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Frymaster CFD manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    Dean, a member of the Comm ercial Food Equipm ent Service Association, rec ommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 FEBRUARY 2007 *8195922* NON-CE & Decathlon Series Gas Fryers Service & Parts Manual D, CFD, SCFD, FPD, and Common Cabinet Models[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER. DANGER Do not store or use gasoline or o[...]

  • Page 3

    DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING No structu[...]

  • Page 4

    Decathlon Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURES ……..……..……………………………………………... 1.1 Functional Description................................ .................................. ........................ ..1-1 1.2 Accessing Fryers for Service.......... ..................[...]

  • Page 5

    FINDING YOUR WAY AROUND THE DEAN DECATHLON To p C a p Flue Cap Basket Hanger Frypot Drain Tubes Drain Valve Handl e (Red) Oil Return Handl e (Y ellow) Drain Flush H andle (Blue) Filter Unit Electronic Op erating Thermostat Drain Tube s Burners[...]

  • Page 6

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Decathlon Series gas fryers contain a welded steel frypot (stain less or cold-rolled) heated by gas flames diffused evenly thr ough tubes built into the frypot. Flames originate from orifices in a burner mani fold positioned beneath cast-iron burners. The burne[...]

  • Page 7

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) An electromechanical gas valve regulates gas flow to the manifold. Decathlon Series gas fryers are equipped with either a 120V valve system or a 2 4V valve system. Un it configurations include either a pilot ignition system (standing pilot) or an e lect[...]

  • Page 8

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Igniti on Configuration (cont.) The module contains a 60-second time delay circuit and a coil that activates the gas valve. The ignitor assembly consists of a spark pl ug, a pilot, and a flame sensor element. At start-up the ON/OFF switch is placed in the ON position, supplyin[...]

  • Page 9

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards The interface board provides a link between the c ontroller/computer and the fryer’s individual components without requiring exce ssive wiring, and allo ws the controller to execute commands from one central point. Two types of interface boar ds may be used in Decathlo[...]

  • Page 10

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) IFB 106-6669 & 106-6710: These interface boards are used in Decathlon fryers with Frymaster computer control systems. INTERFACE BOARD P/N 106-6669 INTERF ACE BOARD P/N 106-6710 FREQUENTLY USED TEST POINTS FOR INTE RFACE BOARD P/N 806-4549 (prev ious style) Te[...]

  • Page 11

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) P/N 806-4549 INTERFACE BOARD (prev ious style) LED DIAGNOSTIC LIGHTS 12V Indicates 12 VAC from transformer 24V Indicates 24 VAC from transformer GV Indicates 24 VAC to gas v alve PWR Indicates 24 VAC to PWR via K1 (L) or K2 (R o r F) AIR Not Applicable to Decathl[...]

  • Page 12

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats are used in Decathlon Series gas fr yers, depending on fryer configuration. Fryers equipped with an optional backup ope rating-thermostat and/or Thermatron use a d ial to adjust temperature. In this conf iguration, the probe resistance varies di[...]

  • Page 13

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Restraints Once the fryer has been positioned at the frying stat ion, use a carpenter’s level p laced across the top of the frypot to verify that the unit is le vel, both side-to-side and front-to-back. To level fryers equipped with legs, the bottom of the legs can be screwe d out up t[...]

  • Page 14

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece of ordinary binding wire (.052 in[...]

  • Page 15

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot adjustment screw hole on the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot adjusting screw counterclockwise to increase length of flame or clockwis e to decrease length of flam e. Adju[...]

  • Page 16

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.6.2 Backup Operating Thermostat (Optional) 1. Fill the frypot to the lower OIL-LE VEL line with oil. If solid shorten ing is used, it mu st be melted before starting th e calibration procedure. 2. Light the pilot. 3. Set the temperature control knob to 350°F/177°C. 4. Let the burner[...]

  • Page 17

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the fryer from the electrical supply. 2. Unscrew the two computer panel screws. The computer panel is hinged at the bottom and will swing open from the top. 3. Unplug the fryer wiring harness and ground wire from [...]

  • Page 18

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.2 Replacing the Backup Thermostat (if applicable) 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from frypot. 3. Remove thermostat knob. 4. Disconnect the wiring plug(s) from the component shield/control box. 5. Disconnect leads from terminal block. 6. Remo[...]

  • Page 19

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil from the frypot. Allow the frypot to cool c ompletely befor e proceeding. 3. Remove the fryer door for easier access to the temperature probe. D model[...]

  • Page 20

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 6. Remove the appropriate burners to gain access to the tem perature probe. (See Steps 20-22 on page 1-27 for more details.) NOTE: Ensure that the burners are placed in their original sp ots when put ting them bac k[...]

  • Page 21

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.3 Replacing the Temperature Probe ; Computer-equipped Fryers (cont.) 9. The temperature probe can be removed through the bottom of the frypot as follows: Ensure the two-pin connector has been removed from the probe wiring harness (step 4, above). Remove the harness insulation. The p[...]

  • Page 22

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.4 Replacing the High-limit Thermostat (cont.) 4. Remove two screws securing the high-limit mounting-bracket. Do not disconnect wires from high-limit at this time. 5. Loosen and completely unscrew the com pression nut, then the pass-through nut on the frypot bottom. Proceed to the ne[...]

  • Page 23

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.4 Replacing the High-limit Thermostat (cont.) 7. Carefully pull high-lim it capillary tube and bulb o ut of the frypot from the bottom. 8. Mark and disconnect wires at the high-limit in the component box. Remove high-limit capillary tub e and bulb from the bottom of the frypot. Mark[...]

  • Page 24

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.4 Replacing the High-limit Thermostat (cont.) 9. Remove high-limit f rom fryer by pulling the capillary tube and bulb through the component box opening (arrow). This ma y require removal of the control panel frame. 10. Reverse the above st eps for high-limit i nstallation. IMPORTANT[...]

  • Page 25

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.5 Replacing Rocker Switches (cont.) 3. Depress the retaining clips (see illustration below ) and push the switch out of the slot. If there is a switch-guard present, retain it f or installation of the replacem ent switch. Depress clips on each side to remove switch from control pane[...]

  • Page 26

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.7 Replacing the Pilot Assembly 1. Remove the pilot tubing from th e bottom of the pilot assembly. 2. If the pilot is an electronic ignition pilot, disconnect the i gnition cable and the sense wire. 3. Remove the two pilot mounting screws from the pilot mounting bracket and remove th[...]

  • Page 27

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.8 Replacing the Frypot (cont.) 6. Carefully pry the capping st rip off with a screwdriver or similar tool an d set asid e. Be careful n ot to bend the capping str ip during removal. 7. Locate all screws securing back panels. Scre w location and orientation will vary accord ing to fr[...]

  • Page 28

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue-cap braces to frypot (a nut-driver with an extension or long screwdriver is required). Use care not to drop the screws into the flues. If this happens, the screws can be retrieved when the flue is removed (Step 16). Use [...]

  • Page 29

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.8 Replacing the Frypot (cont.) 13. Remove steel line from oil-return valve and nipple by loosening flare fittings on both ends. Hold backup with an adjustable wrench when removing fittings. ( Prior to removal, abs orbent cloth or paper towels should be placed under the oil line to c[...]

  • Page 30

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.8 Replacing the Frypot (cont.) 18. If fryer is equipped with a front drain m anifold, disconnect manifold at slip-nut fitting and remove. 19. a. 1.5” drains: - Remove drain extension from elbow on drain valve. Drain ex tensions will vary in shape and size according to fryer model.[...]

  • Page 31

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.8 Replacing the Frypot (cont.) 20. Remove the burner shield. Loosen burner bolts (two per burner) that secure burners to the burner support rail. NOTE: On most fryers, do not remove bolts from burners. Some fryers have an additional bracket that warrants removal of the burner bolts.[...]

  • Page 32

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.8 Replacing the Frypot (cont.) Each burner is unique in the flam e-transfer-hole confi guration and must be reins talled correctly : Left burners (L): Flame transfer hole is on the right side of the burner head. Center burners (C): Flame transfer hole is on both sides of the burner [...]

  • Page 33

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.7.8 Replacing the Frypot (cont.) 23. Remove screw(s) securing the electronic or standing pilot bracket to the frypot bracket. Reposition ignitor asse mbly down and away from frypot. Use care not to bend, kink, or damage the electronic ig nition lines and wiring. NOTE: Remove the trail[...]

  • Page 34

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.7.8 Replacing the Frypot (cont.) 27. Remove the temperature probe from frypot. (See Section 1.7.3, Replacing the Temperature Probe: Computer –equipped Fryers , for specific instructions.) 28. Remove the high-limit and backup therm ostats. Follow Steps 5-7, Section 1.7.4, Replacing t[...]

  • Page 35

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.7.8 Replacing the Frypot (cont.) 31. Using a sharp knife or box-cutter, cut the silicon seal between and in front of the two frypots (two-vat or more). Use care not to scratch stainless steel surfaces. 32. Remove frypot from fryer by lifting up and out. 33. Position the frypot upside [...]

  • Page 36

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.8 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that m ight occur, this section is intended to prov ide technicians with a general knowle dge of the broad problem cate gories associated with this equipment and the probable causes of each. W it[...]

  • Page 37

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.1 Ignition Failure (cont.) The Gas Valve If the problem is not in the 24 VAC circuit or p ilot system, it is most likely in the gas valve. Before replacing the gas valve, refer to the troubleshooting guides in this chapter. 1.8.2 Improper Burner Function In these instances, the burn[...]

  • Page 38

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.2 Improper Burner Function (cont.) If the fryer’s gas and air supplies are okay, the probl em most likely is with one of the electrical components. Examine the ignition module for signs of melting, distortion, or disco loration due to excessive heat build-up in the fryer. Also, ex[...]

  • Page 39

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe. Depending upon the specific configuration of the fryer, othe r com[...]

  • Page 40

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.5 Improper Filtration Function The majority of filtratio n problems arise from operator error. One of the m ost common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Anytim e the pump is running, but no oil is being f iltered, [...]

  • Page 41

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or installed pa per will allow food particles and se dim ent to pass through and clog the suction tube on the bottom of the filter carr iage. Particles larg e enough to block the suction tube may indicate that the crumb tray i[...]

  • Page 42

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most Decathlon Series gas fryers are equipped with a bell- crank style basket lift. A cam and a bell crank are connected to the basket lift arm by a flat metal lin k. The cam is attached to a drive motor. The motor rotates the [...]

  • Page 43

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.8.7 Improper Basket Lift Function Modular Basket Lifts Older Decathlon Series fryers may be equipped with modular basket lifts . The modular basket lift consists of a notched rod to which the basket lift arm is attached, a reversible- drive gear motor, and a pair of roller-activated m[...]

  • Page 44

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 1.8.7 Improper Basket Lift Function (cont.) Electronics failure. This category encompasses problem s with the relays, m icroswitches, capacitors, resistors, interface board, wiring, and controls. Troubleshooting the electronics of th e modular basket lift is sim ply a process of verifyi[...]

  • Page 45

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.9 Troubleshooting Guides (cont.) A. Pilot does not stay lit (fryer is on and thermopile output is approximately 400 millivolts and/or ther mocouple is approximately 25 millivolts . A. Check high-limit switch. Switch continuity should be "0." If not, high- limit switch is def[...]

  • Page 46

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 1.10 Wiring Diagrams Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design changes made to the equipment after publication. Refer to the wiring diagram affixed to the unit when ac tually troubleshooting this equipment. Decathlo[...]

  • Page 47

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 Decathlon, Dual Vat[...]

  • Page 48

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 Thermatron, 24V[...]

  • Page 49

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-44 Thermatron, 120V[...]

  • Page 50

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-45 Transformer Box[...]

  • Page 51

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-46 Decathlon Interface Board RIGHT TEMP PROBE 4 J3 8 7 R-HEAT LED 4 RL-3 R-GV LED 5 R PW R V1D 35 4 1 3 1 4 1 1 J 2 35 4 1 3 1 4 1 1 POWE R HEAT AIR 24V LED 3 LEFT TEMP PROBE 12V LINE VOLTAGE 3 1 5 7 8 4 2 J1 L-HEAT LED 2 RL-1 12V LED 6 L-GV LED 1 L PW R V2D 15 15 14 14 6 6 2 2 1 1 POWE R [...]

  • Page 52

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-47 Dean Oil Return Wiring[...]

  • Page 53

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-48 Single Decathlon with SUFF Filt ration and Basket Lifts (PBI) PV VALVE GND (BURNER) IGNITER HI TENSION LEAD GAS BRN BLUE WHT GRN ALTERNATE IGNITION MODULE MV/PV LINE 24V MV WHT BLK TH-TR TR TH SPARK IGNITION MODULE SEN. RED LINE 24V GAS VALVE GRN SENSOR RED BRN BLUE WHT WHT IGNITER HI T[...]

  • Page 54

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-49 Oil Return, Left-hand, Norma lly Open Float S witch[...]

  • Page 55

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-50 Basket Lift, with Timer 805-1411[...]

  • Page 56

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-51 CM4-S with Constant Pilot[...]

  • Page 57

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-52 Chili’s Wiring Diagram[...]

  • Page 58

    DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-53 Chili’s Wiring with SCF Filtration[...]

  • Page 59

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Decathlon Primary Components Controllers, probes, and related components are listed in Optional Components and Controllers, Section 2.3. 13 34 27 14 33 28 4 29 19 18 20 17 12 3 35 16 5 31 15 32 11 8 9 10 30 21 7 26 36 1 6 22 24 25 2 23 38 37 40 39[...]

  • Page 60

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 Parts are labeled to indicate th e appropriate fryer mode l (“D”, “SCFD”, “CFD”, or “FPD 65”). If a part i s not labeled, it ca n be used on any of these models. Each s ection i s labeled by size (e.g., D 50) and pa rts are not interchangeable between d ifferen t sized fryers. So[...]

  • Page 61

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.1 Decathlon 20 Primary Components (cont.) ITEM PART # COMPONENT 19 ►►► See Optional Components, Section 2.3 20 824-1125 Topcap (D50/D20) * 210-3323 Topcap (D220) 21 106-1583SP Flue Assembly * 200-1342 Shield, Flue Heat * 200-134 4 Front, Flue Box * 200-135 1 Rear, Flue Box * 200-3647 D[...]

  • Page 62

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon D50 Primary Components (cont.) ITEM PART # COMPONENT * 826-2037 Frypot, Cracker Barrel (1.5” Drain) 2 810-2169 Manifold, Ga s (D50) * 810-2130 Manifold, Gas (SCFD50) 3 810-2048 Orifice, Natural Gas #39 2.53 mm (non-CE D50GHP, SCFD50G) * 810-2062 Orifice, Natural Gas #38, 2. 58 [...]

  • Page 63

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon D50 Primary Components (cont.) ITEM PART # COMPONENT 15 211-2787 Side Panel, Left Side ( SCFD50 ) * 231-2060 Side Panel, Left Side ( SCFD50 C/C ) 16 212-2787SP Side Panel, Ri g ht Side ( SCFD50 ) * 232-2060 Side Panel, Ri g ht Side ( SCFD50 C/C ) 17 824-0961 Wirewa y , Control Pa[...]

  • Page 64

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.2 Decathlon D50 Primary Components (cont.) ITEM PART # COMPONENT * 812-1717 Drain Nip ple, Extended 1½ ” Drain 30 106-0913SP Cordset, 10' Powe r 31 210-2804 Cover, Outlet Duct 32 200-1674 Back Panel, Lower (D5 0/CFD50) 33 810-2411 Leg, Single B olt Mount (black) * 806-3811 Leg Packag[...]

  • Page 65

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # COMPONENT * 200-1363 Heat Shield, Lower (SCF D60) * 824-0970 Heat Shield, Vessel (SCFD60) * 812-0211 Insulation, Kaowool Blanket, .5” x 7.5” x 17.5” * 824-0969 Support, Burner 12 807-3552 Gas Valve, Natural Gas, Electronic Ignition[...]

  • Page 66

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # COMPONENT 22 106-1703SP Flue Cap (Single) * 823-3516 Flue Cap (2-battery) 23 106-2898SP Door Assembly, with Liner (D60) * 200-1185 Panel, Door, Inner * 210-1424 Panel, Door, Outer * 106-4721 Door Assembly, Left (SCFD60) * 200-4794 Panel,[...]

  • Page 67

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.1.4 Decathlon FPD65 Primary Components ITEM PART # COMPONENT 1 823-3948SP Frypot - S/S * 812-1666 Coupling, Thermostat Entry * 813-0036 Collar, Thermostat * 210-1650 Deflector, Oil Return * 812-1501 Nipple, 1 1 ⁄ 2 " NPT x 1 NPT 2 810-2072 Gas Manifold (weld assem bly) 3 810-2048 Orific[...]

  • Page 68

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.1.4 Decathlon FPD65 Primary Components (cont.) ITEM PART # COMPONENT 16 212-4570 Side Panel, Right Side (unit exterior) * 201-4775 Side Panel, Left Side with Hole (unit interior) * 202-4775 Side Panel, Right Side with Hole (unit interior) * 201-4237 Panel, Inner Left (divider located over fil[...]

  • Page 69

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.1.4 Decathlon FPD65 Primary Components (cont.) ITEM PART # COMPONENT 29 812-1226SP Drain Nipple, Extended 30 106-0913SP Cordset, 10’ Power 31 210-2804 Cover, Outlet Duct 32 200-1213 Upper Structural Back * 200-1327 Lower Structural Back 33 810-2411 Leg, Single Bolt Mount (black) * 806-3811 [...]

  • Page 70

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.1.5 Decathlon D80 Primary Components (cont.) ITEM PART # COMPONENT 8 810-2151 Burne r, Left Side 9 810-2149 Burner, Center 10 810-2150 Burner, Right Side 11 200-2707 Heat Shield * 200-1363 Lower Heat Shield 12 807-3552 Gas Valve, Natural Gas El ectronic Ignition, 24 VAC * 807-3628 Gas Valve, [...]

  • Page 71

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.1.5 Decathlon D80 Primary Components (cont.) ITEM PART # COMPONEN T * 210-9889 Pin, Door (SCFD80 ) * 810-0066 Magnetic Cat ch, Do or (D8 0) * 810-1105 Magnetic Cat ch, Do or (S CFD80) 24 803-0304 Fry Basket, 6 x 8 3 ⁄ 4 " x 16 3 ⁄ 4 " 25 810-2122 Grid Asse mbl y (mesh-style) * 8[...]

  • Page 72

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.2 Control Panel Options, Joiner Strips, and Accessories ITEM PART # COMPONENT Control Pa nels 1 210-3562 Controller (D50) 2 210-3021 Solid, with Indicator Light (D60) 3 210-6405 Controller (D60, D65) 4 210-2051 McDonald’s™ (D50) 5 210-4672 Basket Lift, with T hermatron Controller (D60) 6 [...]

  • Page 73

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.3 Optional Components and Controllers 6 5 4 3 2 8 15 12 13 14 11 10 9 7 18 17 16 19 23 21 22 24 20 25 1 ITEM PART # COMPONENT 1 826-2013 Thermostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2117 Spark Module, Dome stic a nd CE (Raja h Connector, 807-3484 ) * 807-3484 Rajah Co nne ctor ( f or B[...]

  • Page 74

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.3 Optional Components and Controllers (cont.) ITEM PART # COMPONENT * 803-0278 Brush, L-shaped * 803-0197 Fryer’s Friend * 803-0293 Gloves * 106-1839SP Pilot Assembly (w/com puter and electronic ignition), Natural * 106-1128 Pilot Assembly (w/com puter and electronic ignition), LP * 106-123[...]

  • Page 75

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.3 Optional Components and Controllers (cont.) ITEM PART # COMPONENT 18 106-6710 Interface Board, Dean Computer Only 19 807-0834 Relay, 12VDC 15A 1PDT (basket lift) 20 807-0833 Relay, 12VDC 5A 1PDT (latching) * 807-4114 Relay, 24VAC Coil, Reset 21 807-3574 Switch, Power (green lens) 22 807-358[...]

  • Page 76

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.4 Transformers & Component Boxes; Multi-batteried Decathlons[...]

  • Page 77

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.4 Transformers & Component Boxes; Multi-batteried Decathlons (cont.) ITEM PART COMPONENT 1 823-3242 Control Box (D50/CFD50/ SCFD50) * 106-2691 Control Box (FPD65) 2 210-1364 Plate, Face (for Item 1) * 210-2966 Plate, Face (for Item 1, FPD65) 3 200-1322 Bracket, Spark Module 4 200-1326 Cov[...]

  • Page 78

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 Some Decathlo n series fryers are e quipped wit h 3” round drai n systems while ot hers are equi pped with 1.5” r ound drain systems. Compare the fryer in question with the illustra tions on pages 2-20 to 2-23 to determine which system it uses. 2.5 Oil Drain Manifold Components 2.5.1 1.5”[...]

  • Page 79

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2 . 5. 1 1.5” Oil Drain Manifold, Drai n Flush, a nd Drain Valve Compone nts (cont.) ITEM PART # COMPONENT 1 823-3221 Elbow with Bracket, Left * 823-3222 Elbow with Bracket, Right 2 823-5167 Drain Pipe, Left Side 3 210-2311 Clamp, Center Drain Pipe 4 823-4931 Drain Pipe, Right Side 5 813-0749[...]

  • Page 80

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components ITEM PART # COMPONENT 1 823-4712 Tube, 3" Oval Dump 2 812-1901 Tube, 3" Downspout 3 823-5912 Tube, 3" Off-set Downspout 4 823-4681 Tube, 3" Right Drain (8.06” long, close d end) 5 823-6079 Tube, 3"[...]

  • Page 81

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.5.2 3” Oil Drain Manifold, Drai n Flush, and Drai n Valve Com pon ents (cont.) ITEM PART # COMPONENT 8 823-6076 Tube, 3" Left Drain (3.86" long, closed end) 9 200-9365 Tube, 3" Joiner (9.13" long, open end s) 10 823-4682 Tube, 3" Center Drain (8” long, open ends) [...]

  • Page 82

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 Decathlon series fryers differ in oil return configuration. Compare the fryer in question with the illustra tions on pages 2-24 to 2-31 to determine which system it uses. 2.6 Oil Return Manifold Components 2.6.1 Oil Return Manifold Components; D & FPD65 Models ITEM PART # COMPONENT 1 813-00[...]

  • Page 83

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.6.2 Oil Return Manifold Comp onents; SCFD, CFD, & FPD65 Models ITEM PA RT # COMPONENT 106-4100 Oil Return A sse mbly – Middle 106-4101 Oil Return A sse mbly – End 106-6763 Oil Return A ssembly – SCFD C/C 106-5616 Oil Return A ssembly – SCFD250P00001 (C/C) 810-3117 Oil Return Man i[...]

  • Page 84

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 * 813-0298 Nipple, 1 ⁄ 2 " x 2.00" NPT BM * 813-0098 Nipple, 1 ⁄ 2 " x 6.50" NPT BM * 813-0742 Nipple, 1 ⁄ 2 " x 5.50" NPT BM * 813-0515 Nipple, 1 ⁄ 2 " x 12.00" NPT BM * 813-0265 Nipple, 1 ⁄ 2 " x 2.50" NPT BM * 813-0093 Nipple, 1 ⁄[...]

  • Page 85

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models (cont.) ITEM PART # COMPONENT 1 Microswitch Bracket Assembly , Oil Return 106-1824 Bracket, Oil Return Microswitch, Left 106-3595 Bracket, Oil Return Microswitch, Right 201-4455 Bracket, Oil Return Microswitch, Left (FPD) 202-4455 [...]

  • Page 86

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7.2 Oil Return and Oil Flush Comp onents; SCFD, CFD, & FPD65 Models 14 9 15 16 13 19 18 11 17 10 12 3 2 4 5 6 8 1 7 22 20 21[...]

  • Page 87

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2 . 7 . 2 Oil Return and Oil Flush Comp onents; SCFD, CFD, & FPD65 Models (con t.) ITEM PART # COMPONENT 106-4006 Microswitch Bracket Assembly, Oil Return 1 901-2772 Handle, RF Le ft 2 900-2935 Retainer, Nut 3 816-0220 Insulation, RF Switch 4 810-0278 Ball Valve, 1 ⁄ 2 " Oil Return 5[...]

  • Page 88

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.8 UFF Filtration Components 2.8.1 UFF Filtration Components; D50 Series Fryers 1 2 3 4 5 6 7 8 9 10 11 12 ITEM PART # COMPONENT 1 106-2115SP Filter Pan 2 809-0805 Screw, ¼-20 x ½" 3 809-0428 Screw, ¼-20 x ½" Steel 4 809-0820 Nut, Oval Locking, ¼-20 5 823-4794 Insert, Caster 6 8[...]

  • Page 89

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.8.2 UFF Filtration Components; SCFD50 Series Fryers 3 5 8 6 7 1 4 2 9 ITEM PART # DESCRIPTION 1 106-5144SP Filter Pan 2 823-5639 Lid, Filter Pan 3 823-3573 Ring, Hold Down 4 823-5191 Crumb Basket 5 200-8003 Screen, Sana Grid 6 810-2805 Caster, 2” 7 809-0823 Nut, Nylock, ¼-20 8 813-0568 Pip[...]

  • Page 90

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-32 2.8.3 UFF Filtration Components; D60 and D80 Series Fryers 1 2 3 4 5 6 7 8 12 10 11 9 ITEM PART # COMPONENT 1 106-0749SP Filter Pan (UFF 60) * 106-1584SP Filter Pan (UFF 80) * 106-4521 Filter Pan (UFF 100) 2 823-3365 Support Grid, Bottom Pan Screen 3 803-0289 Fi l t e r P a pe r, 2 2 x 3 4 &quo[...]

  • Page 91

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-33 2.8.4 UFF Filtration Components; SC FD60 and FPD65 Series Fryers 3 5 1 6 7 2 4 8 ITEM PART # COMPONENT 1 106-1220SP Filter Pan (SCFD) * 823-4109 Filter Pan (FPD) 2 106-4725SP Lid Assembly (SCFD) * 106-6119SP Lid Assembly (FPD) 3 823-4320 Crumb Basket (SCFD) * 823-3872 Crumb Basket (FPD) 4 823-3[...]

  • Page 92

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-34 2.8.5 UFF Filtration Components; SCFD80 Series Fryers 8 10 7 11 9 4 1 12 3 5 2 6 13 ITEM PART # COMPONENT 1 823-5406 Filter Pan 2 106-5321 Lid, Front (UFF 80) 3 106-5317 Lid, Rear (UFF 80) 4 823-5412 Crumb Basket 5 823-5409 Hold Down Ring 6 823-3365 Grid 7 810-2805 Caster, 2” 8 823-5407 Inser[...]

  • Page 93

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-35 2.9 SUFF Filtration Components 2.9.1 SUFF Filtration Components; D50 Series Fryers 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3796 Filter Pan (SUFF 50) * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Disconn ect) 2 823-3790 Support Grid, [...]

  • Page 94

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-36 2.9.2 SUFF Filtration Components; CFD50 Series Fryers 5 4 3 7 13 6 2 9 1 12 11 10 8 ITEM PART # COMPONENT 1 823-3796 Filter Pan 2 823-3798 Lid, Filter Pan, Rear 3 823-3797 Lid, Filter Pan, Front 4 823-3795 Hold-down Ring 5 823-5423 Crumb Basket (SUFF50/60 / 80) 6 823-3790 Grid, Bottom Filter 7 [...]

  • Page 95

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-37 2.9.3 SUFF Filtration Components; D60 and D80 Series Fryers 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3774 Filter Pan (SUFF 60) * 823-3821 Filter Pan, (SUFF 80) * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Disconnect) 2 823-3768 Suppo[...]

  • Page 96

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-38 2.9.4 SUFF Filtration Components; CFD60 and CFD80 Series Fryers ITEM PART # COMPONENT 1 823-5420 Filter Pan (SUFF 60) * 823-3821 Filter Pan (SUFF 80) * 106-1433 Filter Pan, Early Style, External Pickup (SUFF 80) 2 823-5424 Filter Pan Cover, Front (SUFF 60) * 823-3739 Filter Pan Cover, Front (SU[...]

  • Page 97

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-39 … 2.10 Basket Lift Components; D 50, D60, and D80 Models[...]

  • Page 98

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-40 2.10 Basket Lift Components; D50, D60, and D80 Series Fry ers (cont.) ITEM PART # COMPONENT 106-1914 Basket Lift Assembly (D50) 106-1870 Basket Lift Assembly (D60) 106-1926 Basket Lift Assembly (D80) 1 200-1376 Bracket, Restraining 2 200-2069 Member, Lift Control Arm Channel, Support Autolift 3[...]

  • Page 99

    DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-41 2.1 1 Trough, Holster, and Cover Components; D60, FPD65, & D80 Models 1 2 3 4 ITEM PART # COMPONENT 1 106-2668 Holster Assembly, Vat Cover 2 823-3384 Trough, Holster Assembly 3 106-1447 Cover, Full-vat 4 106-2585SP Cover, Split-vat * 106-2897SP Cover, FPD * 810-2030 Handle, Vat Cover (Full-[...]

  • Page 100

    Dean, 8700 Line Av enue, PO Box 5100 0, Shrev eport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5922 FEBRUARY 2007[...]