Frymaster 8196203 manuel d'utilisation
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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Frymaster 8196203. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Frymaster 8196203 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Frymaster 8196203 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Frymaster 8196203 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Frymaster 8196203
- nom du fabricant et année de fabrication Frymaster 8196203
- instructions d'utilisation, de réglage et d’entretien de l'équipement Frymaster 8196203
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Frymaster 8196203 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Frymaster 8196203 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Frymaster en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Frymaster 8196203, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Frymaster 8196203, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Frymaster 8196203. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 NOV 08 www.frymaster.com E-mail: service@frymaster.com *8196203* This manual i s applicable t o fryers m anufactured beginning May 2006 with serial numbers beginning with 0604. For seria[...]
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Page 2
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODI S EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF IT S AUTHORIZED SERVICE CE NTERS, AND/OR THE PART BEIN G USED IS MODIFIED FR OM ITS ORIGINAL CONFIGURATI ON, THIS WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEA[...]
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Page 3
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authoriz ed Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s [...]
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Page 4
i Navy Surface Ship Electric Fryers Installation, Operation, Service, an d Parts Manual TABLE OF CONTENTS Page Chapter 1: Introduction 1-1 Chapter 2: Installation Instructions 2-1 Chapter 3: Operating Instructions 3-1 Chapter 4: Filtration Instructions 4-1 Chapter 5: Preventive Maintenance 5-1 Chapter 6: Operator Troubleshooting 6-1 Chapter 7: Serv[...]
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Page 5
1-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW[...]
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Page 6
1-2 1.3 Controller Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits. These lim its ar e designed to provide reas onable protection against harmful interferen[...]
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Page 7
2-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cov er all configurations of Navy Su rface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, includ ing H14SC/H17SC/H22SC kW and FPH17SC kW filtrati on sy stem models. The ins t[...]
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Page 8
2-2 DANGER All wiring connections for this appliance must be made in accor dance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment. DANGER The appliance area must be kept free and clear of combustible mate rial at all time[...]
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Page 9
2-3 2.2 Power Requirements AMPS PER LEG MODEL VOLTAGE PHASE WIRE SERVICE MIN. SIZE AWG (mm 2 ) L1 L2 L3 H14SC 440 3 3 8 (10) 19 19 19 H14SC 480 3 3 8 (10) 17 17 17 H17SC/FPH17SC 440 3 3 6 (16) 23 23 23 H17SC/FPH17SC 480 3 3 6 (16) 21 21 21 H22SC 440 3 3 6 (16) 29 29 29 H22SC 480 3 3 6 (16) 27 27 27 The FPH17SC Navy Surface Ship electric fryers are [...]
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Page 10
2-4 2.4 After Fryers Are Anchor ed At the Frying Station DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstan ces, oil must be removed from the fryer before attempting to move it to avoid oil spills, falls a nd severe burns. This fryer may tip and cause personal injury if not secured in a stationary position. 1. Close frypot d[...]
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Page 11
2-5 Back o f Fr yer Unit 33.38 28.29 17.534 20.48 10.580 2.465 15.67 20.48 Front Handle Mounting Holes Ø .625, 4 Places Single Fryer (non-filter) 31.62 7.098 Typica l 2.470 26.316 17.515 33.39 31.45 31.62 Back of Fryer Uni t Front Handle Mounti ng Holes Ø .625, 4 Place s 2-Fryer Battery[...]
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Page 12
2-6 7.229 17.516 27.570 14. 400 33.24 32.66 32.66 47.1 22.66 22.6 6 Front Handle Back o f Fryer Uni t Mounting Holes Ø .625, 4 Places 3-Fryer Battery 2.470 7.119 17.490 62.55 31.180 7.119 33.45 31.61 31.61 Front Handle 26.320 35.76 35.76 Back of Fryer Unit Moun tin g Hol es Ø .625, 4 Places 4-Fryer Battery[...]
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Page 13
3–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the el ements. Failure to do so will result in irreparable damage to the elem ents and may cause a [...]
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Page 14
3–2 Shutdown 1. Turn the fryer off. 2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5). 3. Place the frypot covers on the frypots. 3.2 Operation of the Soli d-State Analog Controller NOTE: Refer to Chapter 4 of this manual for operati ng instructions for the bui lt-in filtration system. Fryers configured for the U.S. Navy are e[...]
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Page 15
3–3 The analog controller has no timing features. The operator must m onitor shake and pull times. WARNING Before pressing the power sw itch to the ON position, ensure that the frypot is properly filled with oil. See Section 3.1. CONTROLLER OPERATING PROCEDURE 1. Verify that the thermostat knob is set to the desired cooking temperature. 2. Press [...]
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Page 16
3–4 4. Press and hold the high -limit test switch in the “2 nd ” test position until the 2 nd High-Lim it light illuminates. Release the switch. The 2 nd High-Limit light should have come on wh en the temperature was between 430°F and 460°F. For fryers connected to an ex ternal shunt power supply, all fryers should have been shut off comple[...]
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Page 17
4-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery rem ain in operation. Section 4.2 covers preparation of the filter system for use. Operation of th[...]
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Page 18
4-2 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet of filter paper on top of the screen, over- lapping on all sides. 4. Position the hold-down ring over the filter paper and lower the ring into the pan, allowing the paper to fold up around the ring as it is lowered to the botto m of the pan. Screen Filter [...]
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Page 19
4-3 DANGER Do not drain more than one frypot at a ti me into the built-in fi ltration unit to avoid overflow and spillage of hot oil. DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects[...]
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Page 20
4-4 DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneousl y combust if left soaking in certain shortening. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging [...]
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Page 21
5–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l. DANGER Nev[...]
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Page 22
5–2 5.1.3 Clean the Frypot and Heating Elements – Weekly DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the el ements. Failure to do so will result in irreparable damage to the elements and may cause a fire. Boiling Out the Frypot Before the fryer is first used, it [...]
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Page 23
5-3 5.1.4 Clean Detachable Parts and Accessories – Weekly Wipe all detachable parts and accessories with a clean, dry cloth. Use a cl ean cloth saturated with detergent to remove accumulated carbonized oil on det achable parts and accessories. Rinse the parts and accessories thoroughly with clean wa ter and wipe dry before reinstalling. 5.2 Check[...]
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Page 24
5–4 5.3 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material main tenance management (3M) program. Frymaster recommends that a Factory Authorized Service Technicia n inspect this appliance at least annually as follows: Fryer • Inspect the cab[...]
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Page 25
5-5 • Verify that all O-rings and seals (including those on the quick-disco nnect fittings) are present and in good condition. Replace O-rings and seals if worn or damaged. • Check filtration system integrity as follows: • Verify that filter pan cover is present and properly installed. • With the filter pan empty, place each oil return hand[...]
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Page 26
6-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay oc cur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith this[...]
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Page 27
6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Plug power cord in and verify that circuit breaker is no t tripped. B. Controller has failed. B. If available, substitute a controller known to be working for the suspect controller.[...]
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Page 28
6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180ºF (82ºC). The purpose of the melt-cycle is to allow controlled me[...]
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Page 29
6-4 6.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action Controller trouble light ON. Oil temperature above acceptable range or a problem with the temperature measuring circu itry. This in an indication of a malfunction in the tem perature measuring or control circuitry, including a failure of the high lim it thermost[...]
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Page 30
6-5 Problem Probable Causes Corrective Action Filter pump runs but oil does not return to frypot and there is no bubbling oil. Blockage in filter pan suction tube. Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If bubbling oil occurs, there is a blockage in the filter pan suction tube. The blockage may be[...]
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Page 31
7-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipm ent, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assemb ly. 7.2 Replacing a Controller 1. Disconn[...]
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Page 32
7-2 4. Dismount the component to be replaced and inst all the new component, being sure that any required spacers, insulation, washers, etc. are in place. NOTE: If more room to work is required, the c ontrol panel frame assembly may be rem oved by removing the hex head screws that secure it to th e fryer cabinet (s ee illustration below). If this o[...]
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Page 33
7-3 3. Remove the four screws from both the left and right sides of the lower back panel. 4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector C-6. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin- pusher push the pins of t[...]
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Page 34
7-4 6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the fryer and through the element tube assembly. 7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the grommet is in place. Secure the probe to the elem ents using the bracket which was removed in Step 5 and the met[...]
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Page 35
7-5 2. On dual-vat fryers, and on full-vat fryers where th e temperature probe is a ttached to the elem ent being replaced, disconnect the wire harness co ntaining the probe wiring. Using a pin pusher, disconnect the probe wires fr om the 12-pin connector C-6. 3. In the rear of the frye r directly behind the fry pot disconnect the 6-pin connector f[...]
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Page 36
7-6 8. Reconnect the element connector it was removed fr om directly behind th e frypot, ensuring that the latches lock. 9. Insert the temperature probe lead s into the 12-pin wiring harness connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and the white into position [...]
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Page 37
7-7 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary service, reverse st eps 1-4 to return the fryer to operation. Left and right views of mechanical contactor box com ponents. 7.8 Replacing a Frypot 1. Drain the frypot into the filter [...]
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Page 38
7-8 12. Re move the top-connecting strip that cove rs the joint with the adjacen t frypot. 13. Unscrew the Teflon vent/vacuum-breaker tube f itting, unscrew the nut located on the front of each section of drain tube, and remove the tub e assembly from the fryer. 14. Re move the covers from the drain safety swit ch(es) and disconnect th e switch wir[...]
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Page 39
7-9 27. Reinstall the top connecting strips, to p cap, tilt housing and back panels. 28. Reinstall controllers in the control panel fram e and reconnect the wiring harnesses and ground wires. 29. Reposition the fryer under the exhaust hood and r econnect it to the el ectrical power supply. 7.9 Built-in Filtration Sy stem Service Procedures 7.9.1 Fi[...]
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Page 40
7-10 particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to ove rload, again tripping the therm al overload. Shortening that has solidified in th e pump will al so cause it to seize, with the same result. A pump seized by debris or hard shortening can usually be f[...]
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Page 41
7-11 4. Loosen the nut and bolt that secures the bri dge to the oil-return manifold. 5. Remove the cover plate from the front of the motor and disconnect the motor wires. 6. Unplug the pump motor assem bly 6-pin connector C-2 and, using a pin pusher, disconnect the vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return m ani[...]
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Page 42
7-12 7.9.3 Replacing the Filter Tran sformer or Filter Relay Remove the left controller from the fryer to expose the in terior of the left component box. The filter transformer and relay ar e located as shown in the illustration below. NOTE: The right com ponent box is identical to the left ex cept that the filter transforme r and relay are not pre[...]
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Page 43
7-13 7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2[...]
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Page 44
7-14 7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]
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Page 45
7-15 7.12 Wiring Diagram, System H14SC/H17SC/H22SC kW Single Fr yers a nd FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements.[...]
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Page 46
7-16 7.13 Wiring Diagram, Contactor Box H14SC/H17SC/H22SC kW Single Fr yers a nd FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements.[...]
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Page 47
7-17 7.13 Wiring Diagram, Contactor Box cont. H14SC/H17SC/H22SC kW Single Fr yers a nd FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements.[...]
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Page 48
7-18 7.14 Wiring Diagram, Wiring Harness[...]
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Page 49
7-19 7.15 Components Descrip tion of Operation A. Drain solenoid - When the return valve is opene d, a microswitch activates and supplies 24V to the pump relay and solenoids. B. Vacuum release solenoid - When the return valve is closed, it de-energizes the 24V to the pump relay and solenoid s releasing the vacuum. C. Full-vat oil return switch - Wh[...]
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Page 50
8-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 1 2 3 4 5 6 7 8 9 ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1 3 / 8 -inch 2 810-2793 Hanger, Wireform Basket 3 809-0921 Spacer, Basket Hanger 4 803-0197 Cleanout Rod, 27-inch 5 803-0209 Brush, Frypot 6 823-6009 Connecting Strip, Frypot 7 806-4041 Cover, Full-Vat[...]
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Page 51
8-2 8.2 Cabinetry 8.2.1 Backs, Control Panels, Doors, Handl es, Sides, Tilt Housings & Top Caps 4 6 1 2 3 5 9 10 11 8 7 12 14 13[...]
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Page 52
8-3 8.2.1 Backs, Control Panels, Doors, Handl es, Sides, Tilt Housings & Top Caps (cont.) ITEM PART # COMPONENT 1 230-0675 Back Panel, Upper - Si ngle 230-0676 Two Station Fr yer 230-0677 Three Station Fryer 230-0546 Four Station Fry e r 2 230-0672 Back Panel, Cent er - Single 230-0673 Two Station Fr yer 230-0674 Three Station Fryer 230-0500 Fo[...]
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Page 53
8-4 8.2.2 Cabinets, Bases, Braces, and Associated Parts See Page 8-22 through 8-24 for filter rails and associated hardw are . See Page 8-26 for rear bridge support/ oil return manifold[...]
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Page 54
8-5 8.2.2 Cabinet Bases, Braces, a nd Associated Parts (cont.) ITEM PART # COMPONENT 1 106-3828 Upright Assembly, Left 2 106-3829 Upright Assembly, Right 3 200-1651 Support, Cross Cabinet 4 200-1659 Divider, Cabinet 5 200-2293 Brace, Lower Front 6 Brace, Front Horizontal 200-7036 Single-Station Fryer 200-7037 Two-Station Fryer 200-7038 Three-Statio[...]
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Page 55
8-6 8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts 8 7 7 6 6 1 3 3 4 4 5 2 2 1 See next section for Drain Valve Detail[...]
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Page 56
8-7 8.3.1 Drain Tube Section and Associated Parts (cont.) ITEM PART# COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat 3” 823-4624 Dual-Vat 3” 2 Drain Tube, Left/Right Open Short 823-4643 Full-Vat 3” 823-4642 Dual-Vat 3” 3 Drain Tube, Right End Long 823-4639 Full-Vat 3” 823-4638 Dual-Vat 3” 4 Drain Tube, Left/Right Open Lon[...]
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Page 57
8-8 8.3.2 Drain Valve Assembly and Assoc. Pa rts (Units with Bu ilt-In Filtration) ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936 Retainer, Full-Vat Nut Drain Valve 3 824-1602 Handle, Full-Vat Drain Valve 4 816-0639 Cap, Red Handle 5 809-0237 Nut, 4-40 Keps Hex 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 Microsw[...]
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Page 58
8-9 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration) ITEM P A R T # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936 Retainer, Full-Vat Drain Valve Nut 3 824-1602 Handle, Full-Vat Drain Valve 4 816-0639 Cap, Red Handle 5 809-0237 Nut, 4-40 Keps Hex 6 901-2348 Cover, Dual Vat Drain Safety Switch 7 807-2103 [...]
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Page 59
8-10 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)[...]
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Page 60
8-11 8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration) ITEM P A R T # COMPONENT 1 816-0639 Cap, Drain Handle 2 809-0539 Nut, ⅜ -16 2-Way Hex Lock 3 900-2934 Retainer, Dual-Vat Drain Valve Nut 4a 824-1636 Handle, Dual-V at Right Drain Valve 4b 824-1637 Handle, Dual-Vat Left Drain Valve 5 809-0237 Nut, 4-40 Keps Hex[...]
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Page 61
8-12 8.4 Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # COMPONENT 1 106-5846 Box Assembly, Component 2 210-9002 Bracket, Component Box Strain Relief 3 230-1057 Bracket, Circuit Breaker 4 806-9495SP Terminal Block and Wire Assembly 5 807-0012 Relay, Filter 18 Amp ⅓ HP 24V Coil 6 826-1337 Terminal, ¼-inch Push-on (Pkg. of 5) 7[...]
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Page 62
8-13 8.4.1 Component Boxes cont. ITEM PART# COMPONENT 18 210-8995 Brace, Component Box 19 807-1083 Bushing, Heyco 20 807-3868 Strain Relief 21 807-0121 Bushing, Heyco SB-625-500 22 816-0217 Paper, Insulating Terminal Block CE 23 106-5750 Harness, Full Vat Assembly 24 220-0083 Plate, Strain Relief 25 807-4036 Switch 807-3575 Plug, Carling Switch Hol[...]
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Page 63
8-14 8.4.2 Contactor Boxes NOTE 1: Left and right contactor box assemblies are mirror images of one another. W ith the exception of the box itself, all components of a left -hand assembly, are the sam e as those in the corresponding right-hand asse mbly and vice versa. NOTE 2: See Page 8-18 and 8-19 for Contactor Box Wiring Assembly[...]
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Page 64
8-15 8.4.2 Contactor Boxes cont. ITEM PART # COMPONENT 106-6278 Assembly, Contactor Box Left 106-6279 Assembly, Contactor Box Right 106-6292 Assembly, Contactor Box Single 106-6268 Assembly, Contactor Box Large (Not over the filter-pan box) 1 106-6124 Box, Left Contactor 2 106-6125 Box, Right Contactor 3 106-6288 Box, Single Footprint Contactor 4 1[...]
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Page 65
8-16 8.4.3 Heating Element Assem bly and Associated Parts 1 1 2 3 4 5 8 11 16 12 9 17 13 18 19 10 12 17 14 15 7 28 29 6 26 21 20 23 22 24 25 21 NOTES: The only dif ferenc e be tween eleme nt assembl ies for diff erent vo lt age and kW rat ings is th e element i tself (Item 1). Items 28, 2 9 and 30 are sho wn as associ ated parts . They are n ot par[...]
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Page 66
8-17 8.4.3 Heating Element Assembly and Associated Parts (cont.) ITEM PART # COMPONENT 1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts. 826-2195 440V 1 7.0 kW 826-2202 440V 1 8.5 kW 826-2211 440V 11.0 kW 826-2196 480V 1 7.0 kW 826-2203 480V 1 8.5 kW 826-2209 480V 11.0 kW 2 826-2212 Probe, Temperature Kit (inc ludes tie wra[...]
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Page 67
8-18 8.4.4 Controller Controller P /N 806-3798 Knob P/N 810-038 7 Power Swit ch P/N 807-08 12 High-Limit Switch P/N 80 7 -0811 8.4.5 Wiring 8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring A ssemblies – 6-Pin (Left Element)[...]
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Page 68
8-19 8.4.5.3 Contactor Box Wiring A ssemblies – 9-Pin (Right Element) 8.4.5.4 Main Wiring Harness 8.4.5.5 Component Box and F ilter Pump Wiring Harnesses ITEM PART # COMPONENT 1 106-5750 Full Vat Control Harness J4 to J2 (WIR0765 – Navy Jumper Wire Kit is needed with this harness) 2 106-5935 Filter Pump C2 to Component Box Wiring Harness[...]
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8-20 8.4.5.6 Interface Board to C ontroller Wiring Harness – 15-Pin PN 806-2071SP Standard Controller to Interface Board[...]
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8-21 8.5 Filtration System Components 8.5.1 FPH17 Filtration Components[...]
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8-22 8.5.1 FPH17 Filtration Components (cont.) ITEM PART # COMPONENT 106-5983 Assembly, Filter Pan Single includes pan and lid 1 106-6243 Lid, Single 2 824-1707 Crumb Tray 3 823-5774 Hold Down Ring - Paper 4 220-1316 Sana Grid Filter Screen 5 823-5594 Pan, Filter 6 810-2198 Roller, Filter Pan Rail (used with Item 8 and 9) * 826-1979 Filter Pan Roll[...]
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8-23 8.5.2 Multiple Battery F iltration System Components 5 6 13 14 15 7 12 11 9 12 11 10 16 30 29 25 27 26 24 23 18 24 18 35 19 33 17 20 22 25 34 28 8 32 31 1 2 3 4 8 21[...]
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8-24 8.5.2 Multiple Battery Filtration Sy stem Components (cont.) ITEM PART # COMPONENT * 826-1979 Filter Pan Roller Kit ( four each of Items 7 and 8 ) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan Assembly (S ervice Filter Pan above plus Items 3 & 4) * 826-1392 O-Ring (Pkg. of 5; used with Item 5) * 813-0568[...]
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8-25 8.6 Frypot Assembly and Thermostat Frypot P/N 823-5359SP Thermostat P/N 806-7543[...]
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8-26 8.7 Oil Return System Components[...]
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8-27 8.7 Oil Return System Components (cont.) ITEM PART # COMPONENT 1 106-5848 Handle Assembly 2 813-0907 Cap, 15/16-inch Valve Safety 3 807-2103 Microswitch, Straight Lever 4 106-5847 Bracket Assembly, Microswitch 5 210-8998 Bracket, Handle Retainer 6 816-0220 Insulation, Oil Return Microswitch 7 826-1366 Nut, 4-40 Keps Hex (Pkg . of 25) 8 810-303[...]
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8-28 8.8 Wiring Connectors, Pin Terminals and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable) * 807-3825 Cord, Filter System Power Connectors 1 807-1068 2-Pin Fem ale 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 5 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 80[...]
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8-29 8.9 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)[...]
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Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, LA 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 (Tech Support) 1-318-219-7135 819-6203 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 NOVEMBER 2008[...]