Français dropdown-ico

Guardian Technologies 04389-2 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Guardian Technologies 04389-2. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Guardian Technologies 04389-2 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Guardian Technologies 04389-2 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Guardian Technologies 04389-2 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Guardian Technologies 04389-2
- nom du fabricant et année de fabrication Guardian Technologies 04389-2
- instructions d'utilisation, de réglage et d’entretien de l'équipement Guardian Technologies 04389-2
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Guardian Technologies 04389-2 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Guardian Technologies 04389-2 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Guardian Technologies en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Guardian Technologies 04389-2, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Guardian Technologies 04389-2, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Guardian Technologies 04389-2. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    GENERA C POWER SYSTEMS, INC. R R Installation and Owner’ s Man ual Air -cooled, Prepac kaged A utomatic Standb y Generator s Models: 04389-2 (6 kW NG, 7 kW LP) 04456-2 (12 kW NG, 12 kW LP) 04390-2 (13 kW NG, 15 kW LP) DEADL Y EXHAUST FUMES. OUTDOOR INST ALLA TION ONL Y!! D ANGER Not intended for use as Primary P ower in place of utility or in lif[...]

  • Page 2

    Generac ® Pow er Systems, Inc. I NTRODUCTION Thank you for purchasing this model of the Guardian product line by Generac P ower Systems, Inc.. This model is a compact, high performance, air - cooled, engine - driven generator designed to automatically supply electrical power to operate critical loads dur- ing a utility power failure. This unit is [...]

  • Page 3

    T able of Contents Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Generac ® Pow er Systems, Inc. 1 Introduction ........................Inside F ront Cover Read This Manual Thoroughly ........................IFC Contents ..........................................................IFC Operation and Maintenance ............................IFC [...]

  • Page 4

    2 Generac ® Pow er Systems, Inc. Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to fo[...]

  • Page 5

    Generac ® Pow er Systems, Inc. 3 ELE CTR ICAL HA Z AR DS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion. A void contact with bare wires, t[...]

  • Page 6

    Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations. 1.1 U N P A CKI NG/I NSP ECTION After unpacking, carefully inspect the contents for damage. • This standby generator set has been factory sup- plied with a weather protective enclosure that is [...]

  • Page 7

    Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Generac ® Pow er Systems, Inc. 5 1.4 TH E GEN ER A T OR Control P anel Battery Compartment Fuel Inlet Air Filter Exhaust Enclosure Oil Filter Data Decal Fuel Regulator Oil Check/Fill Control Pan e l Air Filter Exhaust Enclosure Battery Compartment Fuel Inlet O[...]

  • Page 8

    6 Generac ® Pow er Systems, Inc. Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 1.5 SP E CI F ICA TIONS 1.5.1 GEN ERA T OR Model 04389-2 Model 04456-2 Model 04390-2 Rated Max. Continuous P ower Capacity (W atts*) 6,000 NG/7,000 LP 12,000 NG/12,000 LP 13,000 NG/15,000 LP† Rated V oltage 120/240 120/240 12[...]

  • Page 9

    Generac ® Pow er Systems, Inc. 7 1.6 S Y S TEM SE T LED The “System Set ” LED is lit when all of the following conditions are true: 1. The A UTO/OFF/MANU AL switch is set to the A UTO position. 2. The utility voltage being supplied to the unit is being sensed by the PCB. If the utility sense volt- age is not connected to the unit or if it is b[...]

  • Page 10

    NOTE: The natural gas adjustment screw is preset during installation and should not need any further adjustment. 1.9.2 1 2KW AN D 1 5KW , 990CC ENGIN ES T o reconfigure the fuel system from NG to LP , follow these steps: NOTE: The primary regulator for the propane supply is NOT INCL UDED with the generator . A fuel pres- sure of 11 to 14 inches of [...]

  • Page 11

    Generac ® Pow er Systems, Inc. 9 • Install the transfer switch indoors on a firm, stur- dy supporting structure. • T o prevent switch distortion, level the switch if nec- essary . This can be done by placing washers between the switch enclosure and mounting sur- face. • Never install the switch where water or any corro- sive substance might [...]

  • Page 12

    10 Generac ® Pow er Systems, Inc. Do not open or mutilate the battery . Released electrolyte has been known to be harmful to the skin and eyes, and to be toxic. The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedur es are to be observed: • Wear full eye[...]

  • Page 13

    Generac ® Pow er Systems, Inc. 11 7. When certain that utility supply voltage is com- patible with transfer switch and load circuit rat- ings, turn OFF the utility power supply to the transfer switch. 8. On the generator panel, set the A UTO/OFF/ MANU AL switch to MANU AL. The engine should crank and start. 9. Let the engine warm up for about five[...]

  • Page 14

    12 Generac ® Pow er Systems, Inc. 5. T urn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker). 6. Set the A UTO/OFF/MANU AL switch to AUTO . The system is now ready for automatic operation. 7. T urn OFF the utility power supply to the transfer switch. W ith the A UTO/OFF/MAN[...]

  • Page 15

    Generac ® Pow er Systems, Inc. 13 Section 2 — Post Installation Start-up and Adjustments Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators If this procedure or the equipment are not available, locate the nearest Generac Guardian Dealer and they can perform the adjustments. NOTE: A service fee may be charged for this adjustment. 2.7 ENGI N E[...]

  • Page 16

    14 Generac ® Pow er Systems, Inc. Section 3 — Operation Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators NOTE: The access panel on top of the control panel must be removed to adjust the voltage regulator . NOTE: The voltage regulator is housed above the genera- tor's control panel. The regulator maintains a volt- age in direct proport[...]

  • Page 17

    Generac ® Pow er Systems, Inc. 15 3. Set the generator’s A UTO/OFF/MANU AL switch to A UTO . 4. Set the generator’s main circuit breaker to its ON (or closed) position. W ith the preceding steps complete, the generator will start automatically when utility source voltage drops below a preset level. After the unit starts, loads are transferred [...]

  • Page 18

    16 Generac ® Pow er Systems, Inc. 3.5.2 TR ANSFER BA CK T O UTI LIT Y POWER SOURCE When utility power has been restored, transfer back to that source and shut down the generator . This can be accomplished as follows: 1. Set the generator’s main circuit breaker to its OFF (or open) position. 2. Let the engine run for a minute or two at no -load t[...]

  • Page 19

    Generac ® Pow er Systems, Inc. 17 NOTE: If the fault is not repaired, the overcrank feature will continue to activate. 3.7 .3.1 Approximate Crank Cycle T imes • 15 seconds ON • 7 seconds OFF • 7 seconds ON • 7 seconds OFF • Repeat for 45 seconds Approximately 90 seconds total 3.7 .4 OVERSP EED This feature protects the generator from dam[...]

  • Page 20

    18 Generac ® Pow er Systems, Inc. 4.3 CHANGI NG TH E ENGI N E OI L 4.3.1 ENGI NE OI L R EC O MM EN D A TIONS Use oil of American P etroleum Institute (API) Service Class SG, SH or SJ . Use all season SAE 5W -30 Synthetic oil. Organic break -in oil is required before using synthetic oil. NOTE: The unit is supplied with “break-in ” oil. See the [...]

  • Page 21

    Generac ® Pow er Systems, Inc. 19 Figure 4.7 — 12 kW and 15 kW Engine Air Cleaner 4.6 SP AR K P L UG(S) Reset the spark plug(s) gap or replace the spark plug(s) as necessary . See Section 4.13 for mainte- nance requirements. 1. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or was[...]

  • Page 22

    20 Generac ® Pow er Systems, Inc. Lead-acid batteries present a risk of fir e because they generate hydrogen gas. The following procedur es are to be followed: • DO NOT SMOKE when near the battery; • DO NOT cause flame or spark in battery area; and • Discharge static electricity from body befor e touch- ing the battery by first touching a gr[...]

  • Page 23

    Generac ® Pow er Systems, Inc. 21 The exhaust from this pr oduct gets extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system. The maximum ambient temperature for the generator is 40° C (104° F). 4.1 0 A T TENTION[...]

  • Page 24

    22 Generac ® Pow er Systems, Inc. Section 4 — Maintenance Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 4.1 3 SERVICE S CH EDU LE A TTENTION: It is recommended that all service work be performed by the nearest Guar dian Authorized Dealer . SYSTEM/COMPONENT PROCEDURE FREQUENCY X = Action Inspect Change Clean W = W eekly R = Replace as Ne[...]

  • Page 25

    Generac ® Pow er Systems, Inc. 23 Section 5 — T roubleshooting Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 5.1 TROU B LE SHOO TI NG GU I DE P ROB LEM CAUSE C OR R E CTION The engine will not crank. 1. F use blown. 1. Replace 15A fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cable[...]

  • Page 26

    24 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B TX - TRANSFORMER , 16 Va c 56 V A & 16 Va c 1 V A ( DUAL SEC . ) 0 CUS T O MER SU PPLIE D BLA CK BATTERY 12 V L OP HT O 0 S P 2 S P 1 IM2 86 85 IM1 D D DIA G RAM KE [...]

  • Page 27

    Generac ® Pow er Systems, Inc. 25 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B C L OS E S T T O BEARIN G G R D 0 4 S TAT OR 1 94 224 224 22 5 1 5 224 17 4 22 5 224B 22 5 0 0 OU TP U T T O TRAN S FE R 22 22 MAN U A L F2 0 1 5A 66A 2 39 1 3 1 5 1 3 1[...]

  • Page 28

    26 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D850 1 -B IM1 - IGNITION MODULE , CYLINDER # 1 IM2 - IGNITION MODULE , CYLINDER # 2 L O P - L O W O IL PRE SSU RE S WIT CH SP1 , SP2 - SPARK PLUG S S W1 - A U T O / O FF /[...]

  • Page 29

    Generac ® Pow er Systems, Inc. 27 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D850 1 -B 2 39 IM2 1 5 1 8 S P 2 24 0 V IM1 0 1 94 17 1 5 2 3 1 5 2 39 S W 1 1 94 1 5A 22 11 2 3 11 22 11 S P 1 44 WINDIN G 12 0 V 12 0 V 33 NEUTRAL N2 N1 2 3 CUS T O ME R[...]

  • Page 30

    28 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Wiring Diagram – 7 kW – Drawing No. 0D90 13-C TX - TRANSFORMER , 16 Va c 56 V A & 16 Va c 1 V A ( DUAL SEC . ) CB2 - CIRCUIT BREAKER , ALTERNATOR EXCITATIO N BLA CK CUS T O MER SU PPLIE D BATTERY 12 V L OP HT O SP 86 85 IM[...]

  • Page 31

    Generac ® Pow er Systems, Inc. 29 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Wiring Diagram – 7 kW – Drawing No. 0D90 13-C 0 4 C L OS E S T T O BEARI N G R D S TAT OR OU TP U T T O TRAN S FE R 24 0 V G ENERAT OR S WIT C H CO NTA C T OR 8 2 0 66A 1 94 1 5 0 66A 1 5A 2 39 2 3 1 5 1 5A F2 1 3A 1 3 0 1 3 F[...]

  • Page 32

    30 Generac ® Pow er Systems, Inc. Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Electrical Schematic – 7 kW – Drawing No. 0D90 1 4-C CB1 - CIRCUIT BREAKER , MAIN OUTPU T HT O - HI G H O IL TEMPERAT U RE S WIT CH S W1 - A U T O / O FF / MAN U AL S WIT CH CB2 - CIRCUIT BREAKER , ALT . EXCITATIO N TX - TRANS[...]

  • Page 33

    Generac ® Pow er Systems, Inc. 31 Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Electrical Schematic – 7 kW – Drawing No. 0D90 1 4-C INP UT 12 V d c U TILIT Y CO I L RELAY TRAN S FE R NE U TRA L 120 V 24 0 V A C CUS T O ME R SU PPLIE D 2 3 S W 1 2 39 C 1- 6 0 1 5 17 0 1 8 C 1- 5 0 1 8 0 17 56 1 8 14 1 5A [...]

  • Page 34

    32 Generac ® Pow er Systems, Inc. 2 3 36 24 37 4 9 35 2 6 4 6 4 9 2 4 3 4 9 4 3 32 34 1 8 50 7 4 35 25 51 1 5 4 8 21 1 90 91 93 1 3 42 39 1 0 3 93 2 5 35 14 88 54 9 8 27 35 1 49 49 4 9 11 50 1 6 17 1 5 47 1 9 12 6 31 44 30 2 9 2 8 87 86 41 4 0 55 57 56 58 52 49 20 52 72 60 44 62 64 66 59 71 69 68 71 68 69 38 7 3 7 5 4 6 7 4 76 82 77 80 82 7 9 80 8[...]

  • Page 35

    Generac ® Pow er Systems, Inc. 33 ITEM P ART NO . QTY . DESCRIPTION 1 0C6140 1 ASS E M BL Y , E N CLO S U R E B AS E 0D1 9 01 1 ASS E M BL Y , E N CLO S U R E B AS E (7K W ) 2 0C67 3 52 S UPPO R T, R OOF FOLDI N G 3 0C7061 1 E N CLO S U R E, F R O N T 4 0C7062 1 E N CLO S U R E, EXH A U S T S IDE 0C7062 A 1E N CLO S U R E, EXH A U S T S IDE (7K W [...]

  • Page 36

    34 Generac ® Pow er Systems, Inc. 31 14 19 3 7 38 22 8, 9 27 45 46 44 48 47 10 3 49 35 13 17 5 21 35 23 49 29 21 17 4 2 16 38 6 7 2 20 27 15 40 41 3 4 5 44 43 1 30 14 15 11 47 45 24 45 47 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Control Panel – Drawing No. 0E7 97 4-B[...]

  • Page 37

    Generac ® Pow er Systems, Inc. 35 ITEM P ART NO . QTY . DESCRIPTION 1 0E7886 A 1C I R CUIT B R E A KE R 3 0 A X 2P 240V (7K W ) 0E7886C 1 CI R CUIT B R E A KE R 40 A X 2P 240V (8.5K W ) 0E7886D 1 CI R CUIT B R E A KE R 45 A X 2P 240V (11K W ) 0E7886E 1 CI R CUIT B R E A KE R 50 A X 2P 240V (12K W ) 0E7886F 1 CI R CUIT B R E A KE R 60 A X 2P 240V ([...]

  • Page 38

    36 Generac ® Pow er Systems, Inc. 17 12 1 8 37 14 24 1 0 2 5 1 9 1 2 6 2 0 21 8 4 34 35 32 34 2 3 9 1 3 1 5 36 27 30 2 9 22 3B 22 1 6 3A 31 7 9 1 6 3 6 11 5 2 33 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 7 kW GT S Load Center Assembly – Drawing No. 0E7 9 7 5-A[...]

  • Page 39

    Generac ® Pow er Systems, Inc. 37 ITEM P ART NO . QTY . DESCRIPTION 1 0D4801 1 BO X GT S LO A D CE N TE R 2 0D4800 1 COVE R , 8 PO S ITIO N GT S LO A D CE N TE R 3 0C22 3 71 T RANS FE R SW ITCH HO M E S T AN DBY 100 A 2P 250V 3A 077220 1 COIL UTILITY 3 B 077220 A 1 COIL S T AN DBY 3 C 082574 1 I NS UL A TO R - S IDE WA LL ( N OT S HO WN ) 3 D 0844[...]

  • Page 40

    38 Generac ® Pow er Systems, Inc. 17 2 0 1 8 4 0 14 24 1 0 1 9 1 37 2 6 21 8 34 38 32 34 38 33 2 3 9 1 3 1 5 36 27 30 12 22 3B 22 16 3A 31 7 9 1 6 3 6 1 1 5 2 39 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 1 2 kW and 1 5 kW GTS Load Cent er Assembly – Drawing No. 0E7 9 7 3-B[...]

  • Page 41

    Generac ® Pow er Systems, Inc. 39 ITEM P ART NO . QTY . DESCRIPTION 10 D 3 086 1 BO X GT S LO A D CE N TE R 20 D 3 0 9 21 C O V E R , 12 PO S ITIO N GT S LO A D CE N TE R 3 0C22 3 71 T RANS FE R SW ITCH HO M E S T AN DBY 100 A 2P 250V 3A 077220 1 COIL UTILITY 3 B 077220 A 1 COIL S T AN DBY 3 C 082574 1 I NS UL A TO R - S IDE WA LL ( N OT S HO WN )[...]

  • Page 42

    40 Generac ® Pow er Systems, Inc. 1 4 3 53 46 48 47 49 50 5 1 5 2 40 38 42 45 44 43 3 7 2 6 27 3 1 24 1 4 0 3 2 35 55 33 36 20 5 7 58 59 6 1 60 6 4 6 2 63 65 1 2 6 3, 32 , 33 , 34 , 35 , 36 , 40 , 72 2, 5 , 19 , 20 , 39 , 40 , 47 , 64 , 93 , 140 16B 56 5 4 23 25 30 16 A 3 4 3 4 15 16 A 17 18 22 73 72 66 8 14 13 12 10 11 7 9 4 5 Section 7 — Explo[...]

  • Page 43

    Generac ® Pow er Systems, Inc. 41 ITEM P ART NO . QTY . DESCRIPTION 1 0C572 9 1 ASS E M BL Y , C RAN KC AS E HOU S I N G W ITH S LEEVE 20 C 3 008 1 S E A L, 3 8 I.D . C RAN K S H A FT 3 0 9 0 3 88 4 S C R E W , T A PTITE M 6-1.0 X 12 YC 4 0C5 3 72 1 ASS E M BL Y , B R E A THE R 50 C 3 005 1 G AS KET , B R E A THE R CO VE R 60 E 33 72B 3S EP ARA TO[...]

  • Page 44

    42 Generac ® Pow er Systems, Inc. 1 112 8 11 0 1 33 91 84 88 87 86 89 85 90 89 74 80 83 81 7 9 11 102 99 92 1 01 11 3 112 105 1 07 1 08 103 111 141 1 09 12 5 12 3 96 95 14 3 1 30 114 7 5 7 8 77 7 6 99 11 8 8 97 121 124 124 11 9 122 12 5 1 37 12 0 127 12 6 11 5 11 6 1 36 1 38 32 142 2 9 1 34 1 39 1 35 Section 7 — Exploded Views and P arts Lists G[...]

  • Page 45

    Generac ® Pow er Systems, Inc. 43 ITEM P ART NO . QTY . DESCRIPTION 74 0C51 3 6 A 2K N OB, A I R CLE AN E R 75 0C 3 024 1 CO VE R , A I R BO X N G/LP 76 0C 3 040 1 P R E-CLE AN E R , 77 0C8127 1 ELE M E N T, A I R CLE AN E R 78 0D8564 A 1 ASS E M BL Y , M IXE R / A I R BO X 99 0 0D8564B 1 ASS E M BL Y , M IXE R / A I R BO X 760 7 9 0D25 9 54 S C R[...]

  • Page 46

    44 Generac ® Pow er Systems, Inc. 3 7 6 51 7 8 21 53 9 3 2 1 4 5 23 11 3 1 3 1 12 5 22 14 20 38 15 3 0 24 26 32 10 19 16 28 27 17 10 1 28 3 1 3 2 17 3 2 3 1 33 28 13 39 18 4 0 28 3 4 35 3 4 44 48 30 45 46 3 4 36 47 5 2 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 7 kW Generator – Drawing No[...]

  • Page 47

    Generac ® Pow er Systems, Inc. 45 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 7 kW Generator – Drawing No. 0D35 04-C ITEM P ART NO . QTY . DESCRIPTION 1 0C6 93 41 A D A PTO R , E N GI N E 20 C 993 5H 1 S T A TO R 3 0C 993 4H 1 R OTO R 4 0C604 3A 1C ARR IE R , R E AR BE AR I N G 5 0C80 9 61[...]

  • Page 48

    46 Generac ® Pow er Systems, Inc. 29 3 3 4 11 2 5 24 43 21 7 13 33 12 38 17 3 2 3 1 28 3 1 20 19 10 17 15 3 2 22 39 8 6 37 14 3 2 40 1 32 24 25 10 30 19 28 27 28 3 2 3 1 41 10 18 36 35 29 36 36 35 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D34 1 [...]

  • Page 49

    Generac ® Pow er Systems, Inc. 47 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D34 1 7 -H ITEM P ART NO . QTY . DESCRIPTION 1 0C6 93 41 A D A PTO R , E N GI N E 2 0C7 93 01 S T A TO R 12K W 0D2 3 5 9S T A TO R 1 3 K W / 15K W 3 0C7 9 44 1 R OTO R 1[...]

  • Page 50

    48 Generac ® Pow er Systems, Inc. 3 2 23 3 4 35 36 45 39 33 20 19 18 43 44 46 11 4 9 29 3 7 2 7 28 30 3 1 17 5 2 47 48 24 38 26 22 40 41 25 25 50 14 12 5 1 13 5 4 16 1 6 1 2 11 10 4 2 5 7 9 8 3 4 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators GN4 1 0 Eng ine – Drawing No. 0E9 1 80-A Part 1[...]

  • Page 51

    Generac ® Pow er Systems, Inc. 49 ITEM P ART NO . QTY . DESCRIPTION 10 E 3 221 1 ASS E M BL Y , CO NN ECTI N G R OD 2 0E1466 1 PI N , PI S TO N D20 3 0215 33 1 S ET , PI S TO N R I N G 9 0 MM 40 E 2 9 85 1 PI S TO N , HC 5 071 9 8 3 2 R ET A I N E R , PI S TO N PI N 20 6 0E8440 1 ASS E M BL Y , C RAN K S H A FT GH410 SMA LL T A PE R 70 A 7628 1 AR[...]

  • Page 52

    50 Generac ® Pow er Systems, Inc. 19 20 41 42 21 6 40 3 39 28 24 6 12 7 6 6 6 14 18 17 16 15 3 1 30 27 2 45 5 29 13 8 10 11 9 18 18 25 3 2 3 4 1 33 3 4 4 6 36 3 7 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators GN4 1 0 Eng ine – Drawing No. 0E9 1 80-A Part 2[...]

  • Page 53

    Generac ® Pow er Systems, Inc. 51 ITEM P ART NO . QTY . DESCRIPTION 1 0C106 9 5 S C R E W , T A PTITE M 6-1.0X8 YELLO W CH R O M E 2 0D2 9 22 1 HOU S I N G, BLO W E R 3 0C84 3 5 1 TUBE, DIP S TICK 40 C 999 71 G U AR D, F AN 5 0884 3 41 WRA PPE R , BO TT O M 6 045756 11 S C R E W , T A PTITE M 6-1X10 YELLO W CH R O M E 7 0C4176 A 1 WRA PPE R , T OP[...]

  • Page 54

    ITEM P ART NO . QTY . DESCRIPTION 1 0D56 9 41 C AS TI N G, T W I N R EGUL A TO R HOU S I N G 2 0C5765 1 S OLE N OID , T W I N R EGUL A TO R 3 0C4647 1 G AS KET , S OLE N OID 4 0C4680 1 PLU N GE R , LP R EGUL A TO R ASS E M BL Y 5 0C6070 1 S P R I N G- S OLE N OID , PLU N GE R 6 022 9 85 4 WAS HE R , FL A T # 6 7 022264 4 WAS HE R , LOCK M 4 8 07547[...]

  • Page 55

    Generac ® Pow er Systems, Inc. 53 Section 8 — Mounting Dimensions Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators Drawing No. 0D3 7 39-B T M6PEM-T M6P M6PEM PE REAR VIEW L EFT S IDE VIEW TRANSFER SWITCH R I G HT S IDE VIEW F R O NT VIEW AIR NTAKE ( IF SUPPLIED ) " D O N O T LIFT BY THE R OO F" L IFTIN G H O LE S 4- CO RNER S Ø [...]

  • Page 56

    54 Generac ® Pow er Systems, Inc. Section 9 — Notes Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators[...]

  • Page 57

    Generac ® Pow er Systems, Inc. 55 Section 9 — Notes Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators[...]

  • Page 58

    56 Generac ® Pow er Systems, Inc. CALI FOR N IA EM ISSION C ONTROL W AR R ANT Y ST A TEM ENT Y OU R W ARR ANT Y R IGHTS AND OB LIGA TIONS The California Air Resources Board (CARB) and Generac P ower Systems, Inc. (Generac) are pleased to explain the Emission Control System W arranty on your new engine. * In California, new utility , and lawn and g[...]

  • Page 59

    Generac ® Pow er Systems, Inc. 57 EM IS SION CONTROL S YS TEM W AR R ANT Y Emission Control System W arranty (ECS W arranty) for 1995 and later model year engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS W arranty P eriod shall begin on the date the new engine or equipment is purchased by/delivere[...]

  • Page 60

    Part No. 0E8012 Revision D (02/25/04) Printed in U.S.A. Section 1 0 – W arranty Guardian Air-cooled 7 kW , 1 2 kW and 15 kW Generators GENERA C PO WER SYSTEMS “TWO YEAR” LIMITED W ARRANTY FOR GU ARDIAN ® “PREP ACKA GED EMERGENCY A UT OMA TIC ST ANDBY GENERA T ORS” F or a period of two years from the date of original sale, Generac P ower [...]