Graco 312775G manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Graco 312775G devrait contenir:
- informations sur les caractéristiques techniques du dispositif Graco 312775G
- nom du fabricant et année de fabrication Graco 312775G
- instructions d'utilisation, de réglage et d’entretien de l'équipement Graco 312775G
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Graco 312775G ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Graco 312775G et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Graco en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Graco 312775G, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Graco 312775G, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Graco 312775G. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Installation ProMix ® 2KS Plural Compon ent Proportioner 312775G EN Manual system for proportiona l mixing of plural component coatings. For professional use only. For us e in ex plosi ve at mosph eres (e xcep t the Ea syKey ). TI1250 4a See page 4 for model in format ion, in cluding maxi mum working p ressure. Equip ment appr oval lab els are on [...]

  • Page 2

    2 312775G Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Approvals . . . . . . . . . . . . . . . . . . . . . . . 3 System Configuration and Pa rt Numbers . . . . . . . 4 Configur ator Key . . . . . . . . . . . . . . . . . . . . . . . . . 4 Standard Features . . . . . . . . . . . . . . . . . . . . . . . 5 [...]

  • Page 3

    Relate d Manual s 312775G 3 Related Ma nuals Component Manuals in English Equipment Approv als Equipm ent app rovals appear o n the fol lowin g labels which a re att ached to th e Fluid Statio n and Eas yKey ™ . See F IG . 1 on page 4 for label lo cation s. Manual D escript ion 312776 ProMi x 2KS Manu al Syste m Opera tion 312777 ProMix 2KS Manua[...]

  • Page 4

    System Configu ration a nd Part Numbers 4 312775G System Configura tion and Part Numbers Conf igura tor Ke y The configured part nu mber for your equipme nt is printed on th e equipment identification labels. See F IG . 1 for location of the identification labels. The part number includes one digit from each of the following six categories, dependi[...]

  • Page 5

    System Con figurat ion and Part Numbers 312775G 5 Standard Featu res Hazardous Lo cation Approval Models u sing a G 3000, G3 000HR, or i ntrinsi cally safe Co riolis me ter for b oth A a nd B meter s are a pproved for installati on in a Hazardo us Location - Class I, D iv I, Group D, T3 or Zone I Group IIA T3. Maximum Working Pressure Maximum worki[...]

  • Page 6

    Acce ssori es 6 312775G Accessories Accessor y Gun Flus h Box Gun Inse rt Se lecti on 15V354 T hird Pu rge Val ve Kit 15V536 S olven t Flow Sw itch Kit 15V213 P ower Cable , 100 ft (30.5 m) 15G710 Fi ber Optic Cable, 100 ft (30. 5 m) 15U955 Injection Kit for Dynamic Dosing 15V034 10 cc In tegrator Kit 15V033 25 cc In tegrator Kit 15V021 50 cc In te[...]

  • Page 7

    Warn ings 312775G 7 Warnings The foll owing war nings are for the setup, us e, ground ing, ma intena nce, and r epair o f this equ ipment . The ex clama- tion poin t sym bol alerts you to a general warning and the hazard sy mbols refer to p rocedur e-specif ic ris ks. Whe n these sy mbols a ppear in the bod y of th is ma nual, re fer back to thes e[...]

  • Page 8

    Warnings 8 312775G SKIN INJEC TION HAZARD High-pres sure flui d from gun, hose leaks, or ruptured com ponent s will pierce sk in. This may look like just a cut, bu t it is a s erious i njury th at can resu lt in a mputation . Get immediate surgical treatment. • Tighte n all flui d connec tions be fore operati ng the equipm ent. • Do not point g[...]

  • Page 9

    Importa nt Two-Compon ent Ma terial Info rmatio n 312775G 9 Important Two-Compon ent Material In formation Isocyanate Conditions Material Self-ignition Keep Compo nents A and B Separate Moisture Sensitivity o f Isocyanates Isocy anates ( ISO) are catalys ts used i n two c omponent coatin gs. ISO wi ll reac t with moist ure (such a s humidi ty) to f[...]

  • Page 10

    Compone n t Iden tification and Def inition 10 312775G Compon ent I denti fica tion an d Defi nitio n F IG . 2. Manual System, shown with G3000 Meters, Color/Ca talyst Change, One Gun Flush Box, and Accessor y Solvent F low Met er TI12 504a EK BC* ST ACV CCM* MS MA MB FM GFB BCV FO* PS* Air Cont rols/ Filter * See the Pr oMix 2K S Repair- Parts man[...]

  • Page 11

    Compone nt Identification and De finition 312775G 11 Fluid Manifold (FM) • Pneum atically O perated Dose Va lves for com ponent A and B • Purge V alves fo r solvent a nd air p urge • Samplin g Valve s for calib rating the flow meters and perfor ming ratio c hecks • Shutoff Valves for com ponent A and B to cl ose their flu id passa ges to t [...]

  • Page 12

    Locat ion 12 312775G Location Location Req uirements • Mount E asyKey a nd Fluid Station w ithin 5 0 ft (15.2 m) of eac h other, using 15U533 ca ble. NOTE: An optio nal 15 V213 100 ft (30.5 m) cable i s also av ailab le. • EasyKey : Instal l in the n on-ha zardous area at a conveni ent lo cation for the oper ator to v iew and operate. • Fluid[...]

  • Page 13

    Loc ation 312775G 13 F IG . 3. Intrinsically Safe In stallatio n NON-HAZARDOUS LOCATION ONLY HAZARDOUS (CLASS IFIED) LOCATION CLASS I, DIV I, GROUP D, T3 (US AND CANADA) CLASS I, ZONE I GROUP II A T3 (ATEX ONLY) TAUB = -20°C TO 50°C ProMix 2K S EasyKey I nterface Safety Barrier ProMix 2KS Sm art Fluid Plate (Wall Panel or RoboMix Flow Meter A Flo[...]

  • Page 14

    General In formation 14 312775G General Information • Re feren ce numbers and letter s in pa ren these s in the text refe r to numbe rs and lette rs in the illustra- tions. •F IG . 2, pa ge 10, s hows t he basic c ompone nts of a manual s ystem. Contac t your Graco distr ibutor for actual s ystem de signs. • Be sure all acc essories are ade q[...]

  • Page 15

    Air Supply 312775G 15 Air Connection s See the S ystem Pneu matic Sc hematic on page 29. 1. Tighten all P roMix s ystem a ir and fl uid line conne c- tions as they may have loosened during shipm ent. 2. Install a bl eed-typ e air sh utoff v alve into the co ntrol air filt er inle t on Wa ll Mount F luid S tation. F IG . 4 . 3. Connect a cl ean, dry[...]

  • Page 16

    Fluid Su pply 16 312775G Fluid Supply Requirements ProMix models are avai lable to opera te air spr ay or air-assis ted sys tems with a capaci ty of up to 3800 cc/m in. • Fl uid su ppl y pres sure tanks, feed pump s, or circu - latin g system s ca n be used. • Material s can be transfe rred from their or igina l con- tainers or from a c entral [...]

  • Page 17

    Flui d Su pply 312775G 17 F IG . 6. Wall Mount Fluid Station, Sequential Dosing TI12 556b Key: MA Comp onent A Meter DVA Compone nt A Dos e Valve RVA Compone nt A Sampling Val ve SVA Component A Shutoff Valve MB Comp onent B Meter DVB Compone nt B Dos e Valve RVB Compone nt B Sampling Val ve SVB Component B Shutoff Valve MS Solvent Mete r (accessor[...]

  • Page 18

    Fluid Su pply 18 312775G Setup the Fl uid Ma nifold for Dy namic Dosing If you wil l be oper ating us ing dynam ic do sing, the fluid manifold must b e setup pr operly for you r applicat ion. Orde r the 1 5U95 5 Injec tion Kit (a ccessory). 1. Remove the s crews (A) a nd static mixer bracke t assembl y (B). S ee F IG . 8. 2. Loosen the stati c mixe[...]

  • Page 19

    Flui d Su pply 312775G 19 10. Instal l the t wo setsc rews and o-ring s (L3 *). Insta ll the long set screw (S) at the front of th e housing, for ease of access. 11. Scr ew the stat ic mi xer (SM) into the i njectio n cap (M*). Install th e retained fi tting (F) on the static mixer t ube and secure with the nu t (N1). 12. Foll ow instruc tions unde[...]

  • Page 20

    Fluid Su pply 20 312775G Solvent Meter Accesso ry The P roMix 2K S Solvent P ush featur e requir es insta lla- tion of the acce ssor y solv ent met er (MS ). Orde r Grac o Part No. 2 80555 S 3000 Sol vent Meter Kit. Se e manu al 308778. NOTE: You must as semble the mete r sensor to the meter bod y befo re co nnect ing the ca ble to the sen sor for [...]

  • Page 21

    Elec tr ical 312775G 21 Electrical Requirements NOTE: All opt ions ord ered on t he ProMi x sy stem are electric ally test ed at the fa ctory. The P roMix operates with 85- 250 VAC, 5 0/60 Hz inp ut powe r, wi th a maxi mum of 2 amp cu rrent dr aw. The power su pply circuit m ust be protected wi th a 15 amp maxim um c ircui t breake r. Not in clude[...]

  • Page 22

    Electric al 22 312775G Connect EasyKey to Fluid Station Con trol There are two 50 ft (15.2 m ) cables to route be tween the EasyKe y and Fluid S tation Control: the Flui d Station Powe r Ca ble a nd th e Fib e r Opt ic C able. 1. Connec t the ap propriate Fl uid Stati on Pow er Cable end to t he Eas yKey conn ector . Se e F IG . 13 . 2. Connec t th[...]

  • Page 23

    Elec tr ical 312775G 23 Fluid Station Control Board Switch Settings On the 2K S fluid s tatio n control bo ard, set switch S 1 to ON ( down) or OFF (up) , as shown in F IG . 15. F IG . 15. Fluid Station Board Connections VDC J10 (Power In put) J11 (Color Ch ange Modu le) J7 (Booth Control) J4 (Fiber Optic O utput - b lue) J6 (Fib er Opti c Inp ut -[...]

  • Page 24

    Electric al 24 312775G Connect Co lor Change Modu le To inst all the c olor ch ange mo dule(s ), see ma nual 312787. Connect a 5-pin el ectric al ca ble from the labele d con- nection p ort (J11) on the flu id statio n cont rol board to the color c hange b oard. Se e F IG . 16. If you ar e using t wo color change m odules to add c olors, connect a [...]

  • Page 25

    Elec tr ical 312775G 25 F IG . 16. Color Change Board Switches S 3-S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3 -S6 Positions J7 J11 TI13661 a[...]

  • Page 26

    Electric al 26 312775G F IG . 17. Color Change Module Electrical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14 J9 J16 J10 COL OR 8 (21) COL OR 7 (20) COL OR 6 (19) COL OR 5 (18) COL OR 4 (17) COL OR 3 (16) COL OR 2 (15) COL OR 1 (14) COL OR FLUSH (13) COL OR 9[...]

  • Page 27

    Elec tr ical 312775G 27 Grou ndi ng Ground the ProMi x syst em as ins tructed here and in the indivi dual comp onent m anuals. A ground w ire and clamp, p art no . 223547, is avail able from Graco. NOTE: Differen t ground p oints (uneq ual po tential) may cause c urrent to fl ow through comp onent cabl es, caus- ing inco rre ct signa ls. EasyK ey C[...]

  • Page 28

    Electric al 28 312775G F IG . 18: Grounding Key: EasyKey gr ound screw EasyKey gr ound wire Fluid Station ground screw Fluid Station ground wire True Earth Ground - chec k your local code for requirements Gun Flush Box ground wire connection point Gun Flush Box ground wire Power Cable, B ooth Control/Fluid Station Color Control Module ground screw [...]

  • Page 29

    Schema tic Dia grams 312775G 29 Schematic Diagrams System Pneumat ic Schematic 3/8 AIR FIL TER MANU AL DRAIN 5 MICRON W ALL MOUNT ONLY FLUSH AIR TO FL UID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SOLENOID 12 VDC PURGE A VA LV E DUMP A VA LV E (OPTIONAL) 4-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC MANIFOLD AIR EXHAUST [...]

  • Page 30

    Schema tic Diag rams 30 312775G System Electrical Schema tic NOTE: The el ectrica l schem atic illus trate s all pos sible w iring expa nsion s in a P roMix 2 KS sys tem. So me co mpo- nents sh own ar e not in cluded wi th all s ystems. Non-Hazardous Area BARRIER BOARD OPERA TOR INTERF ACE 1 2 L1 N 85-250 VAC GND N L1 85-250 V AC 1 2 3 J5 +12VDC I/[...]

  • Page 31

    Schema tic Dia grams 312775G 31 System Electrical Schem atic NOTE: The el ectrica l schem atic illus trate s all pos sible w iring expa nsion s in a P roMix 2 KS sys tem. So me co mpo- nents sh own are no t incl uded with all s ystems. Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 1 2 3 1 2 3 4 5 6 J3 PWR (RED) COM (BLACK) SIG (WHITE) SHI[...]

  • Page 32

    Dime nsions a nd Mounting H ole Layou ts 32 312775G Dimensions and Mount ing Hole Layouts Module A Overall Widt h in. (mm) Overall Depth in. (mm) B Overall Height in. (mm) Mounting Dime nsions, Width (C) x Hei ght (D) in. (mm) E Mounting Hole Size in. (mm) Weight lb (kg) EasyKey 14.0 (355.6) 6.6 (167 .6) 13.5 (342.9) 12.0 x 12. 75 (304.8 x 323.9 ) [...]

  • Page 33

    Dimensio ns and Mountin g Hole L ayouts 312775G 33 TI11892 a Booth Control Module TI12 909a Booth Control Bracket EasyK ey TI1189 1a E A B C D E A B D C[...]

  • Page 34

    Dynamic Dosin g Restri ctor Sel ection G raphs 34 312775G Dynamic Dosing Re strict or Selection Gra phs Use the graph s on pages 35- 39 as a guide to determin e the corr ect res trictor si ze for your des ired flo w and mate - rial vis cosity . Table 3 list s the ava ilable r estric tor sizes . Example: Applic ation: air spray syst em with a 5:1 mi[...]

  • Page 35

    Dynamic Dos ing Restricto r Selection G raphs 312775G 35 F IG . 19. Dynamic Dosing Performance (1 :1 Ratio, 90 centipoise fluid, 100 psi A side pressure) 0 500 1000 15 00 2000 3000 2500 3500 0 Flow Rate (cc/min) Differentia l Press ure betwee n A and B psi (bar, MPa) 4000 (276 , 27.6) 3500 (241 , 24.1) 3000 (207 , 20.7) 2500 (172 , 17.2) 2000 (138 [...]

  • Page 36

    Dynamic Dosin g Restri ctor Sel ection G raphs 36 312775G F IG . 20. Dynamic Dosing Performance (5 :1 Ratio, 90 centipoise fluid, 100 psi A side pressure) 0 500 1000 15 00 2000 3000 2500 3500 0 Flow Rate (cc/min) Diffe rential Pr essure bet ween A an d B psi (bar, MPa) 1400 (97, 9.7) 1200 (83, 8.3) 1000 (69, 6.9) 800 (55, 5.5) 600 (41, 4.1) 400 (28[...]

  • Page 37

    Dynamic Dos ing Restricto r Selection G raphs 312775G 37 F IG . 21. Dynamic Dosing Performance (1 0:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) 0 500 1000 15 00 2000 3000 2500 3500 0 Flow Rate (cc/min) Differen tial Pressu re betw een A and B psi (bar, MPa) 800 (55, 5.5) 700 (48, 4.8) 600 (41, 4.1) 500 (34, 3.4) 400 (28, 2.8) 300 (21, 2.[...]

  • Page 38

    Dynamic Dosin g Restri ctor Sel ection G raphs 38 312775G F IG . 22. Dynamic Dosing Performance (2 0:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) 0 500 1000 1 500 200 0 3000 2500 3500 0 Flow Rate (cc/min) Diffe rential Pr essure bet ween A an d B psi (bar, MPa) 300 (21, 2.1) 250 (17.2, 1.7 2) 200 (14, 1.4) 150 10.3, 1.0 3) 100 (7.0, 0.7) [...]

  • Page 39

    Dynamic Dos ing Restricto r Selection G raphs 312775G 39 F IG . 23. Dynamic Dosing Performance (3 0:1 Ratio, 90 centipoise fluid, 100 psi A side pressure) 0 500 1000 15 00 2000 3000 2500 3500 0 Flow Rate (cc/min) Differen tial Pressu re between A and B psi (bar, MPa) 160 (11, 1.1) 140 9.7, 0. 9) 120 8.3, 0. 8) 100 (7, 0.7) 80 (5.5, 0.55) 60 (4.1, 0[...]

  • Page 40

    Dynamic Dosin g Restri ctor Sel ection G raphs 40 312775G[...]

  • Page 41

    Technica l Data 312775G 41 Technical Da ta * Dep endent on programm ed K-facto r and app licatio n. The ma ximum all owable flow me ter pulse frequency is 425 Hz (pulses /sec) . For more detailed i nformati on on vis cosities, flow r ates, or m ixing rati os, cons ult your Graco di s- tributor. See indi vidua l compon ent man uals for additi onal t[...]

  • Page 42

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco rese rves the right t o make changes at any time without notice. Graco H eadquarte rs: Minneapolis International O ffices: Bel gium, China, Jap an, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEA[...]