Français dropdown-ico

Miller Electric Trailblazer DC manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Miller Electric Trailblazer DC. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Miller Electric Trailblazer DC ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Miller Electric Trailblazer DC décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Miller Electric Trailblazer DC devrait contenir:
- informations sur les caractéristiques techniques du dispositif Miller Electric Trailblazer DC
- nom du fabricant et année de fabrication Miller Electric Trailblazer DC
- instructions d'utilisation, de réglage et d’entretien de l'équipement Miller Electric Trailblazer DC
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Miller Electric Trailblazer DC ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Miller Electric Trailblazer DC et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Miller Electric en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Miller Electric Trailblazer DC, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Miller Electric Trailblazer DC, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Miller Electric Trailblazer DC. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Processes Description TIG (GT A W) Welding Stick (SMAW ) Welding MIG (GMAW) Welding Flux Cored (FCAW) Engine Driven Welding Generator (AC Available On AC/DC Models Only) OM-4407 203 236U May 2004 T railblazer 301 G T railblazer DC  V isit our website at www.MillerWelds.com Air Plasma Cutting and Gouging with Spectrum  Unit Air Carbon Arc (CAC[...]

  • Page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW eld[...]

  • Page 3

    T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc W elding Hazards 1 . . . . . . . [...]

  • Page 4

    T ABLE OF CONTENTS SECTION 8 − MAINTENANCE (Robin EH64-POWERED UNITS) 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1. Maintenance Label (Robin EH64-Powered Units) 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2. Routine Maintenance (Robin EH64-Powered Units) 30 . . . . .[...]

  • Page 5

    OM-4407 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_10/02  W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.  Marks a special sa[...]

  • Page 6

    OM-4407 Page 2 W elding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the are[...]

  • Page 7

    OM-4407 Page 3 STEAM AND HOT COOLANT can burn.  If possible, check coolant level when engine is cold to avoid scalding.  Always check coolant level at overflow tank, if pres- ent on unit, instead of radiator (unless told otherwise in maintenance section or engine manual).  If the engine is warm, checking is needed, and there is no overflow[...]

  • Page 8

    OM-4407 Page 4 READ INSTRUCTIONS.  Use only genuine MILLER/Hobart replacement parts.  Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H. F . RADIA TION can cause interference.  High-frequency (H.F .) can interfere with radio naviga- [...]

  • Page 9

    OM-4407 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION rom_fre 8/03  A vertissement: Protégez vous et les autres des blessures − lisez et suivez ces précautions. 2-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par[...]

  • Page 10

    OM-4407 Page 6 LES ACCUMULA TIONS DE GAZ ris- quent de provoquer des blessures ou même la mort.  Fermer l’alimentation du gaz protecteur en cas de non utilisation.  V eiller toujours à bien aérer les espaces confinés ou se servir d’un respi- rateur d’adduction d’air homologué. Le rayonnement de l’arc du procédé de soudage gé[...]

  • Page 11

    OM-4407 Page 7 L ’EXPLOSION DE LA BA TTERIE peut RENDRE A VEUGLE.  T oujours porter une protection faciale, des gants en caoutchouc et vêtements de protection lors d’une in- tervention sur la batterie.  Arrêter le moteur avant de débrancher ou de brancher les câbles de batterie.  Eviter de provoquer des étincelles avec les outils [...]

  • Page 12

    OM-4407 Page 8 LE SURCHAUFFEMENT peut endom- mager le moteur électrique.  Arrêter ou déconnecter l’équipement avant de dé- marrer ou d’arrêter le moteur .  Ne pas laisser tourner le moteur trop lentement sous risque d’endommager le moteur électrique à cause d’une tension et d’une fréquence trop faibles.  Ne pas brancher [...]

  • Page 13

    OM-4407 Page 9 SECTION 3 − DEFINITIONS 3-1. Symbol Definitions Stop Engine Fast (Run, W eld/Power) Fast/Slow (Run/Idle) Slow (Idle) Start Engine Panel/Local T emperature Fuel Engine Oil Engine Choke Check V alve Clearance Battery (Engine) Engine Read Operator’s Manual A Amperes V V olts MIG (GMAW), Wire Stick (SMAW) TIG (GT A W) Circuit Breaker[...]

  • Page 14

    OM-4407 Page 10 SECTION 4 − SPECIFICA TIONS 4-1. W eld, Power , And Engine Specifications W elding Mode Rated W elding Output Maximum Open-Circuit V oltage Amperage Range In CC Mode V oltage Range In CV Mode Generator Power Rating Fuel Capacity Engine CC/DC 280 A, 25 V , 100% Duty Cycle 80 20 − 300 A Continuous: 9.5 kV A/ kW 80/40 A Robin EH64 [...]

  • Page 15

    OM-4407 Page 1 1 IDLE − KOHLER AND ROBIN ROBIN 4-3. Fuel Consumption While W elding 05 0 100 150 200 250 300 DC WELD AMPERES A T 100% DUTY CYCLE KOHLER 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 US GAL/HR. 0.00 0.95 1.89 2.84 3.79 4.73 5.68 6.62 7.57 LITERS/HR. 2.25 8.51 IDLE − KOHLER AND ROBIN ROBIN 206 136 4-4. Fuel Consumption While Using [...]

  • Page 16

    OM-4407 Page 12 Ref. 204 922 The ac generator power curve shows the generator power avail- able in amperes at the receptacles. 4-5. Generator Power Curve 0 50 100 150 200 250 300 0 1 02 03 0 4 05 06 07 08 0 9 0 AC AMPERES AC VOL TS 216 10,000 watts Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating.  [...]

  • Page 17

    OM-4407 Page 13 204 923 / 204 928 / 204 935 The volt-ampere curves show the minimum and maximum voltage an d amperage output capabilities of the welding generator . Curves of other settings fall between the curves shown.  AC output is not available on all models. A. CC/AC Stick Mode B. CC/DC Stick Mode C. CV/DC MIG Mode 4-7. Stick And MIG Mode V[...]

  • Page 18

    OM-4407 Page 14 204 934 / 204 930 The volt-ampere curves show the minimum and maximum voltage an d amperage output capabilities of the welding generator . Curves of other settings fall between the curves shown.  AC output is not available on all models. A. CC/AC TIG Mode B. CC/DC TIG Mode 4-8. TIG Mode V olt-Ampere Curves 0 5 10 15 20 25 30 35 4[...]

  • Page 19

    OM-4407 Page 15 SECTION 5 − INST ALLA TION install2 5/03 − Ref. 800 652 / Ref. 800 477-A / 803 274  Do not weld on base. W elding on base can cause fuel tank fire or explosion. Bolt unit down using holes provided in base.  Always securely fasten weld- ing generator onto transport vehicle or trailer and comply with all DOT and other applic[...]

  • Page 20

    OM-4407 Page 16 5-2. Engine Prestart Checks (Robin EH64-Powered Units) 803 098 / 800 392-J Full Full Gasoline Check all fluids daily . Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil.  Follow run-in procedure in en- gine manual.  This unit has a low oil pressure shutdown switch. However , some conditions may [...]

  • Page 21

    OM-4407 Page 17 5-3. Engine Prestart Checks (Kohler-Powered Units) 801 221 / 802 849-A Full Check all fluids daily . Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil.  Follow run-in procedure in engine manual.  This unit has a low oil pressure shutdown switch. However , some conditions may cause engine damage [...]

  • Page 22

    OM-4407 Page 18 5-4. Activating The Dry Charge Battery (If Applicable) Remove battery from unit. 1 Eye Protection − Safety Glasses Or Face Shield 2 Rubber Gloves 3 V ent Caps 4 Sulfuric Acid Electrolyte (1.265 Specific Gravity) 5 W ell Fill each cell with electrolyte to bottom of well (maximum).  Do not overfill battery cells. Wai t ten minute[...]

  • Page 23

    OM-4407 Page 19 5-5. Connecting The Battery Ref. 800 394-C / Ref. 206 422 / Ref. S-0756-D + − 3/8, 1/2 in  Connect negative ( − ) cable last. T ools Needed: 5-6. Installing Exhaust Pipe 801 681 / Ref. 206 422  Stop engine and let cool.  Engine backfire can cause se- vere burns or other injuries. Do not point exhaust pipe to- ward contr[...]

  • Page 24

    OM-4407 Page 20 5-7. Connecting T o Weld Output T erminals  Stop engine.  Do not connect to CC and CV terminals at the same time. AC/DC Models: 1 W ork Weld Output T erminal 2 Stick/TIG (CC) W eld Output T erminal 3 Wire /CV W eld Output T erminal Fo r MIG welding, connect work cable to W ork terminal and wire feeder cable to Wire (CV) termin[...]

  • Page 25

    OM-4407 Page 21 5-8. Selecting Weld Cable Sizes* W eld Cable Size** and T otal Cable (Copper) Length in W eld Circuit Not Exceeding*** 100 ft (30 m) or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft (105 m) 400 ft (120 m) W eld Output T erminals  Stop engine before connecting t o weld out- put terminals.  Do not use worn,[...]

  • Page 26

    OM-4407 Page 22 5-10. Adjusting Wire (MIG) Weld Puddle Consistency 803 099 3/8, 7/16 in T ools Needed: 1 3 2  Stop engine and let cool. Stabilizer DC-Z is factory connected to suit most Wire (MIG) welding applications. T o change Wire (MIG) weld puddle consis- tency , proceed as follows: Remove cover and right side panel. 1 Stabilizer DC-Z 2 Wir[...]

  • Page 27

    OM-4407 Page 23 SECTION 6 − OPERA TING WELDING GENERA T OR 6-1. Front Panel Controls 1 Process/Contactor Switch See Section 6-2 for Process/Contactor switch information. 2 V oltage/Amperage Adjust Switch And Remote Receptacle Use switch to select front panel or remote voltage/amperage control. For remote con- trol, place switch in Remote position[...]

  • Page 28

    OM-4407 Page 24 6-2. Process/Contactor Switch On CC/CV Models 1 Process/Contactor Switch  W eld output terminals are ener- gized when Process/Contactor switch i s i n a n Electrode Hot posi- tion and the engine is running.  The unit will not return to idle speed when Process/Contactor switch is in a Wire or TIG mode and the remote contactor i[...]

  • Page 29

    OM-4407 Page 25 6-3. Remote Amperage/V oltage Control 1 Remote Receptacle RC4 Connect optional remote control to RC4 (see Section 5-9). 2 Remote Hand Control (Optional) 3 Remote Foot Control (Optional)  Engine runs at weld/power speed in Wire and TIG modes whenever a device connected to the remote receptacle makes closure be- tween pins A and B [...]

  • Page 30

    OM-4407 Page 26 SECTION 7 − OPERA TING AUXILIAR Y EQUIPMENT 7-1. Generator Power Receptacles And Circuit Breakers Ref. 206 422 1 2 5 3  If unit does not have GFCI re- ceptacles, use GFCI- protected extension cord.  Generator power decreases as weld current increases. 1 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single-phase power at we[...]

  • Page 31

    OM-4407 Page 27 7-2. Optional Generator Power Receptacles  If unit does not have GFCI re- ceptacles, use GFCI- protected extension cord.  Generator power decreases as weld current increases. Combined output of all receptacles limited to 8 kV A/kW rating of the generator . GFCI Receptacle Option 1 120 V 20 A AC GFCI Recep- tacles GFCI-2 and GF[...]

  • Page 32

    OM-4407 Page 28 7-3. Wiring Instructions For Optional 240 V olt, Single-Phase Plug (NEMA 14-50P) plug1 1 1/03 − 120 813-D The plug can be wired for a 240 V , 2-wire load or a 120/240V , 3-wire load. See circuit diagram. 1 Plug Wired for 120/240 V , 3-Wire Load When wired for 120 V loads, each duplex receptacle shares a load with one half of 240 V[...]

  • Page 33

    OM-4407 Page 29 SECTION 8 − MAINTENANCE (Robin EH64-POWERED UNITS) 8-1. Maintenance Label (Robin EH64-Powered Units)[...]

  • Page 34

    OM-4407 Page 30 8-2. Routine Maintenance (Robin EH64-Powered Units) Follow the storage procedure in the engine owner ’s manual if the unit will not be used for an extended period. Note Recycle engine fluids.  Stop engine before maintaining.  Se e also Engine Manual and Maintenance Label for im- portant start-up, service, and storage informa[...]

  • Page 35

    OM-4407 Page 31 Every 200 h Replace fuel filter . See Section 8-6 . Change oil filter . See Section 8-6 and maintenance label. Check spark plugs. Replace unreadable labels. Every 500 h Repair or replace cracked cables. Service welding generator brushes and slip rings. Service more often in dirty conditions.* Check valve clearance.* Every 1000 h Blo[...]

  • Page 36

    OM-4407 Page 32 8-3. Servicing Air Cleaner (Robin EH64-Powered Units) aircleaner5 1/97 − 803 070 / Ref. 200 017 / S-0759  Stop engine.  Do not run engine without air cleaner or with dirty element. 1 W rapper (Foam Element) Wash wrapper with soap and water solution. Allow wrapper to air dry completely . 2 Element Replace element if dirty, oi[...]

  • Page 37

    OM-4407 Page 33  Stop engine.  When a circuit breaker or fuse opens, it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent. 1 Circuit Breaker CB5 CB5 protects the 24 volt ac output to Remote receptacle RC4. If CB5 opens, 24 volt ac output to RC4 stops. Press button to reset breaker . 2 Fuse F2 (See Par[...]

  • Page 38

    OM-4407 Page 34 8-6. Changing Engine Oil, Oil Filter , and Fuel Filter (Robin EH64-Powered Units) 803 098 / S-0842  Stop engine and let cool. 1 Oil Drain V alve 2 Oil Filter Change engine oil and filter accord- ing to engine owner’s manual.  Close valve and valve cap before adding oil and running engine. Fill crankcase with new oil to full [...]

  • Page 39

    OM-4407 Page 35 8-7. Adjusting Engine Speed (Robin EH64-Powered Units) 803 098 After tuning engine, check engine speeds with a tachometer (see table). If necessary , adjust speeds as follows: Start engine and run until warm. Remove wrapper to access speed adjustments. Idle Speed Adjustment Move Engine Control switch to Run/Idle position. 1 Throttle[...]

  • Page 40

    OM-4407 Page 36 SECTION 9 − MAINTENANCE (KOHLER-POWERED UNITS) 9-1. Routine Maintenance (Kohler-Powered Units) Recycle engine fluids.  Stop engine before maintaining.  Se e also Engine Manual and Maintenance Label for im- portant start-up, service, and storage information. Ser- vice engine more often if used in severe conditions. * T o be d[...]

  • Page 41

    OM-4407 Page 37 9-2. Maintenance Label (Kohler-Powered Units) Follow the storage procedure in the engine owner ’ s manual if the unit will not be used for an extended period. NOTE[...]

  • Page 42

    OM-4407 Page 38 9-3. Servicing Air Cleaner (Kohler-Powered Units) aircleaner3 9/00 − 802 772 / Ref. 185 095-A / S-0759  Stop engine.  Do not run engine without air cleaner or with dirty element. 1 W rapper (Foam Element) Wash wrapper with soap and water solution. Allow wrapper to air dry completely . Spread 1 tablespoon SAE 30 oil evenly in[...]

  • Page 43

    OM-4407 Page 39 9-5. Changing Engine Oil, Oil Filter , And Fuel Filter (Kohler-Powered Units) 802 849-A / S-0842  Stop engine and let cool. 1 Oil Drain V alve 2 Oil Filter Change engine oil and filter accord- ing to engine manual.  Close valve and valve cap before adding oil and run- ning engine. Fill crankcase with new oil to full mark on di[...]

  • Page 44

    OM-4407 Page 40 9-6. Adjusting Engine Speed (Kohler-Powered Units) 802 849-A / 801 209-A After tuning engine, check engine speeds with a tachometer (see table). If necessary , adjust speeds as follows: Start engine and run until warm. T u rn A/V control to 10. Remove top cover to access speed adjustments. Idle Speed Adjustment Move Engine Control s[...]

  • Page 45

    OM-4407 Page 41  Stop engine.  When a circuit breaker or fuse opens, it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent. 1 Circuit Breaker CB5 CB5 protects the 24 volt ac output to Remote receptacle RC4. If CB5 opens, 24 volt ac output to RC4 stops. Press button to reset breaker . 2 Fuse F2 (See Par[...]

  • Page 46

    OM-4407 Page 42 SECTION 10 − TROUBLESHOOTING 10-1. Welding T roubleshooting T rouble Remedy No weld output. Check control settings. Check weld connections. Disconnect equipment from generator power receptacles during start-up. Place V/A Adjust switch in Panel position, or move switch to Remote position and connect remote control to Remote recepta[...]

  • Page 47

    OM-4407 Page 43 T rouble Remedy Lack of high frequency; difficulty in establishing Gas Tungsten Arc W eld- ing arc. Use proper size tungsten for welding amperage. Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive coils from weld cables, use shorter weld cables, etc.). Check cables and torch for cracked or [...]

  • Page 48

    OM-4407 Page 44 T rouble Remedy Engine does not start. Check fuel level (see Section 5-2 or 5-3). Check battery and replace if necessary . Check engine charging system according to engine manual. Have Factory Authorized Service Agent check fuel shutoff solenoid GS1 according to engine manual (GS1 standard on Kohler-powered units; optional on Robin-[...]

  • Page 49

    OM-4407 Page 45 Notes W or k l i k e a P r o! Pros wel d and cut safel y . Read the safety rules at the beginning of this manual .[...]

  • Page 50

    OM-4407 Page 46 SECTION 1 1 − ELECTRICAL DIAGRAMS Figure 11-1. Circuit Diagram For W elding Generator Models With AC/DC Output[...]

  • Page 51

    OM-4407 Page 47 209 625-C[...]

  • Page 52

    OM-4407 Page 48 Figure 1 1-2. Circuit Diagram For Welding Generator Models With DC Output Only (Kohler Only)[...]

  • Page 53

    OM-4407 Page 49 209 620-B[...]

  • Page 54

    OM-4407 Page 50 SECTION 12 − GENERA T OR POWER GUIDELINES The views in this section are intended to be representative of all engine-driven welding generators. Y our unit may differ from those shown. NOTE 12-1. Selecting Equipment gen_pwr 1 1/02 − Ref. ST -159 730 / ST-800 577 1 Generator Power Receptacles − Neutral Bonded T o Frame 2 3-Prong [...]

  • Page 55

    OM-4407 Page 51 12-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding T erminal 2 Grounding Cable Use #10 A WG or larger insulated copper wire. 3 Ground Device  Ground generator to system earth ground if supplying power to a premises (home, shop, farm) wiring system. GND/PE 1 2 Us e ground device as stated in electri[...]

  • Page 56

    OM-4407 Page 52 12-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Star ting W atts Running W atts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 1400 1 HP 6100 1600 1-1/2 HP 8200 2200 2 HP 10550 285[...]

  • Page 57

    OM-4407 Page 53 12-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting W atts Running W atts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 T able Saw 9 in 4500 1500 10 in 6300 1800 Band Saw 14 in 2500 1 100 Bench Grinder 6 in 1720 720 8 in [...]

  • Page 58

    OM-4407 Page 54 12-8. Power Required T o Start Motor S-0624 1 Motor Start Code 2 Running Amperage 3 Motor HP 4 Motor V oltage T o find starting amperage: Step 1: Find code and use table to find kV A/HP . If code is not listed, multiply running amperage by six to find starting amperage. Step 2 : Find Motor HP and V olts. Step 3: Determine starting a[...]

  • Page 59

    OM-4407 Page 55 12-10. T ypical Connections T o Supply Standby Power  Have only qualified persons perform these connections according to all applicable codes and safety practic- es.  Properly install and ground this equipment according to its Owner’ s Manual and national, state, and local codes.  Customer -supplied equipment is re- quire[...]

  • Page 60

    OM-4407 Page 56 12-1 1. Selecting Extension Cord (Use Shortest Cord Possible) Cord Lengths for 120 V olt Loads  If unit does not have GFCI receptacles, use GFCI-protected extension cord. Maximum Allowable Cord Length in ft (m) for Conductor Size (A WG)* Current (Amperes) Load (W atts) 4 6 8 10 12 14 5 600 350 (106) 225 (68) 137 (42) 100 (30) 7 8[...]

  • Page 61

    OM-4407 Page 57 Notes[...]

  • Page 62

    OM-4407 Page 58 SECTION 13 − P ARTS LIST 802 951  Hardware is common and not available unless listed. 1 2 3 4 5 6 7 8 9 11 14 16 17 10 28 27 26 25 29 30 31 34 36 18 37 40 56 57 − Fig.13-2 45 32 59 58 35 54 55 50 33 20 15 19 − Fig.13-3 22 21 23 38 41 42 44 43 46 47 48 49 51 52 53 24 60 Figure 13-1. Main Assembly (Kohler Engine Shown)[...]

  • Page 63

    OM-4407 Page 59 Description Part No. Dia. Mkgs. Item No. Figure 13-1. Main Assembly Quantity 1 182367 Panel, Side Rh 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ♦ 185352 Panel, Side Rh Stainless Steel 1 . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 64

    OM-4407 Page 60 Description Part No. Dia. Mkgs. Item No. Figure 13-1. Main Assembly (Continued) Quantity 25 168385 Label, W arning Battery Explosion Can Blind 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 +201 174 Door , Access Battery 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 65

    OM-4407 Page 61 Description Part No. Dia. Mkgs. Item No. Figure 13-1. Main Assembly (Continued) Quantity 206537 Harness, W rg Ignition (includes) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG15 1 15092 Conn, Rect Mini 045 8skt 2row Plug Cable Lkg (Service Kit) 1 . . . . . . .[...]

  • Page 66

    OM-4407 Page 62 802 952  Hardware is common and not available unless listed. 1 5 6 7 10 8 11 12 13 14 18 19 20 21 22 24 25 27 28 29 30 31 33 36 15 26 3 2 23 32 4 16 17 34 35 9 Figure 13-2. Panel, Front w/Components[...]

  • Page 67

    OM-4407 Page 63 Description Part No. Dia. Mkgs. Item No. Figure 13-2. Panel, Front w/Components (Figure 13-1 Item 57) Quantity 1 206854 Panel, Front 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 15 440 Stand − of f, No 6 − 32 X .625 Lg .250 Hex[...]

  • Page 68

    OM-4407 Page 64 Description Part No. Item No. Figure 13-3. Generator (Figure 13-1 Item 19) Quantity 1 +206 406 Stator , Generator 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 182092 Label, W arning Moving Parts Can Caue Serious Injury 2 . . . . . . . . . . . . . [...]

  • Page 69

    [...]

  • Page 70

    [...]

  • Page 71

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 3/04 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o[...]

  • Page 72

    PRINTED IN USA  2003 Miller Electric Mfg. Co. 1/03 Miller Elect ric Mf g. Co. An Illinois T ool Wor ks Comp any 1635 W es t Spencer St reet Applet on, WI 5 4914 USA International He adquarters − US A USA Phone: 920-735-4505 Aut o-Att ended USA & Canada F A X: 920-735-4134 Int ernational F AX : 9 20-735-4125 European Headqua rters − Unite[...]