Emerson HAS60E-IM-HW manuel d'utilisation
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Un bon manuel d’utilisation
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Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Emerson HAS60E-IM-HW décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Emerson HAS60E-IM-HW devrait contenir:
- informations sur les caractéristiques techniques du dispositif Emerson HAS60E-IM-HW
- nom du fabricant et année de fabrication Emerson HAS60E-IM-HW
- instructions d'utilisation, de réglage et d’entretien de l'équipement Emerson HAS60E-IM-HW
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Emerson HAS60E-IM-HW ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Emerson HAS60E-IM-HW et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Emerson en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Emerson HAS60E-IM-HW, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Emerson HAS60E-IM-HW, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Emerson HAS60E-IM-HW. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
ww w .EmersonProcess.com Instruction Manual Chemiluminescence Detector CLD Analyzer Module (combined with NGA 2000 Platform, ML T , CA T 200 or TFID Analyzer) 1 st Edition 06/2007 Instruction Manual HAS60E-IM-HW 06/2007[...]
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CLD Chemiluminescence Detector Instruction Manual HAS60E-IM-HW 06/2007 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.com ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) d[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD I T able of Contents Emerson Process Management GmbH & Co.OHG T able of Contents PREF ACE ........................................................................................................................ ... P - 1 DEFINITIONS ..........................................................[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 II T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION .............................................................................................. 2 - 1 2-1 UNP ACKING .......................................................................................[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD III T able of Contents Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup ............................................................................................ 3 - 12 Output number: .........................................................................................[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 IV T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS ............................................................................... 6 - 1 6-1 MA TRIX .....................................................................................................[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 1 Preface Emerson Process Management GmbH & Co.OHG PREF ACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the NGA 2000 CLD and the System Accessories of the NGA 2000 System. Some sections may describe equipment[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 2 Preface Emerson Process Management GmbH & Co.OHG IMPORT ANT SAFETY INSTRUCTIONS WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low V o[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 3 Preface Emerson Process Management GmbH & Co.OHG OPERA TING AND MAINT AINING THIS APP ARA TUS This instrument has left the factor y in compliance with all applicab le safety regulations . T o maintain this operating condition, the user must strictly follow the instructions and conside[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 4 Preface Emerson Process Management GmbH & Co.OHG SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired. AUTHORIZED PERSONNEL T o avoid loss of life, personal injury and damage to this equipment and on-site propert[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 5 Preface Emerson Process Management GmbH & Co.OHG OVERBALANCE HAZARD This analyzer module may tip instrument over if it is pulled out too far and the Platform is not properly supported. W ARNING POSSIBLE EXPLOSION HAZARD This equipment is not designed and should not be used in the anal[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 6 Preface Emerson Process Management GmbH & Co.OHG INTERNAL UV SOURCE ! Ultraviolet light from the ozone generator can cause permanent eye damage ! Do not look directly at the ultraviolet source ! Use of ultraviolet filtering glases is recommended. W ARNING TOXIC CHEMICAL HAZARD! The op[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 7 Preface Emerson Process Management GmbH & Co.OHG POWER SUPPL Y V erify the power voltage at site of installation corresponds to the analyzer module´s rated voltage as given on the nameplate label! V erify the safety instruction given by power supply unit manufacturer ! CAUTION The ma[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 8 Preface Emerson Process Management GmbH & Co.OHG ELECTROST A TIC DISCHARGE Although the electronic parts are reasonable safe to handle, you should be aware of the following consid- erations: Best ESD example is when you walked across a carpet and then touched an electrical grounded me[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 9 Preface Emerson Process Management GmbH & Co.OHG GENERAL PRECAUTIONS FOR HANDLING AND ST ORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association´s „Handbook of Compressed Gases“ published in 1981. Compressed Gas Association 1235 Jeffers[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 10 Preface Emerson Process Management GmbH & Co.OHG DOCUMENT A TION The following CLD instruction materials are available. Contact Customer Service Center or the local represen- tative to order . HAS60E-IM-HW Instruction Manual NGA 2000 CLD (this document) HAS60E-IM-SW39 Software Manual[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 11 Preface Emerson Process Management GmbH & Co.OHG GLOSSAR Y OF TERMS Analyzer Module The module that contains all sensor/detector components for development of a Primary V ariable signal; includes all signal conditioning and temperature control circuitry . Backplane The interconnect c[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 12 Preface Emerson Process Management GmbH & Co.OHG Primary V ariable The measured species concentration value from an Analyzer Module. Secondary V ariable Data placed on the network by a module regarding current status, e.g., sample flow , temperature and pres- sure. Softkeys The five [...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 1 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG ANAL YZER SYSTEM ARCHITECTURE The NGA 2000 CLD is available as a "stand-alone ana- lyzer" or as a "blind" Analyzer Module (AM). The CLD analyzer module can be part of the stand-alone analyzer or [...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 2 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG The modular configurable bi-directional network offers the following options: ❏ Stand-alone analyzers (Single devices) • analyzer modules in a platform including optional inputs and outputs (SIO/DIO). ❏ Simple[...]
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Page 21
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 3 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG Figure A-3: Example/Possibilities of NGA Analyzer Systems Based on a platform, ML T or TFID analyzer the sche- matic on Figure A-3 illustrates the simplicity of a net- worked system which incorporates AM’ s, such [...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 4 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG T able A-1: Possibilities of NGA 2000 I/O combinations Sy stem unit SIO/DIO-Configuration CLD/FID/H FID analy zer module (AM) : • without front panel, i.e. w ithout control unit ( host) • can be combined with a [...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 1 Description and Specifications Emerson Process Management GmbH & Co.OHG SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1-1 OVERVIEW This manual describes the Chemiluminescence (CLD) Analyzer Module of Emerson Process Mangement´s NGA 2000 Series of gas analysis components (See Fig- ure 1-2[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 2 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-2: Flow Diagram - CLD Analyzer Module with Bypass Flow Sensor T able 1-1: Components depending on Module Configuration Ozone Generator 657719 Air Restrictor 430 cc/min. @ 12 psig 658157 Connector 1/8T - 1[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 3 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-3: Flow Diagram - CLD Analyzer Module without Bypass Flow Sensor Ozone Generator 657719 Air Restrictor 430 cc/min. @ 12 psig 658157 Connector 1/8T - 1/8NPT BRS Ozone Air Sample Exhaust Back Pressure Regul[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 4 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-4: CLD Analyzer Module - T op View Inlet/Outlet Fittings Fan NO 2 to NO Converter 3/2-way Solenoid V alve Detector Flow Sensor Power Supply Board Flow Balance Needle V alve Signal Board Driver Board Sampl[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 5 Description and Specifications Emerson Process Management GmbH & Co.OHG 1-5 SPECIFICA TIONS a. General Measurement Species: ........................ NO, NOx Ranges: .............................................. 0 to 5 ppm through 0 to 10,000 ppm NO, NOx Repeatability: ...............[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 6 Description and Specifications Emerson Process Management GmbH & Co.OHG[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 1 Installation Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION 2-1 UNP ACKING If the Chemiluminescence (CLD) Analyzer Module is received as a separate unit, carefully examine the ship- ping carton and contents for signs of damage. Immedi- ately notify the shipping carr[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 2 Installation Emerson Process Management GmbH & Co.OHG CAUTION EXTERNALL Y RESTRICT SAMPLE/CALIBRA TION GAS FLOW TO LESS THAN 2,200 cc/min. Damage to internal components may occur if this flow level is exceeded. No restrictor is provided in the sample inlet of this module. For those us[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 3 Installation Emerson Process Management GmbH & Co.OHG b. Connections Connect inlet and outlet lines for sample, ozonator air , and exhaust to appropriately labeled fittings on the rear panel (see Figure 2-2) , each of which is a 1/4-inch fer- rule-type compression fitting. Stainless s[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 4 Installation Emerson Process Management GmbH & Co.OHG Leak Test The CLD Analyzer Module is completely tested at the factory for gas leakage (leakage rate - 7.5 hPa/min. with He or - 2.5 hPa/min. with N 2 ). The user is responsible for leakage testing at the inlet and outlet fittings o[...]
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Page 33
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 5 Installation Emerson Process Management GmbH & Co.OHG Figure 2-4: CLD Wiring Diagram CABLE, FLOW SENSOR 655384 HARNESS, DRIVER POW ER 6552 43 CABLE , DIGITAL I/O 655246 CABLE, ANALOG I/O 903033 CABLE, DIAGNOSTICS 903032-V1 HARNESS, EXPANSION I/O 655249 HARNESS, SIGNAL POW ER 655252 CA[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 6 Installation Emerson Process Management GmbH & Co.OHG Figure 2-5: Outline and Mounting Dimensions 4.1 [ 104 ] 4.1 [ 23 ] .9 [ 23 ] .9 [ 33 ] 1.3 Dimensions: INCHES [MM] .5 [13] 17.5 [445] 1.3 [33] 1.1 [28] 6.0 [152] 2.8 [71] .8 [20] [18] .7 .4 [10] 8.2 [208] 8.4 [213] 6.1 [155] 4.1 [1[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 1 Operation Emerson Process Management GmbH & Co.OHG SECTION 3 OPERA TION 3-1 OVERVIEW Once the CLD has been correctly assembled and in- stalled, the analyzer is ready for operation. Before operating the system, verify that the Leak Checks have been performed in accordance with Section [...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 2 Operation Emerson Process Management GmbH & Co.OHG 3-3 PREP ARA TIONS After performing start-up and initialization that is described in Section 3-2, operating variables must be adjusted, i.e. the Analyzer Module is to be calibrated. In the following, analyzer function control and cali[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 3 Operation Emerson Process Management GmbH & Co.OHG Figure 3-3: Excerpt of a T est Data Sheet with values that are to be compaired with physical measurements.[...]
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Page 38
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 4 Operation Emerson Process Management GmbH & Co.OHG 3-4 CALIBRA TION PROCEDURE The CLD analyzer module may require periodic calibra- tion with known zero and span gases in order to main- tain a desire level of analytical accurancy . It is recom- mended, after initial startup, that the [...]
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Page 39
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 5 Operation Emerson Process Management GmbH & Co.OHG Calibration Parameters This menu provides various parameter settings for all calibration performed from Basic or Expert modes. Main (Menu)... Analyzer and I/O expert controls & setup... Analyzer module setup... Calibration paramet[...]
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Page 40
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 6 Operation Emerson Process Management GmbH & Co.OHG b. Flow Balance Adjustment: T o adjust the Flow Balance V alve, select: Main (Menu)... Analyzer basic controls (calibration) & setup... Figure 3-8: Basic Controls Menu T o adjust the flow balance, select the measuring range that i[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 7 Operation Emerson Process Management GmbH & Co.OHG NOTE: If you are using a span gas that has different concentrations of NO and NO x , measuring value changes when switching between measuring modes NO and NOx, obey the following laws: • Measuring value in NO mode: Concentration of [...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 8 Operation Emerson Process Management GmbH & Co.OHG 3-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO T o adjust SIO functions, select Main (Menu)... Analyzer and I/O, expert controls & setup... System & network I/O module controls... System SIO module... Figure[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 9 Operation Emerson Process Management GmbH & Co.OHG Figure 3-14: Signals Menu Signal value for 0% (100%) output: It is possible to set the signal value for 0 % output and for 100% output so as to output only a portion of the entire range. Example: • Range from 0 to 1,000 ppm • 0% v[...]
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Page 44
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 10 Operation Emerson Process Management GmbH & Co.OHG Output(s) value on analyzer failure: Choose the desired signal level to cause a failure condi- tion. The choices are: • Acutal • BeginOfRange • EndOfRange • BeginOfRange-10% • BeginOfRange+10% Output number: Choose the outp[...]
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Page 45
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 11 Operation Emerson Process Management GmbH & Co.OHG b. Serial interface Setup The submenu "Serial interface Setup" is used to set the parameters for data transfer between the analyzer and external devices. The choices in this menu depend on the configuration of the analyzer [...]
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Page 46
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 12 Operation Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup There are three relays on the SIO board. The contact logic can be set with a jumper on the SIO board to select NO (normally open) or NC (normally closed). Full details of the SIO board are contained in its own [...]
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Page 47
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 13 Operation Emerson Process Management GmbH & Co.OHG 3-6 CONVERTER TEMPERA TURE ADJUSTMENT The vitreous carbon converter used in this analyzer mod- ule must be checked periodically to assure that it is work- ing at peak ef ficiency . The efficiency of the converter is typically 95 % to[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 14 Operation Emerson Process Management GmbH & Co.OHG 3-7 MEASUREMENT OF CONVERTER EFFICIENCY It is the responsibility of the user to measure efficiency of the NO 2 -to-NO converter during initial startup and there- after at intervals appropriate to the application (normally once a mont[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 15 Operation Emerson Process Management GmbH & Co.OHG (b-a) (c-d) (80-85) (80-20) 12. Close valve MV1. The NO concentration should be equal to or greater than the reading in Step 7. This indicates whether the NO contains any NO 2 . 13. Calculate the ef ficiency of the NO converter by su[...]
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Page 50
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 16 Operation Emerson Process Management GmbH & Co.OHG d. Replacement of Converter If the subnormal conversion efficiency is real, and not due to measurement error introduced by the test setup, the converter must be replaced. See section 4-6. The usual case of converter failure is destru[...]
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Page 51
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 17 Operation Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup NO X Mode NO Mode A . TYPICAL TEST SETUP B. TYPICAL TEST RESULTS TO SAM PLE I NLET O F CLD ANALYZE R MODULE NO in AIR ADDED OZONATOR OFF a-b b a c-d c OZONATOR ON N 2 90 80 85 20 0 FLOWMETER FM2 MET[...]
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Page 52
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 18 Operation Emerson Process Management GmbH & Co.OHG Figure 3-24: Converter T emperature Adjustment F ina l 2 deg r e e hi g h er adj us t m e nt F ina l 1 deg r e e lo we r ad ju st m en t A bo u t 9 7 % Co nv er t er T em p er a t ur e Co nv er t er Effi ci e ncy[...]
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Page 53
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 1 Maintenance and Service Emerson Process Management GmbH & Co.OHG SECTION 4 MAINTENANCE AND SERVICE 4-1 OVERVIEW The CLD Analyzer Module requires very little mainte- nance during normal operation. The gas path system should be leak tested at least twice a year and after maintenance, re[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 2 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-2 FUSES The main power fuse may require replacement. NOTE Before replacing the fuse, remove power to the Analyzer Module. See figure 2- 3 for the location of the main power fuse [T 6A 250 V (6x32 mm)], which protects 2[...]
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Page 55
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 3 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4 Optional Bypass Flow Sensor 3 Ground wires from ozonator shown 2 Flow direction of intake fan (shown) is into case. Flow direction of exhaust fan is out of case. 1 Fan guard between fan and EMI filter in on the intake [...]
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Page 56
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 4 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-2: Converter Assembly 4-6 CONVERTER HIGH TEMPERA TURES ! While working at thermostated components inside the Analyzer Modules hot components may be accessible! CAUTION Refer to figure 4-1 and figure 4-2. T o rep[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 5 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-7 DETECTOR DISASSEMBL Y Refer to figure 4-3. a. Reaction Chamber Removal Disconnect the stainless steel tubing lines at the fittings. Remove the (4) nuts holding the Detector Assembly to the chassis. Disconnect the plu[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 6 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-3: Detector Assembly P ho t odi ode Ozone Det ec tor M ount i ng Br a c k e t P ho t odi ode S ock e A sse m b l y T hermistor A sse m b l y Reac ti o n C ham ber S app hi r e Windo w Exhaus t Sa m p le O - Ri n[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 7 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-8 LEAKAGE TEST The gas path system should be leak tested at least twice a year and after maintenance, replacement or repair of gas path parts. a) Required T ools • T est Medium • external Manometer • Swagelok ® [...]
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Page 60
NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 8 Maintenance and Service Emerson Process Management GmbH & Co.OHG If there is a leakage, then proceed as follows: a) Using Helium (He) for test medium • Supply Analyzer Module with the test medium with a pressure of approx. 2,000 hPa (15 psig). • Look for the leak with a helium lea[...]
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Page 61
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 5 - 1 T roubleshooting Emerson Process Management GmbH & Co.OHG SECTION 5 TROUBLESHOOTING 5-1 OVERVIEW Liberally cover all fittings, seals, and other possible sources of leakage with a suitable leak test liquid such as SNOOP . Bubbling or foaming indicates leakage. Checking for bubbles will[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 5 - 2 Troubleshooting Emerson Process Management GmbH & Co.OHG[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 6 - 1 Replacement Parts Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS 6-1 MA TRIX Each analyzer is configured per the customer sales or- der . T o identify the configuration of an analyzer , locate the analyzer name plate label. The analyzer matrix appears on the ana[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 6 - 2 Replacement Parts Emerson Process Management GmbH & Co.OHG 6-2 REPLACEMENT P ARTS 658157 Air Restrictor , 430 cc/min. @ 12 psig 655269 Back pressure regulator , Brass/Neoprene, 5 psig 659063 Back pressure regulator , Stainless steel/Viton, 5 psig 660400 Back pressure regulator , Brass[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 7 - 1 Return of Material Emerson Process Management GmbH & Co.OHG SECTION 7 RETURN OF MA TERIAL 7-1 RETURN OF MA TERIAL If factory repair of defective equipment is required, pro- ceed as follows: 1. Secure a return authorization from a Emerson Processs Management Sales Office or Represen- t[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 7 - 2 Return of Materials Emerson Process Management GmbH & Co.OHG[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD L - 1 List of Figures and T ables Emerson Process Management GmbH & Co.OHG LIST OF FIGURES AND TABLES 1 LIST OF FIGURES Figure A-1: From separate analyzers to analyzer system ............................................................... A - 1 Figure A-2: Example of NGA cabling ...........[...]
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NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 L - 2 List of Figures and T ables Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup ............................................................................................... .... 3 - 17 Figure 3-24: Converter T emperature Adjustment ..........................[...]
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Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Emerson Process Management GmbH & Co.OHG[...]
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NGA 2000 CLD Hardware Instruction Manual HAS60E-IM-HW 06/2007 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 Emerson Process Management Rosemount Analytical Inc. 6565 P Dav[...]