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Honeywell 40002083 manuel d'utilisation

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- informations sur les caractéristiques techniques du dispositif Honeywell 40002083
- nom du fabricant et année de fabrication Honeywell 40002083
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- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Honeywell 40002083 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Honeywell 40002083 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Honeywell en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Honeywell 40002083, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Honeywell 40002083, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    Airport Systems Installation and Operation Guide for Programmable Logic Controller Health Monitoring System Model 40002083 Manual Number EPM40002083-001 Honeywell Airport Sy stems 550 State Route Urbana, OH 43078 Phone (937) 484-2000 Fax (937) 484-2101 www.o bli gh tin g. com Copyright 2007 Honey well International All Rights Reserv ed[...]

  • Page 2

    Airport Systems PLC Health Monitoring & Reporting Sys i Manual EPM40002083-001 Rev - HISTORY OF REVISIONS Rev. Comment ECO# Approved Date 1 Preliminary NOTICE The integrity and reliability of Honey well airport lighting systems are dependent on the use of Honeyw ell parts and components. To ensure the optimum performance and reliability of your[...]

  • Page 3

    Airport Systems PLC Health Monitoring & Reporting Sys ii Manual EPM40002083-001 Rev - DISCLAIMERS This manual could contain technical ina ccuracies or typographical errors. Honeywell reserves the right to revise th is manual from time to time of the contents thereof without obligation of Honeywell to not ify any person of such revision or chang[...]

  • Page 4

    Airport Systems PLC Health Monitoring & Reporting Sys iii Manual EPM40002083-001 Rev - TABLE OF CONTENTS 1.1 LIMITED WARRANT Y .................................................................................................................. I SAFETY INFO RMATION ..................................................................................[...]

  • Page 5

    Airport Systems PLC Health Monitoring & Reporting Sys iv Manual EPM40002083-001 Rev - TABLE OF FIGURES Figure 2.2-1 PLCHM R Module ..................................................................................... 2-3 Figure 2.2-2 Master Controller wit h PLCHMR Module In stalled ................................... 2-4 Figure 2.2-3: Model SG [...]

  • Page 6

    Airport Systems PLC Health Monitoring & Reporting Sys v Manual EPM40002083-001 Rev - SAFETY INFORMATION This section contains general safety instru ctions for using your Honeywell equipment. Task and equipment-specific Warnings are included in other sections of this manual where appropriate. Read all Warnings and follow all inst ructions carefu[...]

  • Page 7

    Airport Systems PLC Health Monitoring & Reporting Sys vi Manual EPM40002083-001 Rev - QUALIFIED PERSONNEL The term “qualified personnel ” is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qua lified personnel are physically capable of performing the required tasks, famili[...]

  • Page 8

    Airport Systems PLC Health Monitoring & Reporting Sys vii Manual EPM40002083-001 Rev - WARNING! KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SA FETY REGULATIONS AT ALL TIMES. DO NOT CHANGE PLUG-IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMEN T WITH THE HIGH VOLTAGE SUPPLY ON. UNDER CERTAIN CONDIT IONS, TH[...]

  • Page 9

    Airport Systems PLC Health Monitoring & Reporting Sys 2-1 Manual EPM40002083-001 Rev - SECTION 2. GENERAL INFORMATION 2.1 Scope This manual provides information about the in stallation, operation, and maintenance of the Programmable Logic Controller Health M onitoring and Reporting (PLCHMR) System manufactured by Honeywell. 2.2 General Descript[...]

  • Page 10

    Airport Systems PLC Health Monitoring & Reporting Sys 2-2 Manual EPM40002083-001 Rev - 2.2.3 Model SGF-60-E Flash-head rep la c eme n t Mi c ro -C on tro l le r U ni t The SGF-60E Flash-head (see Figur e 2.2-3) is a micro-cont roller based system that is designed to control a capacitor dischar ge xenon flash tube unit. The Flash-head receives i[...]

  • Page 11

    Airport Systems PLC Health Monitoring & Reporting Sys 2-3 Manual EPM40002083-001 Rev - Top view Side view Relay Interface Card Single Board Computer Power Supply Power On LE D PLCHMR Configuration Serial Port Mounting Plate StrobeGuard Control and Status Network wiring. Figure 2.2-1 PLCHMR Module[...]

  • Page 12

    Airport Systems PLC Health Monitoring & Reporting Sys 2-4 Manual EPM40002083-001 Rev - Figure 2.2-2 Master Controller with PLCHMR Module Installed[...]

  • Page 13

    Airport Systems PLC Health Monitoring & Reporting Sys 2-5 Manual EPM40002083-001 Rev - Figure 2.2-3: Model SGF-60E Flash Head NC C NO NC C NO AC + - AC NC C NO[...]

  • Page 14

    Airport Systems PLC Health Monitoring & Reporting Sys 2-6 Manual EPM40002083-001 Rev - Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this m anual violates safety st[...]

  • Page 15

    Airport Systems PLC Health Monitoring & Reporting Sys 2-7 Manual EPM40002083-001 Rev - 8. Capacitor Discharge Procedure. Attach one end of the capacitor discharge tool to chassis ground firs t, then the other end to any of the relay terminals. Hold for 3 seconds , or until the indicator turns off.[...]

  • Page 16

    Airport Systems PLC Health Monitoring & Reporting Sys 2-8 Manual EPM40002083-001 Rev - WARNING! This system uses lethal voltages in the Flash-head. Unless absolutely necessary, do not attempt to service or adjust the equipment with AC line power applied. Safety interlock switches are provid ed in the Flash-head enclosure to interrupt main AC po[...]

  • Page 17

    Airport Systems PLC Health Monitoring & Reporting Sys 2-9 Manual EPM40002083-001 Rev - 2.3 Specifications Electrical Input: PLCHMR Modul e .................................................................................... 3 Watts . 5 VDC. Mechanical Properties: PLCHMR Module Weight .............................................................[...]

  • Page 18

    Airport Systems PLC Health Monitoring & Reporting Sys 3-1 Manual EPM40002083-001 Rev - SECTION 3. INSTALLATION & POWER UP WARNING! Modifications to the Power Supply are required for certain applications. Remove input power at circuit breaker s and discharge capacitors w ith an approved grounding rod before attempting any necessary modificat[...]

  • Page 19

    Airport Systems PLC Health Monitoring & Reporting Sys 3-2 Manual EPM40002083-001 Rev - • POWER SWITCH: Toggle switch that turns input AC line power on/off in the Master Controller. Does not affect AC power to the Flash-heads. Input voltage is present at terminal block PB1, even with the power switch turned off. • RESET Switch: Momentary pus[...]

  • Page 20

    Airport Systems PLC Health Monitoring & Reporting Sys 3-3 Manual EPM40002083-001 Rev - MCU’s socket has a notch along the outside edge on one of the short si des this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Excessive for ce can bend or damage the MCU Pins or [...]

  • Page 21

    Airport Systems PLC Health Monitoring & Reporting Sys 3-4 Manual EPM40002083-001 Rev - Replace existing MCU PN- 40000328 with new MCU PN- 40002085 40000328-001 Location of 4 Screws to be removed for the PLCHMR Module Standoffs Figure 3.3-1 Model SGC-60 Master Controller with MCU High-lighted[...]

  • Page 22

    Airport Systems PLC Health Monitoring & Reporting Sys 3-5 Manual EPM40002083-001 Rev - 3.3.3 PLCHMR Module Installation The installation kit provides a PLCHMR module P/N 40002083 that is mounted inside the Master Controller Enclosure. This modul e is mounted to four 2.5” high standoffs and has five (5) wires to connect to the Master Controlle[...]

  • Page 23

    Airport Systems PLC Health Monitoring & Reporting Sys 3-6 Manual EPM40002083-001 Rev - Red Black PLCHMR Module Output Relay Terminal Blocks TB8 TB-5 Figure 3.3-2 PLCHMR Modul e Mounted on and Wired to Master Controller[...]

  • Page 24

    Airport Systems PLC Health Monitoring & Reporting Sys 3-7 Manual EPM40002083-001 Rev - Red Wire Black Wire Figure 3.3-3 Terminal Block- 8 +16V - Red and GND –Black Wire Connections 3.3.3.3 PLCHMR Module Mount The PLCHMR module mounts to the four 2.5” high standoffs that were installed per directions in Section 3.3.3.1. Note the location and[...]

  • Page 25

    Airport Systems PLC Health Monitoring & Reporting Sys 3-8 Manual EPM40002083-001 Rev - b) Next, loosen the plug-in terminal’s screw labeled #2 as shown in Figure 3.3-4 sufficiently to insert the PLCHMR module’s Blue wire into this terminal position along with maintaining any existing wiring connections. c) Finally, sufficiently loosen the p[...]

  • Page 26

    Airport Systems PLC Health Monitoring & Reporting Sys 3-9 Manual EPM40002083-001 Rev - The MCU is pressed into a rectangular so cket. This socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Excessive[...]

  • Page 27

    Airport Systems PLC Health Monitoring & Reporting Sys 3-10 Manual EPM40002083-001 Rev - 40000324-001 Figure 3.3-5 MCU Location on Flash Head Digital Logic Controler[...]

  • Page 28

    Airport Systems PLC Health Monitoring & Reporting Sys 3-11 Manual EPM40002083-001 Rev - 3.4 Flash Head Status Reporting Relay Installation Wiring The PLCHMR features eight (8) configurabl e status reporting outputs. Each output connects to a form-c relay via three screw terminal connections. Each screw terminal connection is uniquely tied to on[...]

  • Page 29

    Airport Systems PLC Health Monitoring & Reporting Sys 3-12 Manual EPM40002083-001 Rev - Tri-M Engineering http://www.Tri-M.com R104-V2 0896 1 2 3 1 2 3 1 2 3 1 2 3 Relay 8 Relay 7 Relay 6 Relay 5 1 2 3 Relay 4 1 2 3 Relay 3 1 2 3 Relay 2 1 2 3 Relay 1 Digital Inputs Do Not Use Figure 3.4-1 PLCHMR's Output Relay connection Diagram -[...]

  • Page 30

    Airport Systems PLC Health Monitoring & Reporting Sys 3-13 Manual EPM40002083-001 Rev - 3.5 Final Installation Check Before applying power to the equipment, perform the procedures in the following sections. If any test does not pass, please consult Sections 3.3.3.2 and 3.3.3.4 in this manual or call Honeywell Techni cal Support at (805) 581-559[...]

  • Page 31

    Airport Systems PLC Health Monitoring & Reporting Sys 3-14 Manual EPM40002083-001 Rev - 1. Verify POWER SWITCH is turned OFF. 2. Verify LOCAL / REMOTE switch is set to LOCAL. 3. Verify MODE switch is set to DAY. 4. Turn on circuit breaker to apply power to Master Controller. 5. Turn on circuit breaker to apply power to Flash-heads. 6. Turn POWE[...]

  • Page 32

    Airport Systems PLC Health Monitoring & Reporting Sys 3-15 Manual EPM40002083-001 Rev - Wait 1 minute and measure t he voltage between TB1-1 and TB1-2 to verify the voltage is 12-18 VAC. Repeat steps 7 - 10 to a ssure proper recovery after reset. Figure 3.6-1 Master Controller Circuit Board[...]

  • Page 33

    Airport Systems PLC Health Monitoring & Reporting Sys 3-16 Manual EPM40002083-001 Rev - Note: Before performing any tests of the Flash Head Reporting Relay wiring the system must be configured using the PLCHMR System Maintenance and Configuration Menus. 3. 7 PL CHM R Sys te m Maintenance and Configuration Menus 3.7.1 PLCHMR System Maintenance &[...]

  • Page 34

    Airport Systems PLC Health Monitoring & Reporting Sys 3-17 Manual EPM40002083-001 Rev - Figure 3.7-1 PC to PLCHMR RS-232 Seri al Port Interface Cable Connections[...]

  • Page 35

    Airport Systems PLC Health Monitoring & Reporting Sys 3-18 Manual EPM40002083-001 Rev - 4) Exit 3) Facility Information 2) Report Configuration 1) Light Configuration HMS Maintenance Menu 25) Exit 3) 1 1 151 SW 1 2) 1 1 152 SE 2 1) 1 1 151 NW 1 Lamp_ID Tier_Lvl Height Facing_Dir Priority HMS Light Configuration Menu 5) Exit 4) Relays & ETHE[...]

  • Page 36

    Airport Systems PLC Health Monitoring & Reporting Sys 3-19 Manual EPM40002083-001 Rev - iii) no parity, iv) 1 stop bit. d) Apply power and wait for login prompt. If power is already applied and a login prompt is not shown press the enter key. e) After the login prompt “ login > ” is displayed then type “maint” and wait for the passwo[...]

  • Page 37

    Airport Systems PLC Health Monitoring & Reporting Sys 3-20 Manual EPM40002083-001 Rev - 4 flash heads are assigned to a tier as this would represent the physical installation of the flash heads on one tier of a tower. iii. Height – The height as measured from ground level of the obstruction/tower. iv. Facing_Dir – Nearest facing cardinal co[...]

  • Page 38

    Airport Systems PLC Health Monitoring & Reporting Sys 3-21 Manual EPM40002083-001 Rev - Menu (see Figure 3.7-5. Once in the Modify Light Menus select the menu item to edit by entering the row number of t he menu item and pressing enter. To erase all configuration data for a specific light listed in the HM S Light Configuration Menu enter the ro[...]

  • Page 39

    Airport Systems PLC Health Monitoring & Reporting Sys 3-22 Manual EPM40002083-001 Rev - HMS Report Configuration Menu Current Report Method: RELAYS + ETHERNET 1) NONE - Change Report method to none. 2) RELAYS - Change Report method to relays. 3) ETHERNET - Change Rep ort method to ethernet. 4) RELAYS+ETHERNET - Change Report method to include b[...]

  • Page 40

    Airport Systems PLC Health Monitoring & Reporting Sys 3-23 Manual EPM40002083-001 Rev - 3.7.6 Verify Local Mode Operation All switches and indicators listed in this section are in the Master Controller. 3.7.6.1 Day Mode: 1. Verify MODE Switch is set to DAY. 2. Verify Day mode LED DS25 (Figur e 3.6-1, Item 3) is lit red. 3. After about 6 seconds[...]

  • Page 41

    Airport Systems PLC Health Monitoring & Reporting Sys 3-24 Manual EPM40002083-001 Rev - 5. Verify relay status LEDs DS 29-DS31 are lit green, and DS32 and DS33 are off. (DS29 - DS33: Figure 3.6-1, Item, 5,) 6. If you have a White-Only System: After 6 seconds, Verify all Flash-heads are flashing in sync and in Night mode (lowest brightness, ~1/8[...]

  • Page 42

    Airport Systems PLC Health Monitoring & Reporting Sys 3-25 Manual EPM40002083-001 Rev - (l) If you have more than one Red Beacon at the top level, repeat the simulated failure test for each Red Beacon.[...]

  • Page 43

    Airport Systems PLC Health Monitoring & Reporting Sys 4-1 Manual EPM40002083-001 Rev - SECTION 4. PRINCIPLES OF OPERATION 4.1 Overall Description The PLCHMR is a product that consists of hardware and software to provide health monitoring and remote reporting services . PLCHMR is integrated into the StrobeGuard® System. The PLCHMR uses a single[...]

  • Page 44

    Airport Systems PLC Health Monitoring & Reporting Sys 5-1 Manual EPM40002083-001 Rev - SECTION 5. MAINTENANCE 5.1 PLCHMR Module The PLCHMR module requires no periodic maintenance.[...]

  • Page 45

    Airport Systems PLC Health Monitoring & Reporting Sys 6-1 Manual EPM40002083-001 Rev - SECTION 6. REPLACEMENT PARTS Description Part Number SGC-60 Master Controller Master Controlle r Replacement MCU -------------------- 40002085- 001 SGF-60-E Flash-head Digital Controller, Replacement MCU -------------------- 40002084- 001 PLCHMR Module Module[...]

  • Page 46

    Airport Systems PLC Health Monitoring & Reporting Sys 7-1 Manual EPM40002083-001 Rev - SECTION 7. APPENDIX A – EXAMPLES 7.1 Light Configuration Examples The HMS Light Configuration Menu provides the flexibility and configurability to address most field installations. This section provi des specific examples that demonstrate some possible conf[...]

  • Page 47

    Airport Systems PLC Health Monitoring & Reporting Sys 7-2 Manual EPM40002083-001 Rev - 7 4 1 8 9 5 6 2 3 Tier 1 Tier 2 Tier 3 Flash Head # Flash Head Installation with 9 Flas h Heads, installe d on three tiers ( levels). Each t ier has three Flas h Heads. Flash Heads numbers corr espond to the u nique ID or address set on the Flash Head’s dig[...]

  • Page 48

    Airport Systems PLC Health Monitoring & Reporting Sys 7-3 Manual EPM40002083-001 Rev - HMS Light Con figuration Me nu Lamp_ID Tier_Lvl He ight Facing_Dir Priority 1) 1 1 151 NW 1 2) 2 2 152 SE 1 3) 3 3 153 SW 1 4) 4 4 133 NW 2 5) 5 5 133 SE 2 6) 6 6 133 SW 2 7) 7 7 113 NW 5 8) 8 7 113 SE 5 9) 9 7 113 SW 5 10) 11) 12) 13) 14) 15) 16) 17) 18) 19)[...]

  • Page 49

    Airport Systems PLC Health Monitoring & Reporting Sys 7-4 Manual EPM40002083-001 Rev - Relay #1 FLASH HEAD 1 Flash/Fail Status Relay State 13 2 TRM #1 Relay #3 FLASH HEAD 3 Flash/Fail Status Relay State 13 2 TRM #3 Relay #2 FLASH HEAD 2 Flash/Fail Status Relay State 13 2 TRM #2 Relay #5 FLASH HEAD 5 Flash/Fail Status Relay State 13 2 TRM #5 Rel[...]

  • Page 50

    Airport Systems PLC Health Monitoring & Reporting Sys 7-5 Manual EPM40002083-001 Rev - A typical configuration would be to create eight tiers (or groups). Each tier would be a collection of three Flash Heads. Each tier’s status would be collect by its assigned TRM and then reported by the relay whose number i dentifies the tier or (TRM) numbe[...]

  • Page 51

    Airport Systems PLC Health Monitoring & Reporting Sys 7-6 Manual EPM40002083-001 Rev - 13 2 & 4 6 5 TRM #2 Relay #2 FLASH HEAD 4 FLASH HEAD 5 FLASH HEAD 6 Flash/Fail Status Relay State 13 2 & 7 9 80 TRM #3 Relay #3 FLASH HEAD7 FLASH HEAD 8 FLASH HEAD 9 Flash/Fail Status Relay State 13 2 & 10 12 11 0 TRM #4 Relay #4 FLASH HEAD 10 FLA[...]