GE Z-12000 manuel d'utilisation

GE OSMONICS Z SERIES REVERSE OSMOSIS SYSTEM Operation and Maintenance Manual P/N: 1238339 REV. B 16-OCT-03[...]

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Z SERIES REVERSE OSMOSIS SYSTEM Installation, Operation and Maintenance Manual TABLE OF CONTENTS Page CHAPTER ONE: GENERAL INFORMATION 1-1 Section 1.1 The Manual 1-3 1.2 Safety Summary 1-3 1.3 Applications 1-4 1.4 Contraindications 1-4 1.5 Environmental Considerations 1-4 1.6 Theory of Operation 1-6 1.7 Fluid Components 1-6 1.8 Monitors and Control[...]

CHAPTER THREE: SYSTEM OPERATION 3-1 Section 3.1 Daily Start-Up Procedure 3-3 CHAPTER FOUR: ROUTINE MAINTENANCE 4-1 Section 4.1 4.1.1 Routine Maintenance of Z-Series RO System Daily Maintenance 4-3 4-3 4.1.2 Monthly Maintenance 4-4 4.1.3 Quarterly Maintenance 4-4 4.1.4 Semi-Annual Maintenance 4-5 4.1.5 Annual Maintenance 4-5 4.2 4.2.1 Specific Maint[...]

CHAPTER FIVE: TROUBLESHOOTING 5-1 Table of Contents 5-3 Section 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-6 5.3 Motor Runs Hot 5-6 5.4 Water Produced While RO is Off 5-7 5.5 Low Waste Pressure 5-7 5.6 Pressure Gauge Vibrates Erratically 5-7 5.7 Excess Product Pressure 5-8 5.8 Product Flow Too Low 5-8 5.9 Product Flow Too High 5-9 5.10 Po[...]

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Z Series RO System by GE Osmonics Z Series RO System CHAPTER ONE: GENERAL INFORMATION 1238339b – 16Oct03 1 - 1 General Information[...]

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Z Series RO System by GE Osmonics 1.1 The Manual This manual has been prepared to provide th e operator with inform ation and instructions regarding the installation, use, maintenance, and troubleshooting of the GE Osmonics Z Series Reverse Osmosis System. CAUTION: When used as a medical device, Federal law re stricts this device to sale by or on t[...]

Z Series RO System by GE Osmonics USE PROPER POWER CONNECTIONS: Use proper wiring and connection methods to satisfy hospital electrical codes. DEVICE LABELING: Do not under any circumstances; remove any Caution, Warning or any other descriptive labels from the devices until the conditions warranting the label are eliminated. DO NOT OPERATE IN A FLA[...]

Z Series RO System by GE Osmonics WATER: Reverse osmosis systems require a reliable wate r source. Additionally, it is necessary to have adequate flow rates and pressure. The Z-Series RO is equipped with safety devices to shut down the unit when the pressure falls below 10 PSI. If flow rates drop below the required level the pressure will drop as w[...]

Z Series RO System by GE Osmonics 1.6 Theory of Operation The Z-Series RO is an open-frame mounted reverse osm osis unit which is fully monitored for pressure, percent rejecti on and output TDS. The unit includes pre- filtration to remove gross particles capable of f ouling membranes and dam aging the high- pressure pump. The RO pump provides the p[...]

Z Series RO System by GE Osmonics Inlet Water Sensor: The Inlet Water Sensor monitors the quality of the feed water. Input water quality is compared to the output (product) water and is displayed as "percent rejection" on the front panel. Disinfect Inlet Valve: The Disinfect Inlet Valve is a 1/4 turn ball valve which connects to the input[...]

Z Series RO System by GE Osmonics Waste Recirculation Flow Meter: The Waste Recirculation Flow meter displa ys the amount of recycled waste water returned to the inlet of the high-pressure pum p. The flow is displayed in a panel mounted flow meter. Automatic Flush: The Automatic Flush feature is intended to reduce the concentrations of suspended so[...]

Z Series RO System by GE Osmonics Inlet Solenoid Valve: The Inlet Solenoid Valve is located on the riser pipe of the Z Series RO and serves to shut off the water supply to the RO system. It is actuated open when the power switch is placed in the ON position. Inlet Water Valve: The Inlet Water Valve is located after the inle t manifold and before th[...]

Z Series RO System by GE Osmonics Percent Rejection Display: The Percent Rejection Display is a 5 LED pane l mounted array that indicates how the RO membranes are perform ing. The lights co rrespond to 99%, 95%, 90%, 85%, and >70% rejection. The 99% light, when illuminated, indi cates a need to evaluate the RO system performance. CAUTION : RO un[...]

Z Series RO System by GE Osmonics RO Interlock: The RO Interlock circuit, when activated, will not allow the RO unit to operate (run). An electric signal is sent from the RO unit control box (panel) to a normally open m icro switch on the device. These devices are typically part of the pretreatment system. W hen the micro switch is closed, the sign[...]

Z Series RO System by GE Osmonics Product Divert System: The divert valve rotates open directing water to drain during RO system start-up and/or a high TDS alarm condition. The opening of the divert valve is comm unicated with the illumination of an indicator on the product divert controller. The open divert valve directs product water to drain and[...]

Z Series RO System by GE Osmonics Disinfect Alarm Monitor (DAM) The Disinfect Alarm Monitor reduces the possibility of patient and equipment exposure to disinfectants. The monitor provides a dependence requiring that Disinfect key switches, located on the RO Controller and RO Status Monitor, are purposely engaged prior to introducing disinfectants [...]

Z Series RO System by GE Osmonics Ultra Filters and Sub-micron Filters Ultra and Sub-micron filters are used to remove undesirable solids from the water. Normally these filters are used in the di stribution loop to remove m icroorganisms and media fines. In som e instances ultra filters are used in front of RO units to remove harmful colloids. In t[...]

Z Series RO System by GE Osmonics 1.11.2 Flow Rates 1. Product flow rates based on the following conditions with product flow equal to waste flow: Operating Pressure: 200 - 250 PSI Product Pressure: 1 PSI pH: 6.5 Feed Water Temperature: 77 ° F (25 ° C) Product Flow Rate Model Number GPM LPM GPD LPD Indirect Units Z-9600 6.67 25.24 9,600 36,340 Z-[...]

Z Series RO System by GE Osmonics 1.11.4 Dimensions & Weights Dimensions Height 74 inches Depth 32.5 inches Width 29.75 inches Operating Weight Indirect Units Lbs. Direct Units Lbs. Z-9600 450 Z-6000 390 Z-12000 510 Z-8000 450 Z-14400 630 Z-10000 510 Z-12000 630 1.11.5 Membrane Performance Characteristics % Salt Rejection 95% Minimum Salt Rejec[...]

Z Series RO System by GE Osmonics 1.12 Disposal Disposal of this product or parts must be carried out according with local disposal codes. 1.13 Electromagnetic Interference This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to oth[...]

Z Series RO System by GE Osmonics 1.15 Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics. Call GE Osmonics at (800)- 633-3080 and request Technical Service. A representative will pro[...]

Z Series RO System by GE Osmonics 1.16 Symbols and Abbreviations “RENALIN®” Refers to Peracetic Acid and Pe roxide-based Compounds, such as Renalin®, Minncare™, Peracidin™ (20% peroxide, 4% Peracetic Acid) ASTM American Society for Testing and Materials AAMI Association for the Advancement of Medical Instrumentation CA Cellulose Acetate C[...]

Z Series RO System by GE Osmonics MNPT Male National Pipe Thread MSDS Material Safety Data Sheet Megohm/cm Million Ohms/Centimeter mw Molecular Weight NaCl Sodium Chloride N/A Not Applicable NPT National Pipe Thread NSF National Sanitation Foundation PA Polyamide P/N P a r t N u m b e r ppm Parts Per Million psi Pounds Per Square Inch PVC Polyvinyl[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 1 - 21 General Information[...]

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Z Series RO System by GE Osmonics Z Series RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP 1238339b – 16Oct03 2 - 1 Installation Guidelin es and Instructions[...]

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Z Series RO System by GE Osmonics 2.1 Installation Considerations 1. RO Unit: a. Location: The Z Series RO unit is free standing and should be situated with 2 feet of clearance on all sides. Locate away from any obstructions to provide room for access to the power cord and the water connections. b. Dimensions: Height – 74”; Width – 30”; Dep[...]

Z Series RO System by GE Osmonics 2.2 Installation Procedures: 1. RO Unit: a. Connect the Z Series RO to the pre-treated feed water with sufficient diameter pipe (or hose) to ensure adequate flow of water. b. Connect the waste water line to the drain in accordance with the local plumbing code. c. Connect the product water line to the Product Divert[...]

Z Series RO System by GE Osmonics 4. Temperature Alarm: a. Connect the Temperature Alarm Monitor wires to the terminals in the RO control box. Refer to the electrical schematic in Chapter Six for connections. b. Install the Temperature Probe in the direct flow of the water in the run of a 1” or larger piping tee after the first piece of pre-treat[...]

Z Series RO System by GE Osmonics 2.3 First Time Start-Up Procedures: 2.3.1 RO Unit WARNING: Any pre-treatment device supplying water to the RO must be ready for use. CAUTION: Check all wire connections to ensure they are secure or torque to their proper specification. Loose connections on high amperage wires can cause a potential hazard. 1. Connec[...]

Z Series RO System by GE Osmonics 9. Adjust system pressure to 200 to 250 PSI depending on water consumption by rotating the pressure adjustment knob and pump output throttle valve. CAUTION: DO NOT adjust system pressure to more than 300 PSI. DO NOT close throttle valve completely or severe damage will occur to the pum p. 10. Turn off the RO unit a[...]

Z Series RO System by GE Osmonics 2.4 Product Water Analysis Procedure: In order to ensure that the RO is performing at or above AAMI (Association for the Advancement of Medical Instrumentation) St andards, it is necessary to perform an AAMI Water Quality Analysis test. New RO mu st be operated and rinsed to drain fo r at least two hours before tak[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 2 - 9 Installation Guidelin es and Instructions[...]

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Z Series RO System by GE Osmonics Z Series RO System CHAPTER 3: SYSTEM OPERATION 1238339b – 16Oct03 3 - 1 System Operation[...]

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Z Series RO System by GE Osmonics 3.1 Daily Start-Up Procedure WARNING: Verification of the absence of all sa nitizers, cleaners, disinfectants and chlorine/chloramines must be perform ed before RO product water is used for any patient related uses. NOTE: If optional remote monitoring or control equipm ent (i.e. RO Status Monitor, Disinfect Alarm M[...]

Z Series RO System by GE Osmonics 9. The TDS m onitor should stabilize within 2 to 5 minutes of start-up. The TDS during this time may be higher than the alarm set point. The audible alarm may be muted at this time by pressing the al arm mute switch. The alarm m ute switch will silence the audible alarm for approxim ately 2 minutes. WARNING: A high[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 3 - 5 System Operation[...]

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Z Series RO System by GE Osmonics Z Series RO System CHAPTER FOUR: ROUTINE MAINTENANCE 1238339b – 16Oct03 4 - 1 Routine Maintenance[...]

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Z Series RO System by GE Osmonics 4.1 Routine Maintenance of Z-Series RO System GE Osmonics Z-Series RO systems have b een designed to operate with a m inimum of operator attention. The RO system will operate longer and with less trouble when maintenance is performed regularly. Operator m aintenance on a GE Osmonics reverse osmosis system is lim it[...]

Z Series RO System by GE Osmonics 5. Observe the supply and waste pressures and record values in the operation log. Allow water temperatures to stabilize befo re recording results to prevent errors due to fluctuating temperatures. 6. Observe the waste and product flow rates and record values in the operation log. Allow water temperatures to stabili[...]

Z Series RO System by GE Osmonics 4.1.4 Semi-Annual Maintenance 1. Lubricate motor and pump bearing fram e if applicable (non-submersible motor only). Reference section 4.2.1, Pump Lubrication Procedure as necessary. 2. Re-torque the connection points on hi gh amperage power and motor wires (Reference Technote 128). 3. Tighten the three screws insi[...]

Z Series RO System by GE Osmonics 4.2 Specific Maintenance Procedures and Instructions 4.2.1 Pump Lubrication Procedure NOTE: Submersible multi-stage centrifugal pum ps do not require lubrication. 1. Use No. 2 Lithium grease (with molybde num disulfide) as a lubricant (GE Osmonics P/N 50040). 2. Operate the RO for at least 15 minutes to bring the p[...]

Z Series RO System by GE Osmonics 3. With the RO unit operating normally, adjust the TDS alarm selector switch so that the TDS valve exceeds the TDS alarm set point and check the following; a. Verify the product divert indicator illuminates and the divert valve rotates open for the duration of the alarm condition. 4. With the RO unit operating in t[...]

Z Series RO System by GE Osmonics 4.2.4 Pre-Filter Cartridge Replacement Procedure NOTE: This procedure should be followed every thirty days or when the delta pressure increases by 10 PSI over a clean filter delta, whichever occurs first. 1. Close the inlet water supply valve. Pr essures will drop to zero on the gauges and the RO pump will turn off[...]

Z Series RO System by GE Osmonics 4.3 Z-Series Cleaning Indications WARNING: Some safety systems are disabled when the RO unit is operated with the Disinfect key switch. An operator should be present and m onitoring the RO unit when operated in this manner. The following system s will not be operable: a. RO Interlock(s) b. Water Quality Monitoring [...]

Z Series RO System by GE Osmonics There are a variety of indications for cl eaning mem branes. The most comm on is a reduced product flow rate. Remember that a reduction in inlet water tem perature can also result in a reduced flow rate. Refer to T echnote 113 "Temperature Correction Factors" to determine the reduction in flow that can be[...]

Z Series RO System by GE Osmonics 4.3.1.1 Cleaning Procedure 1. With the RO unit operating establish a pre-cleaning % rejection, TDS, and pH record on the cleaning disinfect log sheet. NOTE: If your RO system is equipped with a "submersible" high-pressure pum p, the pump/motor housing m ust be purged of all air during the start-up procedu[...]

Z Series RO System by GE Osmonics 4.3.1.2 Post Cleaning Rinse Procedure 1. Remove the RO waste and product lines from the cleaning tank and connect to drain. 2. Turn on the RO unit. When the RO sy stem is equipped with a Disinfect Alarm Monitor and RO Status Monitor post cleaning rinse operations may com mence only when both disinfect key switches [...]

Z Series RO System by GE Osmonics 13. Turn off the RO unit when the operating parameters (% Rejection, TDS, pH) have normalized. 14. Reconnect the RO product line to the Product Divert Valve Assembly. 15. Remove the “Do Not Use/Contains Cleaner” warning label. CAUTION: The RO should be disinfected after cleaning procedures are completed. 4.3.1.[...]

Z Series RO System by GE Osmonics 9. Turn on the RO unit. When the RO sy stem is equipped with a Disinfect Alarm Monitor and RO Status Monitor cleaning operations may comm ence only when both disinfect key switches are activated, the RO unit power switch is turned on, and the alarm timer has expired. If the Di sinfect Alarm Monitor is not included [...]

Z Series RO System by GE Osmonics 4.4 Disinfection Procedure WARNING: Some safety systems are disabled when the RO unit is operated with the Disinfect key switch. An operator should be present and m onitoring the RO unit when operated in this manner. The following system s will not be operable: a. RO Interlock(s) b. Water Quality Monitoring Display[...]

Z Series RO System by GE Osmonics 4.4.1 Formaldehyde Disinfection Preparation WARNING: Always wear rubber gloves, apron and facemask. Use proper ventilation during disinfection and rinse-out. A face respirator with an organic cartridge to remove formaldehyde fumes may be worn. DO NOT BREATHE FUMES OR ALLOW FORMALDEHYDE TO COME IN CONTACT WITH SKIN [...]

Z Series RO System by GE Osmonics 4.4.1.1 Formaldehyde Disinfection Procedure NOTE: If your RO system is equipped with a "submersible" high-pressure pum p, the pump/motor housing m ust be purged of all air during the start-up procedure. Turn on the RO system and open the small valve on the top end of the pum p/motor housing very slowly to[...]

Z Series RO System by GE Osmonics 9. Turn on the RO unit. When the RO sy stem is equipped with a Disinfect Alarm Monitor and RO Status Monitor disinfect operations may comm ence only when both disinfect key switches are activated, the RO unit power switch is turned on, and the alarm timer has expired. If the Di sinfect Alarm Monitor is not included[...]

Z Series RO System by GE Osmonics 17. Turn off the RO unit and pour the last amounts of cleaner into drain to protect the pump from running dry. RO system s equipped with a Disinfect Alarm Monitor will use the RO unit power switch to turn off the pump and stop circulation. RO systems without a Disinfect Alarm Monito r will use the Disinfect key swi[...]

Z Series RO System by GE Osmonics 4.4.2 Peracetic Acid/Peroxide-Based (Renalin®) Disinfection Preparation WARNING: Always wear rubber gloves, apron and face mask. Use proper ventilation during disinfection and rinse out. A face respirator with an organic cartridge to remove fumes may be worn. DO NOT BREATHE FUMES OR ALLOW RENALIN  / MINNCARE ?[...]

Z Series RO System by GE Osmonics CAUTION: ‘RENALIN®’ is corrosive to most metals other than stainless steel. Any brass components that will come into contact with the ‘RENALIN®’ must be replaced with suitable stainless or plastic materials prior to attempting disinfection. ‘RENALIN®’ type products contain oxidizing agents and are po[...]

Z Series RO System by GE Osmonics 4.4.2.1 Renalin ® Disinfection Procedure NOTE: If your RO system is equipped with a "submersible" high-pressure pum p, the pump/motor housing m ust be purged of all air during the start-up procedure. Turn on the RO system and open the small valve on the top end of the pum p/motor housing very slowly to p[...]

Z Series RO System by GE Osmonics 9. Turn on the RO unit. When the RO sy stem is equipped with a Disinfect Alarm Monitor and RO Status Monitor disinfect operations may comm ence only when both disinfect key switches are activated, the RO unit power switch is turned on, and the alarm timer has expired. If the Di sinfect Alarm Monitor is not included[...]

Z Series RO System by GE Osmonics 16. Rotate the Disinfect Inlet Valve to the closed position. Allow the disinfectant solution to remain in contact for 2-12 hours. CAUTION: Do not allow the Renalin ® to dwell more than 12 hours, or the RO mem branes will be permanently damaged. 4.4.2.2 Post Renalin® Disinfection Rinse Procedure 1. Remove the Disi[...]

Z Series RO System by GE Osmonics 4.5 Product Water Culture FREQUENCY : A product water culture should be taken once a month or more often, depending upon culture results, and unit protocol. GE Osmonics recomm ends this be performed before and after disinfection. RATIONALE : Performing a product water culture will help ensure that the microbial cou[...]

Z Series RO System by GE Osmonics 4.6 System Storage It is not recommended that an RO unit be dorm ant longer than 24 hours without disinfectant. RO units that have been left unused for more than 24 hours risk the possibility of colonizing bacteria and exceeding acceptable limits. RO units to be stored should first be disinfected with one of the pr[...]

Z Series RO System by GE Osmonics 4.6.2 BIOSAN™ Storage Procedure WARNING: It is recommended that protective gloves and eye protection be worn when handling the BIOSAN™. Follow all Material Safety Data Sheet (MSDS) precautions and OSHA Standards. WARNING: Label machine with appropriate warning signs such as "Do Not Use / Contains Cleaner&q[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 4 - 28 Routine Maintenance[...]

Z Series RO System by GE Osmonics Z Series RO System CHAPTER FIVE: TROUBLESHOOTING 1238339b – 16Oct03 5 - 1 Troubleshooting[...]

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Z Series RO System by GE Osmonics Table of Contents SECTION PAGE 5.1 RO Fails to Run 5-5 5.2 RO Runs Intermittently 5-6 5.3 Motor Runs Hot 5-6 5.4 Water Produced While RO is Off 5-7 5.5 Low Waste Pressure 5-7 5.6 Pressure Gauge Vibrates Erratically 5-7 5.7 Excess Product Pressure 5-8 5.8 Product Flow Too Low 5-8 5.9 Product Flow Too High 5-9 5.10 P[...]

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Z Series RO System by GE Osmonics 5.1 RO Fails to Run 1. Power a. Check position of power switch. b. Check position of service disconnect switch. c. Check outlet and circuit breaker/fuse panel for power. d. Check fuses in RO and at service disconnect. Replace fuse(s) as necessary. 2. Line Voltage a. Verify the line and equipment voltages are compat[...]

Z Series RO System by GE Osmonics 5.2 RO Runs Intermittently 1. Low Water Pressure (Static or Dynamic) a. Correct cause of low pressure by adjusting pressure regulator or installing a booster pump. 2. Low Feed Water Flow Rate (Dynamic) a. Replace pre-filter cartridges. b. Check pretreatment devices. c. Check that water supply valves are open. 3. El[...]

Z Series RO System by GE Osmonics 5.4 Water Produced While RO is Off 1. Inlet Solenoid Valve a. Cycle valve off and on with power switch to clear obstruction. b. Remove valve and clear obstruction. c. Replace valve as necessary. 2. RO By-Pass Valve (Indirect Feed Units only) a. Verify the bypass valve is not inoperative. Clean or replace valve as n[...]

Z Series RO System by GE Osmonics 5.7 Excess Product Pressure (Product Return Port Connected) 1. Feed Water Pressure Too High a. Install pressure regulator if not already present and reduce pressure. 2. Product Flow Rate Too High a. Decrease operating pressure by adjusting pump pressure regulator. b. Increase waste flow by adjusting waste flow valv[...]

Z Series RO System by GE Osmonics 5.9 Product Flow Too High 1. Rejection Satisfactory A. Waste Pressure Too High a. Adjust pressure regulator. b. Waste flow too low. B. Feed Water Temperature Too High a. Adjust temperature blending valve. b. Correct plumbing error that allows the cold water to be heated. 2. Rejection Unsatisfactory A. ROMA Internal[...]

Z Series RO System by GE Osmonics 5.11 TDS Reading Too High 1. Waste Flow Too Low a. Open waste flow control valve. 2. Waste Pressure Too Low a. Adjust waste flow control valve. b. Adjust waste pressure regulator. 3. Product Flow Too High a. See 5.9 4. Membrane Scaled Or Fouled a. Verify condition of pretreatment equipment. b. See membrane cleaning[...]

Z Series RO System by GE Osmonics 5.14 RO Fails To Draw Disinfectant 1. Disinfect Inlet Valve Closed a. Open valve. 2. Housing On Submersible Pump Contains Air a. Purge air, see cleaning or disinfect procedure. 3. Disinfect Line Kinked Or Plugged a. Clear disinfect line. 4. Air Leak On Disinfect Draw Line a. Tighten fittings. b. Check O-ring in Dis[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 5 - 12 Troubleshooting[...]

Z Series RO System by GE Osmonics Z Series RO System CHAPTER SIX: DRAWINGS 1238339b – 16Oct03 6 - 1 Drawings[...]

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Z Series RO System by GE Osmonics WASTE FLOW VALVE FLUID PANEL ASSEMBLY PRESSURE REGULATOR VALVE ASSEMBLY AIR BLEED VALVE 1238339b – 16Oct03 6 - 3 Drawings Z Series RO (Indirect Feed) (Component Layout)[...]

Z Series RO System by GE Osmonics PRESSURE SWITCH PUMP PRESSURE ADJUSTING VALVE RO BYPASS VALVE VALVE PREFILTER ASSEMBLY DISINFECT VALVE INLET WATER SOLENOID HIGH−PRESSURE PUMP ASSEMBLY ROMA AUTO−FLUSH ASSEMBLY 1238339b – 16Oct03 6 - 4 Drawings N ote: Part of the frame has been removed to expose com ponents. Z Series RO (Indirect Feed) (Compo[...]

Z Series RO System by GE Osmonics PRESSURE REGULATOR VALVE WASTE FLOW VALVE FLUID PANEL ASSEMBLY CONTROLLER ASSEMBLY 1238339b – 16Oct03 6 - 5 Drawings Z Series RO (Direct Feed) (Component Layout)[...]

Z Series RO System by GE Osmonics N ote: Part of the frame has been removed to expose com ponents. Z Series RO (Direct Feed) (Component Layout) 1238339b – 16Oct03 6 - 6 Drawings[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 7 Drawings Z Series RO (Typical Indirect System Pretreat Diagram)[...]

Z Series RO System by GE Osmonics ELECTRI CAL RECE PTICAL BY OTHERS PRODUCT DIVERT CONTROL BO X SAFETY DISCONNECT 2 & 13 CONDUCTOR 18 AWG NON−REPEATING MULTI−COLOR WIRE WITH 10FT WHIP, AND THE APPROPRIATE SIZE AND TYPE OF CONDUIT MEETING LOCAL CODES ( TO BE SUPPLIED AND INS TALLED BY OTHERS) DISINFECT ALERT MONITOR (D.A.M.) RO STATUS MONITO[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 9 Drawings Z Series RO (Typical Direct System Pretreat Diagram)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 10 Drawings FM ELECTRICA L RECEPTICAL BY OTHERS 2 & 13 C ONDUCTOR 18 AWG NON−REP EATING MULTI−COLOR WIRE WITH 10FT WHIP, AN D THE APPROPRIA TE SIZE AND TYPE O F CONDUIT MEETING LOCAL CODES (TO BE SUPPLIED AND INSTALLED BY OTHERS) ELECTRICAL CONNECT ION BY OTHERS MONITOR RO STATUS MO[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 11 Drawings Z−SERIES RO SYSTEM C HARACTERISTICS: FLUID PA NEL DEPTH: 32.5" HEIGHT: 75" WIDTH: 30" CONTROL LER RO BYPASS PORT, 3/4" FNPT WASTE WATER PORT, 3/4" FNPT PRODUCT WATER PORT, 3/4" FNPT FEED WATER PORT, 3/4" FNPT HOUSING PREFILTER FRONT PUMP CASI[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 12 Drawings Z Series RO (Indirect Feed) (Flow Diagram)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 13 Drawings Z Series RO (Direct Feed) (Flow Diagram)[...]

Z Series RO System by GE Osmonics 1 (DIS) CR4 72 (XFM 1) F1 F3 CR7 SWITCH POWER (PSW) FUSES F1 AND F2 ARE MOUNTED ON TRANSFORMER XFM. 1 NOTES: TB3−5B 2) DRAWI NG SHOWN, POWER NOT AP PLIED. BOX CONTROL CHASSIS CONTROL CONTROL DOOR TB1−1A 25 24 CR3 FUSE H4 1 AS NEEDED) (CHANGE JU MPER (−) (XP) AGC 1 AMP FNQ−R 1/2 AMP B A B A H1 600 VAC 250 VA[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 15 Drawings TR2 (XFM 1) CONTROL CHASSIS FUSES F1 AND F2 ARE MOUNTED ON TRANSFORMER XFM. TB4−7B TB4−1B CR3 5 TB3−5B TB3−3B 208/230/460 VAC PRIMARY TB2−8A CHEM FEED 4 1 F1 FUSE FUSE F2 600 VA C AB B A DOOR CONTROL FNQ−R 1/2 AMP 600 VA C FNQ−R 1/2 AMP (CHANGE JUMPER AS NEEDED) NO[...]

Z Series RO System by GE Osmonics DISINFECT TANK SUCTION/FILL VALVE Z−SERIES RO SYSTEM (BACK VIEW) RO SYSTEM WASTE HO SE CONNECTIO N FOR SYSTEM DISINFECTION/CLE ANING RO SYSTEM PRODUCT HOSE DISINFECTION/C LEANING CONNECTIO N FOR SYSTEM RO SYSTEM WASTE HOSE SUCTION DISINFECTANT SUCTION HOSE PRODUCT TANK DISINFECT CONNECTION FOR NORMAL OPERAT ION W[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 17 Drawings I O OFF ON Z Series RO (Typical Controller)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 18 Drawings TB1 TB2 CR7 CR6 − 3 TR1 LOAD + T1 INPUT 2 1 TR2 B A F3 CR3 CR1 CR4 4" CR2 B XFM−1 A B F2 XFM−2 A B F1 A B 6" A TB3 9" TB4 Z Series RO (Relay Operation Detail)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 19 Drawings INPUT 3 − 1 + 2 LOAD Z Series RO (Control Box Chassis Major Component Locations)[...]

Z Series RO System by GE Osmonics LOW FLOAT 2 BLACK 24 VAC HOT (BLK) COMMON (RED) RO CONTROLLER TERMINAL B LOCK 8 CONNECTIONS 3 1 2 4 5 6 7 TB−1 TB−4 10 9 TB−2 4 3 1 2 5 10 8 7 6 9 TB−3 CONTROLLER CHASSIS 3 8 10 9 7 6 5 4 2 1 8 10 9 7 6 3 4 5 2 1 2 PRE−TREA TMENT INTERLOCK LOW LOW FLOAT 2 LOW LOW FLOAT 1 BLACK RED TANK 1 STORAGE 5 6 COMMO[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 21 Drawings RO CONTROLLER TERMINAL BLOCK CONNECT IONS 7 4 TB−1 TB−4 %REJ 5 6 4 2 1 3 KEY PROBE − + AUDIO AL ARM TO % R EJ PCB 5 6 4 ORANGE RED 2 1 GREEN BROWN 3 BLACK 2 1 RED ALARM TH SEL TO DISPLAY PCB & AUDI O DISPLAY BOARD BLUE CR7−12 (BROWN) CR6−9 (GREY) CR6−12 (WHT) BLA[...]

Z Series RO System by GE Osmonics Z Series RO (Disinfect Alarm Monitor Wiring Connections) 1238339b – 16Oct03 6 - 22 Drawings[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 23 Drawings Z Series RO (Fluid Panel)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 24 Drawings 40396 40674 12905 12095 40675 12904 Z Series RO (Fluid Panel Assembly, Rear View)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 25 Drawings 40397 40640 40080 40087 40727 Z Series RO (Pressure Regulator Assembly)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 26 Drawings Z Series RO (Waste Flow Control Valve Assembly)[...]

Z Series RO System by GE Osmonics 12 2 9 99 0 12 3 0 0 4 8 1 235145 (E N D CA P AN D A D AP TE R S E XP L O DE D VI E W ) (T O P V IE W ) 1 3 3 9 4 80 3 5 0 E N D C A P 4 " X 4 0" , F L A R E D H SN G MEMB R A N E, 4 " X 40" , FT S MEMB R A N E, 4 " X 40" , F ILM T EC H O U SI N G, SS , FL A I R ED EN D S C R E W , 5 /[...]

Z Series RO System by GE Osmonics GRIP ON TUBE , AL LOWING DISENGAGEMENT. TIGHT AGAINST FITTING BODY. COLL ET TEETH WILL RELEASE TO DISENGAGE TUBE, REMOVE LOCKING CLIP AND PUSH COLLET INTO FITTING AGAIN TO ENSURE COM PLETE INSERT ION. BODY TO PREVENT ACCIDENTAL R ELEASE OF TUBE. PUSH TUBE ATTACH LOCKING C LIP BETWEEN COLLET FLANGE AND FITTING TEETH[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 29 Drawings R. O. UNIT OPERATING IN AN EMERGENCY. NORMA L RUN EXTREME DANGER TO PATIENTS AND USE OVERRIDE FUNCTION ONLY EQUIPMENT WHEN IN OVERRIDE MODE. AUTOMATIC SHUTDOWN FUNCTION OF WHEN SWITCH IS IN "OVERRIDE". THIS SAF ETY DEVICE IS ELIMINATE D OVERRIDE 800−633−3080 SEATTL[...]

Z Series RO System by GE Osmonics Over Temperature Probe (Probe Installation) 1238339b – 16Oct03 6 - 30 Drawings[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 31 Drawings Over Temperature Alarm (Electrical Schematic, Reference Only)[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 32 Drawings FRONT VIEW CONTROLLER ASSEMBLY POWER CORD WITH " HOSPITAL " PLUG, 8’ STRAIN CLAMP, WATER TIGHT 8 PIN,SMALL RELAY,24V,DPDT DESCRIPTION CABLE,2 COND,18AWG FTTNG,CONDUIT,1/2"ST CONDUIT,CRFLX,UNSHLD,1/2" INDICATOR, 1/2". 110V, RED FUSE, 3AMP, SLO−BLO 606[...]

Z Series RO System by GE Osmonics 1238339b – 16Oct03 6 - 33 Drawings 1" ELECTRIC BALL VALVE 1" QUICK−DISCONNECT, MALE 1" QUICK−DISCONNECT, FEMALE PVC NIPPLE, 1" X 6" THREADED 1" ADAPTE R, BARB X THR EAD 1" PVC COUPLER MUST BE INSTALLED DOWNSTRE AM OF THE VALVE ASSEMBLY. A SPRING RETURN CHECK VALVE (MINIM UM [...]

Z Series RO System by GE Osmonics WIRING OUTSIDE ENC LOSURE WIRING INSIDE ENC LOSURE LEGEND: POWER CORD 18−3 24V HOT RED TB4−7 (ON RO) NEUTRAL WHITE WHITE VALVE GREEN F1 B A BLACK 3 AMP SLO BL O BLACK OPEN CLOSE RED NO 1 DIVERT PRODUCT CR5 24V AC NEUTRAL BLACK 1 TB4−1 (ON RO ) 4 3 2 5 6 14 13 9 8 7 10 TB1 1 9 5 4 12 8 A B L1 Product Divert (P[...]

Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 6 - 35 Drawings[...]

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Z Series RO System by GE Osmonics Z Series RO System CHAPTER SEVEN: SPARE PARTS LIST 1238339b – 16Oct03 7 - 1 Spare Parts List[...]

Z Series RO System by GE Osmonics This page intentionally left blank. 1238339b – 16Oct03 7 - 2 Spare Parts List[...]

Z Series RO System by GE Osmonics Z Series RO System SPARE PARTS LIST NOTE: Part Numbers are subject to change and should be verified when ordering spare parts. CATALOG NUMBER DESCRIPTION PARTS 12131* Sensor Probe, Total Dissolved Solids, Feed, Product 1229615* Fuse, 0.5 Amp 1229980 ROMA, TF, Flared, 4x40 w/ 1230048 Element 1230048 Membrane only, T[...]

Z Series RO System by GE Osmonics CATALOG NUMBER DESCRIPTION PARTS (continued) 30151 Switch, Temperature 30150 Transducer, Temperature 30149 Tem perature probe well, SS 41582 Valve, Ball, 1”, Electric 40700 Valve, W aste Flow 40863 QD, Fem ale x 1” Hose Barb 40864 QD, Male x 1” NPT 50040 Grease Cartridge (non-subm ersible pump/motor only) Val[...]

Z Series RO System by GE Osmonics MOTORS/PUMPS 30196***** Motor only, 5HP, 1Ph, 230V~ 30194***** Motor only, 5HP, 3Ph, 208V~ 30203***** Motor only, 5HP, 3Ph, 230V~ 30195***** Motor only, 5HP, 3Ph, 460V~ 30193***** Motor only, 7.5HP, 3Ph, 208V~ 30206***** Motor only, 7.5HP, 3Ph, 230V~ 30207***** Motor only, 7.5HP, 3Ph, 460V~ 14439***** Kit, wire lea[...]

Z Series RO System by GE Osmonics NOTES 1238339b – 16Oct03 7 - 6 Spare Parts List[...]

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Call (253) 395-2200 for additional info rmation, (800) 633-3080 in the U.S., or visit www.gewater.co m Corporate Headquarters Kent Operations 5951 Clearwater Drive 7848 South 202 nd ST Minnetonka, MN Kent, WA 55343-8995 98032-1345 USA USA (952) 933 2277 Phone (253) 395-2200 Phone (952) 933-0141 Fax (253) 395-2363 Fax[...]