Lexmark Optra 4044-XXX manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Lexmark Optra 4044-XXX décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Lexmark Optra 4044-XXX devrait contenir:
- informations sur les caractéristiques techniques du dispositif Lexmark Optra 4044-XXX
- nom du fabricant et année de fabrication Lexmark Optra 4044-XXX
- instructions d'utilisation, de réglage et d’entretien de l'équipement Lexmark Optra 4044-XXX
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Lexmark Optra 4044-XXX ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Lexmark Optra 4044-XXX et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Lexmark en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Lexmark Optra 4044-XXX, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Lexmark Optra 4044-XXX, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Lexmark Optra 4044-XXX. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    4044-XXX Optra TM E310/E31 2 Le xma rk and Le xmark with diam ond des ign are tr ademarks of Le xmark Internation al, Inc., re gistered i n the Unite d States an d/or oth er countries . • T ab le of Contents •I n d e x • Sa fety an d Not ic es • T rademarks • Sta r t Di agnostics[...]

  • Page 2

    Edition: M ay 2001 The follo wing paragraph d oes not app l y to any country where such pro visions are inc ons ist en t with lo cal law : LEXMARK INTERNA TIONA L, INC . PRO V IDES THIS PUBL ICA TION “AS IS” W ITHO UT W ARR ANT Y OF ANY KIND , EI THER EXPR ESS OR IMPLIED , INCLUDING, BUT NO T LIMITED T O, THE IMPLIED W ARRANTIES OF MERCHANT ABI[...]

  • Page 3

    iii 4044 -XXX Tab le of C ont ent s Notices and S afety Informa tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Laser No tice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Safety Informa tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv General Inform[...]

  • Page 4

    iv Ser vic e Manual 4044-X XX Remov al Proc edure s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Screw I dent ificat ion Tab le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -2 Frame A ssembl y .[...]

  • Page 5

    v 4044 -XXX Notices and Safety Inf ormatio n Laser Notice The pr in ter i s cer t ified in t he U .S. to confor m to t he req uirem ents o f DHHS 21 CFR S ubcha pter J fo r Clas s I (1) laser p roducts, and elsewhere i s cer t ified a s a Clas s I las er p roduct c onf or m ing to the requir ements of IEC 825 . Class I laser produc ts are n ot con [...]

  • Page 6

    vi 4044-X XX Laser Ad vi sor y Label[...]

  • Page 7

    vii 4044 -XXX Class 1 Laser Stat ement La bel[...]

  • Page 8

    viii 4044-X XX Laser Der Dru ck er erf ü llt gem äß amtli cher B est ä tigung de r USA di e Anf ord er ungen der Bes timmung D HHS (Depar t ment of Health a nd Human Ser vices) 21 CFR T eil J f ü r Las er produ kte der Klass e I (1) . In ande ren L ä nder n gi lt der Dr ucker als Las er pro dukt de r Kl asse I, der die Anforder ungen der IE C[...]

  • Page 9

    ix 4044 -XXX A vver tenze sui pr odotti laser Questa stam pante è cer ti ficata negl i Stati Uniti per ess ere co nforme ai requ isiti del DH HS 21 CF R Sot tocapi tolo J pe r i prod otti l aser di cla sse 1 ed è cer ti ficata negli altr i Paesi come p rodot to l aser di class e 1 co nforme ai re quisiti della nor ma CE I 825. I pro dotti las er [...]

  • Page 10

    x 4044-X XX Dec l ara çã o sobre Laser A impr esso ra est á c er tifi cada n os E. U .A. e m confor mida de com os req uis itos da regu lam enta çã o DHHS 21 C FR Su bcap í t ulo J para a Classe I (1) de pr odutos la se r . Em outros l ocais, es t á cer tif ic ada como um produt o las er da Classe I, em con f or midade com o s requis itos d [...]

  • Page 11

    xi 4044 -XXX Lasermeddel else Pr inte ren e r godkendt so m et Klas se I- lase r pr odukt , i ov erenstem mels e med k ra vene i IEC 825 . Klass e I-la ser prod ukter be tragtes ikke som farli ge. Pr interen indeh older i nter nt en Kl asse IIIB (3b) -laser , der nom in elt er en 5 mill iwatt ga llium arse nid la se r , som arbej der p å b ø lge [...]

  • Page 12

    xii 4044-X XX Laser -notis Denna s kr ivare ä r i USA cer tifierad att motsvara kra ven i DHHS 21 CFR, unde r para graf J f ö r la se r produ kt er av Klass I (1). I and ra l ä nder uppf yl ler sk r ivaren krav e n f ö r las er p rodukte r av Klass I enli gt kra ven i IEC 825. Laser produ kter i Kla ss I ans es ej h ä lso v å dliga. Sk r ivar[...]

  • Page 13

    xiii 4044 -XXX Av í s sob r e e l L à se r Segon s ha e stat c er t ificat als E stats Units, aqu esta impr essora comp leix el s req uisit s de DH HS 21 CF R, apa r tat J, pels prod uct es l à ser de cl asse I (1), i s egons ha estat cer tificat en altres lloc s, é s un produc te l à s er de classe I qu e com pleix els requi sits d ’ IEC 82[...]

  • Page 14

    xiv 4044-X XX Japanese Lase r Notice Chinese Laser Notice[...]

  • Page 15

    xv 4044 -XXX K orean Laser Noti ce Saf ety Inf ormation • This p roduct i s des igned, tested and app rov ed to meet st r ict global safety standar ds wit h the us e of spec ific Lexmark compo nents. The s afety f eatu res of som e par ts may not alwa y s be o b vio us. Le xmar k i s not res pons ible f o r the use of other repla ce men t par ts.[...]

  • Page 16

    xvi 4044-X XX Consignes de S é curit é • Ce produit a é t é con ç u, test é e t appro uv é po ur resp ect er les nor me s str ict es de s é curit é glob ale lo rs de l'ut ilis atio n de compo sants Le xm ark sp é c ifiqu es. Les caract é r ist iques de s é curi t é de certain s é l é ments ne so nt pa s touj ours é v identes.[...]

  • Page 17

    xvii 4044 -XXX Sic herheitshin weise • Diese s Produ kt und die zugeh ö r igen K om ponente n wurd en entworf en un d getes tet, um beim E insa tz die weltweit g ü ltig en Siche rhei tsanforderu nge n zu erf ü ll en. Die sich erheits relev anten F unktion en d er Ba uteile und Op tione n sind nicht immer off en sichtli ch. S of er n T e ile ei[...]

  • Page 18

    xviii 4044-X XX Informa çõ es de Seguran ç a • Este p rodut o f oi co ncebi do , testa do e ap rov ado pa ra sat isf az er os pa dr õ es globai s de seg uran ç a na util iz a çã o de compo nentes espec í fic os da Le xmark. As fu n çõ es de seguran ç a de alguns do s com pon entes podem n ã o ser sempr e ó b vias . A Le xmark n ã o [...]

  • Page 19

    xix 4044 -XXX Chinese Saf ety Inf ormation K ore an Saf ety Inf ormatio n[...]

  • Page 20

    xx 4044-X XX[...]

  • Page 21

    Gene ra l Inf ormati on 1-1 4044 -XXX 1. General Information This pr i nter is a letter -qua lity lase r page pr in ter des igned to atta ch to an IBM P ers onal Compute r or othe r co mput ers co mpa tible with th e IBM P ersonal Comput er (w ith 386 proces sor or highe r) and Mac intos h Compu ter s vi a the US B conne cti on. Optio ns The follow[...]

  • Page 22

    1-2 Ser vic e Manu al 4044-X XX Acr on yms CSU Customer S etup DRAM Dynamic Random Acces s Mem or y EP Ele ctro phot og ra ph ic Pr ocess EPROM Erasable, Programmable Read-O nly Memor y ESD Electros tatic Discharge FR U Field Replaceable Unit HVPS High V o ltage P ower Supply LASE R Light Amp lific ation by Stimulate d Emis sion of Radiation LCD Li[...]

  • Page 23

    Diagno stic Inf or ma tio n 2- 1 4044 -XXX 2. Diagnostic In f o rmation Start CA UTION: NEVER ma nually actuate or disable t he top cover interloc k switch and the printhead shutter act ua tor at the same time . T o perfor m som e of the se r vic e checks and tests, s uch as troubleshoo ting pa per feed problems, you need to a ctuate the top cov er[...]

  • Page 24

    2-2 Ser vic e Manu al 4044-X XX Ser vic e Er ror Cod es Primar y Se r vice E rror Code s When a ser vice e rro r occur s the pri nter s tops pr intin g an d all operator p anel L EDs blink in a c ontinuou s patte r n , indi catin g a ser v ice e rror , u ntil th e pr inte r is powered o ff . Press and r elease th e oper ator panel button to dis pla[...]

  • Page 25

    Diagno stic Inf or ma tio n 2- 3 4044 -XXX Mirr or Motor F a ilure I nspect th e printhead c able and repl ace as ne cess ar y . Replace the printhea d assem bly . If thi s does n ot cor r ect t he p roble m, r epl ac e the engi ne /L VPS board. Option al Memory Error Repla ce the optio nal memory SIMM . If thi s does n ot correct the pro blem , re[...]

  • Page 26

    2-4 Ser vic e Manu al 4044-X XX ASIC Regist er F ailu re Error Replace the contr oller board ASIC SRAM F ailure Error Replace the contr oller board Fl ash Memor y F a il ure Er ror Rep lac e the ROM SI MM w/F las h. I f this d oes not c orrect the p rob lem, replac e the cont roller board . F ont Chec ksum F ailur e Error Replace the ROM SIMM. If t[...]

  • Page 27

    Diagno stic Inf or ma tio n 2- 5 4044 -XXX Secondary Service Error Codes F or some s er vice er ror co des, a secon d ser vi ce er ror co de is used to fur th er des cr ibe the err or . W hen a se r vic e er ror occu rs, pressi ng the op erator pane l button a fter viewing t he p rima r y ser vic e error code displays the s econd ar y ser v ice e r[...]

  • Page 28

    2-6 Ser vic e Manu al 4044-X XX User Er ror Mess ag e T a ble Primar y Use r Error Mess age T able When a user e rror m essag e occur s the pr inter s tops p r int ing and one or two op erator panel L EDs a re on so lid or blinking un til the pri nter i s powered off. Locate the pr inter ’ s LED S tatus in the f ollowing ta ble and take the i ndi[...]

  • Page 29

    Diagno stic Inf or ma tio n 2- 7 4044 -XXX Memo r y Fu ll/ Comp lex P age/Res olutio n Reduc tion W ar ning/ F ont Error/ Resour ce Sa v e Off Defic ient Memor y Error o n solid a nd Press Bu tton on solid The printe r memory is full or the pag e is to o compl e x to print. T he printer i s f orced to redu ce the resolu tio n of a f ormatted pa ge [...]

  • Page 30

    2-8 Ser vic e Manu al 4044-X XX Secondary User Er ror Message T a ble Press and r elease th e op erator pan el button two t imes to dis pla y th e user s econdar y err or LED s tatus. Each p ress an d releas e act ion must be p erfor med wit hin a half se cond. Locate the pr in ter ’ s LED status i n the following table and take the indicate d ac[...]

  • Page 31

    Diagno stic Inf or ma tio n 2- 9 4044 -XXX P o wer -On Self T est (POST) When you tur n the pr inte r On , it perfor ms a P ower-On S elf T est. Check f or correct P OST fun ction ing of th e base p r inter by obser ving the following: 1. All LE Ds tur n on solid . 2. All LE Ds tur n off . 3. Th e coolin g fan and fuser lamp tur n o n. Note: The fu[...]

  • Page 32

    2-10 S er vic e Man ual 4044-X XX Symptom T abl es POS T Sy mpto m T able Base Printe r Symptom T a ble Symptom Action The ma in mo tor , coolin g f an and fuser do no t come o n. Go to “ Cov er Open Switch Service Che c k ” on page 2-13 . POST complet es e xcept o ne or more LE Ds do no t come o n. Go to the “ Opera tor P ane l Se r vic e Ch[...]

  • Page 33

    Diagno st ic Infor mat ion 2-11 4044 -XXX Blan k page Go to “ Blan k page ” on page 2- 28 . Blac k page Go to “ Bl ack page ” on pag e 2- 29 . Hea vy bac kgro und Go to “ Hea v y bac kgro und ” on page 2-3 0 . Ligh t pr i nt Go to “ Ligh t pr i n t ” on page 2-33 . Whit e or b lack l ines o r bands Go to “ White or black line s or[...]

  • Page 34

    2-12 S er vic e Man ual 4044-X XX Service Chec ks Note: All se r vic e checks whi ch involv e meas uri ng voltages of the circuit boards (e xcept the c ontrolle r boa rd) must b e perform ed with the eng ine/L V PS to contr oller b oard cable di scon nected and the pri nter p ositi oned on it s left side. This provide s the ser vicer acce ss to the[...]

  • Page 35

    Diagno st ic Infor mat ion 2-13 4044 -XXX Co ver Open Swi tch Se rvice Chec k Note: Make sure a toner car tr i dge is insta lled and the cov er c loses all t he wa y , engagi ng the c ov er op en s w itch lev e r . Th e le ver can easi ly be posit ioned incorr ectly if th e top c ov er has been r emov ed and repl aced . FRU Act io n Models E310 &am[...]

  • Page 36

    2-14 S er vic e Man ual 4044-X XX Dead M achine S ervice Chec k Note: Check the AC line voltage. The voltage s hould be with in the f ollowing l imits : 100 V ac - 127 V ac f o r the l ow v oltage model pri nter 200 V ac - 240 V a c f or t he high voltage mod el pr in ter Model E312 HV PS Measu re the v oltage s at CN2 of the HVPS . CN2-3 m easures[...]

  • Page 37

    Diagno st ic Infor mat ion 2-15 4044 -XXX Mod el E310 Engine/L VPS Board Po w e r S w i t c h Disc onnect the cables from CN2 and CN5 and lea ve th e cable s connec ted to th e pow er sw itch attached. With the pr in ter posi ti oned on i ts le ft side and the engin e/L VPS board positi oned o n a flat su rf ace , turn the po wer s witch on and c h[...]

  • Page 38

    2-16 S er vic e Man ual 4044-X XX Model E312 L VPS Board Disconnec t the L VPS cable from connec tor CN7 on the en gine bo ard. Go to the “ L VPS (model E312) ” on page -1 4. Ch ec k the v oltage measu rement s at conne ctor C N503. If an y v oltag e measureme nts are incorrect, replac e the L VPS . Model E312 Engine Board Reconnect the L VPS c[...]

  • Page 39

    Diagno st ic Infor mat ion 2-17 4044 -XXX Fuser Se r vic e Check Cold Fuser Servi ce Che c k When toner is par t ially fused to the paper , it is usually caus ed b y low fuser te mperature. A void handl in g the la mp as much as poss ible as it is easi ly br oken. Be car eful no t to touch the g lass ho using with bare hands as skin contain s acids[...]

  • Page 40

    2-18 S er vic e Man ual 4044-X XX The fuser lamp does light FRU Action Model 310 Th er m is tor If the fuse r lamp comes o n and a fuser f ailure LED e rror code displa ys, be sure the thermistor is c ontactin g the hot roll and th e thermistor cabl e is firmly se ated i n c on nector C N1 on the L VPS board. Check f or e xcessiv e toner b uildup o[...]

  • Page 41

    Diagno st ic Infor mat ion 2-19 4044 -XXX The fuser lamp does not light FRU Act io n Mod el E310 Fuse r La mp Lamp Cable Thermisto r L VPS T ur n the printer off and dis connec t the f user lamp wires f rom the fus er . Check for cont inui ty acr oss the fus er lamp wi re contac ts. If th ere is cont in u ity , go to step 1: Contin ui ty . If the r[...]

  • Page 42

    2-20 S er vic e Man ual 4044-X XX Model E312 Fuser Lam p Lamp Ca b le Th er m is tor L VPS T urn the printer off and di sconn ect the fus er lamp wires from the fu ser . Chec k f o r contin uity acros s the fu ser lamp wire c ontacts . If there is contin uity , go to step 1: Contin uity . If there is no contin u ity , go to step 2: No Contin uity .[...]

  • Page 43

    Diagno st ic Infor mat ion 2-21 4044 -XXX Hot Fu ser Se rvice Ch eck Main Motor Ser vice Che c k FRU Act io n Mod el E310 Fuse r The r mi sto r Disc onnect the thermistor c ab le from the L VPS. M easure the resistan ce across CN1-1 an d CN1-2 of the thermisto r cab le. Repl ace the thermisto r if the resist anc e is lo w er than 1k ohm o r shorted[...]

  • Page 44

    2-22 S er vic e Man ual 4044-X XX Model E312 Engine Board Main M otor Main M otor C abl e Chec k the en gine board f or the followin g volta ges : CN2-3 + 24 V dc CN2-4 + 24 V dc If these vo ltages a re not corre ct, replac e the engi ne board. I f these v ol tag es a r e co rrec t, ch ec k the main motor c able fo r conti nuity . If contin uity e [...]

  • Page 45

    Diagno st ic Infor mat ion 2-23 4044 -XXX Operator P anel Se r v ice Chec k Inspe ct the operat or panel cable for damage. Make sure t he ca ble is plugg ed in secur ely . Run PO ST and check each LED for proper operatio n. FRU Act io n Models E310 & E312 Oper ator P anel Oper ator P anel Cab le If m ore than on e LED does not tur n on o r an i[...]

  • Page 46

    2-24 S er vic e Man ual 4044-X XX Operator P anel Button Service Check P aper Feed Service Chec k P aper Jam error indication during POS T FRU Action Model s E310 & E31 2 Oper ator P anel Oper ator P anel Cab le Discon nect the o pera tor pane l from the opera tor pan el cab le. Chec k the contin uity be tween U5-1 and U 5-2 on the oper ato r p[...]

  • Page 47

    Diagno st ic Infor mat ion 2-25 4044 -XXX P aper pic k s during POST and/or continuous ly P aper picks b ut stops about an inch do wn the page P aper picks b ut stops half wa y thr ough the printer FRU Act io n Models E310 & E312 Pic k Roller Clutch Sole noid Chec k the pic k roller c lutch f or wear . The sol en oid inter acts with the clut ch[...]

  • Page 48

    2-26 S er vic e Man ual 4044-X XX Model E312 Input P aper Fee d Sensor Engine Board Ma ke sure the inpu t pa per f ee d senso r is working properly . Chec k f or a brok en or stuc k flag on the input paper f eed se nsor . Che ck to mak e sure th e cab le is se ated on th e CN6 connec tor on the engine bo ard. Discon nect the c ab le and c hec k f o[...]

  • Page 49

    Diagno st ic Infor mat ion 2-27 4044 -XXX P aper never pic ks P aper occasionall y picks or pic ks mult iple sheets at once FRU Act io n Models E310 & E312 Pa p e r T r a y Mak e s ure the p ape r tra y is co rrec tly ins talled. Th e b lac k my lar gui de sheet i n the f ront of t he tra y must b e positi oned i n the pape r path jus t behi nd[...]

  • Page 50

    2-28 S er vic e Man ual 4044-X XX P aper "trees" , wri nkles , stacks poor ly or curls Print Qual ity Service Chec k Blank page FRU Action Model s E310 & E31 2 T r ansf er Rol ler This p roble m is most l ikel y due to a worn transf er roller . A worn transf er roller caus es th e printer to run h otter than req uired f or the med ia [...]

  • Page 51

    Diagno st ic Infor mat ion 2-29 4044 -XXX Black p ag e Note: Incorrec t las er ex posure or i ncorr ect ch arging o f th e photoc onductor cau ses an al l black page. FRU Act io n Models E310 & E312 HVPS Contacts Chec k the contacts f or con taminatio n and correc t ins tallation . Replace a s neces sar y . Mod el E310 Engine/L VPS Board HVPS C[...]

  • Page 52

    2-30 S er vic e Man ual 4044-X XX Hea vy backgr ound P oor dev elopme nt o r poor ly charge d toner par ti cles c ause e xc essive background. Thi s is mor e noti ceable as the toner car tr idge n ears end of lif e. FRU Action Model s E310 & E12 To n e r C a r t r i d g e Mak e sure toner c ar tr idge is correct ly inst alled a nd the h igh v o[...]

  • Page 53

    Diagno st ic Infor mat ion 2-31 4044 -XXX P artia l blank ima g e/white spots (no periodic pattern) V ariation in ima g e density horiz ontally acros s page FRU Act io n T oner Car tridge Remo ve the toner c ar tr idge an d gent ly sh ake the asse mb ly to e v enly distrib ute th e toner . If toner c ar tr idge is lo w , tr y a ne w one. Fus er Bac[...]

  • Page 54

    2-32 S er vic e Man ual 4044-X XX P eriodic irregularity do wn page FRU Action PC Drum (T oner Car tridge) Distanc e Betw een Irregul arity 94.5 m m The PC drum or gear drivin g the PC drum ma y be conta minated o r damag ed. Inf or m the cust omer to replac e the toner car tridge. Charge Rol ler (T oner Car tridge) Distanc e Betw een Irregul arity[...]

  • Page 55

    Diagno st ic Infor mat ion 2-33 4044 -XXX P oor fusing of image Light p rint FRU Act io n Fus er Lamp T he fuser ma y not b e operat ing at the p roper te mperatu re to fu se the tone r to the paper . Go to the “ Cold Fuser Se r vice Chec k ” on page 2 -17 . P aper Mak e sure r ecommen ded pa per is bei ng us ed . FRU Act io n T oner Car tridge[...]

  • Page 56

    2-34 S er vic e Man ual 4044-X XX White or blac k lines or bands T oner on bac k of pa ge Incorr ect chara cters print Make sure th e corr ect pr inter d r iver software is in stall ed. Inc orrect software can caus e inc orrec t character s to prin t an d the im age may not fit the pag e. FRU Action To n e r C a r t r i d g e P aper F eed D rive G [...]

  • Page 57

    Diagno st ic Infor mat ion 2-35 4044 -XXX P arallel P or t Service Chec k 1. P erfor m a pr in t test t o make sure th e pr inte r pr ints correc tly . 2. Be s ure the p r in ter cable is des igned for bidirecti onal p r inting . 3. Be s ure the user applicat ion is set up corr ectly . Imprope r set up can prev ent es tablishing a communi catio n l[...]

  • Page 58

    2-36 S er vic e Man ual 4044-X XX[...]

  • Page 59

    Diagn ostic Ai ds 3- 1 4044 -XXX 3. Diagnostic Aid s This c hapte r e xpl ains the tests and procedu res you can r un to ident ify pr inte r failures and v er ify that r epairs hav e correc ted the problem. Memor y T est The following te sts r un s equenti ally whe n pe rf or m ing this test: Stan dard Mem or y T es t Option al Mem or y T es t The [...]

  • Page 60

    3-2 Ser vic e Manu al 4044-X XX Print Qual ity T est There are th ree pr int q ualit y test pag es. The fir st pag e dis pla ys the insta lled pr inter base code l e v el a nd u ser default setti ngs for the f ollowi ng: T op M argi n Off set Left M argin Offs et Pr inter P ag e Count Inst all ed Mem or y PQET Setting (on/of f) T oner Sa ver (on /o[...]

  • Page 61

    Diagn ostic Ai ds 3- 3 4044 -XXX User Mode Print T e st The U ser Mode Pri nt T est P age di spl a ys the u ser d ef ault v alue s, inst alled option s, pr inter features, various typefaces, and th e inst alle d pr in ter ba se co de le vel. 1. T u r n the pr inter power on. T he Read y LED co mes on soli d (pr inte r is in the ready s tate). 2. Pr[...]

  • Page 62

    3-4 Ser vic e Manu al 4044-X XX Operator P anel Configuration Mode Button Definition P erform the following steps to ent er the confi guration mode: 1. T ur n the pr inter power off . 2. Ope n the to p cov er . 3. T ur n the pr in ter power on. 4. W hen the Error LED com es on s olid , double-cli ck the operator panel button. 5. W hen th e Er ror a[...]

  • Page 63

    Diagn ostic Ai ds 3- 5 4044 -XXX the s olid Re ady L ED . T he sett ing of t he menu i tem is indic ated by the s tatus o f the Pres s Bu tton LE D . T o chang e th e menu ite m setting, br iefl y pr ess th e opera tor p anel b utton. Onc e the setti ng you w ant i s ind icat e d b y the st a tus of th e Pre ss But ton L ED , pe rf or m a long b u [...]

  • Page 64

    3-6 Ser vic e Manu al 4044-X XX Configuration Mode Settings The following is a desc r iption of the available confi guration mode menu item s and se ttings. T he ast er isk ( *) in dicat es the f acto r y def au lt se ttin g. P arallel P or t P arall el P or t allows the user to ena b le or disable the paralle l por t. If the por t is no t being us[...]

  • Page 65

    Diagn ostic Ai ds 3- 7 4044 -XXX • Whe n the LE D is *blink ing, the pr inter examines i ncom ing data and dec ides whe the r it is re ceiv ing NP A p ack ets. 4. P erfor m a br ie f button press to selec t the P a rallel NP A setti ng. 5. P er f o r m a lon g button pre ss. All LED s blink once, in dica ting the sett ing is sav ed. 6. Ex it the [...]

  • Page 66

    3-8 Ser vic e Manu al 4044-X XX 3. The cur rent PPDS setti ng is in dicat ed b y th e Off/ On/Auto (Press Button) LED . W hen th e LED i s *off , th e PPDS i s set to i nactive . When the LED i s on, th e PPDS i s set to a ctiv e. P erform a br ief button press to se lect t he PPD S setting . 4. P erf or m a lon g button press. Al l LEDs blink once[...]

  • Page 67

    Diagn ostic Ai ds 3- 9 4044 -XXX P erform the f o llowing s tep s to c hange th e P a rallel Mode 1 setti ng: 1. Ent er th e c onfi gura tion mode . 2. P er f o r m a double cli ck b utton pres s five times. Thi s mov es to the P arall el Mod e 1 item o n the co nfigurat ion menu. T he P arallel Mode 1 (Rea dy) LED is blinking. 3. The c urrent Para[...]

  • Page 68

    3-10 S er vic e Man ual 4044-X XX av ai lable on th e parallel por t. Each incr ement of the s trobe adjus t v alu e means the s trobe is s ampled 50ns lon ger . P erform the following steps to ch ang e the P arall el Stro be Adj ust: 1. E nter t he conf iguration mode. 2. P erf o rm a d ouble click button p ress s e v en times. Thi s mov es t o th[...]

  • Page 69

    Diagn ostic A ids 3-11 4044 -XXX USB NP A USB N P A mode a llows f or two wa y communi cation b etween the host and th e pr inter . P erform the following step s to c hange th e USB NP A setti ng: 1. Ent er th e c onfi gura tion mode . 2. P er f o r m a dou b le c lick b utton pres s nine times. Th is mov es to the US B NP A mode ite m on the confi[...]

  • Page 70

    3-12 S er vic e Man ual 4044-X XX 4. Whe n the E rror L ED com es on soli d, double-cli ck the ope ra- tor panel b utton. 5. Onc e the Error and Pr ess Bu tton LEDs star t to blink, cl ose the to p cov er . 6. The R e ady L E D comes on so lid an d the E rror a nd Pr ess Butt on LEDs c ontinue blinkin g. 7. Double-cli ck the operator button three t[...]

  • Page 71

    Diagn ostic A ids 3-13 4044 -XXX Engine Clean Cyc le The En gin e Clean Cycle fu nctio n pr ints on e blank pag e in a speci al cleani ng mode. The cl eaning mode he lp s elim inate smal l spe cs of toner pr esen t in the background when pr inting. P erform the following step s to perform the Eng ine Cl ean Cyc le: 1. T urn the p rin ter pow er off[...]

  • Page 72

    3-14 S er vic e Man ual 4044-X XX T oggle Demo/Normal Mode The T oggle De mo/N or ma l Mode function enables or disa b les the pri nter ’ s r etail demo mod e. When the pr i nter is in Demo mode, demo pages can be pr i nted by br ie fly pres sing the operato r pane l button. P erform the following steps to ent er T oggle Demo/Nor mal M ode: 1. T [...]

  • Page 73

    Diagn ostic A ids 3-15 4044 -XXX Pa p e r Pa t h[...]

  • Page 74

    3-16 S er vic e Man ual 4044-X XX[...]

  • Page 75

    Repai r Informa tion 4-1 4044 -XXX 4. Repair Information CA UTION: Read t he follo wing before handli ng ele ctro nic pa r ts. Handling ESD-Sensiti ve P ar ts Many ele ctronic prod ucts us e par ts that ar e known to be sen sitive to electr ostatic disc harge (ESD). T o pr e vent damage to ESD-s ensi tive par ts, f ollow the in stru ction s below i[...]

  • Page 76

    4-2 Ser vic e Manu al 4044-X XX Remo val P r ocedures CA UTION: Be s ure to un plug th e power cord wh ene ver y ou are worki ng on th e pr inte r with one of t he cov ers remov ed. Be sure to remov e t he pr int car tr id ge before you perf or m removal procedu res. Scre w Identifica ti on T able Co vers Fr ont Co ver and Face Up Cov er 1. P ress [...]

  • Page 77

    Repai r Informa tion 4-3 4044 -XXX 2. Remove the f ac e up cov er . 3. Open th e fron t cov e r .[...]

  • Page 78

    4-4 Ser vic e Manu al 4044-X XX 4. Re mov e the s crew from the su ppo r t on each s ide o f the pr inter . Note: If y ou wan t to remove the front c ov er o nly , remov e the two screws and then remove the panel board a nd b oard cover .[...]

  • Page 79

    Repai r Informa tion 4-5 4044 -XXX Re ar an d T op Co ver 1. Remove the three s crews , press t he ret ainin g tabs and re mov e the r ear cov er . 2. Remove the front c ov e r and face up cover . 3. Remove the two screws and remov e the top cov er .[...]

  • Page 80

    4-6 Ser vic e Manu al 4044-X XX Side C o ver s 1. Re mov e the front c ov e r , f ace up cover , top cover and rea r cov er . 2. Re mov e the two s crews secu r ing the rear of each s ide cov er . 3. Re lease the si de cover tabs as s hown and remov e the l eft and r ight si de covers.[...]

  • Page 81

    Repai r Informa tion 4-7 4044 -XXX Frame As semb ly 1. Remo ve all c o v e rs . 2. Remov e the HV PS. 3. Remove the two screws and remove the soleno id. 4. Remove the six screws and r emov e the frame a ssembly .[...]

  • Page 82

    4-8 Ser vic e Manu al 4044-X XX Fuser As sembl y 1. Re mov e all cov ers. 2. Remov e the wire co v er mounting sc rew (A ). 3. Re mov e the two fuser lamp wi re mounti ng scr e ws (B) . 4. Un plug th e conn ector fr om the engine /L VPS board. 5. Re mov e the two fuser moun ting s crews (C). 6. R eleas e the tw o snap s hol din g th e fuse r do wn.[...]

  • Page 83

    Repai r Informa tion 4-9 4044 -XXX 7. Slide the fus er in the di rection of the a rrows and r emov e the fus er . Note: The backup rol ler can f all from t he pr int er if the pr in ter is tur n ed on its side w ith the fuser removed.[...]

  • Page 84

    4-10 S er vic e Man ual 4044-X XX HVPS 1. Re mov e all cov ers. 2. Re mov e the HV PS bo ard mount ing screws .[...]

  • Page 85

    Repai r Inform atio n 4-11 4044 -XXX 3. Unpl ug the th ree cables fro m the c onnector s on t op of the HVPS . 4. Unpl ug the c able from the l ow er conn ector in side t he HVP S and remov e the HVPS. Note: The high voltage conta cts can f a ll fr om the p r inter wi th the HVPS r emov ed. T hree contacts with th e shor t er sp rin gs are inst all[...]

  • Page 86

    4-12 S er vic e Man ual 4044-X XX Inter connect Board (model E310) 1. Re mov e the L VPS. 2. Un plug a ll co nnecto rs from the interc onnect boa rd. 3. Re mov e the s crews and remove the interconn ect bo ard.[...]

  • Page 87

    Repai r Inform atio n 4-13 4044 -XXX Eng ine /L VP S Boar d (m odel E 310) 1. T urn the p rin ter upsi de do wn. 2. Remove all screws sec uri ng t he SIM M acces s pane l. 3. Remove the SIMM acce ss pa nel.[...]

  • Page 88

    4-14 S er vic e Man ual 4044-X XX 4. Un plug a ll the conne ctors from the eng ine/L VPS boar d. 5. Re mov e the fi v e sc rews and rem ov e the en gine/L V PS boar d.[...]

  • Page 89

    Repai r Inform atio n 4-15 4044 -XXX Eng ine /L VP S Boar d (m odel E 312) 1. T urn the p rin ter upsi de do wn. 2. Remove all screws sec uri ng t he SIM M acces s pane l. 3. Remove the SIMM acce ss pa nel.[...]

  • Page 90

    4-16 S er vic e Man ual 4044-X XX 4. Re mov e the fi v e sc rews secur ing the L VPS s hield. 5. L ift the shiel d from the print er and di scon nect all the c ables from the L VPS. 6. Re mov e the s crews mounting t he L VP S to the s hield and remov e the L VPS. 7. Di sconnec t all the ca b les from the eng ine boa rd. 8. Re mov e the s crews mou[...]

  • Page 91

    Repai r Inform atio n 4-17 4044 -XXX Main D rive Asse mbly 1. Remo ve all c o v e rs . 2. Remove the six m ain dr i v e as sembly mo unting screws. 3. Unpl ug the c onnector and r emov e the main d r ive assembly .[...]

  • Page 92

    4-18 S er vic e Man ual 4044-X XX Pic k Roll Assem bl y 1. Re move all the covers . 2. Re mov e the hi gh voltage p ow er s upply . 3. Re mov e the rol ler bear i ng.[...]

  • Page 93

    Repai r Inform atio n 4-19 4044 -XXX 4. Remove the roll er acce ss c ov e r on the lef t side of the pick rol ler asse mb ly . 5. Remove the upper frame. 6. Remove the pick up roll er gea r and clutch. 7. Lift the pick roll a ssembly from th e pr inte r .[...]

  • Page 94

    4-20 S er vic e Man ual 4044-X XX Prin thea d Ass embly 1. Re mov e the to p cov e r . 2. Un plug a ll the conne ctors fr om the pr inthe ad. 3. Re mov e the four mountin g screws and remove the pri nthead . Note: Be sure to transfer the snap-o n torroi ds whe n replac ing th e pri nthe ad cable.[...]

  • Page 95

    Repai r Inform atio n 4-21 4044 -XXX T ransf er Roll 1. Remove the front c ov e r and face up cover . 2. Remove the blac k cover on the lef t end of the t ransf er roll. 3. Pres s the l atche s on th e be arin gs to relea se the m from the lo wer fr ame . 4. Lift the transfer r o ll from the pr in ter .[...]

  • Page 96

    4-22 S er vic e Man ual 4044-X XX[...]

  • Page 97

    Connecto r Loc ations 5- 1 4044 -XXX 5. Conn ector Loca tions Contr oller Boar d (model E310/E312) Connect or Pin No. Signa l J1 Printhead 1 N/A 2 Ground U5 Op er ato r P anel (sign als at id le) 1 Ground 2+ 5 V d c 3+ 5 V d c 4N / A 5+ 5 V d c 6 Ground J7 Engin e/L VPS Board 1 +5 V dc 2+ 5 V d c 3+ 5 V d c 4+ 5 V d c 5+ 5 V d c 6+ 5 V d c 7 Ground[...]

  • Page 98

    5-2 Ser vic e Manu al 4044-X XX J7 (con tinued) 15 +5 V dc 16 +5 V dc 17 +5 V dc 18 Gr oun d 19 Gr oun d 20 Gr oun d 21 Gr oun d 22 Gr oun d 23 +5 V dc 24 +5 V dc Connector Pin No. Signal[...]

  • Page 99

    Connecto r Loc ations 5- 3 4044 -XXX[...]

  • Page 100

    5-4 Ser vic e Manu al 4044-X XX Engine/L VP S Board (model E 310) Connector Pin No. Signal CN201 P owe r Switch 1 AC In 2A C I n CN202 Fuser Lamp 1 A C In 2A C I n CN1 Ther mistor 1 THERM 2 +3.9 V dc CN2 HVPS/Printhea d 1 +24 V dc SWI TCH 2 +24 V dc 3 Ground 4 +24 V dc 5V D O 6M H V 7L D O N 8 SUPPL Y 9 Ground 10 DEV350[...]

  • Page 101

    Connecto r Loc ations 5- 5 4044 -XXX CN2 (c ont inue d) 1 1 H SY NC 12 THVPWM 13 EX T CLK 14 Gro und 15 Gro und 16 THVEA 17 LREAD Y 18 DEV300 19 P MO T OR 20 +5 V d c 21 A GND 22 A GND 23 THVREAD 24 A GND Connect or Pin No. Signa l[...]

  • Page 102

    5-6 Ser vic e Manu al 4044-X XX CN4 Interconne ct Board 1 DEV FUSE F AN J 2 MO TOR EA J 3 MO TOR PB J 4M O T O R P A J 5A G N D 6 NEW DEV J 7 PFEED J 8A G N D 9 Ground 10 Gr oun d 11 CLUTCH J 12 PEMPTY J 13 +24 V dc 14 PNARRO W J 15 +5 V dc 16 +24 V dc 17 PTL J 18 +5 V dc 19 PMO T OR EXT J 20 EXT CLK J Connector Pin No. Signal[...]

  • Page 103

    Connecto r Loc ations 5- 7 4044 -XXX CN5 Controller Board 1 EBUSY 2N o t U s e d 3E M S G 4 EXITP AP 5 CCLK 6P R I N T 7V D I 8N o t U s e d 9 PSYNC 10 READ Y 11 HSYNC 12 Not Used 13 +5 V d c 14 CMSG 15 +5 V d c 16 +5 V d c 17 Gro und 18 +5 V d c 19 Gro und 20 Gro und 21 Gro und 22 Gro und 23 VDO 24 Not Used Connect or Pin No. Signa l[...]

  • Page 104

    5-8 Ser vic e Manu al 4044-X XX[...]

  • Page 105

    Connecto r Loc ations 5- 9 4044 -XXX Engine Boar d (model E312) Connect or Pin No. Signa l CN1 Controller Board 1 EBUSY 2N o t U s e d 3E M S G 4 EXITP AP 5 CCLK 6P R I N T 7V D I 8N o t U s e d 9 PSYNC 10 READ Y 11 HSYNC 12 Not Used 13 +5 V d c 14 CMSG 15 +5 V d c 16 +5 V d c 17 Gro und, Float ing 18 +5 V d c 19 Gro und, Float ing 20 Gro und, Floa[...]

  • Page 106

    5-10 S er vic e Man ual 4044-X XX CN2 Motor 1 OUT A 2O U T B 3 +24 V dc 4 +24 V dc 5O U T A * 6O U T B * CN3 F an 1 +24 V dc Swit ch 2 Not Us ed 3F a n CN4 Clutch 1 +24 V dc Switch 2C l u t c h CN5 P aper Present Sensor 1 PEMPT Y 2 +5 V dc 3 Ground, Fl oating CN6 P aper Fe ed/P aper Narrow Se nsor 1P F e e d 2P W i d t h 3 +5 V dc 4 Ground, Fl oati[...]

  • Page 107

    Conne cto r Locati ons 5-11 4044 -XXX CN7 L VPS 1 +5 V d c 2+ 5 V d c 3 Gro und, Float ing 4 Gro und, Float ing 5 Fus er On 6 +24 V dc Switch 7 Ground 8 Ground 9 +24 V dc 10 +24 V dc CN8 P re-T ran sf er LED (PTL) 1P T L 2 Gro und, Float ing CN9 DCV 1 Not Used 2N o t U s e d 3N o t U s e d 4N o t U s e d CN10 Ther mistor 1 THERM 2N o t U s e d 3 Gr[...]

  • Page 108

    5-12 S er vic e Man ual 4044-X XX CN11 HVPS 1 +24 V dc 2 +24 V dc Switch 3 +24 V dc 4 +24 V dc Switch 5 LREAD Y 6 THVEA 7V D O 8T H V P W M 9 HSYNC 10 MHV PWM 11 DEVEA-A 12 Supply EA 13 LDON 14 DEVEA-B 15 Ground , Float ing 16 Ground , Float ing 17 Ground , Float ing 18 +5 V dc 19 Gr oun d 20 +5 V dc 21 Gr oun d 22 Gr oun d 23 THVREAD 24 PMOT OR Co[...]

  • Page 109

    Conne cto r Locati ons 5-13 4044 -XXX[...]

  • Page 110

    5-14 S er vic e Man ual 4044-X XX L VPS (model E312) Connector Pin No. Signal CN501 P owe r Switch 1 AC In 2A C I n CN502 Fuser Lamp 1 A C In 2A C I n CN503 Engin e Board 1 +5 V dc 2 +5 V dc 3 Ground, Fl oating 4 Ground, Fl oating 5 Fuser On 6 +24 V dc Switch 7 Ground 8 Ground 9 +24 V dc 10 +24 V dc[...]

  • Page 111

    Conne cto r Locati ons 5-15 4044 -XXX[...]

  • Page 112

    5-16 S er vic e Man ual 4044-X XX High V oltag e P ow er Supply (model E 310) Connector Pin No. Signal CN1 Engine/ L VPS Board 1 +24 V dc 2 +24 V dc SWITCH 3 +24 V dc 4 Ground 5M H V 6V D O 7 SUPPL Y 8L D O N 9 DEV350 10 Gr oun d 11 THVPWM 12 HSYNC 13 Gr oun d 14 EXT CLK 15 THVEA 16 Gr oun d 17 DEV300 18 LREAD Y 19 +5 V dc 20 P MOT OR 21 AGND 22 AG[...]

  • Page 113

    Conne cto r Locati ons 5-17 4044 -XXX CN2 Co ver Open Switch 1 +24 V dc SWITCH 2N o t U s e d 3 +24 V dc CN3 P r inthead 1 +24 V dc SWITC H 2A G N D 3P M O T O R 4 LREAD Y 5E X T C L K CN4 Printhead 1 HSYNC 2 +5 V d c SWITCH 3 Ground 4L D O N 5V D O 6 Ground Connect or Pin No. Signa l[...]

  • Page 114

    5-18 S er vic e Man ual 4044-X XX High V oltag e P ow er Supply (model E 312) Connector Pin No. Signal CN1 Engi ne Board 1 +24 V dc SWITCH 2 +24 V dc 3 +24 V dc SWITCH 4 + 24 V dc 5 THVEA 6 LREAD Y 7T H V P W M 8V D O 9M H V P W M 10 HSYNC 11 SUPPL YEA 12 DEVEA-A 13 DEVEA-B 14 LDON 15 Ground , Float ing 16 Ground , Float ing 17 +5 V dc 18 Ground , [...]

  • Page 115

    Conne cto r Locati ons 5-19 4044 -XXX CN2 Co ver Open Switch 1 +24 V dc SWITCH 2 +5 V d c SWITCH 3+ 5 V d c 4 +24 V dc CN3 P r inthead 1 +24 V dc SWITC H 2A G N D 3P M O T O R 4 LREAD Y 5E X T C L K CN4 Printhead 1 HSYNC 2 +5 V d c SWITCH 3 Gro und, Float ing 4L D O N 5V D O 6N o t U s e d Connect or Pin No. Signa l[...]

  • Page 116

    5-20 S er vic e Man ual 4044-X XX[...]

  • Page 117

    Conne cto r Locati ons 5-21 4044 -XXX Inter c onnect B oar d (model E310) Connect or Pin No. Signal CN401 P aper F eed/P aper Nar row Se ns or 1 PFEED J 2 PNARRO W J 3 +5 V dc 4 Groun d CN402 C lutch 1 +24 V dc 2 CLUTCH J CN4 03 Paper Empt y Sensor 1 PEMPTY J 2 +5 V dc 3 Groun d CN404 De veloper Fuse 1 Not Use d 2 Not Used CN405 Ma in Mo tor 1 OU T[...]

  • Page 118

    5-22 S er vic e Man ual 4044-X XX CN406 Engin e/L VPS Board 1 MO T OR EA J 2 DEV FUSE F AN J 3M O T O R P A J 4 MO T OR PB J 5 NEW DEV J 6A G N D 7A G N D 8 PFEED J 9 Ground 10 G round 11 PEMPTY J 12 CLUTCH J 13 PNARRO W J 14 + 24 V dc 15 + 24 V dc 16 + 5 V d c 17 + 5 V d c 18 P TL J 19 EXT CLK J 20 PMO TOR EXT J CN4 07 P re- T ransfer LE D (PTL) 1[...]

  • Page 119

    Conne cto r Locati ons 5-23 4044 -XXX[...]

  • Page 120

    5-24 S er vic e Man ual 4044-X XX[...]

  • Page 121

    Pa r t s C a t a l o g 6- 1 4044 -XXX 6. Pa r t s C a t a l o g How T o Use Th is Part s Cat alog • SIMI LAR AS SEMB LIES : If two assem blies con tain a major ity o f iden tical p ar ts, they are shown on the sam e lis t. Com mon pa r ts are s hown by one index number . Par ts pe culi ar to o ne or the other of the asse mblies are l iste d separ[...]

  • Page 122

    6-2 Ser vic e Manu al 4044-X XX Assem bl y 1: C o vers[...]

  • Page 123

    Pa r t s C a t a l o g 6- 3 4044 -XXX Asm- Index Part Number Un its D escript ion 1-1 12G0021 1 Exten der , P aper Suppor t 1-2 12G0022 1 Suppo r t, P aper E310 1-2 12G1939 1 Suppo r t, P aper E312 1-3 12G0175 1 Co ver Asm, Cooli ng Air/Stac ker 1-4 12G0024 1 Stac k er Assemb ly , P aper 1-5 12G0025 1 Suppo r t, Open Co ver 1-6 12G0126 2 Guide , P [...]

  • Page 124

    6-4 Ser vic e Manu al 4044-X XX Assem bly 1: Covers (continued)[...]

  • Page 125

    Pa r t s C a t a l o g 6- 5 4044 -XXX Asm- Index Part Number Un its D escript ion 1-17 12G0 035 1 T ra y Asm , P aper E310 1-17 12G1 938 1 T ra y Asm , P aper E312 1-18 12G0 098 1 Co v er Asm, Rear 1-19 7 Sc rew , T y pe 1 PP 12G0 101 1-20 12G1 847 1 C o ver , Righ t Side 1-21 12G0 037 1 C o ver , Low er F ro nt 1-22 12G0 040 1 Cov er , Left Side 1[...]

  • Page 126

    6-6 Ser vic e Manu al 4044-X XX Assem bl y 2: Fram e[...]

  • Page 127

    Pa r t s C a t a l o g 6- 7 4044 -XXX Asm- Index Part Number Un its D escript ion 2-1 12G0099 1 Cab le Asm, Printhead to HVPS 2-2 12G0046 1 Printhead Ass em b ly E310 2-2 12G1879 1 Printhead Ass em b ly E312 2-3 6 Scre w , T ype 2 PP 12G0101 2-4 13 Scre w , T ype 3 PP 12G0 101 2-5 12G0125 1 F rame , Upper E310 2-5 12G1882 1 F rame , Upper E312 2- 6[...]

  • Page 128

    6-8 Ser vic e Manu al 4044-X XX Assem bly 2: Frame (continued)[...]

  • Page 129

    Pa r t s C a t a l o g 6- 9 4044 -XXX Asm- Index Part Number Un its D escript ion 2-15 12G0 048 1 Roller , T rans f er 2-16 12G0 057 1 LED Asm, Pre -T r ansf er E310 2-16 12G1 887 1 LED Asm, Pre -T r ansf er E312 2-17 12G0 049 1 Bearing As m, T ransf er Roller R ight 2-18 12G0 119 1 P ad Asm, F riction Left E310 2-18 12G1 931 1 P ad Asm, F riction [...]

  • Page 130

    6-10 S er vic e Man ual 4044-X XX Assem bl y 3: Fuser[...]

  • Page 131

    Pa r t s C a t a l o g 6-11 4044 -XXX Asm- Index Part Number Un its D escript ion 3-1 12G0074 1 Fuser Assemb ly 11 0 V dc E310 3-1 12G1935 1 Fuser Assemb ly 11 0 V dc E312 3-1 12G0122 1 Fuser Assemb ly 22 0 V dc E310 3-1 12G1936 1 Fuser Assemb ly 22 0 V dc E312 3-2 7 Scre w , T ype 3 PP 12G0101 3-3 12G0075 1 Fuse , Ther mal 3- 4 12G 01 66 2 Bear i [...]

  • Page 132

    6-12 S er vic e Man ual 4044-X XX Assem bly 3: Fuser (continued)[...]

  • Page 133

    Pa r t s C a t a l o g 6-13 4044 -XXX Asm- Index Part Number Un its D escript ion 3-15 12G0 172 2 Sh aft, Fuser Exit Roller 3-16 12G0 156 1 Rolle r , Fuser Exit Center 3-17 12G0 076 1 Thermistor , Ho t Roll E310 3-17 12G1 892 1 Thermistor , Ho t Roll E312 3-18 12G1 942 1 Holde r , Fus er Exit C enter Rolle r 3-19 12G0 078 1 Lamp , Fuser , 110 V ac [...]

  • Page 134

    6-14 S er vic e Man ual 4044-X XX Assem bl y 4: M ain Drive[...]

  • Page 135

    Pa r t s C a t a l o g 6-15 4044 -XXX Asm- Index Part Number Un its D escript ion 4-1 12G0042 1 Mai n Driv e Assemb ly E310 4-1 12G1877 1 Mai n Driv e Assemb ly E312 4-2 12G0044 1 Motor As m, Main 4-3 5 Scre w , T ype 4 PP 12G0101 4-4 1 Ge ar , Dr i ve F eed 1 PP 12 G0 10 2 4-5 1 Ge ar , Dr i ve F eed 2 PP 12 G0 10 2 4-6 1 Gea r , Input P aper Fe e[...]

  • Page 136

    6-16 S er vic e Man ual 4044-X XX Assem bl y 5: P aper Feed[...]

  • Page 137

    Pa r t s C a t a l o g 6-17 4044 -XXX Asm- Index Part Number Un its D escript ion 5-1 12G0063 1 Holde r Asm, Spring 5- 2 1 2G 006 8 1 Spr i ng, P ad A sm, Rea r 5-3 12G0062 1 P ad Asm, Pic k Roller 5- 4 1 2G 012 1 1 Spr i ng, P ad A sm, Lower 5- 5 12G 01 04 2 Spr i ng, Se para tor Asm 5-6 1 Clip , E PP 12G 0101 5-7 12G0065 1 Clutc h Asm, Pic k Roll[...]

  • Page 138

    6-18 S er vic e Man ual 4044-X XX Assem bly 5: Paper Fee d (continued)[...]

  • Page 139

    Pa r t s C a t a l o g 6-19 4044 -XXX Asm- Index Part Number Un its D escript ion 5-11 12G0 105 1 Shaft A sm, Input P aper F eed E310 5-11 12G1 934 1 Shaft A sm, Input P aper F eed E312 5-12 12G0 072 2 Separ ator , Secondary P aper E3 10 5-13 12G0 070 1 Rolle r Asm, Inpu t P aper F e ed E310 5-13 12G1 889 1 Rolle r Asm, Inpu t P aper F e ed E312 5-[...]

  • Page 140

    6-20 S er vic e Man ual 4044-X XX Assem bl y 6: El ectr onics (model E3 10)[...]

  • Page 141

    Pa r t s C a t a l o g 6-21 4044 -XXX Asm- Index Part Number Un its D escript ion 6-1 12G0087 1 Board Asm, HVPS E3 10 6-2 1339526 1 P ower Cord, U .S ., Canada , Braz il (HV) 6-2 1339517 1 P ower Cord, Sau di Arabia 6-2 1339519 1 P ower Cord, U .K., Irela nd, Bah rain, Qatar , Oman, Jord an, Iraq, K uw ait, Y emen, Egy pt, Sudan 6-2 1339520 1 P owe[...]

  • Page 142

    6-22 S er vic e Man ual 4044-X XX Assem bly 6: Electronics (model E310 conti nued)[...]

  • Page 143

    Pa r t s C a t a l o g 6-23 4044 -XXX Asm- Index Part Number Un its D escript ion 6-8 12G0095 1 Cab le Asm, Engine/L VPS Board to Cont ro ller Bo ard E3 10 6-9 12G0089 1 Board Asm, Eng ine/L VPS-110 V a c E310 6-9 12G0091 1 Board Asm, Eng ine/L VPS-220 V a c E310 6-10 12G0 090 1 Fuse , P ow er Supp ly-110 V a c 6-10 12G0 092 1 Fuse , P ow er Supp l[...]

  • Page 144

    6-24 S er vic e Man ual 4044-X XX Assem bl y 6: El ectr onics (model E3 12)[...]

  • Page 145

    Pa r t s C a t a l o g 6-25 4044 -XXX Asm- Index Part Number Un its D escript ion 6-1 12G1896 1 Board Asm, HVPS E3 12 6-2 P ow er Cord Referen ce A s s em bly 6: E lec tr onic s (mod el 310) Asm /Inde x 6-2. 6-3 12G1940 1 Cab le Asm, Motor to Engine Bo ard E312 6-4 12G0108 1 Brac ket, Co ntrolle r Board Mou nting 6-5 14 Scre w , T ype 3 PP 12G0 101[...]

  • Page 146

    6-26 S er vic e Man ual 4044-X XX Assem bl y 7: Options Asm- Inde x Pa r t Number Uni ts Description 7 99A0 517 1 SIMM, 4M B DRAM Memo r y 7 99A0 518 1 SIMM, 8M B DRAM Memo r y 7 99 A0519 1 SIMM, 16MB DR AM Memo r y 7 99 A0520 1 SIMM, 32MB DR AM Memo r y 7 99 A0724 1 SIMM, 64MB DR AM Memo r y 7 99 A052 1 1 SIMM, 1 Meg Flash Me mo r y 7 99 A052 2 1 [...]

  • Page 147

    Pa r t s C a t a l o g 6-27 4044 -XXX Assemb l y 8: Miscell aneous Asm- Inde x Pa r t Number Units De scription 8 1 P ar ts P acket, F as ten er s P P 12 G0 101 3 o Scre w , T ype 1 (m3x10 ) 2 o Scre w , T ype 2 (m4x10 ) 6 o Scre w , T ype 3 (m3x10 ) 2 o Scre w , T ype 4 (m3x6) 1 o Clip , E 8 1 P ar ts P ack et, Gea rs P P 12G0102 1 o Gear , D r iv[...]

  • Page 148

    6-28 S er vic e Man ual 4044-X XX[...]

  • Page 149

    Index I-1 4044 -XXX Index A Acron yms 1-2 B Base Printer Sy mptom T ab le 2-10 C Conf igurati on Mode 3-3 Config uration Mo de Setti ngs 3-6 CRLF/LFCR 3-8 Parall el Mode 1 3- 8 Parall el Mode 2 3- 9 Parall el NPA 3-6 Parall el Port 3-6 Parall el Protocol 3-7 Parall el Strobe 3-9 PPDS 3-7 USB NPA 3-11 USB Port 3-10 Connec tor Locat i ons 5- 1 Cont r[...]

  • Page 150

    I-2 S er vic e Manual 4044-X XX Printer Op erat ion 3-14 R Remov a ls 4-2 Covers 4-2 Engin e/LVPS Board (mod el E310 ) 4-13 Engin e/LVPS Board (mod el E312 ) 4-15 Fram e Asse mbly 4-7 Fuse r As sem bly 4-8 HVPS 4-10 Intercon nect Board 4-12 Main Driv e As semb ly 4-17 Pick Rol l Assembly 4-18 Printhead Assembly 4-20 Trans fer Roll 4-21 Rest or in g[...]

  • Page 151

    Index I-3 4044 -XXX 12G 0071 6-19 12G 0072 6-19 12G 0073 6-19 12G 0074 6-11 12G 0075 6-11 12G 0076 6-13 12G 0077 6-13 12G 0078 6-13 12G 0079 6-13 12G 0080 6-13 12G 0081 6-13 12G 0082 6-13 12G 0083 6-13 12G 0084 6-13 12G 0086 6-13 12G 0087 6-21 12G 0088 6-23 12G 0089 6-23 12G 0090 6-23 , 6-25 12G 0091 6-23 12G 0092 6-23 , 6-25 12G 0094 6-21 12G 0095[...]

  • Page 152

    I-4 S er vic e Manual 4044-X XX 12G 1926 6-25 12G 1927 6-25 12G 1929 6-7 12G 1930 6-9 12G 1931 6-9 12G 1932 6-9 12G 1933 6-17 12G 1934 6-19 12G 1935 6-11 12G 1936 6-11 12G 1937 6-25 12G 1938 6-5 12G 1939 6-3 12G 1940 6-25 12G 1941 6-25 12G 1942 6-13 12G 3668 6-3 12G 3776 6-13 12G 3777 6-13 12G 3972 6-3 1339 517 6-21 1339 519 6-21 1339 520 6-21 1339[...]

  • Page 153

    Reader Comment Form Le xmar k Optr a E310/312 4044-XXX Service Manual P/N 12G36 13 05/0 0 Y ou ma y use this f or m to communicate y our comments about this pub lication, with the und erstandin g that Le xmark ma y use or distribu te whate v er inf or mati on yo u supply in an y wa y it belie v es appropriate with out incurring an y oblig ation to [...]

  • Page 154

    NO POST AGE NECESSAR Y IF MAILED IN THE UNITED ST A TES — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Cu t Al ong Lin e POST A G E WILL BE P AID BY ADDRESSEE LEXMARK INTE RNA TIONAL IN[...]