Français dropdown-ico

Frymaster 2836 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Frymaster 2836. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Frymaster 2836 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Frymaster 2836 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Frymaster 2836 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Frymaster 2836
- nom du fabricant et année de fabrication Frymaster 2836
- instructions d'utilisation, de réglage et d’entretien de l'équipement Frymaster 2836
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Frymaster 2836 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Frymaster 2836 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Frymaster en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Frymaster 2836, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Frymaster 2836, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Frymaster 2836. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2009 www.frymaster.com Email: service@frymaster.com *8196114* This manual is for fryers starting with series AD manufactured starting Fall 2006. This manual m akes no refere nces[...]

  • Page 2

    NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHO RIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CO NFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND IT[...]

  • Page 3

    DANGER This appliance must be connected to the voltag e and phase as specified on the ratings and serial number plate located on the inside of the fryer door. WARNING Do not attach accessories to this fryer unless t he frye r is secured from tipping. Personal injury ma y result. WARNING Do not use water jets to clean this equipment. WARNING This eq[...]

  • Page 4

    2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Replace Computer/Controller 1-1 1.3 Replace Interface Board 1-2 1.4 Replace Transformer 1-3 1.5 Replace Temperature Probe 1-3 1.6 Replace Heating Element 1-4 1.7 Replace High-Limit 1-6 1.8 Replace Frypot 1-6 1.9 Replace Cont[...]

  • Page 5

    2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Accessories 2-1 2.2 Basket Lift Assembly (Modul ar) and Related Components 2-2 2.3 Cabinetry and Related Components 2-5 2.3.1.1 F228 Cabinetry 2-5 2.3.1.2 F128/136 Cabinetry 2-7 2.3.1.3 F128/236 Cabinetry 2-9 2.3.2 Door Components 2-11 2.3.[...]

  • Page 6

    2836 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Contactor Box Right Contactor Box Under Fryer Filtration Filter Control Handles Left Drain Handle Right Drain Handle Interface Board Wire Harness Controller Transformers Fuse Terminal Block Mercury Contactor Mechanical Contactor Contacto[...]

  • Page 7

    1-2 1.1 General Before performing any maintenance on your Frymas ter Dean 2836 Series El ectric fryer, you m ust disconnect the electrical power supply. When electrical wires are disconnect ed, it is recommended that they be marked in such a way as to facilitate reassembly. DANGER Hot oil will cause severe burns. Never attempt to move this applianc[...]

  • Page 8

    1-3 4. Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiri ng and wire harnesses are connect ed to the proper terminals. 1.4 Replace Transformer 1. Unplug all power cords. Perform Procedur e 1.2, Steps 1-4, Replace Co mputer/Controller. 2. Hold new transformer up to old trans[...]

  • Page 9

    1-4 9. Remove the probe bracket and the securing com ponents from the probe bulb and element. Thread the probe wire through the hole in the ti lt plate assembly and remove the probe. 10. Thread the new probe wire through the hole in t ilt plate. Place the new temperature probe assembly onto the element and secu re with the bracket and screws rem o [...]

  • Page 10

    1-5 7. Install the replacement elemen t in the frypot and secure with the mounting hardware. 8. Reinstall the temperature probe and probe-br acket com ponents onto the replacement element. 9. Route the element leads (terminals) to the rear of the fryer 10. Secure element wiring with wire-ties. 11. Route the element wires through the conduit and tig[...]

  • Page 11

    1-6 1.7 Replace High-Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wires. 3. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928) to remove the two high-limit wires from the wire harness connector (arrows). Note pin location in connector before removing wires. 4. Remove th[...]

  • Page 12

    1-7 6. Remove the screws securing the frypot to the front frame of the fryer. 7. Carefully lift the frypot from the cabinet. 8. Remove the drain valve from the ol d frypot and install on the new frypot. 9. Apply Loc-Tite Sealant PST 567 to the high-limit th reads. Install high-lim it into the new frypot. 10. Disconnect the tilt plate spri ngs from [...]

  • Page 13

    1-8 If the pump motor overheats, a cir cuit breaker will trip and th e motor will not start un til the breaker is reset. If the pump motor does not start, pres s the white reset button located under the com ponent box, inside the cabinet. If the pump starts afte r resetti ng the breaker, then something is causing the m otor to overheat. A major cau[...]

  • Page 14

    1-9 auger or drain snake. Compressed air or other pre ssurized gases should not be used to force out the blockage 1.11 Basket Lift Service Procedures 2836 Series Electric fryers may opti onally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" [...]

  • Page 15

    1-10 Simplified Schematic M H N Norm al l y Clos ed Lower-limi t Mic ro s wit ch 6 To computer/cont roller via interface board Basket Lift Relay 3 1 or 4 5 Normally Open Upper-limit Mic roswit ch When the product button is pushed on the computer/controller, current flo ws through a coil in the basket lift relay, causing the lower circuit to be acti[...]

  • Page 16

    1-11 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrica tion of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, anot her possible cause of binding is im proper position[...]

  • Page 17

    1-12 1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten qu ick system checks that can be performed using only a multimeter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 1 of J2 3 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-3 0 VAC *Probe Resistance R X 1000 OHMS 11 of J2 12 o[...]

  • Page 18

    1-13 1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99[...]

  • Page 19

    1-14 1.14.1 Wiring Diagra ms, Main – 208/240V[...]

  • Page 20

    1-15 1.14.2 Wiring Diagrams, Main 480V (120 V Controls)[...]

  • Page 21

    1-16 1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120 V Controls)[...]

  • Page 22

    1-17 1.15 Wiring Diagrams, Modular Basket Lifts[...]

  • Page 23

    1-18 1.16.1 Wiring Diagrams: 208/240V Systems With Bu ilt-in Filtration[...]

  • Page 24

    1-19 1.16.2 Wiring Diagrams: 480V Systems With Built-in Filtration[...]

  • Page 25

    2836 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 7 8 Item Part Number Description 1 803-0306 Fry Basket, Twin Basket 2 826-1118 Caster, 5"- With Brake (Mounting Hardware Included) 3 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included) 4 803-0209 Brush, Frypot 5 803-0348 Rack, FP36 Basket Support 803[...]

  • Page 26

    2-2 2.2 Basket Lif t Assembly (Modular) and Related Components 1 2 3 10 4 20 17 9 12 6 5 21 23 11 16 14 15 7 19 13 24 8 22 18 25 26 Item Part Number Description 106-3775 Basket Lift, M odular As sembly 100-120V with Relay 1 807-0158 Connector, 6-Pin 2 200-6455 Mount, Modular Basket Lift 3 806-5964SP Motor Assembly, Modular 120V Basket Lift 4 806-85[...]

  • Page 27

    2-3 2.2 Basket Lift Assembly (Modular ) and Related Components (cont.) 13 809-0247 Nut, 8-32 Hex ZP KEPS 14 826-1359 Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25) 15 826-1371 Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25) 16 826-1374 Screw, #10 - ½” Hx Washer Hd Np Pkg. of 25) 17 809-0503 Screw, 8-32 x ½” Hx Zp 18 810-1012 Rod, Modular Basket L[...]

  • Page 28

    2-4 2.2 Basket Lif t Assembly (Modular ) and Related Components (cont.) Item Part Number Des c ription 106-4312 Roller Assembly FV (Use 106-5958 for DV) 1 210-8091 Bracket FV (use 230-0083 for Bracket FP28DV) 2 809-0508 Bolt, ¼” - 20 x 1-¼" Hex Head S/S 3 809-0190 Washer, Flat- ¼" S/S 4 810-0374 Spacer, Tubular Basket Lift Roller 5 8[...]

  • Page 29

    2-5 2.3 Cabinetry and Related Component s 2.3.1.1 FP228 Cabinet and Related Component s 1 2 4 3 20 9 10 11 21 22 5 14 12 6 15 7 16 13 8 23 18 19 17 24 25 26 27 28[...]

  • Page 30

    2-6 2.3.1.1 FP228 Cabinet and Related Components (cont.) Item Part Number Description 106-3589 Cabinet Assembly, FP228 1 106-3751 Tilt Housing Assembly, FP228 2 200-6300 Upper Back 3 106-3668 Top Cap Assembly, FP228 4 200-6301 Lower Back 5 212-8234 Cabinet Side, Right 6 202-6335 Gusset, Right 7 200-6108 Cabinet Support, Front 8 201-6365 Gusset, Lef[...]

  • Page 31

    2-7 2.3.1.2 FP128/136 Cabin et and Related Components 1 2 3 4 18 14 15 16 17 25 5 7 10 28 29 9 6 27 26 8 22 24 23 11 12 21 20 19 33 13 32 30 31 34[...]

  • Page 32

    2-8 2.3.1.2 FP128/136 Cabinet and Related Components (cont.) Item Part Number Description 106-3625 Cabinet Assembly FP128/136 1 106-3750 Tilt Housing Assembly, FP128/136 2 200-6298 Upper Back Cabi net 3 200-6299 Lower Back Cabinet 4 106-3704 Top Cap Assembly, FP128/136 5 212-8234 Cabinet Side, Right 6 200-6982 Lower Cabinet Reinforcement 7 200-6257[...]

  • Page 33

    2-9 2.3.1.3 FP128/236 Cabinet and Related Components 1 2 3 4 30 20 23 22 34 32 11 10 8 7 16 21 24 18 29 19 33 31 27 25 28 5 6 14 12 26 13 9 15 17 35 DV units have an additional item #5 here.[...]

  • Page 34

    2-10 2.1.1.3 FP128/236 Cabinet and Related Components (cont.) Item Part Number Description 106-3792 Cabinet Assembly FP128/236 (use 106-5891 for FP128DV/236 S) 1 106-3811 Topcap Assembly, FP128/236S (use 106-5897 for FP128DV/236S) 2 106-3815 Tilt Housing Assembly, FP128/236S 3 200-6528 Back, FP128/236S Upper Cabinet 4 200-6529 Back, FP128/236S Lowe[...]

  • Page 35

    2-11 2.3.2 Door Components Item Part Number Description 1 106-3677 Door Assembly, FP28 Left Door 2 106-3676 Door Assembly, FP28 Right Door 3 106-3731 Door Assembly, FP36 4 106-4067SP Pin Assembly, Door Slotted W/Keeper 5 Liner, Cabinet Door 200-6176 FP28 Cabinet Door Liner 823-4774 FP36 Cabinet Door Liner 6 809-0266 Screw, #10-1/2 Phil TR HD ZP 7 8[...]

  • Page 36

    2-12 2.3.3 Dump S t ation Components 1 2 3 4 Item Part Number Description 1 813-0396 Drain, Sink 1½” NPS (includes gasket PN 816-01 29) 2 813-0883 Barb Fitting 1-inch Hose X 1½-inch NPSM 3 823-4620 Holder W/A, Dump Station Pan 4 812-1699 Hose, 1” ID x 1.405 OD x 16.50”[...]

  • Page 37

    2-13 2.4 Computer and Related Component s Item Part Number Description 1 Computers 106-3840 Computer, Standard CM3.5 826-2389 Computer, FP228 826-2388 FP28 Full Vat 106-7177 FP28 Dual Vat 826-2387 FP36 Full Vat 2 106-3647 Frame Assembly, FP128S Control Panel * 106-3587 Frame Assembly, FP228S Control Panel 3 106-3648 Frame Assembly, FP136 Control Pa[...]

  • Page 38

    2-14 2.5 Cont actor and Power Cord Box Assembly[...]

  • Page 39

    2-15 2.5 Cont actor and Power Co rd Box Assembly (cont.) Item Part Number Description A 106-4530 Box, Assembly, FP28/36S 208/240V LT Contactor 106-4531 Box, Assembly, FP28/36S 208/240V RT Contactor (Shown in diagram) 106-4527 Box Assembly, FP28/36S 480V LT Contactor FV (Use 106-5930 FP28DV/36) 106-4528 Box Assembly, FP28/36S 480V RT Contactor 1 807[...]

  • Page 40

    2-16 2.5 Contactor and Power Cord Box Assembly (cont.) * 802-2246 Label, Caution * 802-0742 Label, (Inside Cabinet) Ground * 802-2239 Label, Terminal Block (N & L1) * 802-1991 Label, Terminal Block (L1, L2, L3) * 802-1989 Label, Reduce Elec. Risk Warning * WIR0607 Wire Assembly, FP28/36S Contactor Box Fuse (Used on 208/24 0V) * WIR0598 Wire Ass[...]

  • Page 41

    2-17 2.7 Component Box Assembly 1 2 3 4 21 6 9 8 7 10 11 12 13 19 16 15 18 20 14 17 5 Item Part Number Description 106-3860 Box Assembly, FP228 208/240V Component 106-3588 Box Assembly, FP228 480 V Component 106-3859 Box Assembly, FP28/36S 208/240V LT Component 106-3858 Box Assembly, FP28/36S 208/240V RT Component 106-3857 Box Assembly, FP128/236S [...]

  • Page 42

    2-18 2.7 Component Box Assembly (cont.) 15 809-0250 Nut, 6-32 Hex ZP KEPS 16 826-1371 Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25) 17 809-0656 Screw, 4-40 x 3/8” Rd HD SL NP 18 809-0963 Standoff, 6-32, ¼” X 2.00” NP 19 810-1164 Block, 1 Plc Screwless Terminal 20 816-0217 Paper, Insulating Terminal Block CE 21 200-6506 Cover, Component Box [...]

  • Page 43

    2-19 2.8 Filter Pan and Related Component s - Built-in Filtration 4 2 3 5 1 6 7 8 9 10 11 12 Item Part Number Description 106-4290 Complete Filter Pan Assembly FPC228 106-4291 Complete Filter Pan Assembly FPC128/136-236 1 106-4289 Pan Assembly, Filter 2 810-0487 Quick Disconnect, ½” Male Used on FP28/36 Only 3 823-4829 Ring, Hold Down 4 823-4622[...]

  • Page 44

    2-20 2.9 Frypot and Related Components 2.9.1.1 Frypot and Drain Valve Components Item Part Number Description * 106-5916 Frypot Assembly, FP14 (FP28DV) 55lbs (no float switch) 106-4198 Frypot Assembly, FP28 110 lbs (no float switch) 106-4203 Frypot Assembly, FP36S 160 lbs (no float switch) 1 823-4815 Frypot W/A, Wal-mart FP28FV110# (no float switch[...]

  • Page 45

    2-21 2.9.1.2 Drain Components Item Part Number Description 1 823-4846 3” Drain Dump 2 106-4310 3” Drain Tube Assembly, Right Side FPC128/136 (Include s item #7) 3 823-4672 3” Drain Tube, Left Side 4 816-0625 3” Connecting Sleeve 5 809-0969 3” Clamp * KIT6214 Round Drain Boot Kit (includes 2 cla mps and 1 boot) 6 106-43 11 3” Drain Tube [...]

  • Page 46

    2-22 2.10 Elements and Related Components[...]

  • Page 47

    2-23 2.10 Elements and Related Components (cont.) Item Part Number Description 106-4200 Tilt Plate Assembly FP28 (Use 106-5919 for FP28DV) 106-4209 Tilt Plate Assembly FP36 (shown in diagram) 1 210-7154 Tilt Plate FP28 (Use 230-0704 for FP28DV) 210-7161 Tilt Plate FP36 2 810-2751 Hinge, Stainless Steel (Use 810-3020 for FP28DV) 3 826-1330 Screw, 10[...]

  • Page 48

    2-24 2.11 Oil Disposal Wand Item Part Number Description 106-4395SP Oil Discard Wand Assembly 1 810-0490 Quick Disconnect, ½-inch female 2 810-1471 Hose 3 810-1091 Wand * 826-2052 Oil Return Plumbing Kit FP228 * 826-2053 Oil Return Plumbing Kit FP128/136 * 826-2054 Oil Return Plumbing Kit FP128/236 4 810-0680 T-Handle * 809-0417 Flange Nut - to mo[...]

  • Page 49

    2-25 2.12 Oil Return Assembly[...]

  • Page 50

    2-26 2.12 Return Assembly (cont.) Item Part Number Description 106-3758 FP228 Oil Return Assembly 106-3759 FPC128/136 Oil Return Assembly 106-3808 FPC128/236 Oil Return Assembly 106-5944 FPC128DV/236 Oil Return Assembly 1 106-3925 Bracket, FP28/36 ½" Valve Microswitch 2 200-6799 Cover, Safety Switch 3 200-8133 Handle, ½" Valve 4 200-828[...]

  • Page 51

    2-27 2.13 Filter Pump Assembly 12 6 8 7 1 9 10 11 13 5 4 3 2 Item Part Number Description 1 826-1756 Motor, Kit 208V 50/60Hz 826-1270 Motor, Kit 230V 50/60Hz 826-1712 Motor, Kit 115 V 60 Hz 2 809-0194 Washer, Flat 5/16” 3 809-0514 Cap Screw, 5/16” – 18 HX HD 4 826-1264 Pump and Gasket Kit, Viking 4 GPM 2-Piece 5 816-0093 Gasket, Pump/Motor 6 [...]

  • Page 52

    2-28 2.14 Wiring Harnesses and Cables Item Part Number Description Basket Lift Harnesses 106-3776 Harness Assembly FP28/36S Modular Basket Lift with Relay 106-4180 Harness, FP28/36 480V Controller Box to Basket Lift 106-4181 Harness, FP28/36 480V Basket Lift Conduit 106-4193 Harness, FPC28/36 208/240V Basket Lift Conduit 106-4192 Harness, FP28/36 2[...]

  • Page 53

    THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 54

    Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 *8196114* MAY 09[...]