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Moog DS2100 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    P RELIMINARY I NSTALLATION & U SER ' S M ANUAL DS2100 Digital Controller Section 3 - Wiring and Installation C7750-001 Rev. A 04/04[...]

  • Page 2

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's M anual (Prelim inary) PAG E 3-1 SECTION 3: WIRING AND INST ALLA TION[...]

  • Page 3

    E r r a t a Sh ee t D S 2 10 0 U se r ' s M a nu a l ( P r e l i m i n a r y) P AG E 1 E R RA T A E : P D F c r ea t ed w i t h pd f F a c t o r y P r o t r i a l v e r s i on www.pdffactory.com[...]

  • Page 4

    D S 210 0 U s er ' s M a n u a l ( P re l i m i n a r y) E rr a ta P AG E 2 E . 1 I n t r o du c ti o n T h i s E r r a t a s h ee t d e t a i l s c h a n g e s t o t h e p r e l i m i n a r y r e l ea s e o f t h e D S 2 1 0 0 M a n u a l . T h e c o r r ec t e d i n f o r m a t i o n f o r t h e m a n u a l i s d e t a i l e d b e l o w . E [...]

  • Page 5

    D S 210 0 U s er ' s M a n u a l ( P re l i m i n a r y) E rr a ta P AG E 4 3 . 11 . 5 M o t o r E n c o d e r C o n n ect i on T h e D S 2 1 00 e n c o d e r i n p u t s u ppo r t s a v a r i e t y o f e n c od e r s . T h e s e i n c l u d e A n a l o g u e , S S I , H i p e r f ace a n d E n d a t . T h e c o n n e c t i o n s t o t h e d r[...]

  • Page 6

    E r r a t a Sh ee t D S 2 10 0 U se r ' s M a nu a l ( P r e l i m i n a r y) P AG E 5 3 . 14 . 5 . 7 E n c o d e r - F i x e d c o n n ec t o r : 15 p i n , f e m a l e S ub - D c o nn e c t o r - M a ti n g c o n n ec t o r , 1 5p i n m a l e S u b - D - W i r i ng : c a b l e . 2 8 - 1 8 A W G ( 0 . 1 4 - 0 . 82 mm 2 ) E n c o d e r T y p e[...]

  • Page 7

    E r r a t a Sh ee t D S 2 10 0 U se r ' s M a nu a l ( P r e l i m i n a r y) P AG E 7 3 . 1 3 .1 R S 232 S e r i a l C o mm un i c at i o n s I n te r f a ce T h e p i n a s s i g n m e n t e n a b l e s u s e o f a 9 - p i n S u b - D c a b l e w i t h a ll s i g n a l s c o n n ec t e d s t r a i g h t t h r o u g h . S e r i a l C o mmu n [...]

  • Page 8

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAG E 3-2 TABLE OF C ONTENTS SECTION 3: WIRING A ND INST ALLATION .............................................................................................. .......... 3-1 3.1 Sy ste m C o mpon e nts .................................................................[...]

  • Page 9

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's M anual (Prelim inary) PAG E 3-3 3.14.3 C Size Power Stage ....................................................................................................... ......................... 3-69 3.14.4 D Size Power Stage .........................................................................[...]

  • Page 10

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAG E 3-4 This secti on covers the inst allation, wiring and cabl ing of the Moog D S2100 Servo-driv e series. A pictorial diagram of a singl e -axi s system, with typical component s included, is sh own in Figure 3.1. Users are directed to read Section 2, Safety Instr[...]

  • Page 11

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's M anual (Prelim inary) PAG E 3-5 3.1.2 A . C. Input Line Protection Details of the recommended Lin e fuses are given in Section 2 of th i s manual. Altern at ively an AC mains Circuit Breaker (Instantan eo us Trip Type) can be used as a protective devi ce provide its ratings are equivalent to[...]

  • Page 12

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAG E 3-6 Figure 3.1 Typical DS 2100 System Com ponents ( m A Size)[...]

  • Page 13

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAG E 3-7 3.1.4 Serial Set-up Terminal (Us er-Supplied) An RS -232 interface sh ould be establish ed for individu al servo-drive communications, using a PC. The PC can run Moog's Win Drive Windows-based us er -interf ace program. 3.1.5 Control-Backup Powe r Input ([...]

  • Page 14

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAG E 3-8 3.1.6 Brushless Serv o motors The DS2100 s eries Servo-dri ve is compatible with Moog brushless servom otors. Normal connection to the motor requires two cables - a po we r and a signal cable. The pow er cable provides three-ph a se stator po w er, p rotectiv[...]

  • Page 15

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAG E 3-9 3.2 Equipm ent Mounting This section details the mechanical dime nsions of the DS2100 ch assis, as well as requ ired clearances for cabling etc. T he DS2100 is des igned to be pan el or cabinet moun ted. The DS2100 mu st be mounted i n a vertical orient ation.[...]

  • Page 16

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-10 Figure 3.2 Typical DS2100 C able Bend Radiu s Requirements The DS2100 must be permanent l y and reliably conn ected to Earth and al l conductive parts in the IP54 rated enclos ure or cabinet must be perm a nently co nnected to Earth . T he impe dan ce between[...]

  • Page 17

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-11 Figure 3.3 D S2100 m A Mechanical & Mounting Dim e nsions[...]

  • Page 18

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-12 Figure 3.4 DS 2100 A Mechani cal & Moun ting Dimensions[...]

  • Page 19

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-13 Figure 3.5 DS 2100 B Mechanical & Mo un t ing Dim e nsi ons[...]

  • Page 20

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-14 Figure 3.6 DS 2100 C Mechani ca l & Moun t ing D i mensi ons[...]

  • Page 21

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-15 Figure 3.7 DS 2100 D Mechanical & Mount i ng D imensi ons[...]

  • Page 22

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-16 3.2.1 CE Items for M echanical Install ation Additional electro magnetic compatibility (EMC) measures must be i nstalled on equ ipment associated w ith the DS2100 Serv o-drive. The follow i ng measures must be i m plemented: · All ext er nal Regen ( Regenera[...]

  • Page 23

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-17 3.3 Power Dissipation To calculat e cabinet cooling requ irements, Table 3.2 prov ides approxim ate equipment power dissipation values. If the application employs regeneration, be sure to add the regen re sistor power di ssipation t o t he num bers quoted in T[...]

  • Page 24

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-18 3.4 DS21 00 Connector T erm inals Figure 3.8 to F igure 3.12 below detail the connect ors on the DS2100 (all s izes). Motor Encoder Connector Motor Res olver Connector CAN Field Bu s Interface Serial C ommunications Connector (R S 232) Digi tal Input Connecto[...]

  • Page 25

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-19 Figure 3.9 D S2100 Size m A Power Connector Term inals Figure 3.10 D S2100 Size A & B Power Conn ector Terminals[...]

  • Page 26

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-20 J9 J8 J6 J7 Figure 3.11 D S2100 Size C Pow er Connector Term inals[...]

  • Page 27

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-21 Figure 3.12 D S2100 Size D Pow er Connector Term inals[...]

  • Page 28

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-22 3.5 General S ystem W iring Guide lines The foll o w i ng i s a g e neral rem inder of the cable requi re men ts for the DS2100 Series Se rvo-drives and rel ated equipment. Size wire in accordance with standard w iri ng practice an d local codes for amperage [...]

  • Page 29

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-23 3.5.1 Drive Cont actor (User Supplied) A contactor (sui tably rated f or the parti cular DS2100 sh ould be install ed just before th e AC in p ut lin e filter of th e DS2100. The contactor acts as a remote switch that may cut off the AC mains su ppl y i n the [...]

  • Page 30

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-24 3.5.2 Wiring notes for J6, J7, J 9 connectors (Size C) The connectors used on the DS2100 Si ze C are are formed using crim p terminals. The appropriate cri mps (Molex ty pe 42815-0031) are supplied tog ether the floati ng connectors for J6, J 7, and J9. These[...]

  • Page 31

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-25 3.6 Sequence of Com ponent W iring Recomm endations The follow i ng s equence for w iring is a recommendation. Indivi dual wiring steps are denoted by a box character, which can be used as an in stallation check off list. The term inal block layout on all pow [...]

  • Page 32

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-26 3.7 Thr ee-Phase A.C. Mains Po wer Source Config ura tion The DS2100 may be su pplied from a three- p hase a.c. m a ins in p ut. In this case the following us er supplied option s are required:- 1. Three-Phase Mains Fus i ng 2. Mains Line Fil ter 3. 24Vd.c. P[...]

  • Page 33

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-27 Line Fuses Contactor Line Filt er System Contr oller AC Mains Supply 3-Phas e Supply & Protecti ve Earth Motor P ositi on Feedba ck C able Moto r Posi tion Feedba ck Cable Regene ration Resisto r DS210 0 DS2100 24V Supply Fuse 24V EMC Filter 24V Supply Mou[...]

  • Page 34

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-28 3.7.1 A C Mains Power Sourc e Connection 3.7.1.1 Size m A EMC Filter, Fuses e tc . See Section 2 Install ation 4 5 6 L1 L2 L3 Connect or J6 m A 4 5 6 L1 L2 L 3 Connect or J6 m A PE Stud PE Stud a.c. Mains L1 L2 L3 Protecti ve Earth Figure 3.15 m A AC Mains In[...]

  • Page 35

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-29 3.7.1.2 Size A & B EMC Filter, Fu ses et c. See Section 2 Instal lation 4 5 6 L1 L2 L3 Connector J 6 A & B PE Stud a.c. Mains L1 L2 L3 Protective Earth Figure 3.16 A & B AC Mains In p ut C o nn ect ion - Fix ed connector: 10 pins , m ale connector [...]

  • Page 36

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-30 3.7.1.3 Size C EMC Filter, Fu ses et c. See Section 2 Instal lation 3 2 1 L1 L2 L3 Connector J 6 C PE Stud a.c. Mains L1 L2 L3 Protective Earth Figure 3.17 S ize C AC Mains In put Connection - Fix ed connector: 5 pins , m ale connector - Mating connector, 5 p[...]

  • Page 37

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-31 3.7.1.4 Size D EMC Filt er, Fu ses et c. See Section 2 Inst allation 4 5 6 L1 L 2 L 3 Connect or J9 D 3 PE a.c. M ains L1 L2 L3 Protec tive Earth Figure 3.18 S ize D AC Mains Inpu t Connection - Fix ed connector: 4 pole, screw terminal - D size w iring: cable [...]

  • Page 38

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-32 3.8 24V Back up Connection The DS2100 is equ ipped wit h a 24V logi c supply backup. This backup supply provides logic power t o the drive when AC mains po wer is rem o ved. For the m A size, this bac kup is manda tory for drive operation. 3.8.1 Size m A 24V [...]

  • Page 39

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-33 3.8.2 Size A ,B,C & D 24V Input Connection 1 2 Connector J8 A,B,C & D 24V Auxili ary Suppl y +24V GND (0 V) Schaffner FN2070-3-06 Filter Fuse Figure 3.20 S ize A,B, C & D 24V DC Input Conn ection - Fix ed connector: 2 pins , m ale connector - Matin[...]

  • Page 40

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-34 3.9 Paralleling DS21 00 Units through the D.C. Bus DS2100 un its can be paralleled v ia the D.C. Bus, in order to share regen eration power. 3.9.1 m A Size DC Bus Inter-connection Tie screen to chassis via EMC bracket. See Section 2 L1 L2 L 3 PE (J6.4 )(J6.5)[...]

  • Page 41

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-35 Pos. Name Function J6.1 DC- DC Bus ( -) J6.2 DC+ DC Bu s (+) Table 3.9 J6 , DC Bus con nector, m A Size 3.9.2 A & B Size DC Bus Inter-connection Tie screen to chassis via EMC bracket. See Section 2 L1 L2 L 3 PE (J6.4 )(J6.5)(J 6.6) Stu d Connector J 6 DC- [...]

  • Page 42

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-36 3.9.3 C Size DC Bus Int er-connection Tie screen to chassis via EMC bracket. See Section 2 L1 L2 L3 PE (J6.3 )(J6.2)(J 6.1) Stu d Connect or J6 , J9 DC+ DC- (J9. 2) (J9. 1) DS2100 C L1 L2 L3 PE (J6.3)(J6.2)(J6.1) Stud DC+ DC- (J9. 2) (J9.1 ) DS2100 C a.c. Mai[...]

  • Page 43

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-37 3.9.4 D Size DC Bus Int er-connection Tie screen to chassis via EMC bracket. See Section 2 L1 L2 L 3 PE (J9.4 )(J9.5)(J 9.6) ( J 9.3 ) Connector J 9 DC+ DC- (J9. 11) (J9.12 ) DS2100 D L1 L2 L3 PE (J9.4)(J9.5)(J9.6) (J9.3) DC+ DC- (J9. 11) (J9. 12) DS2100 D a.c[...]

  • Page 44

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-38 3.10 Interna l/Externa l Regenerat ion (Regen) Resi stors – C onfiguration s Regeneration resistors can be fitted to all DS2100 servo-driv es. All external Regen resistors should be m o unted to allow adequate heat diss ipatio n and such that heat from the [...]

  • Page 45

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-39 3.10.1 m A Size Regener ation Resistor Connection Tie screen to panel on wh ich r esi stor is mounted. Tie Screen t o chas sis via EMC brack et. See Section 2 Installation J6 .2 J6 .3 DC+ RR Connect or J6 DS2100 m A Recover y Re sisto r Figure 3.25 D S2100 Siz[...]

  • Page 46

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-40 - Fix ed connector: 10 pins , m ale connector - Mating connector, 10 pins, f emale, suppl ied with the dri ve. Phoenix C o ntact (Part # PC4 HV/10- ST-7.62) - A size wi ring: cable 14AWG (2.1 mm 2 ). Wire s tripping: 7 mm - B size w iring: cable 14AWG (2.1 mm[...]

  • Page 47

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-41 3.10.4 D Size Regeneration Re sistor connection Tie screen to panel on wh ich r esi stor is mounted. Tie Screen t o chas sis via EMC brack et. See Section 2 Installation J9.2 J9. 1 DC+(RR) RR Connect or J9 DS2100 D Recover y Re sisto r Figure 3.28 DS 2100 Size[...]

  • Page 48

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-42 3.11 Motors - Inst allation Motors should be sized b y qualified personnel. Improper sizing will directly affect performance and reliability. Motor perform ance data for Moog m otors is shown in separate dat a sheets. Contact Moog Applications Engineering for[...]

  • Page 49

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-43 3.11.2 Motor Po w er Cable Wire the motor pow er connector in accordance wi t h Figure 3.29 to Fig ure 3.35. Use wire sizes based on the motor’s continuou s stall current (r m s ) a nd w ire le ngth requ irements. For proper drive commutation of motors, it i[...]

  • Page 50

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-44 3.11.2.1 Size m A PE PE (J6.7) Moto r U (J6.10) V (J6.9) gr ou n di ng of s hi e l d via co nnec t or c lamp W ( J6.8 ) V W U ground ing of shield via con nector clamp (or RF co nne ction to ground screw in case of term inal bo ard) J6 DS2100 m A Figure 3.29 [...]

  • Page 51

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-45 3.11.2.2 Size A, B PE GND (J6.7) Moto r U (J6.10) V (J6.9) gr ou n di ng of s hi e l d via co nnec t or c lamp W ( J6.8 ) V W U ground ing of shield via con nector clamp (or RF co nne ction to ground screw in case of term inal bo ard) J6 DS2100 A, B Figure 3.3[...]

  • Page 52

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-46 3.11.2.3 Size C PE PE (J7.4) Moto r U (J7.1) V (J7.2) gr ou n di ng of s hi e l d via co nnec t or c lamp W ( J7.3 ) V W U ground ing of shield via con nector clamp (or RF co nne ction to ground screw in case of term inal bo ard) J7 DS2100 C Figure 3.31 D S21[...]

  • Page 53

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-47 3.11.2.4 Size D PE PE (J9.4) Moto r U (J9.1) V (J9.2) gr ou n di ng of s hi e l d via co nnec t or c lamp W ( J9.3 ) V W U ground ing of shield via con nector clamp (or RF co nne ction to ground screw in case of term inal bo ard) J9 DS2100 D Figure 3.32 D S210[...]

  • Page 54

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-48 3.11.3 Motor Brake Connection The DS2100 provides a motor break relay at co nnector J2D (on Control Card Interf ace). T he us er supplies a 24Vd.c., Power Supply Unit for the brake connections. Details of the motor brake current requirements are available fro[...]

  • Page 55

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-49 DS2100 J6 (m A, A,B), J7 ( C), J9 ( D) EMC Bracket J2D.2 J2D.3 PT00E16-8-PC2 A H G F E D C B 97B 3100 R S 24- 10P G F E D C B A 97B 3102R 36-5P A D C B 97B 3102R 24-22P A D C B PT0014-5PC A D C B E Figure 3.35 Mot or Powe r a nd Brake C onnectors[...]

  • Page 56

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-50 DS2100 G4x2/3/ 4 G4x5 G4x 6 PT00E 16- 8-PC 2 97B3100R S 24-10P 97B3102R 36-SP PT00E 14- 5 PC 97B3102R S 24-22P DDDDD U 2 UUAAAAA V 4 V V B BBBB W 1 W W C CCCC Brake+ 5 + + E E - - - Brake- 6 - - F F - - - Table 3.23 Motor Power Conn ections[...]

  • Page 57

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-51 3.11.4 Motor Resolv er Connection Wire the DS2100 resolv er cable in accordance with Figu re 3.37 and Table 3.24. For CE com pliance, shield sh ould be attached on both sides of res olver cable. Re qui re d f o r CE - Com p li anc e NOTE :- Avoid running t he [...]

  • Page 58

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-52 Reso lver Connector Figure 3.36 Mot or Resolver C onnector Location - Fix ed connector: 9 pin, f emale Sub-D conn ector - Mating connector, 9 pin m ale Sub-D - Wirin g: cable. 28-18A WG (0.14-0.82mm 2 ) MOTOR RESOLVER CONNECTOR Pos Signal Ty pe FA S T/ FA S K[...]

  • Page 59

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-53 DS2100 Cabl e End Moto r Cable End for MOOG m otors FASN & F ASY Connect or IPS02A 1 2-1 2PYC/SH 1 cos 2 cos 3 shield 7 0V 8 PTC 9 PTC 10 V-ref 11 sin 12 sin 1 cos 2 cos 9 V-ref 7 0V 8 PTC 6 PTC 4 sin 5 sin 3 s hield DS2100 Cabl e End Motor Ca ble En d for[...]

  • Page 60

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-54 3.11.5 Motor Encoder Connection The DS2100 encoder in put supports a variety of encoders. These include Analogu e, SSI, Hiperface and Endat. The connections to th e drive for each of these encoder ty pe s are giv e n in Table 3.25. Encoder Connector Figure 3.[...]

  • Page 61

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-55 For CE com pliance, shield sh ould be attached on both sides of en coder cable. Re qu i re d for CE - Com p lia nc e NOTE :- Avoid runn ing the encoder cable near ot her high power w iring, especially the motor power cable, if possible. NOTE :- Cable Length sh[...]

  • Page 62

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-56 3.11.6 Motor Rot ation Direction The positive direction of rotation is clock wise, when the motor is viewed from the shaft end, as sho wn in the diagram below. Figure 3.39 Rotatio nal Convention for Mechanical Pro cess Variables NOTE :-. For operation w ith t[...]

  • Page 63

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-57 3.12 DS2100 C ontrol Input and Outputs The following section contains a descriptio n of the control related Input/Output (I/O) available to the user. Functionality of this I/O is detailed later in this ma nual. Digital Inputs Digital Outputs Drive Read y Figur[...]

  • Page 64

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-58 3.12.1 General Purpose Description of the Digital Inputs The DS2100 prov ides 8 digi tal inputs on con nector J2A. - Fix ed connector: 9 pins , m ale connector - Mating connector, 9 pins s pring cage, femal e, supplied with the drive. Phoen i x C o ntact (Par[...]

  • Page 65

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-59 Note that:- § Input Im pedance > 5k W . § Voltage Range is 12V to 32V from Digital-Input to the I_COMMON line. Inputs are protected for input voltages from –40V to +40V § Input voltages wh o se magnitude is less t han 12V with respect to the I_COMMON l[...]

  • Page 66

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-60 3.12.2 General Purpose Desc ript ion of the Digital Outputs The DS2100 prov ides 4 dig ital outputs on connector J2B & J2C . Only t he digital out p uts on J2B are detailed h ere. - Fix ed connector: 5 pins , m ale connector - Mating connector, 5 pins s p[...]

  • Page 67

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-61 3.12.2.1 Drive Read y Relay The DS2100 prov ides 1 relay ou tputs on connector J2C . This relay clos es when the drive is ready and no faults are present. - Fix ed connector: 2 pins , m ale connector - Mating connector, 2 pins s pring cage, femal e, supplied w[...]

  • Page 68

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-62 3.12.3 Power Sequencing on Start up The timing of the digital inputs ENABLE and PWR_RDY must be considered caref ully for proper pow er-on sequen cing. Logic P ower ap pl ied 24Vd . c. A .C. M ain s applie d to DS 2100 D r ive R eady Rela y output of DS 2100 [...]

  • Page 69

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-63 3.13 Comm unications Interface W i ring and Configuration The DS2100 provides one serial interface (RS232) f or comm unication between the drive an d the Windrive graphical user interf ace (GUI). The drive also provides a CAN High speed (ISO11898-2) h ardware-[...]

  • Page 70

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-64 2 3 5 2 3 5 Rx Tx Gnd Rx Tx PC DS2100 Figu re 3.46 DS2100's J1 RS232 Wire Pi n-out The RS232 Cable s hield should be con nected to the metal body of the D-Type connect or. 3.13.2 CA N Cable Wiring The CAN- I n an d CAN-Out ports at J3A and J3B of th e DS[...]

  • Page 71

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-65 - Fix ed connector: 9 pin, ma le & female Sub- D connector - Mating connector, 9 pin m ale & female Sub- D - Wirin g: cable. 28-18A WG (0.14-0.82mm 2 ) Pos (x= A,B) Signal Descript ion J3x.1 - not conn ected J3x.2 CAN_ L CAN_L b us line (d ominant lo w[...]

  • Page 72

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-66 Notes Controller J3A Controller J3B CAN IN CAN OUT CAN_L CAN_H CAN_GND To Controller m Pro NC CAN_ GND CAN_SHLD NC NC (V_EXT) NC Figure 3.49 C AN_L/CAN_H Connector (J3A an d J3B) Wiring[...]

  • Page 73

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-67 3.14 W iring Summary 3.14.1 m A Size Po wer Stage - Fix ed connector: 12 pins , m ale connector - Mating connector, 12 pins, f emale, su pplied with the dri ve. Phoenix C o mbicon (Part # GMSTB 2.5/ 12-ST-7.62) - m A size wiring: cable 14 A WG (2.1 mm 2 ). Wir[...]

  • Page 74

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-68 3.14.2 A & B Size Po wer Stage - Fix ed connector: 10 pins , m ale connector - Mating connector, 10 pins, f emale, suppl ied with the dri ve. Phoenix C o ntact (Part # PC4 HV/10- ST-7.62) - A size wi ring: cable 14AWG (2.1 mm 2 ). Wire stripping: 7 mm - B[...]

  • Page 75

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-69 3.14.3 C Size Po w er Stage J9 J8 J6 J7 - Fix ed connector: 5 pins , m ale connector - Mating connector, 5 pins, f emale, crimped su pplied with the dri ve. (Molex 42816-0512) - C size w iring: cable 8 AWG (8.4 mm 2 ). Pos. Name Function J6.1 L3 Ph ase "L[...]

  • Page 76

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-70 3.14.4 D Size Po w er Stage - Fix ed connector: 4 pole, screw terminal - D size w iring: cable 6 A WG (13 mm 2 ) for 50/140 - D size wiring : cable 4 AWG ( 21mm 2 ) for 60/180 - PE Term inal wiring : cable 6 AWG (13 mm 2 ) for 50/140 - PE Term inal wiring : c[...]

  • Page 77

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-71 3.14.5 Control Card Motor Encoder Connector Mot or Reso lver Connector CAN Field B us Interface Serial Commu nications Connecto r ( RS2 32) Digital Input Connector Digital Output Connector Drive Ready Relay Connector Motor Brake Connector[...]

  • Page 78

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-72 3.14.5.1 RS232 2 3 5 2 3 5 Rx Tx Gnd Rx Tx PC DS2100 - Fix ed connector: 9 pin, f emale Sub-D conn ector - Mating connector, 9 pin m ale Sub-D - Wirin g: cable. 28-18A WG (0.14-0.82mm 2 ) Pos. Name Functi on PC Signal J1.1 - connected to pin 4 DCD input J1.2 [...]

  • Page 79

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-73 3.14.5.4 Drive Ready - Fix ed connector: 2 pins , m ale connector - Mating connector, 2 pins s pring cage, femal e, supplied with the drive. Phoen i x C o ntact (Part # F K-MC 0.5/2- ST- 2.5) - Wirin g: cable. 28-20A WG (0.14-0.5mm 2 ) - Wire st ripping: 8 mm [...]

  • Page 80

    DS2100 U ser's M anual (Pre liminary ) SECTION 3: WIR ING AND INSTALLA TION PAGE 3-74 3.14.5.7 Encoder - Fix ed connector: 15 pin , female Su b -D conn ector - Mating connector, 15pin m ale Sub-D - Wirin g: cable. 28-18A WG (0.14-0.82mm 2 ) Encoder Type Pos Analogue SSI Hiperfa ce Endat J4.1 Shield Shield Shield Shie ld J4.2 - Sine - - Sine - [...]

  • Page 81

    SECTION 3: WIR ING AND INST ALLATION DS2100 U ser's Manu al (Prelim inary) PAGE 3-75 3.14.5.8 Resolver - Fix ed connector: 9 pin, f emale Sub-D conn ector - Mating connector, 9 pin m ale Sub-D - Wirin g: cable. 28-18A WG (0.14-0.82mm 2 ) MOTOR RESOLVER CONNECTOR Pos Signal Ty pe FA S T/ FA S K FA S N / FA S Y G4xx (FA SG) J5.1 Cos j (S 2) C1 3[...]