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Haier 3150 SF manuel d'utilisation

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Haier 3150 SF ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Haier 3150 SF et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Haier en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Haier 3150 SF, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Haier 3150 SF, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 310622L Instr uctions/P ar ts List High Sanitation Pumps For use in sanitary applications. Models 1590 & 3150 SA__ Sanitary Diaphragm Pump Models 1590 & 3150 SB__ Sanitary Ball Check Pump Model 3150 SF__ Sanitary Flapper Chec k[...]

  • Page 2

    Contents 2 310622L Contents W arning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 T roub les[...]

  • Page 3

    Warnings 310622L 3 Wa r n i n g s The f ollo wing general w arnings are f or the saf e setup , use, ground ing, maintenance , and repair of this equipment. The e xclamation point symbols aler t you to gener al w arnings and the hazard symbols ref er to pr ocedure-specific risks. Ref er bac k to these W ar nings. Additional, pr oduct-specific w arni[...]

  • Page 4

    Warning 4 310622L BURN HAZARD Equipment surf aces and fluids that are heated can become v er y hot during operat ion. T o av oid se v ere burns, do not t ouch hot fluid or equipmen t. W ait until eq uipment/fluid has cooled completely . PERSONAL PRO TECTIVE EQUIPMENT Y ou must w ear appropriate prot ectiv e equipment wh en operati ng, servicing, or[...]

  • Page 5

    Installation 310622L 5 Installation General Information • The typical installation shown in F IG . 3 is only a guide f or selecting and installing system compo- nents . Contact y our Gr aco di stributor f or assistan ce in planning a system to suit your needs. • Alwa ys use gen uine Gra co par ts and accessories. • Ref erence numbers and lett[...]

  • Page 6

    Installation 6 310622L F IG . 2 • Air and fluid hoses : Use only grounded hoses with a maximum of 500 ft (150 m) combined hose le ngth to ensure groundin g continuity . • Air compressor : F ollow the man uf acture r’ s re com- mendations . • Fluid supply containe r : F ollow the l ocal code. Mountings • Be sure the mounting surf ace can s[...]

  • Page 7

    Installation 310622L 7 4. At inlet fluid pr essures greater than 15 psi (0.1 M P a, 1 bar), diaphragm lif e will be shor tened. 5. See the Te c h n i c a l D a t a on pages 34 and 37 f or maximu m suction lift (w et and dry). Fluid Outlet Line A fluid drain v alv e (J) is required to relie ve pressure in the hose if it is plugged. The dr ain v alv [...]

  • Page 8

    Installation 8 310622L Changing the Orientatio n of the Fluid Inlet and Outlet P orts The pump is ship ped with the por ts f acing the sa me direction. T o re-orientate the port s into any position: 1. Remove the clamps (13 0) holding the inlet an d/or outlet tee to the elbows. 2. Rotate the ma nifold tee (339) and reattach. Inst all the clamps (13[...]

  • Page 9

    Installation 310622L 9 F IG . 5 V enting Exhaust Air P U T D A B C F E TI8767a Key: A Air supply line B Bleed-type maste r air valv e (required for pump) C Air regulator D Air line quick disconnect E Master air valv e (f or accessories) F Air line filter P Muffler T Grounded air exhaust hose U Container for remote air e xhaust[...]

  • Page 10

    Operation 10 310622L Operation Pressure Relief Procedure 1. Shut off the air to the pump. 2. Open any av ailable outbound fluid valv e to relie v e fluid pres sure from t he pump. 3. If fluid is still in the outbound fluid lines , isolate this fluid as f ollows: a. Close the outbou nd fluid v alv es . b . Slowly remov e the fluid connectio ns from [...]

  • Page 11

    Maintenance 310622L 11 Maintenance Lubrication The air v alv e is designed to oper ate unlubricated, ho w- e v er if lubrication is desired, e v ery 500 hours of opera- tion (or mont hly) remo v e the hose fro m the pump air inlet and add two drops of machine oil to the air inlet . Flushing Inser t suction tube into cleaning solut ion. Open air re [...]

  • Page 12

    Maintenance 12 310622L Preventive Maintenance Sc hedule Estab lish a pre v entiv e maintenance sch edule based on the pump’ s ser vice histor y . This is especially impor t ant f or pre v entio n of spills or leakage du e to diaphr agm f ailure. The f ollowing is a list of recommende d maintenanc e procedures and frequencies to oper ate y our equ[...]

  • Page 13

    Maintenance 310622L 13[...]

  • Page 14

    Troubleshooting 14 310622L T r oubleshooting • Relie v e the pressure bef ore checking or servicing the equipment. • Check all possible problems and causes bef ore disassem bling the pump . PROBLEM CA USE SOLUTION Pump cycles at stall or f ails to hold pressure a t stall. W orn check v alv e balls (541 ) or seats (233). Replace. See p age 19. P[...]

  • Page 15

    Troubleshooting 310622L 15 PROBLEM CA USE SOLUTI ON Leak in inlet or outlet sanit ar y fit- ting. Loose sanitary clamp. Tighten clamp . Damaged or w orn gasket. Replace gask et. Misalignment of inlet/outlet hose or pipe. Use flexib le hoses at pump inlet and outlet. Gask et does not seal. Use a standard san itary gasket of fle xible material suc h [...]

  • Page 16

    Service 16 310622L Service Repairing the Air V alve T ool Required • T orque wrench • T orx (T20) screwdr iver or 7 mm (9/32 in.) sock et wrench • Needle-nose pliers • O-ring pick • Lithium base g rease Disassemb l y 1. Relie v e the pressure. 2. With a T orx (T2 0) screwdriver or 7 mm (9/32 in. ) sock et wrench, remov e the six scre ws ([...]

  • Page 17

    Service 310622L 17 5. Inspect the v alv e plat e (108) in place . If damaged, use a T orx (T20) scre wdriver or 7 mm (9/32 in.) sock et wre nch to remo v e the three scre ws (103) . Remove the valv e plate (1 08). See F IG . 9. 6. Inspect the bearings (112, 117 ) in place. Se e Pa r t s on page 31. The bea rings are tapered an d, if dam- aged, must[...]

  • Page 18

    Service 18 310622L 8. Install the valv e carriage (1 05) so its tabs slip into the groov es on the narrow end of the actu ator pis- tons (111). See F IG . 11. 9. Align the v alv e gask et (104 ) and co v er (102) with the six holes in the center housing (101). Secure with six screws (103 ), using a T orx (T2 0) screw- driver or 7 mm (9/32 in.) soc [...]

  • Page 19

    Service 310622L 19 Check V alve Repair Disassemb l y 1. Relie v e the pressure . Disconnect all hoses . 2. Remov e the pum p from its mounting. Dr ain. 3. F ro m the outlet manif o ld, remov e both upper clamps (132a). 4. Remove outlet manifold lea ving elbows (128), gas- ke ts (129), clamps (130), an d tee (339) assemb led. 5. F or 3A Ball Check p[...]

  • Page 20

    Service 20 310622L F or Sanitary Ball Check pum ps : remov e ba ll gasket (242) and ball (541). Remove lo wer clamp (132 b), seat (233), and gask et (240) . Clean all par ts and inspect f or w ear or damage . Replace par ts as needed. F or Flapper Chec k pumps: remov e gasket (240). Remov e mid dle clamp (232) and housing (252). Remove middle gaske[...]

  • Page 21

    Service 310622L 21 7. Repeat f or inlet manifold. Reassembl y 1. Reassemb le inlet and outle t fluid manif olds in re v erse order . See step 6. Tighten clamps handtight. 2. Reassemble ball or flapper chec k assembly in re v erse order . See step 5. Tighten clamps handtight. Diaphragm Repair T ools Required • T orque wrench • 5/8 in. wrench •[...]

  • Page 22

    Service 22 310622L . 7. Pull the ot her diaphragm assem bly and the dia- phragm shaft (121 ) out of the center housing (101 ). Hold the shaft flat s with a 19 mm open e nd wrench, and remove the diaphragm assembly from the shaf t. Disassemble the remaining diaphragm assemb ly . 8. Inspect the dia phragm shaft (1 21) f or w ear or scratches . If it [...]

  • Page 23

    Service 310622L 23 4. Grease the length of the diaphrag m shaft (121), and slide it through the ho using (101). 5. Assemb le the other diaph ragm assemb ly to the shaft as e xplained in step 2. 6. Non 3A approved diaphragms: Using a 5/8 in. wrench hold the wrench flat s of one diaphr agm assemb ly and torque the o ther diaphr agm to 60-70 ft-lb (81[...]

  • Page 24

    Service 24 310622L . 8. If y ou remo v ed the diaphr agm shaft bearings (117) reach into the ce nter housing (101) with an o-ring pic k and hook the u-cups (110), t hen pull them out of the housing. Inspe ct the u-cups . See F IG . 22. Replace par ts as needed. Reassembl y 1. Install the shaft u-cu ps (110) so the lips face out of the housing. 2. I[...]

  • Page 25

    Pump Matrix 310622L 25 Pump Matrix 3150 Stainless Steel Sanitary Pumps Y our Model No . is marked on the pump’ s ser ial plate. T o determine the Model No . of your pump from the f ollow- ing matrix, select the six digits which describe y our pump, working from lef t to r ight. The first digit is alwa ys S , de signating Gr aco Sanitary diaphragm[...]

  • Page 26

    Parts Drawing 26 310622L Pa r t s D r a w i n g 3A Pump Shown 128 132 *242 *541 233 *240 234 128 *129 130 *331 129* 130 135 446* Flapper Chec k V alve Assembl y TI7645c 339* 445 Apply a high strength thread lock er to diaphragm plate side of screw threads. Apply a medium strength thread lock er to shaft side of screw threads. Apply a waterproof san[...]

  • Page 27

    Parts List 310622L 27 Pa r t s L i s t Pump Configuration P arts List * Indicates replacement par ts. Inlet and Outlet P arts List * Indicates replacement par ts. Digit Ref. No. P art No. Description Qty Model 3150 A 3A Approv ed Ball Check 132 510490 CLAMP , 4 in. 4 2XB 15H406 SEA T 4 234 249533 CO VER, fluid 2 240* 15H460 GASKET , 4 in., EPDM 12 [...]

  • Page 28

    Parts List 28 310622L Diaphragm Material P arts List * Indicates replacement parts. † Indicates a recomm ended spare part. Digit Ref. P art Description Qty Model 3150 A 253224 3A Approved, EPDM, Ov ermolded; includes 110 and 446 110 112181 U-CUP 2 446*† DIAPHRA GM ASSY 2 445 189298 PLA TE, diaphragm (air side) 2 6 253225 Santoprene; i ncludes 1[...]

  • Page 29

    Parts List 310622L 29 Check Ball Material P arts List * Indicates re placement par ts. † Indicat es a recommended spare par t. Digit Ref. Part Description Qty Model 3150 A 3A Approv ed, PTFE 541*† 112359 BALL 4 F Flapper check NONE 6 Santoprene 541*† 112361 BALL 4 7 BUNA-N 541*† 15B492 BALL 4 8 fluoroelastomer 541*† 15B491 BALL 4 Model 15[...]

  • Page 30

    Parts Drawing 30 310622L Pa r t s D r a w i n g 104 ◆ 103 102 105 ◆ 111 11 0 ◆ 116 ◆ 114 115 ◆ 103 108 ◆ 112 113 110 ◆ 117 121 101 659 164 TI4680c TI8068a 638 122 120 119 637 147 Z 3 2 Apply medium strength adhesive to outside surface of piston bearing and inside surf ace of center housing bore. Apply a medium strength thread lock er [...]

  • Page 31

    Parts List 310622L 31 Pa r t s L i s t Air Section P arts ◆ P art s included in Air V alve Repair Kit 255122 (purchase separ ately). ▲ Replacement Dang er and W arning labels, tags, an d cards are av ailable at no cost. Fluid Section P arts Leak Detector and Pu mp Stand P arts List * Indicates repla cement part s. † Indicates a reco mmended s[...]

  • Page 32

    Accessories 32 310622L Accessories 15D990 Leak Detector Sensor and control pa cka ge that monitors the d ia- phragm cond ition. In case of diaphr agm f ailure , the con- trol will provide an audible alarm and rela y contacts f or remote alar m s or soleno ids. See Leak Dete ctor manual 311200. 3150 Con version Kits 15H461 3A Appro ved Ball Chec k C[...]

  • Page 33

    Model 1590 310622L 33 Model 1590 Dimensional Dra wing 22.0 in. (558.8 m m) 23.5 in. (596.9 mm) 35.8 in. (909.3 mm) 24.9 in. (632.5 mm) 8.6 in. (218.4 mm ) TI8778a TI8777 a[...]

  • Page 34

    Model 1590 34 310622L Model 1590 T echnical Data Santoprene ® is a register ed tra demark of the Monsa nto Co . Loctite ® is a registered trademark of the Lo ctite Corporation. * Displacement per cycle may v ary based on suction condit ion, discharge head, air pressure, and fluid type. ** Noise le v els measure d with the pump mounted on the st a[...]

  • Page 35

    Model 1590 310622L 35 Model 1590 P erf ormance Chart T est Conditions: Pump tested in water with inlet submerged T o find Fluid Outlet Pressure (psi/MP a/b ar) at a specific fl uid flow (gpm/lpm) and operat ing air pressure (psi/MP a/bar): 1. Locate fluid f low r ate along bot tom of chart. 2. Follo w v er tical line up to intersec tion with select[...]

  • Page 36

    Model 3150 36 310622L Model 3150 Dimensional Dra wing TI4685d 37.5 in. (952.5 mm) 19.3 in. (490.2 mm ) 22.0 in (558.8 mm ) TI4929d 28.3 in. (718.8 mm ) 6.5 in. (165.1 mm) 23.5 in. (596.9 mm ) 28.4 in. (721.4 mm) 6.5 in. (165.1 mm ) 37.6 in. (955.0 mm ) TI7610c 3A Ball Chec k V alve Pumps Sanitary Ball Check V alve Pumps TI4928d 19.3 in. (490.2 mm )[...]

  • Page 37

    Model 3150 310622L 37 Model 3150 T echnical Data Santoprene ® is a register ed tra demark of the Monsa nto Co . Loctite ® is a registered tradema rk of the Loctite Corporation. * Displacement per cycle ma y v ary based on suction co ndi tio n, discharge head, air pre ssure, and fluid t ype. ** Noise le v els measured with th e pump mounted on the[...]

  • Page 38

    Model 3150 38 310622L Model 3150 P erf ormance Chart T est Conditions: Pump tested in water with inlet submerged T o find Fluid Outlet Pressure (psi/MP a/b ar) at a specific fl uid flow (gpm/lpm) and operat ing air pressure (psi/MP a/bar ): 1. Locate fluid flo w rate alon g bottom of chart. 2. F ollow v er tical line up to intersection with selecte[...]

  • Page 39

    Model 3150 310622L 39[...]

  • Page 40

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 310622 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14[...]