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Maxon Telecom SP200 manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Maxon Telecom SP200 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Maxon Telecom SP200
- nom du fabricant et année de fabrication Maxon Telecom SP200
- instructions d'utilisation, de réglage et d’entretien de l'équipement Maxon Telecom SP200
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Maxon Telecom SP200 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Maxon Telecom SP200 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Maxon Telecom en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Maxon Telecom SP200, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Maxon Telecom SP200, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Maxon Telecom SP200. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    S P2 00 /210 Service Manual[...]

  • Page 2

    P ubli s h e d b y M a x on E lectronics Ltd 36a Gibson Avenue Padstow Sydney NSW Australia 2211 T el: + 61 ( 0 ) 2 9707 2000 F ax: + 61 ( 0 ) 2 9707 3328 e - mail s a l e s@m a x on .c o m . au Internet: ww w .maxon.co m . au Any queries regardi ng i nformation i n this manual, please contact the Technical Services Group Leader at the above addres[...]

  • Page 3

    SM - S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 AMENDMENT RECORD SH EET 03/01 Page i AMENDM ENT RECORD SHE ET All am endm ents to this m anual s hould be incorp orated as soon as the y are rece ived and recorde d below: Issue No. Effectiv e Date Reason for Change Date Signatur e All Eng ineerin g Bullet ins re levant to t his pr oduct sh[...]

  • Page 4

    Ma x on SP200/210 Ra d i o S P 2 0 0 /210 W ARNINGS Issue 1.0 Page ii 03/01 WARNINGS • Components containing beryllium oxide ar e used in the equipment. Dust from this material is a health hazard if inhaled or allow ed to come into contact w ith the skin. Great care must be tak en when handling these components. T hey must not be broken o r subje[...]

  • Page 5

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TABLE OF CONTENT S 03/01 Page i ii TABLE OF CONTENTS Page Number 1 INTRODUCTION 1-1 1.1 Using this Manual 1-1 1.2 A mendments to this M anual 1-1 1.3 Cont act Informatio n 1-2 2 SPECIFICA TIONS 2-1 2.1 General 2-1 3 A CCESSORIES & OPTION S 3-1 3.1 Pre-In stall Check 3-1 3.2 Accessori es 3-1 3[...]

  • Page 6

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 W ARNINGS Issue 1.0 Page iv 03/01 8 EXPLODED MECHA NICA L DRAWINGS & PA RTS LISTS 8-1 8.1 Parts List 8-1 8.2 Spar e Parts 8-1 8.3 M echanical Pa rts 8-3 8.4 SL10 0 VHF Pa rts Li st 8-8 8.4.1 V2 Contro l Circ uit 8-8 8.4.2 V2 RF 8-10 8.4.3 TCX O Assem bly 8-13 8.4.4 V2 VCO 8-14 8.4.5 V2 Front E nd 8-14[...]

  • Page 7

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TABLE OF CONTENT S 03/01 Page v Figure 6-1 – Le gend L ayout for T op Side of Digital PC B ......................................................................... ...... 6-5 Figure 6-2 - Legend La yout for Bottom Side of Digita l PCB ..........................................................[...]

  • Page 8

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 W ARNINGS Issue 1.0 Page vi 03/01[...]

  • Page 9

    S P20 0 /210 M a x on S P2 00 /210 Ra d i o Issue 1.0 INTRODUCT ION 03/01 Page 1- 1 1 INTRODUCTION This Maxon Serv ice Manu al is a com prehensive guide to the m aintena nce and f ield rep air of this eq u ip m ent. It c o ve r s a n u m ber of ve r s ions of the S P2 0 0 /210 r a d i o and its a cc e ss o r i e s . D i ff e r en c es between the v[...]

  • Page 10

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INTRODUCT ION Issue 1.0 Page 1-2 03/01 Categor y defin iti ons are: ‘A ’ Categor y A Engineer ing Bul letins will onl y be re leased if , by usi ng the equ ipm ent manuf actured by Maxon or its su bcontract ors, a r isk to oper ator s afety or an infr ingem ent of T ype Approval is probable . All unit[...]

  • Page 11

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DRAFT SPECIFICAT IONS 03/01 Page 2- 1 2 SPECIFICA TIONS 2.1 General Performance S pecifications R&TT E Appendix I V CE 1 68 ! ETS 300. 086 Jan 91 I-ETS 300 219 O ct 93 ETS 300 279 Feb 96 TIA/EIA- 603 Band VHF 146 – 17 4MHz ( V2) UHF 440 – 470MH z (U2) Channel Spacing 12.5kH z or 25kH z C[...]

  • Page 12

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 S P ECIFI C A T I O NS DRAFT I ss ue 1.0 Page 2-2 03/01 Environmental Operating Temperatu re Range -15 to +3 5°C (nom inal) -20 to +55°C (extreme), Storage T em perature Range -40 to +8 0°C (stora ge) Charging T em perature Range 0 to +30°C Humidit y EIA/TIA 603 ( 95%) Protect ion agains t ingr ess of[...]

  • Page 13

    S P2 0 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 ACCESSO RIES & O PTIONS 03/01 Page 3- 1 3 A CCESSORIES & OPTIONS 3.1 Pre-Install Check T he S P2 0 0 /210 , as pu r c ha s e d , is s u p p l i e d w i th a n A nt e nn a , c ha r g er and p o wer s up p l y , b elt c l i p a n d U s er Manual. 3.2 A ccessories A w i de r a nge of a cc e[...]

  • Page 14

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 ACCESSO RIES & O PTIO NS Iss ue 1.0 Page 3-2 03/01[...]

  • Page 15

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSIONI NG & ALIGNM ENT 03/01 Page 4- 1 4 INST A LLA TION, COMMISSIONING & A LIGNMENT 4.1 Installation T he S P2 0 0 /210 is a h a nd - h eld r a d i o a nd t hus r e q ui r es no in s t a ll a t i on. The Us er should ens ure tha t the batter ies are c harged b efore [...]

  • Page 16

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Page 4-2 03/01 The Ac cessor y connect or is wir ed as fol lows: PTT / Mic Ground Speaker Figure 4-2 – Connections The sm all m ulti-pin c onnec tor, which is connect ed to the other end of the test lead, is wired as fo llows: 1 2 3 4 5 6 View [...]

  • Page 17

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4- 3 Commissioning Equipment 1 3 4 5 2 Figure 4-5 – Commissioning Kit Note : For thos e dealers who alre ad y have the S K2055 Ser vice Ki t (SL25/ 55) the au dio cab le (2), CA8 7 00, m a y b e p u r c ha s ed. T his in t e r f a c es [...]

  • Page 18

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Page 4-4 03/01 Discrete T est Equip ment RF Signa l Generat or (with CTCSS/ 1kHz tone) RF Power Meter RF Freque ncy Coun ter Spectrum Analyser and notch fi lter (optiona l) Audio Signa l Ge ner at or Audio Power Meter SINAD Meter Modulat ion Mete[...]

  • Page 19

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4- 5 SK 3100 Serv ic e Kit 3 2 1 4 Figure 4-8 - SK 3100 Serv ice Kit This kit can be us ed for c omm issioning in the sam e way as the S K2055 (ign oring c om puter connections ). T he above k it also includes a batter y elim inator. Not[...]

  • Page 20

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Page 4-6 03/01 EEPROM programming Ensure t hat the ra dio has the requ ired custom er param eters progr amm ed, otherwise ensure th at the ra dio is prog ram med with at least the lowest, m iddle and high est Rx/T x frequenc ies prior to alig nin[...]

  • Page 21

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4- 7 g. Check that the signal generator RF level i s < -117dBm (UHF) or < -118dBm (VHF). Squelch a. Ensure t hat both th e radio a nd the Test Set are s et to the appropr iate chan nel spac ing. b. W ith the above sett ing, reduc e[...]

  • Page 22

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Page 4-8 03/01 4.5 A lig nment CA UTION This radio con tains s tatic se nsitiv e devic es. Static s afe prec autions s hou ld be obs erved, in particu lar we would rec omm end the use of a suitable f loor m at, table m at, bond ing cor ds and a w[...]

  • Page 23

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4- 9 4.5.2 Disassembly and Re-assembly of the Radio Radio In order to c arr y out the fol lowing P LL and Alignm ent proc e dures it will be nec ess ar y to gain acces s to the i nside of the radio. Care sho uld be ex ercised wh en open [...]

  • Page 24

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Pa ge 4- 10 03/01 REMO VING AND REPL ACING THE M AIN ASSE MBLY Removal W ith the batter y pack rem oved, there are four , black , cross -head scr ews visible. Thes e can now be re moved along with the black , cross head scr ew holding the accesso[...]

  • Page 25

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4-11 Rx VCO a. Select Chann el 1. b. Check that the VCO t uning v oltage at TP1 is >5 .7V +/- 0.25V ( VHF) or >1.0V +/- 0.25V (UHF). c. Select Channel 3 d. Check that the volt age at T P1 is <1 2.5V. Tx V CO a. Select Chann el 1[...]

  • Page 26

    Ma x on S P2 00 /210 Ra d i o S P2 0 /21 0 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Pa ge 4- 12 03/01 All fur ther adjustm ents require th e use of the ACC- 2003 Al ignm ent Box. Refer to the ACC-200 3 User M anual ( on flop py disk ) for operationa l inform ation. Power ATE TXD RXD ATE AUDI O PT T Power DC POWER SUP PL Y OSCILL [...]

  • Page 27

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 INSTALL ATION, CO MMISSION ING & AL IGNMENT 03/01 Page 4-13 Balance Adjustment a. Select Ch annel 3 ( using sof tware). b. Set t he aud io gen erator to a 310H z tone, low outp ut im pedance, a t a leve l of 400mV. c. Press Sh ift + T on the k eyboard to transm it. d. Adjust T XTRIM2/T XTRIM[...]

  • Page 28

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 INSTALL ATION, CO MMISSION ING & ALIGNM ENT - Issue 1.0 Pa ge 4- 14 03/01 This completes the transm itter al ignment process . 4.5.6 Receiv er A lignment A udio Volume Level a. Set the t est set to th e appropr iate frequenc y at –47d Bm with 1k H z tone modulatio n at 60% s ystem deviati on: 12.5kH[...]

  • Page 29

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILE D FUNCTIONAL D ESCRIPT ION 03/01 Page 5- 1 5 DET A ILED FUNCTIONAL DESCRIPTION 5.1 Introducti on This section pro vides a detailed descript ion of the opera tion of th e radio. 5.2 Common Ci rcuits Pow er Circuits Batter y voltage, or exter nal vo ltage thr ough the ac cess ories con nect[...]

  • Page 30

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPT ION Issue 1.0 Page 5-2 03/01 5.3 Audio ASIC The audi o ASIC (IC40 6) proc esses bot h the a udio signa l and t he sub-au dible ton es, inc luding f ilteri ng, amplif ying, setti ng atte nuations leve ls etc. I t is a pr ogram mable dev ice, co ntrolle d by the micr ocontroll[...]

  • Page 31

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILE D FUNCTIONAL D ESCRIPT ION 03/01 Page 5- 3 5.3.2 Sat Signal Path ASW 4 ASW 4 switches b etween Rx SAT (RDIN) and T x SAT (TXIN) and routes to the filter. VSCLPF Seventh order Ellipt ic Variab le Sw itched Ca pacit or Low P ass Filt er. Cut-off frequenc y is varia ble f rom 50H z to 300H [...]

  • Page 32

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPT ION Issue 1.0 Page 5-4 03/01 5.4 Audio/S AT Circui ts CTCSS / DC S Decoder Circ uits Discrim inator aud io fr om pin 9 IC 5 is applied, via IC408D , to p in 3 of the audio ASIC. T he audio frequenc ies of th e signal ar e filter ecd out by the 7 th order E lliptic Lo w Pas s[...]

  • Page 33

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILE D FUNCTIONAL D ESCRIPT ION 03/01 Page 5- 5 Battery Low Indicator Circuit W hen the batter y voltage dr ops be low 5.6 VDC a Batter y Lo w indication is g iven. Due t o the vol ts drop across D403, a volt age be low 5.6V o n the b atter y gives a vo ltage les s than 5 V on the bas e of Q4[...]

  • Page 34

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPT ION Issue 1.0 Page 5-6 03/01 In transm it the VCO h as m odulation f rom the audio pr ocessing c ircuitr y appl ied to D202 . C204 is used to provide c om pensation f or non-li nearit y caused by the m odulat ion diod e and m ainta ins a co nstant modulatio n reg ardless of [...]

  • Page 35

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILE D FUNCTIONAL D ESCRIPT ION 03/01 Page 5- 7 5.6 Transmitter The transm itter c ompr ises: Figure 5-3 - T ransmitter Bl ock Diagr am Buffer The RF outp ut lev el from the VCO is 0dBm . Th is is am plified t o +17 dBm b y the buf fer am plifier consistin g of Q 16, Q17, Q3 and ass ociated c[...]

  • Page 36

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPT ION Issue 1.0 Page 5-8 03/01 5.7 Receiver The recei ver comprises: Rx VCO ~ Local Oscillator ~ Audio Filt er FM Limi ter- Discrim inato r Audio Amplif ier Squelc h Circu it Figure 5-4 - Receiv er Block Diagram A ntenna Sw itch In receive, the diod es D5 and D 6 are reverse b[...]

  • Page 37

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 DETAILE D FUNCTIONAL D ESCRIPT ION 03/01 Page 5- 9 First M ixer D9, T1 and T 2 for m a double bala nced m ixer whic h provides the 45 .1MH z interm ediate f requenc y output. T he filter ed freque ncy fr om the f ront end m odule is coupl ed to T 1. The Loc al oscill ator inp ut from the VCO is c[...]

  • Page 38

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 DETAILED FUNCT IONAL DE SCRIPT ION Issue 1.0 Pa ge 5- 10 03/01 Noise detector circuit The nois e detect or circuit, in conj unction with IC5, consists of trans istors Q26 , Q27, therm istor T H1 and diode D 11. A ny nois e signa l presen t is app lied to Q 27 from pin 11 of IC5. T he signa l is am plif ie[...]

  • Page 39

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 1 6 TROUBLESHOOTING This section inc ludes v oltage an d trou bleshoo ting charts which s hould as sist t he engine er to is olate and repa ir the fau lt. Vo ltage m easurem ents s hould be m ade using a high-im peda nce vol tmeter and the values given are with r e[...]

  • Page 40

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-2 03/01 6.2 Troubl eshooting Char t Sy mp toms Causes Remedy Radio does not work 1. Batter y is dischar ged (below 6 V =/-10%) 2. Fuse blown 3. 5V suppl y miss ing 1. Replace batter y 2. Replace Fuse 3. Check IC5 (5V +/-0.2 V) W arning Tone an d radio does not work 1. PL[...]

  • Page 41

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 3 6.3 Voltage Charts The f ollowing voltages have be en m easured o n a VHF ra dio. T he Contr ol Circui t, Main Cir cuit a nd Integrated Cir cui t volt ag es appl y to the UHF radio as well. 6.3.1 Transistors (M ain Circuit) Rx Tx Ref. No. B C E B C E Q 5 0000 2 .[...]

  • Page 42

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-4 03/01 6.3.2 Integrated Circuits Receive Pin IC1 IC3 IC4 IC5 IC6 IC9 IC11 IC12 IC18 1 3.5 1.8 1.9 GND 1.2 1.6M 1 0 AUDIO 23 AUDIO 0G N D 1 . 4 4 . 5 G N D 0 AUDIO 3 3.5 4 1.9 GND 1.6 4.5 0 0 AUDIO 43 . 6 AUDIO 1.9 4.5 1.5 4.5 GND 0 4.5 53 . 3 AUDIO 1.9 GND 0 4.5 AUDIO G[...]

  • Page 43

    S P200/210 Ma x on S P2 0 0/21 0 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 5 COMPON ENT LOCAT ION – T op Side of Digita l pcb Figure 6-1 – Legend Layout for Top Side of Digital PCB[...]

  • Page 44

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 TRO UBLESHOOT ING Issue 1.0 Page 6-6 03/01 COMPON ENT LOCAT ION - Bottom side of Digi tal pcb Figure 6-2 - Legend Layout for Bottom S ide of Digital PCB[...]

  • Page 45

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 TRO UBLESHOOT ING 03/01 Page 6- 7 COMPON ENT LOCAT ION – T op side of RF pcb Figure 6-3 - Legend Layout for Top Side of RF P C B[...]

  • Page 46

    Ma x on S P2 0 0/210 Ra d i o S P2 0 0 /210 T R O U BLESH OO T ING I ss ue 1.0 Page 6-8 03/01 COMPON ENT LOCAT ION – Bo ttom side of RF pc b Figure 6-4 - Legend Layout for Bottom S ide of RF PCB[...]

  • Page 47

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 PROGRAMMING 03/01 Page 7- 1 7 PROGRAMMING 7.1 SMP6100 7.1.1 Introduction The SMP 6100 all ows program m ing of the S P2 00 /210 r a dio a n d e na b les y ou to: 1. Progr am fr equencies and built- in signa llin g operatio ns. 2. Custom ise radi os to your own requ irem ents. and also provid es [...]

  • Page 48

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 PROGRAMMING Issue 1.0 Page 7-2 03/01 the sam e way exc ept that a d igital bur st is used instea d of an y audio to ne. Select on e of the to ne options for r eceive operatio n and pres s <ent er> Select Feat ures M enu Having ac cessed th e Pers onalit y Program mer Screen and ent ered your radio?[...]

  • Page 49

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 PROGRAMMING 03/01 Page 7- 3 Having pres sed <e nter>, the foll owing su b- windo w is disp la yed: If you wis h to assign som e text to the f ile (i.e. a descript ion of the data t ype etc.) , t ype it now and press <enter > The f ollowing sc reen pr ompt is then d ispla yed at the b[...]

  • Page 50

    Ma x on S P2 00 /200 Ra d i o S P2 0 0 /210 P R OGRA M M I NG I ss ue 1.0 Page 7-4 03/01[...]

  • Page 51

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8- 1 8 EXPLODED MECHANICAL DRA WINGS & P ARTS LISTS 8.1 Parts List The f ollowing pages det ail the m echanic al and e lectron ic parts f or the Max on SL100 rad io. Refer to the follo wing two pa ges for the expl oded dia gram[...]

  • Page 52

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Page 8-2 03/01 Categor y Code & Part No. Descripti on Item No. B 895-754 O-ring B 895-763 Con O-rin g B 906-706 Felt 15 B 906-929 Insulat ion Pla te (speak er) B 937-498 Owner’s Manual SL100U2 Categor y Code & Part No. Descripti on A[...]

  • Page 53

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8- 3 Please n ote that this s ection det ails the com plete p arts list of the r adio. T his inf orm ation is provided f or inform ation on ly and does not im ply that t hese par ts are av ailable as spares . Pleas e note the categ[...]

  • Page 54

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Page 8-4 03/01 No. Part No. Part Nam e Description Qty 1 719- 665-A Upper Cov er Lexan 141- 70456 1 2 895- 546 Dus t Cap Silico ne Rubber 1 3 853- 196 Inser t (U/Cover) BSBM M2x3.5x10. 3H 2 4 895- 545 Ke y Pad Silico ne Rubber 1 5 853- 197 Ins[...]

  • Page 55

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8- 5 Figure 8-2 - Exploded Mechanical Drawing 2 No. Part No. Part Nam e Description Qty 25 406-767-A PCB LCD 20.6 x 15 x 1.0 F R4 1/1 1 26 252-107-1 LED Displa y SLE0022M 1 27 436-046-5 Sw TACT SKPT -110VA 3 28 251-234-7 LED Chip S[...]

  • Page 56

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Page 8-6 03/01 37 772-428 Shield Ca n (VCO) NSP T 0.2 1 38 406-764-B PCB VCO 21 x 18 x 0.8 FR 4 1/1 1 39 416-096-A PCB RF 99 x 53.3 x 1.0 FR4 2/S 1 40 422-930-0 Spring Coi l 2 41 753-049 T erminal BS BM Gold- Plat 3 42 906-542 Insula tion P la[...]

  • Page 57

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8- 7 No. Part No. Part Nam e Description Qty 45 719-656 Cover Back ALDC 1 46 421-197-0 Connector ANT SMA-P(M) SW- 2449 1 47 959-046-B Label Na me Polyest er 39.5 x 20 .5 1 48 95A-177-A Label FCC No. Pol yester 39. 5 x 14 .5 1 49 95[...]

  • Page 58

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Page 8-8 03/01 8.4 SL100 VHF Parts List 8.4.1 V2 Control Circ uit Categor y Code & Part No. Des cr ipti on Qty Location C 05B-000-5 Z CHIP RESIST OR 0 1/16W 5% T 1608 10 RLK4.7.8 .11. 15.22.26.29. 3 0.34 C 05B-100-2Z CHIP RESIST OR 10 1/16[...]

  • Page 59

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o I ss ue 1.0 E X P L O D E D M E C H AN I C AL D R A W IN G S & P A R T S L I S T S 03/01 Page 8- 9 Categor y Code & Part No. Des cr ipti on Qty Location C 130-A75-8 Y CHIP CERAMIC 0. 001UF GRM 39 X7R 102K 50V P 2 C415. 445 C 130-A99-0 Y CHIP CERAMIC 0. 012UF GRM 39 X7R 123K 25V P 1 C436 C 130-249-[...]

  • Page 60

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 10 03/01 Categor y Code & Part No. Des cr ipti on Qty Location C 421-203-2 CONNECTO R DF15(6. 2)-30DP- 0.65V(5 1) 1 CON404 C 422-470-1 CONNECTO R WAFER 530 48-0410 1.25W /B 1 CON401 C 436-046- 5 S W T ACT SKPT -1101VA 3 SW 402.403[...]

  • Page 61

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-11 Categor y Code & Part No. Des cr ipti on Qty Location C 05C-104-6Z CHIP RE SISTOR 100K 1/1 6W 1% T 1608 2 R57.99 C 05C-683-2Z CHIP RE SISTOR 68K 1/1 6W 1% T 1608 2 R61.62 C 06F-108- 3 CHIP R ESIST OR 0.1 1W 1% 1218 1 R109 [...]

  • Page 62

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 12 03/01 Categor y Code & Part No. Des cr ipti on Qty Location C 133-932-7 Y CHIP C ERAMI C 39PF GR M40 CO G390J 50 V P 1 C73 C 134-301-1 Y CHIP C ERAMI C 43PF GR M40 CO G430J 50 V P 1 C74 C 134-757-1 Y CHIP C ERAMI C 47PF GR M39 [...]

  • Page 63

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-13 Categor y Code & Part No. Des cr ipti on Qty Location C 311-069-4 COIL CHIP 0 .15UH:NL 252018T -R15J 1 L15 C 311-077-1 COIL CHIP 0 .68UH:NL 252018T -R68J 1 L14 C 311-079-3 COIL CHIP 1 .0UH:NL25201 8T- 1R0J 2 L6.18 C 311-17[...]

  • Page 64

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 14 03/01 8.4.4 V2 VCO Categor y Code & Part No. Des cr ipti on Qty Location C 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5% T 1608 1 R202 C 05B-103-5Z CHIP RE SISTOR 10 K 1/16W 5% T 1608 1 R201 C 05B-104-6Z CHIP RESIST OR 10 0K 1/1 6 W [...]

  • Page 65

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-15 8.5 SL100 UHF Parts L ist 8.5.1 U2 Control Ci r cuit Categor y Code & Part No. Des cr ipti on Qty Location C 05B-000-5Z CHIP RESIST OR 0 1/16W 5% T 1608 11 RLK4.7.8 .11. 15. 22.26. LK29.30. 33.3 4 05B-100-2Z CHIP RESIST OR[...]

  • Page 66

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 16 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 130-340-7 Y CHIP C ERAMI C 0.003 3UF GRM39 X 7R332 K 50V P 1 C432 130-432-7 Y CHIP C ERAMI C 0.004 7UF GRM39 X 7R472 K 50V P 2 C488.489 130-529-2 CHIP CERAMI C 0.056 U[...]

  • Page 67

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-17 8.5.2 U2 RF Categor y Code & Part No. Des cr ipti on Qty Location 05B-000-5Z CHIP RESIST OR 0 1/16W 5% T 1608 3 R 124.LK3.D9 03 05B-100-2Z CHIP RESIST OR 10 1/16W 5% T 1608 2 R79.908 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5%[...]

  • Page 68

    Ma x on S P2 00 /210 Ra d i o S P20 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 18 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 05B-911-8Z CHIP RESIST OR 91 0 1/16W 5% 1608 2 R8.16 05C-104-6Z CHIP RE SISTOR 100K 1/1 6W 1% T 1608 2 R57.99 05C-683-2Z CHIP RE SISTOR 68K 1/16W 1% T 1608 2 R61.62 06F[...]

  • Page 69

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-19 Categor y Code & Part No. Des cr ipti on Qty Location 132-266-4 Y CHIP C ERAMI C 2.2PF GRM40 COG 2R2C 50 V P 1 C72 132-714-2 Y CHIP C ERAMI C 27PF GR M40 CO G270J 50 V P 1 C42 133-349-1 Y CHIP C ERAMI C 33PF GR M39 CO G330J[...]

  • Page 70

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 20 03/01 Categor y Code & Part No. Des cr ipti on Qty Location 270-109-9 FILTER CER AMIC CFW M455F 1 CF1 270-314-7 DISCRIMINAT OR CDBC 455CX16-T C 1 X2 270-316-9 FILTER CER AMIC LTW M455HT 1 CF2 271-165-4 CRYST AL FILT ER 45Y15B N[...]

  • Page 71

    S P2 0 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 EXPLODED M ECHANI CAL DR A W INGS & P ARTS LI STS 03/01 Page 8-21 8.5.4 VCO 05B-101-3Z CHIP RESIST OR 10 0 1/16W 5% T 1608 1 R202 05B-103-5Z CHIP RE SISTOR 10 K 1/16W 5% T 1608 1 R201 05B-104-6Z CHIP RESIST OR 10 0K 1/1 6 W 5% T 1608 1 R203 05B-183-7Z CHIP RE SISTOR 18 K 1/16W 5% T 1608 1 R2[...]

  • Page 72

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 EXPLOD ED MECH ANICAL DR AW INGS & PART S LIST S Issue 1.0 Pa ge 8- 22 03/01[...]

  • Page 73

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUT S 03/01 Page 9- 1 9 CIRCUIT DI A GR A M S & PCB L A YOUTS The f ollowing C ircuit Schem atics and PCB L ayouts are inclu ded: P41609 7 Dig ital PC B P416096c RF PCB P406787a Front End P406764c VCO P496785a T CX O Larger circ uit diagr am s are avai lable t[...]

  • Page 74

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUT S Issue 1.0 Page 9-2 03/01[...]

  • Page 75

    S P20 0 /210 Ma x on S P20 0 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUT S 03/01 Page 9- 3 P41609 7c Digit al Boar d Top Figure 9-1 – Digital Board Layout Top Side[...]

  • Page 76

    Ma x on S P2 00 /210 Ra d i o S P200/210 CIRCUIT DIAGR AMS & PCB L AYOUT S Issue 1.0 Page 9-4 03/01 P416097c Digit al Boar d Bottom Figure 9-2 - Digital Board Layout Bottom Side[...]

  • Page 77

    S P200/21 0 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUT S 03/01 Page 9- 5 P416096c RF PCB T op (V2) Figure 9- 3 - RF Bo ard La yout Top Side[...]

  • Page 78

    Ma x on S P20 0 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUT S Issue 1.0 Page 9-6 03/01 P416096c RF PCB Bottom Side ( V2) Figure 9- 4 - RF Bo ard La yout Bot tom Side P406787a F ront E nd[...]

  • Page 79

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 CIRCUIT DIAGR AMS & PCB L AYOUT S 03/01 Page 9- 7 Figure 9-5 – Front-End Boar d Layout P406764c VCO PC B Figure 9-6 – VCO Board Layout[...]

  • Page 80

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 CIRCUIT DIAGR AMS & PCB L AYOUT S Issue 1.0 Page 9-8 03/01 P496785a T CXO PCB Figure 9-7 – TCXO Board Layout[...]

  • Page 81

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 SPARE P ARTS & MA INTENANC E POLIC Y 03/01 Page 10- 1 10 SP A RE P A RTS 10.1 Spare Parts The f ollowing item s only are hel d as rep lacem ent parts for the SL10 0. Categor y Code & Part No. Descr ipti on Drawing Referenc e A 56858-CCA Contro l Circ uit Ass embl y (V2) A 56858-FV2 V2 Fr[...]

  • Page 82

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 10. S P A R E P A R T S & M A IN T E NAN C E P O LI C Y - I ss ue 1.0 Page 10- 2 03/01 10.1.1 Component Replacement Surface mount compone nts Surfac e mount c omponents should a lwa ys be replace d using a tem perature con trolled solder ing s y st em. The s oldering tools m ay be either a temper atur[...]

  • Page 83

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 SPARE P ARTS & MA INTENANC E POLIC Y 03/01 Page 10- 3 Surface mounted integra ted circuit replacement Soldering and de-s olderi ng techn iques of the surf ace mounted IC ’s are s imilar t o the above out lined procedur es f or the surf ace mounted c hip com ponents . Use extrem e car e and[...]

  • Page 84

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 10. SPAR E PART S & MA INTENANC E POLIC Y - Issue 1.0 Page 10- 4 03/01[...]

  • Page 85

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 1 11 A PP ENDIX – ACC-2003 ALIGNMENT BOX 11.1 Purpose This Section is reproduc ed f rom the ACC-2003 User Guide and pro vides in form ation on the operat ion of the AC C-2003 In terface T est J ig. T his j i g is u s ed f or t h e S e r v i [...]

  • Page 86

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGN MENT BOX - Issue 1.0 Page 11- 2 03/01 Select th e requir ed band and pres s Enter . Figure 11-2 wil l be disp la yed. Figure 11-2 - Calibration Program Primary Screen To dedic ate the Com m unication P ort, selec t Conf iguratio n and enter the re levant port num ber. S[...]

  • Page 87

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 3 If writing is in pr ogres s, ASIC CONT ROL will be dis pla yed, see F igure 11-3. See Sect ion 11. 4 for def ault A SIC valu es; these m ay alter de pending u pon Pro duction r equir em ents. Figure 11-3 - ASIC Control Screen (Rx)[...]

  • Page 88

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGN MENT BOX - Issue 1.0 Page 11- 4 03/01 11.3.2 A djustment of A SIC values W ith the ASIC Contr ol screen open, use the T AB k ey on the P C ke yboard to tab along unt il the require d param eter is highlig hted. Note ; Only param eters within the Rx or Tx m ode can be ac[...]

  • Page 89

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 5 INTRIM Adjusts the Mic audio in 0.5dB s teps f rom -4dB to +3. 5dB. SATRIM1 Adjust th e signa l amplitu de of DT MF in 0.5d B step f rom 0dB to 7.5d B For the rec eiver th e foll owing par ameter s can be adjusted (s ee Figur e 11-5) : Figur[...]

  • Page 90

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. A P P E NDIX A – A CC - 2 0 03 ALI G N MENT B O X - I ss ue 1.0 Page 11- 6 03/01 11.3.3 Transmit A djustments The transm it m ode is entere d b y pressing SHIFT + T on the k e yboard. Ensure t hat the Po wer Supp l y is set to +7. 5V. 11.3.3.1 Power Adjustmen t The po wer level is set b y the pot en[...]

  • Page 91

    S P20 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 7 11.3.4 Receiv e Adjust ments The rec eive m ode is ent ered b y pressin g SHIFT + R on the k eyboard. Ensure t hat the po wer suppl y is set t o +7.5 V. 11.3.4.1 Audio Outpu t Level Set Tes t Set RF le vel to –47 dBm , with 1k Hz audio m od[...]

  • Page 92

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGN MENT BOX - Issue 1.0 Page 11- 8 03/01 11.4 Default Settings 11.4.1 V1 Band Default Settings CH RX OPTION T X OPTION N /S POWER 1ch 136. 025MHz No 136.075MHz No S Band High 2ch 138. 025MHz No 138.075MHz No S Band High 3ch 145. 025MHz No 145.075MHz No S Band High 4ch 150.[...]

  • Page 93

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 9 11.4.2 V2 Band Default Settings CH RX OP TION T X OPT ION N/S P OWER 1ch 146.025MHz No 146.075MHz No S Band Hig h 2ch 155.025MHz No 155.075MHz No S Band Hig h 3ch 160.025MHz No 160.075MHz No S Band Hig h 4ch 168.025MHz No 168.075MHz No S Ban[...]

  • Page 94

    Ma x on S P2 00 /210 Ra d i o S P2 0 0 /210 11. APPE NDIX A – A CC-2003 ALIGN MENT BOX - Issue 1.0 Page 11- 10 03/01 11.4.3 U1 Band Default Settings CH RX OP TION T X OPT ION N/S POWER 1ch 400.025MHz No 400.075MHz No S Band Hig h 2ch 410.025MHz No 410.075MHz No S Band Hig h 3ch 415.025MHz No 415. 075MHz No N Band High 4ch 420.025MHz No 420.075MHz[...]

  • Page 95

    S P2 0 0 /210 Ma x on S P2 00 /210 Ra d i o Issue 1.0 APPENDIX A - ACC-2 003 INT ERFACE BOX 03/01 Page 11- 11 11.4.4 U2 Band Default Settings CH RX OP TION T X OPT ION N/S POWER 1ch 440.025MHz No 440.075MHz No S Band Hig h 2ch 450.025MHz No 450.075MHz No S Band Hig h 3ch 455.025MHz No 455. 075MHz No N Band High 4ch 460.025MHz No 460.075MHz No S Ban[...]