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Grizzly Model G1033Z manuel d'utilisation

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- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Table des matières du manuel d’utilisation

  • Page 1

    IN TR OD UC TI ON The Model G1033Z is the same planer as the Model G1033 with the upgrade of the chromed 3-roller extension rollers and 5 HP motor. IN VE NT OR Y 1. Planer Unit .................................................. 1 2. Dust Hood .................................................. 1 3. Starter Switch Assembly ...........................[...]

  • Page 2

                             G1033Z Replacement Parts REF PART # DESCRIPTION 17 P1033Z017 MOTOR PULLEY[...]

  • Page 3

    20'' PLANER MODEL G1033 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999. PRINTED IN U.S.A.[...]

  • Page 4

    [...]

  • Page 5

    G1033 20" Planer -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS ..........................................................4 2. CIRCUIT REQUIREMENTS 220V OPERATION ..................................[...]

  • Page 6

    -2- G1033 20" Planer Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better and safer at the ra[...]

  • Page 7

    G1033 20" Planer -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool name- plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your exten[...]

  • Page 8

    -4- G1033 20" Planer Additional Safety Instructions For Planers No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, [...]

  • Page 9

    G1033 20" Planer -5- 220V Operation SECTION 2: CIRCUIT REQUIREMENTS The Model G1033 should be fused at 30 amps. Fusing at amperage ratings higher than 30 amps will not adequately protect the motor. You are cautioned that equipment that is returned to us for service that shows evidence of being over- fused will be repaired or replaced totally a[...]

  • Page 10

    -6- G1033 20" Planer SECTION 3: INTRODUCTION Commentary We are proud to offer the Grizzly Model G1033 20" Planer. The Model G1033 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly[...]

  • Page 11

    G1033 20" Planer -7- Unpacking This planer is shipped from the factory in a care- fully packed carton. If you find the machine to be damaged after you’ve signed for delivery and the truck and driver are already gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for inspec- tion by the [...]

  • Page 12

    -8- G1033 20" Planer Site Considerations FLOOR LOAD Your G1033 Planer represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G1033. Some residen- tial floors may require additional build up to sup- port both machine and operator. WORKING CLEARANCES Working clearances can be thought of as the dis-[...]

  • Page 13

    G1033 20" Planer -9- SECTION 4: ASSEMBLY Overview Most of your G1033 Planer has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: Most of the tools required for assembly are included wit[...]

  • Page 14

    -10- G1033 20" Planer Dust Hood The G1033 features a dust hood with a 5'' dust port. It is only to be used in conjunction with a dust collection system. Install the dust hood as follows: 1. Match the mounting holes on the dust hood with the tapped holes on the outfeed end of the cutterhead casting. 2. Using the six M6-1.0 Hex bolts p[...]

  • Page 15

    G1033 20" Planer -11- Figure 6. Knife setting jig. The knife setting jig has been provided to make knife setting quick and easy. See Figure 6 . To assemble the knife setting jig: 1. Snap one of the E-clips over the notch on one end of the knife setting rod. 2 . Slide the cast aluminum knife setting jig brackets onto the rod. 3. Snap the other [...]

  • Page 16

    -12- G1033 20" Planer Chain Adjustment SECTION 5: ADJUSTMENTS The chain drive in the Model G1033 transfers movement from the hand wheel driven column to the three other support columns. The chain drive may require adjustment to remove slack as the chain stretches over time, or as part of table lev- eling procedures. To adjust the chain: 1. Rem[...]

  • Page 17

    G1033 20" Planer -13- Chain Drive Adjust the chain drive by loosening the chain ten- sioner and loosen the chain until you can turn each corner sprocket independently. If the back of the table is too high, the back two sprockets will need to be rotated clockwise to lower the table. Each tooth on the sprocket represents .016" of vertical m[...]

  • Page 18

    -14- G1033 20" Planer Bed Rollers After completing adjustments to the table, align the bed rollers. The height of the bed rollers will vary, depending on the type of material you intend to plane. When planing rough stock, you will need to set the rollers high to keep the lum- ber from dragging along the bed. Milled lumber should be planed with[...]

  • Page 19

    G1033 20" Planer -15- Knife Inspection The G1033 20" Planer comes equipped with a 4- knife cutterhead. The knives must be periodically replaced or adjusted. Adjustments should be as precise as possible with tolerances within ±.001'' to prolong the sharpness of the knife edges. Improperly adjusted knives can unbalance the cutter[...]

  • Page 20

    -16- G1033 20" Planer 5. Place Block ''A'' under the cutterhead with a .040'' feeler gauge above it and raise the table until the block reaches the cutterhead. Center one of the knives at the bottom of the cutterhead as you raise the table. Rock the cutterhead backward and forward as you raise the table and stop w[...]

  • Page 21

    G1033 20" Planer -17- 8. Move the feed speed control knob to the center neutral position. 9. Rotate the sprocket at the end of the infeed roller. The teeth at the bottom of the roller should contact the top of the block if the roller is properly adjusted. If the roller teeth will not clear the block, or if there is a gap between the block and [...]

  • Page 22

    -18- G1033 20" Planer 2. Place your test block under the middle of the chipbreaker (the table should still be at the same height as it was when you set the infeed and outfeed rollers). 3. Loosen the lock nuts at both ends of the chipbreaker and turn the setscrews to raise or lower the chipbreaker as necessary. The chipbreaker will move evenly,[...]

  • Page 23

    G1033 20" Planer -19- Chip Deflector The chip deflector keeps chips from falling onto the outfeed roller. To adjust the deflector: 1. Disconnect the planer from its power source and remove the planer’s dust cover. 2. Loosen the deflector’s mounting bolts. See the parts diagram for location. 3. Make sure the deflector is beveled toward the [...]

  • Page 24

    -20- G1033 20" Planer The scale can be adjusted for accuracy. The machine will need to be run to make proper adjustments. Follow the directions on the follow- ing page for a test run before attempting to make adjustments. Once you’ve successfully tested the planer: 1. Set the table to the approximate thickness of your test lumber. Measure th[...]

  • Page 25

    G1033 20" Planer -21- 1. Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, sta- ples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the wood. 2. Use the ful[...]

  • Page 26

    -22- G1033 20" Planer Wood Characteristics The species of wood, as well as condition, will affect planing ability. The harder the wood, the more difficult it will be to plane. We’ve included below, a list of wood characteristics you may encounter when planing. The following descrip- tions of defects will give you some possible answers to pro[...]

  • Page 27

    G1033 20" Planer -23- SECTION 7: MAINTENANCE Make a habit of inspecting your planer each time you use it. Check for the following conditions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Damaged V-belts. 5. Any other condition that could hamper the safe operation of this m[...]

  • Page 28

    -24- G1033 20" Planer Lubrication The Model G1033 features factory-sealed bear- ings. A sealed bearing requires no lubrication during its lifetime. Should a bearing fail, your planer will probably develop a noticeable rumble, which will increase when the machine is put under load. If allowed to get worse, overheating of the journal containing [...]

  • Page 29

    G1033 20" Planer -25- Belt Tension Inspect the belts daily for the first couple of weeks you operate the planer. This is the time that the majority of stretching will occur. Adjust belt tension by lowering the motor down slightly. See Figure 27. Establish a periodic schedule of inspection. Check for wear, cracking, nicks, or glazing. Replace b[...]

  • Page 30

    -26- G1033 20" Planer The following pages contain parts diagrams, parts lists, general machine data a nd warranty/return information for your Model G1033 Planer. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the Grizzly Industrial Service Department. Our trained service t[...]

  • Page 31

    G1033 20" Planer -27- Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1033 20" PLANER MACHINE DATA SHEET Design Type .................................................................................................... Floor Model Overall Dimensions: Table Size .................[...]

  • Page 32

    -28- G1033 20" Planer This section covers the most common processing problems encountered in planing and what to do about them. Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop. TROUBLESHOOTING SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats.[...]

  • Page 33

    36 37 38 21 44 25 43 1 96 2 97 38 82 81 14 47 37 38 46 44 76 77 75 73 57 37 29 62 63 64 98 66 68 67 35 61 60 58 58 57 57 38 37 56 107 95 95 107 59 54 55 37 38 15 23 80 80 83 85 84 85 15 23 38 37 24 25 23 22 17 23 42 19 20 19 20 40 34 18 20 19 32 39 19 69 109 87 92 93 86 95 88 94 70 25 16 40 51 48 50 49 3 4 13 12 108 89 52 53 5 6 8 78 7 26 26 30 33 [...]

  • Page 34

    -30- G1033 20" Planer 01 P1033001 HEADCASTING 02 PSS13M SETSCREW M10-1.5 X 12 03 P1033003 CUTTERHEAD 04 P1021103 SPRING 05 P1033005 BLADES FOR PLANER 06 P1033006 GIB 07 PB17M HEX BOLT M8-1.25 X 10 08 P1021166 KNIFE GAUGE W/BAR 12 P6206 BEARING 6206 13 PK09M KEY 8 X 8 X 36 14 P1021007 CUTTERHEAD PULLEY 15 P1033015 WASHER 5 / 16 " X 1 3 / 1[...]

  • Page 35

    G1033 20" Planer -31- 11 11 12 1 14 13 7 6 4 8 10 12 11 11 7 6 2 3 4 3 8 9 5 15 16 17 9 01 P1033201 MIDDLE TABLE 02 P1033202 ROLLER 03 P6201 BEARING 6201 04 P1033204 ECCENTRIC SHAFT 05 PSS04M SETSCREW M6-1.0X12 06 P1021143 THREADED GIB 07 P1033207 LOCK ROD 08 P1021146 GIB 09 P1021145 KNOB REF PART # DESCRIPTION 10 PSB14M CAP SCREW M10-1.25X20 [...]

  • Page 36

    12 11 9 8 7 10 6 29 30 28 4 3 7 5 3 7 5 7 5 13 14 16 17 18 26 27 26 27 16 17 18 14 13 19 20 21 23 24 2 1 25 15 31 32 33 34 01 P1033301 BASE 02 PSS13M SETSCREW M10-1.5 X 12 03 P1033303 COLUMN 04 P1033304 COLUMN 05 P1033305 LEADSCREW 06 P1033306 LEADSCREW 07 P1033307 LEADSCREW NUT 08 P1033308 BUSHING 09 PR22M INT RETAINING RING 38MM 10 PK10M KEY 5 X5[...]

  • Page 37

    15 13 14 19 7 6 9 10 9 8 4 8 4 6 5 12 11 9 9 10 3 2 1 18 17 2 3 6 01 P1033401 STAND 02 P1033402 COVER 03 PFH06M FLAT HD SCREW M6-1.0 X 20 04 P1033404 BAR 05 P1033405 MOTOR MOUNT 06 PSS20M SETSCREW M8-1.25 X 8 07 P1033407 COLLAR 08 P1033408 ADJUSTABLE BOLT 09 PN09M HEX NUT M12-1.75 10 PW01 FLAT WASHER 1 ⁄ 2 '' 11 PB07M HEX BOLT M8-1.25 X[...]

  • Page 38

    -34- G1033 20" Planer C C D D B B A A 32 31 29 30 33 8 17 23 20 21 22 3 24 8 12 8 14 13 11 8 10 9 8 3 4 5 36 7 6 1 39 37 34 39 2 38 40 35 01 P1021109 GEAR BOX 02 P1021108 OIL SEAL 28-40-8 03 P6204 BALL BEARING 6204 04 P1021112 GEAR 05 PSB02M CAP SCREW M6-1.0 X 20 06 P1033028 FLAT WASHER 1 / 4 " X 7 / 8 " 07 PSB28M CAP SCREW M6-1.0 X [...]

  • Page 39

    G1033 20" Planer -35- REF PART # DESCRIPTION REF PART # DESCRIPTION 10 P1033103 HANGER 11 P1033104 SPRING 12 P1033105 SPACER 13 P1033106 OUTER CHAIN TENSIONER 14 P1021137 SPROCKET 15 P1033527 CHAIN 25 LINKS 16 PSB48M CAP SCREW M6-1.0 X 35 17 PW03M FLAT WASHER 6MM 18 PK21M KEY 5 X 5 X 23 01 P1021164 SPROCKET 02 P1033028 WASHER 1 / 4 " X 7 [...]

  • Page 40

    -36- G1033 20" Planer[...]

  • Page 41

    G1033 20" Planer -37- 1L1 3L2 5L3 13NO 2T1 4T2 6T3 14NO TEST TRIP IND. 17 18 20 22 24 97 98 95 96 2T1 4T2 6T3 O R 54 NO NO 53 NC NO ON SINGLE PHASE 220 VOLT POWER SOURCE OFF RESET G1033 Wiring Diagram -Taian Type GROUND SWITCH BOX AUTO RESET M A MANUAL RESET MOTOR TERMINAL BOX Red Gray Black[...]

  • Page 42

    -38- G1033 20" Planer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written wa[...]

  • Page 43

    G1033 20" Planer -39- CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spin[...]

  • Page 44

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]