enter 2. Press any key to enter the main menu. Move the cursor to "Program" and press Enter (F4). 3. Move th[...]
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38 S tabilize : 0.050 ppm S tabilize time: 10 sec Exit Edit S tabilize: 0.050 ppm S tabilize time: 10 sec Salinity : 0.0 o /oo Exit Edit MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.10 MAIN SENSOR CALIBRA TION P ARAMETERS 1. Main sensor refers to the dissolved oxygen sensor . Noise rejection Main sensor cal Security Exit Enter 2. Press any[...]
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MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.1 1 SECURITY 1. The analyzer can be programmed to require a password for access to menus. There are three levels: Level 1: A level 1 user can 1. Zero and calibrate the oxygen sensor 2. Calibrate the barometric pressure sensor 3. Change temperature compensation from automatic to manual and enter [...]
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40 MODEL DO-03/04 SECTION 5.0 SOFTW ARE CONFIGURA TION 5.12 ANAL YZER MODE PRIORITY The Model 54eA analyzer can function in different modes depending on how it is configured, what process condi- tions exist, and actions an operator may have made. T o reconcile these possible modes, there is a set priority that determines exactly what will happen to[...]
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41 MODEL DO-03/04 SECTION 6.0 CALIBRA TION - TEMPERA TURE SECTION 6.0 CALIBRA TION - TEMPERA TURE 6.1 INTRODUCTION The Model 499ADO sensor is a membrane-covered amperometric sensor . As the sensor operates, oxygen dif fus- es through the membrane and is consumed at an electrode immediately behind the membrane. The reaction pro- duces a current that[...]
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42 6.2 TEMPERA TURE CALIBRA TION MODEL DO-03/04 SECTION 6.0 CALIBRA TION - TEMPERA TURE 2. From the main display , press any key . With the cursor on “Calibrate,” press Enter (F4). NOTE If Hold was enabled in Section 5.5, the hold screen will appear . T o activate hold, refer to Section 5.5, step 9. 3. Press the key twice to move the cursor[...]
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Page 49
MODEL DO-03/04 SECTION 7.0 CALIBRA TION - DISSOL VED OXYGEN SECTION 7.0 CALIBRA TION - DISSOL VED OXYGEN 7.1 INTRODUCTION As Figure 7-1 shows, oxygen sensors generate a current directly proportional to the concentration of dissolved oxygen in the sample. Calibrating the sensor requires exposing it to a solution containing no oxygen (zero st an- dar[...]
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44 1. Place the sensor in a fresh solution of 5% sodium sulfite (Na 2 SO 3 ) in water . Be sure air bubbles are not trapped against the membrane. The current will drop rapidly at first and then gradually reach a st able zero value. T o monitor the sensor current, go to the main display . Press any key to obtain the main menu. Press the key once[...]
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Page 51
1. Remove the sensor from the process liquid. Use a soft tissue and a stream of water from a wash bottle to clean the membrane. Blot dry . The membrane must be dry during air calibration. 2. Pour some water in a beaker and suspend the sensor with the membrane about 0.5 inch (1 cm) above the water surface. T o avoid drift caused by temperature chang[...]
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46 MODEL DO-03/04 SECTION 7.0 CALIBRA TION - DISSOL VED OXYGEN 9. During calibration, the analyzer stores the measured current and calcu- lates the sensitivity . Sensitivity is the sensor current in nA divided by the saturation concentration of oxygen in ppm. T ypical sensitivity for a 499ADO sensor is 1,800 to 3,100 nA/ppm (15 - 25 μ A in air). T[...]
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Page 53
The analyzer and sensor can be calibrated against a standard instrument. For oxygen sensors inst alled in aera- tion basins in waste treatment plants, calibration against a second instrument is of ten preferred. For an accurate calibration be sure that… 1. The standard instrument has been zeroed and calibrated against water-saturated air followin[...]
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Page 54
48 1. If the barometric pressure measured by the analyzer does not agree with the local barometric pressure, cali- brate the pressure sensor . A pressure error of 3 mm Hg introduces an error of about 0.5% in the final meas- urement. When calibrating the pressure reading, be sure to use the actual barometric pressure. Weather fore- casters and airpo[...]
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Page 55
MODEL DO-03/04 SECTION 8.0 CALIBRA TION - CURRENT OUTPUTS SECTION 8.0 CALIBRA TION - CURRENT OUTPUTS 8.1 INTRODUCTION Although the analyzer outputs are calibrated at the factory , they can be trimmed in the field to match the reading from a standard current meter . Both the low output (0 or 4 mA) and the high output (20 mA) can be trimmed. 8.2 TRIM[...]
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50 MODEL DO-03/04 SECTION 9.0 MAINTENANCE SECTION 9.0 MAINTENANCE 9.1 ANAL YZER (MODEL 54eA-01) The Model 54eA-01 analyzer provided with the Model DO-03/04 system requires little routine maintenance. Clean the analyzer enclosure and front panel by wiping with a clean sof t cloth dampened with water . A mild deter- gent solution can also be used. Do[...]
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Page 57
MODEL DO-03/04 SECTION 9.0 MAINTENANCE T o reassemble the sensor and air blast cleaner… 1. Inspect the sensor O-ring. If it is cracked or cut, replace it. Clean the O-ring and slide it over the end of the sensor until it rests against the lower edge of the bottom facing threads. 2. Clean and dry the bottom portion of the sensor washer assembly . [...]
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52 MODEL DO-03/04 SECTION 9.0 MAINTENANCE 9.3 AIR COMPRESSOR (PN 9380088 1 15V ac or PN 9380089 220 V ac) The air compressor has no user-serviceable part s. It does not require lubrication. Fuse sizes are shown in the table. The fuse is located below the T -shaped plastic cover next to the air compressor . 33523-00 Electrolyte Fill Plug 9550094 O-R[...]
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Page 59
MODEL DO-03/04 SECTION 9.0 MAINTENANCE FIGURE 9-2. Replacement Part s 9.4 AIR BLAST SENSOR W ASHER The air blast sensor washer needs little routine maintenance. Replace the two large O-rings on the base of the washer head and the sensor sealing O-ring if they become cut or dirty or if there is evidence of water leaking into the washer head. The thr[...]
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54 MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING SECTION 10.0 TROUBLESHOOTING 10.1 OVERVIEW The 54eA analyzer continuously monitors itself and the sensor for faults. When the analyzer detects a fault in the oxygen sensor or in the instrument itself it displays a fault message . If alarm 4 was enabled, the red F AIL LED will also light and relay 4 wil[...]
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Page 61
MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.2.1 High input current Excessive sensor current implies that the oxygen sensor is miswired or the sensor has failed. V erify that wiring is correct, including connections through a junction box. See Section 3.3. If wiring is correct, try replacing the sen- sor . 105.2.2 Check sensor zero The sensor cur[...]
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56 MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.3 TROUBLESHOOTING WHEN NO F AUL T MESSAGE IS SHOWING - TEMPERA TURE 10.3.1 T emperature measured by st andard was more than 1°C different from analyzer . A. Is the standard thermometer , RTD, or thermistor accurate? General purpose liquid-in-glass thermometers, p ar- ticularly ones that have been m[...]
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Page 63
MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.4.2 Zero reading Is unst able. A. Is the sensor properly wired to the analyzer? See Section 3.3. V erify that all wiring connections are tight. B. Readings are often erratic when a new or rebuilt sensor is first placed in service. Readings usually stabilize after an hour . C. Is the sp ace between the [...]
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58 MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.4.6 Process readings are erratic. A. Readings are often erratic when a new sensor or a rebuilt sensor is first placed in service. The current usual- ly stabilizes af ter a few hours. B. Is the sample flow within the recommended range? High sample flow may cause erratic readings. Refer to the sensor [...]
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Page 65
MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.5 TROUBLESHOOTING NOT RELA TED TO MEASUREMENT PROBLEMS Problem Action Display segments missing Replace display board Alarm relays are chattering 1. Check alarm setpoints. 2. Increase hysteresis time delay settings (see Section 5.6) Incorrect current output 1. V erify that output load is less than 600 ?[...]
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60 MODEL DO-03/04 SECTION 10.0 TROUBLESHOOTING 10.7 SIMULA TING TEMPERA TURE 10.7.1 General. The 54eA analyzer accepts a Pt100 R TD. The Pt100 R TD is in a three-wire configuration. See Figure 10-2. 10.7.2 Simulating temperature T o simulate the temperature input, wire a decade box to the analyzer or junction box as shown in Figure 10-3. T o check [...]
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MODEL DO-03/04 SECTION 1 1.0 RETURN OF MA TERIAL SECTION 1 1.0 RETURN OF MA TERIAL 1 1.1 GENERAL. T o expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for rep air , call 1-949-757-8500 for a R e t urn Materials Authorization (RMA) number . 1 1.2 W ARRAN[...]
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FROM: RETURN BILL TO: _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ CUSTOMER/USER MUST SUBMIT MA TERIAL SAFETY SHEET (MSDS) OR[...]
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Page 69
W ARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller , and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira- tion of the applicable warranty period. Goods are warranted for twelve (12) months[...]
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Credit Cards for U.S. Purchases Only . The right people, the right answers, right now . ON-LINE ORDERING NOW A V AILABLE ON OUR WEB SITE http://www .raihome.com Specifications subject to change without notice. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA T el: (949) 757-8500 Fax: (949) 474-7250 http://www .r[...]