Lincoln Electric VANTAGE 400 (AU) manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Lincoln Electric VANTAGE 400 (AU) décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Lincoln Electric VANTAGE 400 (AU) devrait contenir:
- informations sur les caractéristiques techniques du dispositif Lincoln Electric VANTAGE 400 (AU)
- nom du fabricant et année de fabrication Lincoln Electric VANTAGE 400 (AU)
- instructions d'utilisation, de réglage et d’entretien de l'équipement Lincoln Electric VANTAGE 400 (AU)
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Lincoln Electric VANTAGE 400 (AU) ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Lincoln Electric VANTAGE 400 (AU) et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Lincoln Electric en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Lincoln Electric VANTAGE 400 (AU), comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Lincoln Electric VANTAGE 400 (AU), l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Lincoln Electric VANTAGE 400 (AU). À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    V ANT A GE 400 (A U) OPERA TOR’S MANUAL IM10048 March, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPER- ATE OR REPAIR THIS EQUIP- MENT WITHOUT READING [...]

  • Page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Page 3

    ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Us e suitable clothing made from durable flame-resistant material to protect your [...]

  • Page 4

    iii SAFETY iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. Nati[...]

  • Page 5

    iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les[...]

  • Page 6

    v SAFETY v Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements [...]

  • Page 7

    vi SAFETY vi Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mai[...]

  • Page 8

    vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference.[...]

  • Page 9

    viii viii T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications ................................................................................................ A-1,A-2 Safety Precautions ........................[...]

  • Page 10

    ix ix T ABLE OF CONTENTS Maintenance ......................................................................................................Section D Safety Precautions ................................................................................................D-1 Routine Maintenance ..............................................................[...]

  • Page 11

    VANTAGE® 400 (AU) (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. (2) Reduced to less than 30V in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on. (3) Maximum per circuit breaker ra[...]

  • Page 12

    A-2 INST ALLA TION VANTAGE® 400 (AU) A-2 (5) Center-Tapped to ground. MACHINE SPECIFICA TIONS Receptacles Residual Current Device (RCD) Circuit Breakers (Thermal/Magnetic) Other Circuit Breakers 400V (3 Ph) x 1 230V (1 Ph) x 2 14 Pin Connector 6 Pin Connector 4-pole, 40Amp (30mA trip current) 3 Phase, 20 Amp x 1 1 phase, 15 Amp x 2 10A for Engine [...]

  • Page 13

    A-3 INST ALLA TION VANTAGE® 400 (AU) A-3 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and main[...]

  • Page 14

    A-4 INST ALLA TION VANTAGE® 400 (AU) A-4 HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. For maximum rating, derate the machine 2.5% to 3.5% for every 1000 ft. (305 m). Due to new EPA and other local emissions regulations, modifications to the engine for high altitude are restricted within the United States. For use [...]

  • Page 15

    OIL The VANTAGE® 400 (AU) is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG- 4 or CH-4 for diesel engines. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. Check the oil level every four hours of running time during the fi[...]

  • Page 16

    A-6 INST ALLA TION VANTAGE® 400 (AU) A-6 ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.) To prevent dangerous electric shock, other equipment to which this eng[...]

  • Page 17

    CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-15 to the VANTAGE® 400 (AU) 1. Shut the welder off. 2. For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For elec- trode Negative, connect the electrode cable to the "-" te[...]

  • Page 18

    A-8 INST ALLA TION VANTAGE® 400 (AU) A-8 Connection of the LN-25 to the VANTAGE® 400 (AU) Shut off welder before making any electrical connections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor may be used with the VANTAGE® 400 (AU). See the appropriate connection diagram[...]

  • Page 19

    B-1 OPERA TION VANTAGE® 400 (AU) B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. --------------------------------------[...]

  • Page 20

    B-2 OPERA TION B-2 WELDING CONTROLS (Figure B.1) 1. OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as displayed on the digital meters for the five welding modes. When in the CC-STICK, ARC GOUGING or CV-WIRE modes and when a remote control is connected to the 6-Pin or 14-Pin Connector, the auto-sensing circuit automa[...]

  • Page 21

    B-3 OPERA TION B-3 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is not active in the TIG and ARC GOUGING mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a[...]

  • Page 22

    TYPICAL V ANT AGE® 400 (AU) FUEL CONSUMPTION TABLE B.2 PERKINS 404D-22 Gal./Hr (Liters/Hr) .29(1.10) .43(1.63) 1.27(4.81) 1.35(5.11) Running Time ( Hours) 20 gallon tank 68.96 46.51 15.75 14.81 Low Idle - No Load 1200 R.P.M. High Idle - No Load 1565 R.P.M. DC Weld Output 350 Amps @ 34Volts 13,200 Watts 3 Phase NOTE: This data is for reference only[...]

  • Page 23

    WELDER OPERA TION DUTY CYCLE Duty Cycle is the percentage of time the load is being applied in a 10 minute period. For example a 60% duty cycle, represents 6 minutes of load and 4 minutes of no load in a 10 minute period. ELECTRODE INFORMATION For any electrode the procedures should be kept with- in the rating of the machine. For information on ele[...]

  • Page 24

    When in the TOUCH START TIG mode and when a Amptrol is connected to the 6-Pin connector the OUT- PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol. The ARC CONTROL is not active in the TIG mode. To STOP a weld, simply pull the TIG torch away from the work. When the arc voltage reaches approximately 30[...]

  • Page 25

    Carbon Diameter Current Range (DC, electrode positive) 1/8" (3.2mm) 60-90 Amps 5/32" (4.0mm) 90-150 Amps 3/16" (4.8mm) 200-250 Amps 1/4" (6.4mm) 300-400 Amps AUXILIAR Y POWER: Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the weld- ing control settings prov[...]

  • Page 26

    C-1 ACCESSORIES C-1 FIELD INST ALLED OPTIONS / ACCESSORIES K903-1 SPARK ARRESTOR - Includes a heavy gage steel, approved spark arrestor, clamp and adapter for mounting to the muffler exhaust pipe. K704 ACCESSORY SET - Includes 35 ft. (10m) of elec- trode cable and 30 ft. (9.1m) of work cable, headshield, work clamp electrode holder. Cables are rate[...]

  • Page 27

    D-1 MAINTENANCE D-1 VANTAGE® 400 (AU) SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete.[...]

  • Page 28

    D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as well. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. • Locate oil drain hose and valve in bottom of base[...]

  • Page 29

    D-3 MAINTENANCE D-3 VANTAGE® 400 (AU) Unfasten or unlatch the service cover . Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar . Gently move the end of the filter back and forth to break the seal then rotate while pulling straight out. Avo[...]

  • Page 30

    D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle. Add 50/50 antifreeze / water solution if the level is close to or below the "LOW&quo[...]

  • Page 31

    D-5 MAINTENANCE D-5 FUEL FIL TER 1 . Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Servic[...]

  • Page 32

    D-6 MAINTENANCE D-6 VANTAGE® 400 (AU) WELDER / GENERA T OR MAINTENANCE STORAGE: Store in clean, dry protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once a week in particularly dirty areas. BRUSH REMOVAL AND REPLACEMENT: It’s nor- mal for the brushes and slip rings to wear and [...]

  • Page 33

    E-1 TROUBLESHOOTING E-1 VANTAGE® 400 (AU) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repa[...]

  • Page 34

    E-2 TROUBLESHOOTING E-2 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB[...]

  • Page 35

    E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SYMPTOMS) POS[...]

  • Page 36

    E-4 TROUBLESHOOTING E-4 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB[...]

  • Page 37

    E-5 TROUBLESHOOTING E-5 VANTAGE® 400 (AU) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROB[...]

  • Page 38

    E-6 TROUBLESHOOTING E-6 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SYMPTOMS) POS[...]

  • Page 39

    F-1 DIAGRAMS F-1 VANTAGE® 400 (AU)[...]

  • Page 40

    F-2 DIAGRAMS F-2 VANTAGE® 400 (AU)[...]

  • Page 41

    F-3 DIAGRAMS F-3 VANTAGE® 400 (AU)[...]

  • Page 42

    F-4 DIAGRAMS F-4 VANTAGE® 400 (AU)[...]

  • Page 43

    F-5 WIRING DIAGRAM F-5 VANTAGE® 400 (AU) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.[...]

  • Page 44

    F-6 DIMENSION PRINT F-6 VANTAGE® 400 (AU) A 25.82 655.8 27.00 685.8 55.50 1409.7 2.25 57.2 5.75 146.0 35.94 913.0 24.00 609.6 39.81 20.60 523.3 28.95 735.3 36.06 915.9 28.13 714.5 60.00 1524.0 16.25 412.8 N.A. N.A. CENTER OF GRAVITY WITH OIL IN ENGINE, COOLANT IN RADIATOR, AN D EMPTY FUEL TANK. 1.27 32.3 46.47 1180.36 6.03 153.25 1.78 45.1[...]

  • Page 45

    NOTES VANTAGE® 400 (AU)[...]

  • Page 46

    NOTES VANTAGE® 400 (AU)[...]

  • Page 47

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL [...]

  • Page 48

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes fr[...]

  • Page 49

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]