Français dropdown-ico

Honeywell 2000 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Honeywell 2000. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Honeywell 2000 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Honeywell 2000 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Honeywell 2000 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Honeywell 2000
- nom du fabricant et année de fabrication Honeywell 2000
- instructions d'utilisation, de réglage et d’entretien de l'équipement Honeywell 2000
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Honeywell 2000 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Honeywell 2000 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Honeywell en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Honeywell 2000, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Honeywell 2000, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Honeywell 2000. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Honeywell Field Solutions Her cuLine ® 2000 Series Actuator Installation, Operation and Maintenance Manual Doc. No.: 62-86-25-10 Revision: 6 Date: 7/07[...]

  • Page 2

    ii HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Notices and Trademarks Copyright 2007 by Honeywell Revision 6 July 2007 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty informat[...]

  • Page 3

    Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O peration and M aintenance Manual iii 7/07 About This Document Abstract This manual describes the installation, set up, op er ation, maint enance, and troubl eshooting of the HercuLine 2000 ser ies actu ators. References The following list identifies all documents that may be sources of[...]

  • Page 4

    iv HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain cond itio ns. Symbol Definition This DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in d[...]

  • Page 5

    Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual v 7/07 Contents Content s ................................................................................................................ v Introduc tion ..........................................................................................[...]

  • Page 6

    Contents vi HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Configuration Prom pt Hierarchy ................................................................................................. 38 Input Set Up Group......................................................................................[...]

  • Page 7

    Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual vii 7/07 Upgrade Kits ................................................................................................................... .......... 102 Accessory Kits .............................................................................[...]

  • Page 8

    Contents viii HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Tables Table 1 Specifications - General............................................................................................... ................................... 5 Table 2 Recommended Mi nim um Wire Size.......................[...]

  • Page 9

    Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual ix 7/07 Figures Figure 1 HercuL ine ® 2000 Se ries Actuator .......................................................................................................... ....... 2 Figure 2 HercuL ine ® 2002 Ac tuator Internal View ...............[...]

  • Page 10

    [...]

  • Page 11

    Introduction Product Description Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 1 7/07 Introduction Product Description Honeywell’s HercuLine ® 2000 series actuators are available in four versions: HercuLine ® 2000 , HercuLine ® 2001 , HercuLine ® 2002, and HercuLine ® 2003 . All are low torqu[...]

  • Page 12

    Introduction Product Description 2 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Displa y and key pad Shaft and position indicator Handwheel Auto/m anual swit ch Conduit entry Figure 1 HercuLine ® 2000 Series Ac tuator[...]

  • Page 13

    Introduction Product Description Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 3 7/07 TB3 Connector for customer input and output connection on CPU PWA Display Keypad PWA Wiring Label Non-contact sensor External auto-manual switch TB1 customer power connection Relay PWAs Cams an d limit switches Mec[...]

  • Page 14

    Introduction Product Description 4 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07[...]

  • Page 15

    Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 5 7/07 Specifications This section provides you with the tech nical sp ecifications and the model selection guide for the HercuLine ® 2000 Series A ctuators. Technical and Operating Specifications T[...]

  • Page 16

    Specifications Technical and Operat ing Specifications 6 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Electrical Mains Supply 100-130 Vac single ph ase, 50 Hz or 60 Hz 200-240 Vac single ph ase, 50 Hz or 60 Hz Motor Instant start/stop, non-coasting, non- burnout, continuo us duty, permanent mag[...]

  • Page 17

    Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 7 7/07 HercuLine ® 2002 Herc uLine ® 2001 HercuLine ® 2000/2003 Feedback Slidewire emulation - Provides output voltage ratiometric to shaft position and potentiometric to supply voltage (1 Vdc to [...]

  • Page 18

    Specifications Technical and Operat ing Specifications 8 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 HercuLine ® 2002 Herc uLine ® 2001 HercuLine ® 2000/2003 Programmable Functions Selectable and configurabl e operating parameters: NA • Input range • Input filtering • Input characteri[...]

  • Page 19

    Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 9 7/07 Specifications – Communications Communications Communications Option RS 485 Serial Communicatio n, Modbus RTU Protocol Connection Twisted pair cable with shield Maximum loop length 600 meter[...]

  • Page 20

    Specifications Model Selection Guide 10 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Model Selection Guide Instructions Select the de sired key numb er. The arrow to the righ t marks the selec tion availab le. Make the desired selections from Tables I thru VIII usin g the column belo w t he arr[...]

  • Page 21

    Specifications Model Selection Guide Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 11 7/07 2002 2003 TABLE VI - OPTIONS Selection Local keypa d/ No local display interface supplied (Note 2) 0_ _ _ _ _ display Integrally mount ed local display/keypad interfa ce 1_ _ _ _ _ Local Auto/ No auto/manual s[...]

  • Page 22

    Installation Installation Overview 12 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Installation Installation Overview The procedures to install the HercuLin e ® 2000 Series actuator and place it in se rvice require that you: • Select a suitable location for installation. (See Installat ion C[...]

  • Page 23

    Installation Before Starting Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 13 7/07 Before Starting Unpacking If there are vi sible signs of dam age to the shipping co ntaine r, notify the carrier and Honeywel l im m ediately. If there is no vi sible damage, compare the contents w ith the packing lis[...]

  • Page 24

    Installation Actuator Mounting 14 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 CLEARANCE FOR TOP REMOV AL: 101,6 4.0 289 11.379 25.4 1.00 CLEARANCE FOR TOP REMOV AL: 101,6 4.0 289 11.379 25.4 1.00 mm inches Figure 3 Outline and Dimensions of HercuLine ® 2000 Serie s Actuators[...]

  • Page 25

    Installation Mechanical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 15 7/07 Mechanical Installation Linkage Set-up Many applicat ions require the use of a linkage assem bly and often the final control element does not have a linear torque curve. The actuator linkage can be set up to a[...]

  • Page 26

    Installation Mechanical Installation 16 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Ver ti cal C e nt er li ne 5° Vert ica l Cen ter li n e 45° 45° Clos e Open Act ua tor Cran k Arm Damper Cran k Arm Lin k age Horizon tal Off set a /n 2320 0 Figure 5 Variable Torque Linkage Actuator Cran k [...]

  • Page 27

    Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 17 7/07 Electrical Installation General Wiring Recommendations Only qualified personnel should p erform wiring. Wiring must conform to national and loc al electrical codes. In general, copper wire used. Unle ss local[...]

  • Page 28

    Installation Electrical Installation 18 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 HercuLine ® 2000 Terminal Connectio ns Table 3 Terminal Connections: Herc uLine ® 20 00 Connection Terminal Numbers and LABEL See Figure 8 Descriptions Hot 1 Hot wire for 120/240VAC mains supply. Use onl y i[...]

  • Page 29

    Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 19 7/07 HercuLine ® 2001/2002 w ith Auto/Manual Terminal Connection s Table 4 Terminal Connections: Herc uLine ® 2001/2002 with auto/manual Connection Terminal Numbers and LABEL See Figure 9 Descriptions TB1 Hot 1 [...]

  • Page 30

    Installation Electrical Installation 20 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 HercuLine ® 2003 Wiring Connection s and Operation (Actionator 640D Replacemen t) Wiring Figure 10 HercuLine ® 2003 connectio ns Operation The 2003 actuator is uni-directional (it do es not rev e rse rotatio[...]

  • Page 31

    Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 21 7/07 Power Connections Depending on which powe r supply selection is o rdered for you r actuator, wire the power input (MAINS POWER) as de scribed in the previ ous tables and figures. Wiring must conf orm to natio[...]

  • Page 32

    Installation Electrical Installation 22 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Step Action 8 • AC power connection • Auxiliary switches connecti on • Relay contact connection Rel ays 3 an d 4 Rel ays 1 an d 2 Aux switches 1 and 2 (SW 3 and SW 4) Aux switches 3 and 4 (SW 5 an d SW 6[...]

  • Page 33

    Burner Control/Flame Safet y Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 23 7/07 Output Signal Connections 0/4-20 mA, 0/1-5 Vdc Feedback Signal Connec tion s ATTENTION Shielded and groun ded cables are recomme nded. Actuator output is a 4 to 20 mA an alog signal. If a volt[...]

  • Page 34

    Burner Control/Flame Safet y Series 90 Control – HercuLi ne® 2001 model onl y 24 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Series 90 Control – HercuLine ® 2001 model only Series 90 Cont rols are commonl y used in buil ding environmental systems and flam e safeguard systems to provide [...]

  • Page 35

    Burner Control/Flame Safet y Series 90 Control – HercuLi ne® 2001 model onl y Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 25 7/07 GND to HercuLine2 001 ( 2) W W W R R B B A uto Man I out from HercuLine2 001 + Signal to HercuLine2 001 T775 B 3 T775 W 1 T775 R 2 Figure 15 T775 Controller connect[...]

  • Page 36

    Burner Control/Flame Safet y Split Range 26 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Split Range The HercuLine ® 20 01/2002 actuators can be set up to ope rate within a nar row input range (for example, 4 to 12mA input) in certain applications. The procedure in Table 5 describes how to se[...]

  • Page 37

    Burner Control/Flame Safet y Master/Slave Arrangement Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 27 7/07 Basic Flow Control When the pr ocess variable signal is below set point , the controller in creases current (4 to 20mA) to the actuator input and op en s the valve. Controller set point gover[...]

  • Page 38

    Burner Control/Flame Safet y Master/Slave Arrangement 28 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Proportional wit h B ia s Ratio Position mA PV SP 4 to 2 0 mA Cont roll er Positione r & Actua tor Linkage Valv e Or if ice Pla t e FT MP #1 MP #2 MP #3 FIC Li nkage Linkage Valv e Valv e [...]

  • Page 39

    Burner Control/Flame Safet y Master/Slave Arrangement Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 29 7/07 Hot 10260S Series Actuator #1 Neutral Ground 120/240 VAC 250 Ohms 1 to 5 VDC + - Current Out put Controller 4 to 2 0 mA Hot 10260S Series Actuator #2 Neutral Ground 120/240 VAC Hot 10260S Ser[...]

  • Page 40

    Burner Control/Flame Safet y Master/Slave Arrangement 30 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Split Valve Configuration A comm on heat or cool type proces s requires two valves. In this case the control ler has only one out put. The two motor positioners ar e calibrated differently, on[...]

  • Page 41

    Set Up and Calibration Procedures Overview Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 31 7/07 Set Up and Calibration Procedures Overview Once you have installed the actuator , you can verify, set or change certain operat ing parameters. Set up is accomplished through use of the local display and[...]

  • Page 42

    Set Up and Calibration Procedures Local Display and Keyp ad 32 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Table 6 Keypad Description Key or LED Indicator Function SET UP Places the actuator in the set up group select mode. Sequ entially displays the set up groups and allo ws the FUNCTION key[...]

  • Page 43

    Set Up and Calibration Procedures Set Up Tips Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 33 7/07 Set Up Tips Table 7 contains tips that will help you view, verify and enter the operating parameters more quickly. If you cannot c hange the param eters, check the status of t he “SET LOCK” param[...]

  • Page 44

    Set Up and Calibration Procedures Set Up Groups 34 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Set Up Groups Pressing the SET UP key on the key p ad provides access to the various set up groups and allows you to set up operating p arameters, (such as in put types and alarms ), calibrate the a[...]

  • Page 45

    Set Up and Calibration Procedures Set Up Groups Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 35 7/07 SET MA INT Display various operating statistics. Reset accumulated operating statistics Table 22 CA L POSOUT Use the displa y as an indicator, (in this case a voltmeter) so you can verify that the [...]

  • Page 46

    Set Up and Calibration Procedures Set Up Procedure 36 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Set Up Procedure Each of the set up groups and their functions are either pre-configured at the fact or y or set to their default values. Tables 8 through 19 li st and describe the optio ns avail[...]

  • Page 47

    Set Up and Calibration Procedures Set Up Procedure Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 37 7/07 Step Operation Press Result 5 Change the Value or Selection or These keys increase or decrease the value, or disp lay the next available selection for the sel ected function prompt. See Table 7,[...]

  • Page 48

    Set Up and Calibration Procedures Configuration Prompt Hierarchy 38 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Configuration Prompt Hierarchy TEMP TEMPHI TEM PLO ACSTAL START S RL1CNT RL2CNT RL3CNT RL4CNT REGN0 REGN9 TOTDEG DATSAV PASSWD MANRST LD CAL LD CFG RESTRT … VERSON SPEED POWER ROT[...]

  • Page 49

    Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 39 7/07 Input Set Up Group Table 10 lists the parameters and selections available when the SET INPUT group is selected. On the keypad and local display: • Press the SET UP key to enter the Input Set[...]

  • Page 50

    Set Up and Calibration Procedures Input Set Up Group 40 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink Prompt FILTYP NONE SPIK S+LP LPAS default = LPAS INPUT FILTER TYPE — Allows the selection of a [...]

  • Page 51

    Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 41 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink Prompt FSFTYPL LA ST UP DOWN USER default = DOWN FAILSAFELO TYPE —Selects the motor position y[...]

  • Page 52

    Set Up and Calibration Procedures Input Set Up Group 42 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Equal Percentage Valve Characteristi c Table 11 conta ins values that appr oximate an equal pe rcentage valve characteristic in the actuator. When the EQUL custom characteriz ation ty pe is sel[...]

  • Page 53

    Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 43 7/07 Quick Opening Valve Characteris tic Table 12 contains values t hat approximate the charact eristic of a quick op ening con trol valve. When the QUIK custom character ization type is selected, [...]

  • Page 54

    Set Up and Calibration Procedures Relays Set Up Group 44 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Relays Set Up Group ATTENTION The Relay set up group parameters are acc essible only if relay PWAs are installed in the actuator. HercuLine ® 2001 actuators can be equ ipped with one PWA –f[...]

  • Page 55

    Set Up and Calibration Procedures Relays Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 45 7/07 Table 14 Relay Type Descriptions When this Relay Type is selected… (RTYP) The Relay ca n be set up to indicate … Input Range The upper / lower limits of the input signal have be en exceed[...]

  • Page 56

    Set Up and Calibration Procedures Relays Set Up Group 46 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Relay connec tor #1 Relay connec tor #2 Relay connec tor #3 Relay connec tor #4 Figure 22 Relay connectors Relay Examples Relay Type - Position Range Selecting PosR relay type, you can cause t[...]

  • Page 57

    Set Up and Calibration Procedures Relays Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 47 7/07 Relay Type - Deviation Setting up a relay to alarm (energize) when the motor position deviates 10% (+ or -) from the actuator setpoint can be set up as f ollows. Set Up Group Para mete r Value[...]

  • Page 58

    Set Up and Calibration Procedures Relays Set Up Group 48 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Relay Type – Upper Limit Travel with Hyster esis Selecting relay type ULim will cause the relay to energize when the motor po s ition exceeds the upper limit trip point, and can be set up as[...]

  • Page 59

    Set Up and Calibration Procedures Current Out Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 49 7/07 Current Out Set Up Group Table 15 lists the parameters and selections available for the SET CUROUT group. Table 15 Current Out Set Up Group Paramete rs Actuator Lower Display Prompt Selec[...]

  • Page 60

    Set Up and Calibration Procedures Communications Set Up Group 50 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Communications Set Up Group Table 16 lists the parameters and selections available for the SET COMM group. Table 16 Communications Set Up Group Parame ters Actuator Lower Display Promp[...]

  • Page 61

    Set Up and Calibration Procedures Digital Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 51 7/07 Digital Input Set Up Group Table 17 lists the parameters and selectio ns availible for the SET DIGINP group. Table 17 Digital Input Set Up Group Parameters Actuator Lower Display Prompt[...]

  • Page 62

    Set Up and Calibration Procedures Display Set Up Group 52 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Display Set Up Group Table 18 lists the parameters and selections availible for the SET DISPLAY group. Table 18 Display Set Up Group Parameters Actuator Lower Display Prompt Selections or Ran[...]

  • Page 63

    Set Up and Calibration Procedures Lock Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 53 7/07 Lock Set Up Group Table 19 lists the parameters and selections available for the SET LOCK group. Table 19 Lock Set Up Group Parameters Actuator Lower Display Prompt Selections or Range of Settin[...]

  • Page 64

    Set Up and Calibration Procedures Lock Set Up Group 54 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Set/Change Password A password is required to disable the ability to read ily chang e features of th e actuator. Lock out of calibration capability and other su pervisory functions can be contro[...]

  • Page 65

    Set Up and Calibration Procedures Read Status Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 55 7/07 Read Status Set Up Group Table 20 lists the parameters and selections available for the READ STATUS group. Table 20 Read Status Set Up Group Paramete rs Actuator Lower Display Prompt Sele[...]

  • Page 66

    Set Up and Calibration Procedures Drive Set Up Group 56 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Drive Set Up Group Table 21 lists the parameters and selections available for the SET DRVINF group. Table 21 Drive Set Up Group Parameters Actuator Lower Display Prompt Selections or Range of S[...]

  • Page 67

    Set Up and Calibration Procedures Drive Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 57 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink ® Prompt LREP mmddyy * or ddmmyy DATE OF LAST REPA IR — Factory set only. Displays date of las[...]

  • Page 68

    Set Up and Calibration Procedures Drive Set Up Group 58 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Set Tag Name The actuator ta g name can be an alp hanumeric name up t o six characters. The ta g name is set by usi ng the keys on the keypad and the local d isplay. Follow the steps below to s[...]

  • Page 69

    Set Up and Calibration Procedures Maintenance Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 59 7/07 Maintenance Set Up Group The Maintena nce set up group consists of information about actuator operation acc umulated through ti me. This information (or maintenance statistics) can be use[...]

  • Page 70

    Set Up and Calibration Procedures Maintenance Set Up Group 60 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink ® Prompt PDA users: The prompts are or ganized differently on y our PDA’s HercuLink ® s[...]

  • Page 71

    Set Up and Calibration Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 61 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink ® Prompt PDA users: The prompts are or ganized differently on y our PDA’s HercuLink ® software. Grayed prompt s [...]

  • Page 72

    Set Up and Calibration Procedures Regions of Motor Travel 62 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Regions of Motor Travel The full span of motor travel can b e 90 ° or 150 ° rotation. The span is divided in to 10 regions of motor travel as shown in Figure 23 (regions ar e numbered 0 [...]

  • Page 73

    Set Up and Calibration Procedures CAL POSOUT Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 63 7/07 CAL POSOUT Group The CAL POSOUT group is used to veri fy that the position sensor is operatin g and adjusted properly. This group allows the local disp lay to indicate the output vo ltage of the [...]

  • Page 74

    Set Up and Calibration Procedures Auto - Manual Drive Switch 64 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Auto - Manual Drive Switch The Auto - Manual switch is located on the side of the actuator case below the handwheel. T he switch allows manual mode control of the actuator motor for set[...]

  • Page 75

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 65 7/07 Calibration Calibration of the HercuLine ® 2000 Series Actuator may consist of calibrating th e motor circuit that positions the actuato r with 0/4-20mA input signal, calibrating the poten tiometer o[...]

  • Page 76

    Set Up and Calibration Procedures Calibration 66 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Calibration Set up Follow the steps below to set up the test equipment and actuator to verify calibration or perform calibration procedures. Step Action 1 Determine input type (c urrent or voltage). 2[...]

  • Page 77

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 67 7/07 Actuat or Input 5 4 -+ Output 2 1 3 -+ + - Calibrated Signal Source Digital Voltme ter + - FB Terminal Block Power Supply 1-18 VDC + - Internal 250 ohm resistor settable through Jumper W 2 Current Vol[...]

  • Page 78

    Set Up and Calibration Procedures Calibration 68 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Jumper W 2 Figure 27 Jumper Location on CPU PWA Calibrate Input The HercuLine ® 2001/2002 a ctuator accepts a variety of signal inputs. 1. 0 to 20 m A, or 4 to 20 m A 2. 0 to 5 Volts,1 to 5 Volts, or[...]

  • Page 79

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 69 7/07 Table 25 Input Calibration Procedure Step Operation Press Result 1 Enter Calibration Mode SETUP until you see Upper Display = CA L Lower Display = INPUT FUNCTION Upper Display = DIS Lower Display = CA[...]

  • Page 80

    Set Up and Calibration Procedures Calibration 70 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Calibrate Motor Use the procedure in Table 26 to calibrate the actu ator motor for 0% and 100% input signal ATTENTION For a motor calibration to be saved, you must co mplete the procedure. The calibra[...]

  • Page 81

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 71 7/07 Calibrate Output HercuLine ® 20 01/2002 actuator can be one of three output types: 1. 0 to 20 m A, or 4 to 20 m A output 2. 0 to 5 V olts, or 1 to 5 Vol ts with 250 ohm range resistor 3. Slidewire em[...]

  • Page 82

    Set Up and Calibration Procedures Calibration 72 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Step Operation Press Result 2 Calibrate Zero (0%) FUNCTION Upper Display = xxx Lower Dis play = ZERO • Read meter connected to actuator output. or key • Adjust actuator output to a va lue equal to[...]

  • Page 83

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 73 7/07 Table 28 Slidewire Emulation Calibration Procedure Step Operation Press Result 1 Enter Calibration Mode SETUP until you see Upper Display = CA L Lower Display = OUTPUT FUNCTION Upper Display = DIS Low[...]

  • Page 84

    Set Up and Calibration Procedures Calibration 74 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 While the unit is powered, a potentia lly lethal shock hazard exists insi de the case. Table 29 NCS Position Sensor Calibration Procedure Step Action 1 Remove AC power to the actuator. 2 Remove the si[...]

  • Page 85

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 75 7/07 NCS Spoi ler (shown at full 150 degre e trave l CCW ) NCS P W A NCS set screw Relay P W A card guides (rela y P W As rem oved) Figure 28 Location of NCS Assembly[...]

  • Page 86

    Set Up and Calibration Procedures Calibration 76 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Table 30 Potentiometer Position Sensor Calibrati on Procedure Step Action 1 Remove AC power to the actuator. 2 Remove the six screws and the top co ver from the actuator case. See Figure 2. Lay extend[...]

  • Page 87

    Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 77 7/07 Potentiom e ter posit ion sens or Mountin g brack et Figure 29 Location of potentiometer position sen s or Table 31 Load Position Sensor Factory Calibration Step Action 1 Reapply AC power to the actua[...]

  • Page 88

    Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 78 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Setting End-of-Travel Limit Switches ATTENTION Referring to Figure 31. The first two cams (starting from th e fro nt) are for the 0% and 100% limit switches (Switch #1 and Swi[...]

  • Page 89

    Set Up and Calibration Procedures Setting End-of-Travel Limit Switches Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 79 7/07 Table 32 End-of-Travel Limit S w itch Setting Procedure Step Action 1 Remove AC power to the actuator. 2 Remove the six screws and the cover from the actuat or case. See Figur[...]

  • Page 90

    Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 80 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 ATTENTION Make sure you do not to set the s wit ches too close to the hard stop. Relay #1 Relay #2 Relay #3 Relay #4 Aux switch #1 Aux switch #2 Aux switch #3 A ux switch #4 E[...]

  • Page 91

    Set Up and Calibration Procedures Setting Auxiliary S witches Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 81 7/07 Setting Auxiliary Switches ATTENTION Referring to Figure 31. The first two cams (starting fro m the front) are for the 0% and 100% end of tra vel limit switches ( Switches #1 and #2 ) [...]

  • Page 92

    Set Up and Calibration Procedures Setting Auxiliary S witches 82 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Table 33 Auxiliary Swit ch Setting Procedure Step Action 1 Remove AC power to the actuator. 2 Remove the six screws and the cover from the actuat or case. See Figure 2. Lay cover assembl[...]

  • Page 93

    Start-Up/Operation Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 83 7/07 Start-Up/Operation Introduction After the actuator is completely installed, wired, and the preliminary adjustments made, it is advisable to check the operation of the actu ator an d controlled device before placin[...]

  • Page 94

    Start-Up/Operation Operating Displays 84 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Operating Displays Pressing the DISPLAY key c ycles the displa y through a number of op erating parameters. Table 34 shows a number of sam ple displays that can be shown durin g operation. Table 34 Typical Oper[...]

  • Page 95

    Start-Up/Operation Position Sensor Operation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 85 7/07 Position Sensor Operation On HercuLine ® 2000 an d HercuLine ® 2001 the po ten tiometer position sensor is a sealed film pot that is directly coupled to the out put sha ft. On HercuLine ® 2002 the [...]

  • Page 96

    Start-Up/Operation Remote Setpoint Operation 86 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 9 8 67 COMM UNI CATI ON SHIELD 10 IN P COM DI GI TAL I NPUT - + Act uat or Ter m i nal Bl oc k Figure 33 Terminal Block Connections for Modb u s Communications[...]

  • Page 97

    Maintenance Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 87 7/07 Maintenance Introduction There is som e basic maintenance that is recommended for t he HercuLine ® 2000 Series Actuators. The electronic PWAs within the actuator require no ma intenance or servicing under normal conditi[...]

  • Page 98

    Maintenance Basic Maintenance 88 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Bottom cover Gears Motor pi nion gear Final output spur gear Idler spur gear Figure 34 Spur Gear Location[...]

  • Page 99

    Maintenance Replacement Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 89 7/07 Replacement Procedures Fuse Replacement The motor drive circuit contains two fuses. They are locat ed on the power distribu tion PWA. If it becomes necessary to replace these fuse s, follow the procedure in Tab[...]

  • Page 100

    Maintenance Replacement Procedures 90 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Power D is tr i buti on PW A F u ses f or Moto r D r iv e Circ uit Figure 36 Motor Drive Circuit Fuses Relay PWA Replacem ent If a relay PWA needs t o be replaced, follow the procedure in Table 37 to a ccess and r[...]

  • Page 101

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 91 7/07 Replacement/Upgrade/Accessory Kits Replacement Kits This section provides you with a complete list of all th e sp are parts that may be needed for the HercuLine ® 2000 Series Actuators and op[...]

  • Page 102

    Replacement/Upgrade/Accessor y Kits Replacement Kits 92 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 10 Figure 38 Replacement Kit 10[...]

  • Page 103

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 93 7/07 4,5,9 15 1 3 19 16 2 Figure 39 Replacement Kits 1, 2, 3, 4, 5, 9, 15, 16, 19[...]

  • Page 104

    Replacement/Upgrade/Accessor y Kits Replacement Kits 94 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 13 Figure 40 Replacement Kit 13[...]

  • Page 105

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 95 7/07 17, 18 Figure 41 Replacement Kits 17, 18[...]

  • Page 106

    Replacement/Upgrade/Accessor y Kits Replacement Kits 96 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 See Figure 37 thro ug h Figure 41 for drawings of replacement kit contents. Table 38 Replacement kits Qty/Unit Part Number Description Figure ID # 51450802-503 Relay Kit 1 2 Relay Pwa 4 Plug 03 P[...]

  • Page 107

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 97 7/07 Qty/Unit Part Number Description Figure ID # 51451656-50 6 1000 Ohm Potentiometer Kit 150 Deg r ees (HercuLine ® 2000) 5 1 Pot 1 K Double 150 Degree 2 #6-32 Hex Nut N 2 #6 Washer 2 #6 Lock Wa[...]

  • Page 108

    Replacement/Upgrade/Accessor y Kits Replacement Kits 98 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID # 51452174-501 Crank Arm Kit 6 1 Crank Arm 1 Screw,Hex Hd,1 3/4 X 1/4-20 1 Kllwss1/4sp 1 Nut Nmsndc 1/4-20 Qty/Unit Part Number Description Figure ID # [...]

  • Page 109

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 99 7/07 Qty/Unit Part Number Description Figure ID # 51452443-50 1 51452443-50 7 51452443-50 8 51452443-50 9 51452443-51 0 51452443-51 1 Spur Gear Kit 10 1 Spur Gear 24p, 18t 1 Spur Gear 24p, 18t 1 Sp[...]

  • Page 110

    Replacement/Upgrade/Accessor y Kits Replacement Kits 100 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID # 51452443-504 Display and Ke ypad Kit 13 1 Display Gasket 1 Overlay, Display 1 Lens, Display 1 Gasket,Adhesive Die Cut 1 Display Mtg Collar Machining [...]

  • Page 111

    Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 101 7/07 Qty/Unit Part Number Description Figure ID # 51452443-506 R/C Kit (Motor date codes after to 8/5/2005) 1 Capacitor, 4.0 Mfd 1 1 Cable plus Resistor, 400Ohm 1 1 Capacitor, 3 Mfd, 400vac 1 1 Ca[...]

  • Page 112

    Replacement/Upgrade/Accessor y Kits Upgrade Kits 102 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID # 515000581-504 Auto/Manual Switch (upgrade) 18 1 Auto/Manual Label 1 Nut, Sealing 3/8-32 Thrd 1 Knob 1 A/M Switch/Wire Assy 1 Label, Customer Wiring, 1 To[...]

  • Page 113

    Replacement/Upgrade/Accessor y Kits Upgrade Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 103 7/07 Qty/Unit Part Number Description 51452444-503 Co ver with Display and Han dw heel 1 Display gasket 1 Overlay, display 1 Lens, display 1 Gasket,adhesive die cut 1 Display mtg collar machining 1 Ke[...]

  • Page 114

    Replacement/Upgrade/Accessor y Kits Accessory Kits 104 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description 51451656-511 1000 ohms 150 degrees upgrade kit 2 Machine screw-pan hd-cross rec 1 Knob 1 Bracket molding 1 Pot 1K double 150 degr ee 2 #6 lock washer 2 Machine scr[...]

  • Page 115

    Troubleshooting Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 105 7/07 Troubleshooting Introduction Troubleshooti ng procedures can be followed when inaccura te or faulty actuato r operation is detected . In this section, troublesho o ting procedures consist of a few sim ple flo w char[...]

  • Page 116

    Troubleshooting Troubleshooting Proced ures 106 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Troubleshooting Procedures Overvie w Follow the p rocedure or flow chart to test for an d determine actuator c omponent operat ion. When using the flow charts for troub leshooting, you may be instruct ed[...]

  • Page 117

    Troubleshooting Troubleshooting Proced ures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 107 7/07 Test for Actuator Operation Do al l di agnosti cs pass? RAMTST PAS S SEETST P AS S CALTST PASS CFGT ST PASS Replace display assembly Doe s motor reposition itse lf ? Ye s Ye s No No All LEDs and dis p[...]

  • Page 118

    Troubleshootin g Troubleshootin g Procedures 108 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Power Up Self Test Diagnostics Replace di s play assembly . Cycl e pow er to actuator. I f CALTST fai ls again, replace CPU assembly . Cyc le power to act ua to r . If CFGTST fai ls again, replac e CPU [...]

  • Page 119

    Troubleshootin g Troubleshootin g Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 109 7/07 Test Power Distribution PWA Replace CPU assembly. Is cor rect voltage pres ent at test points? See be low . Remove top cover of act uator. A re fuses good ? Replace fuses wit h same type and rating Y[...]

  • Page 120

    Troubleshootin g Troubleshootin g Procedures 110 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Test AUTO - MANUAL DRIVE Switch Possible troubl e spots a. Auto/Manua l swit ch b. Power Supply PW A. (See D) c. Limi t s w itch es d. M otor e. R/ C netw orks f. etc. ,Oth ers? Doe s motor drive in t h[...]

  • Page 121

    Troubleshootin g Troubleshootin g Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 111 7/07 Test Relay Function Set suspe ct Relay type to MAN. Replace Relay PW A or W ire ha rness from Relay PW A to termin al block. See Relay replacement in Ma i n te na n ce, Se ctio n 7 . Set AU TO - M AN[...]

  • Page 122

    Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet 112 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Appendix A - HercuLine ® 2001/2002 Configuration Record Sheet Enter the value or selection for each set up parameter on this sheet so you will have a record of how your actuator is co[...]

  • Page 123

    Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 113 7/07 Set Up Group Prompt Parameter Setting Default X19 VAL - User configur able characterizer v alue X20 VAL - User configur able characterizer v alue Y0 VAL -- User configurabl e charac[...]

  • Page 124

    Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet 114 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Set Up Group Prompt Parameter Setting Default RTYP31 – Relay Type R31VAL – Relay Value R31 HL – Relay Hi gh/Lo w R31SCALE– Relay Sca le RTYP32 – Relay T ype R32VAL – Relay [...]

  • Page 125

    Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 115 7/07 Set Up Group Prompt Parameter Setting Default SET DRVINF VERSON – Firmware Version SPEED – Stroke Speed POWER – Power Input Voltage Li ne Frequenc y TAG – Tag Name MFGDAT ?[...]

  • Page 126

    Index 116 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Index A Actuator Rotation, 40, 64 Actuator Set Up, 33 Set up groups, 33 Set up procedure, 36 Actuator Statistics Accumulated motor star ts, 59 Motor starts, 59 Relay cycle co unt s, 59 Reset, 60 Temperature limits, 59 Total degrees of motor [...]

  • Page 127

    Index Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 117 7/07 Inputs, 39 Installation, 12 Installation Considerations, 13 Isolation, 6 K Keypad, 8, 31 Description, 32 L LEDs on Local Display, 32 Limit Switches, 78 Setting, 78 Linkage Kits, 96 Linkage Set-up, 15 Constant torque, 15 Crank arms, 16 Var[...]

  • Page 128

    Index 118 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Stall, 84 Start Up Checklis t, 83 Storage Temperature, 5 Stroke Speed, 56 T Tag Name, 58 TAG parameter, 56 Technical and O perating Specifications, 5 Temperature Coeffic ient, 7 Terminal Connections, 18, 19 Total Degrees of M otor Travel TOT[...]

  • Page 129

    Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 119 7/07[...]

  • Page 130

    Honeywell Process Solutions Industrial Measurement and Control 512 Virginia Drive Fort Washington, PA 19034 62-86-25-10 070 7 Printed in USA http://hpsw eb.hone ywell.com[...]