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Multiquip dca-60ssai manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Multiquip dca-60ssai devrait contenir:
- informations sur les caractéristiques techniques du dispositif Multiquip dca-60ssai
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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip dca-60ssai, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]

  • Page 2

    P A GE 2 — DCA-60SSAI — P AR TS AND OPERA TION MANU AL— FINAL COPY (09/15/01)[...]

  • Page 3

    DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP TS DEP TS DEP TS DEP TS DEP AR AR AR AR AR TMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER SER SER S[...]

  • Page 4

    P A GE 4 — DCA-60SSAI — P AR TS AND OPERA TION MANU AL— FINAL COPY (09/15/01) T ABLE OF CONTENTS Here's How T o Get Help ........................................... 3 T a ble Of Contents .................................................... 4 P ar ts Order ing Procedures ...................................... 5 Rules for Safe Operation ..[...]

  • Page 5

    DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Ground Service at no charge for freight ■ PS Third Da y Ser vice at one-half of actual freight cost No other allow ances on freight shipped by an y other[...]

  • Page 6

    P A GE 6 — DCA-60SSAI — P AR TS AND OPERA TION MANU AL— FINAL COPY (09/15/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Nev er oper ate the gene[...]

  • Page 7

    DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01) — PAGE 7 R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. ■ Never use damaged o[...]

  • Page 8

    P A GE 8 — DCA-60SSAI — P AR TS AND OPERA TION MANU AL— FINAL COPY (09/15/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Al[...]

  • Page 9

    DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01) — PAGE 9 T ranspor ting ■ Alw a ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alw a ys tie-down the gener ator dur ing transpor tation by securing the generator . [...]

  • Page 10

    P A GE 10 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (09/15/01) T o reduce the possibility of an accident while transpor ting the generator on pub lic roads, alw a ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound. The fo[...]

  • Page 11

    DCA-60SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (09/15/01) — PAGE 11 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The service and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en- sure safe [...]

  • Page 12

    P A GE 12 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL— FINAL COPY (09/15/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T , 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&[...]

  • Page 13

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 [...]

  • Page 14

    P A GE 14 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allo w the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the bra[...]

  • Page 15

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 15 DCA-60SSAI — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brak es can be adjusted in the same manner as el[...]

  • Page 16

    P A GE 16 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify[...]

  • Page 17

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHACKLE BOLT S[...]

  • Page 18

    P A GE 18 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER ’ S SEA T DCA-60SSAI — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? [...]

  • Page 20

    P A GE 20 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R o t l l u P s e k a r B r o s e k a r B k a[...]

  • Page 21

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 21 DCA-60SSAI — GENERA T OR DECALS The DCA -100SSJU generator is wquipped with a n umber of saf ety decals. These decals are pro vided f or oper ator safety and maintenance inf or mation. The illustration below and on the preceding pages show the decals as the y appear o[...]

  • Page 22

    P A GE 22 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — GENERA T OR DECALS[...]

  • Page 23

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 23 DCA-60SSAI — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o M2 I S S 0 6 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i [...]

  • Page 24

    P A GE 24 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — GENERAL INFORMA TION DCA-60SSAI F AMILIARIZA TION Generator The MQ P ow er Model DCA-60SSAI is a 48 kW gener gener gener gener gener ator ator ator ator ator that is designed as a high quality por table (requires a tr ailer f or transpor t) power sou[...]

  • Page 25

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 25 DCA-60SSAI — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 26

    P A GE 26 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 7. Dimensions[...]

  • Page 27

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — CONTR OL P ANEL Figure 8. Control Panel[...]

  • Page 29

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 29 DCA-60SSAI — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-60SSAI " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Frequency Meter – Indicates the output frequency in her tz (Hz[...]

  • Page 30

    P A GE 30 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — ENGINE OPERA TING P ANEL Figure 9. Engine Operating Panel[...]

  • Page 31

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-60SSAI " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 9). 1 . Oil Pressure Gauge – Normal operation should be[...]

  • Page 32

    P A GE 32 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — OUTPUT TERMINAL P ANEL Output Terminal Panel The output control panel is located on the rear (control panel) end of the generator. The UNV lugs are protected by a face plate cover that can be secured in the close position by a pad lock. 120 Volt Rece[...]

  • Page 33

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 33 DCA-60SSAI — OUTPUT TERMINAL V OL T A GE SELECTION DCA-60SSAI Legs O and Ground are considered Bonded Grounds. NO TE Figure 12. Output Panel Location[...]

  • Page 34

    P A GE 34 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) e l b a l i a v A e g a t l o V . 8 e l b a T e s a h P 3 ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1T L O V 7 2 1T L O V 9 3 1T L O V 0 4 2T L O [...]

  • Page 35

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 35 Receptacle Use When the UVW O ter minals are providing po wer , the recep- tacle power availability will decrease. Ho w T o Read The Output T erminal Gauges. The gauges (Figure 15 and 17) and change-over switches on the control panel DO NO T eff ect the generator output[...]

  • Page 36

    P A GE 36 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘ single phase 240/120 ’ and using single phase 120 volts, the generator will provide three legs available with 100 amps each on three different circuits (Figure 18). 480/240V Har d Wire H[...]

  • Page 37

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 37 V oltage Selector Switch- 3 Phase 480/277V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 480/277V ’ position. 3 Phase, 480V , 440V , or 416 V olt This setting can provide 3-phase power at 480, 440, [...]

  • Page 38

    P A GE 38 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) V oltage Selector Switc h- 3 Phase 240/139V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 240/139V ’ position. 3 Phase, 240V , 220V , or 208 V olt This setting can provide 3-phase power at 240,[...]

  • Page 39

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 39 V oltage Selector Switc h- Single Phase 240/120V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ single phase 240/120V ’ posi- tion. Single Phase, 240 V olt This setting can provide single phase power at 240 [...]

  • Page 40

    P A GE 40 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in the [...]

  • Page 41

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 41 Figure 32. T ypical Generator Gr ounding Application DCA-60SSAI — INST ALLA TION[...]

  • Page 42

    P A GE 42 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) General Inspection Prior to Operation The DCA-60SSAI generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Ho w e v er , be sure to chec k f or damaged par ts or components , or loose nuts and bolts, which could have occurred [...]

  • Page 43

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintain[...]

  • Page 44

    P A GE 44 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab le 12. f or engine, r adiator , and reser ve tank coolant c[...]

  • Page 45

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 45 DCA-60SSAI — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cab les (Figure 35) are proper ly connected to the batter y ter minals as sho wn below . The RED RED RED RED RED cab le is connected to the positiv e ter minal of the batter y , and the B[...]

  • Page 46

    P A GE 46 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally ,[...]

  • Page 47

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le v el must be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the crankca[...]

  • Page 48

    P A GE 48 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) 10 . The generator's frequency meter (Figure 45) displays the 60 cycle output frequency in HERTZ . Figure 46. V oltage Meter (V olts) 11 . The generator's voltage meter (Figure 46) displays the 120 V A C in VO L T S . If the v oltage is not within the spe[...]

  • Page 49

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 49 A 0 40 60 75 20 Figure 48. Ammeter (No Load) Figure 47. V oltage Adjust Control Knob 12. The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the genera[...]

  • Page 50

    P A GE 50 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) 1. T o stop the engine in the e v ent of an emergency , s witch the MAIN, GFCI and LO AD circuit breakers to ‘ OFF ’ position. 2. T ur n the ke y s witch to ‘ ST OP ’ . EMERGENCY ST OP ENGINE SHUTDO WN T o shutdown the generator , use the f ollo wing proced[...]

  • Page 51

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 51 NO TE P A GE[...]

  • Page 52

    P A GE 52 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Engine Side (Refer to t[...]

  • Page 53

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 53 DCA-60SSAI — MAINTENANCE CAUTION : Allow engine to cool when flushing out radiator . Flushing the r adiator while hot will damage radiator . Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compre[...]

  • Page 54

    P A GE 54 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — MAINTENANCE Figure 58. V alve Adjustment V alve Clearance Check 1. In order to br ing No . 1 or No . 4 cylinder to top dead center in the compression stroke, align the notched line on the crank pulle y with TDC mar k on the timing gear case cov er . [...]

  • Page 55

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 55 Generator Storage For storage of the generator for over 30 days, the following is required: y Fill the fuel tank completely . y Completely drain the oil from the crankcase and refill with fresh oil. y Clean all e xternal par ts of the generator with a cloth. y Cover the[...]

  • Page 56

    P A GE 56 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — GENERA T OR WIRING DIA GRAM[...]

  • Page 57

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 57 DCA-60SSAI — ENGINE WIRING DIA GRAM[...]

  • Page 58

    P A GE 58 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 16). If the probl[...]

  • Page 59

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 59 DCA-60SSAI — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r [...]

  • Page 60

    P A GE 60 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) G N I T O O H S E L B U O R T R O T A R E N E G & E N I G N E . 7 1 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S r e t r a t s d n a t r a t s o t s l i a f e n i g n E . d e t a t o r t o n s e o d ? y r e t t a b d a e D. y r e t t a b [...]

  • Page 61

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 61 NO TE P A GE[...]

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    P A GE 62 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used. Model Number- Where indicated, this shows that[...]

  • Page 63

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 63 DCA-60SSAI DCA-60SSAI DCA-60SSAI DCA-60SSAI DCA-60SSAI W/ISUZU 6BD1 DIESEL ENGINE W/ISUZU 6BD1 DIESEL ENGINE W/ISUZU 6BD1 DIESEL ENGINE W/ISUZU 6BD1 DIESEL ENGINE W/ISUZU 6BD1 DIESEL ENGINE 1 1 1 1 1 T T T T T O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS O 3 UNITS DCA-60SSAI[...]

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    P A GE 64 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 65

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- GENERA T OR ASSY . GENERA T OR ASSY . 1 7451040000 F I ELD ASSY . 1 1- 1 3361010112 SHAFT 1 1- 2 7461042003 FIELD CORE 1 1- 3 3361080003 FIELD COIL 1 1- 4 3361032003 ARMA TURE CORE, EXCITER 1 1- 5 3361085003 ARMA TURE C[...]

  • Page 66

    P A GE 66 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Page 67

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 67 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- GENERA T OR ASSY . GENERA T OR ASSY . 1 9 3361350030 FIELD ASSY ., EXCITER 1 19-1 3361352023 FIELD CORE, EXCITER 1 19-2 3361362303 FIELD COIL, EXCITER 1 2 0 0041608000 PLAIN W ASHER 4 2 1 0040008000 LOCK W ASHER 4 2 2 0[...]

  • Page 68

    P A GE 68 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 69 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 1 7451810002 CONTR OL BO X 1 ....... UP T O S/N3311616 7451810012 CONTR OL BO X 1 ....... S/N3311617 T O 3312672 7451810022 CONTR OL BO X 1 ....... S/N3312673~ 2 3361870603 CURR[...]

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    P A GE 70 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 71

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 71 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 2 8 0601840031 V OL T A G E REGULA T OR 1 ....... RA30A2FE202BJ 2 9 0601840120 KNOB 1 3 0 3331824003 S T OPPER, CONTR OL P ANEL 1 3 1 0027105016 MACHINE SCREW 2 3 2 0030005000 H[...]

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    P A GE 72 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 73

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 73 DCA-60SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 0602000100 ENGINE ........................................... 1 ......... ISUZU 6BD1 2 0602010802 RADIATOR ....................................... 1 ......... H190[...]

  • Page 74

    P A GE 74 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

  • Page 75

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 75 DCA-60SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS 3 1 3362054104 JOINT BOLT 1 3 2 3362051003 DRIAN JOINT 1 3 3 0802024004 PACKING 1 3 4 0802010204 PLUG 1 3 5 7452052104 DRAIN HOSE 1 3 6 0605515003 HOSE BAND 2 3 7 00[...]

  • Page 76

    P A GE 76 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ENGINE OPERA TING P ANEL ASSY . DCA-60SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 77

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 77 ENGINE OPERA TING P ANEL ASSY . DCA-60SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 7452111103 O P E R A TING P ANEL 1 2 7452142004 SLIDE BAR 1 ......... UP T O S/N3313037 7452142014 SLIDE BAR 1 ......... S/N3313038~ 3 0805012904 KNOB 1 [...]

  • Page 78

    P A GE 78 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ENGINE OPERA TING P ANEL ASSY . DCA-60SSAI --- ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 79

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 79 4 7 0027104016 MACHINE SCREW 2 4 8 7451860203 SET BO ARD , OUTPUT TERMINAL 1 4 9 0801830204 OUTPUT TERMINAL 4 5 0 0801830704 HEX. HEAD BOL T 4 5 1 0041412000 PLAIN W ASHER 1 6 5 2 0040012000 LOCK W ASHER 1 2 5 3 0039312000 HEX, .NUT 8 5 4 0601805318 CIRCUIT BREAKER 1 ..[...]

  • Page 80

    P A GE 80 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- B A TTER Y ASSY . BA TTER Y ASSY .[...]

  • Page 81

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 81 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- B A TTER Y ASSY . BA TTER Y ASSY . 1 0160012100 B A TTER Y ......................................... 2 ......... N1000 12V 100Ah 2 0805003904 B A TTER Y SHEET 2 3 0805004004 B A TTER Y BAND 2 4 0805002904 B A TTER Y BOL[...]

  • Page 82

    P A GE 82 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 83

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 83 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- MUFFLER ASSY . MUFFLER ASSY . 1 7452330103 EXHA UST PIPE 1 2 0602320000 G A S K E T 1 ......... 9221160010 3 0602323002 HEX. NUT 6 ......... 9091103100 4 3802311122 MUFFLER 1 5 0017110020 HEX. HEAD BOL T 4 6 7452330303 [...]

  • Page 84

    P A GE 84 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

  • Page 85

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 85 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 7455510123 FUEL T ANK 1 ......... UP T O S/N3312672 7455510303 FUEL T ANK 1 ......... S/N3312673~ 1- 1 0810105004 CA P , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 2 0802010304 P A[...]

  • Page 86

    P A GE 86 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ENCLOSURE ASSY . DCA-60SSAI --- ENCLOSURE ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 87 NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-60SSAI --- ENCLOSURE ASSY . 1 7455111012 BASE 1 ............ UP T O S/N3312672 7455111102 BASE 1 ............ S/N3312673~ 2 7455109104 ACOUSTIC SHEET 1 3 7455116004 FLOOR P ANEL 1 0017108020 HEX. HEAD BOL T 1 2 5 [...]

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    P A GE 88 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ENCLOSURE ASSY . DCA-60SSAI --- ENCLOSURE ASSY .[...]

  • Page 89

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 89 ENCLOSURE ASSY . DCA-60SSAI --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O GOLD 8 -RED THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P AR T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA[...]

  • Page 90

    P A GE 90 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

  • Page 91

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 91 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . 66 7455171403 SIDE DOOR, LEFT SIDE 1 ............ UP T O S/N3311616 7455171413 SIDE DOOR, LEFT SIDE 1 ............ S/N3312178~ 67 7455105104 ACOUSTIC SHEET 1 68 7455171503 SIDE DO[...]

  • Page 92

    P A GE 92 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) DCA-60SSAI --- DECALS DECAL ASSY .[...]

  • Page 93

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 93 NO . P AR T NO . ITEM QTY . REMARKS DCA-60SSAI --- DECALS DECAL ASSY . 1 B9521100504 DECAL; CA UTION ....................................................... 1 ....... B92110050 2 B4551005902 DECAL; CONTROL P ANEL ........................................ 1 ....... B45100[...]

  • Page 94

    P A GE 94 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) CYLINDER HEAD CO VER ASSY . ISUZU 6BD1 — CYLINDER HEAD CO VER ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 95 ISUZU 6BD1 — CYLINDER HEAD CO VER ASSY . EA1013 CYLINDER HEAD CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1111105271 CYLINDER HEAD 1 .......... UP T O A UG. 85; REPLA CES 1111105270 1111106141 CYLINDER HEAD 1 .......... A UG. 85~; INCL. ITEMS W/# 3 # 109600[...]

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    P A GE 96 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 97

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 97 ISUZU 6BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1112102790 CYLINDER BLOCK ASSY . ..................................... 1 .......... UP T O S/NE518004; INCL. ITEMS W/# 1112103324 CYLINDER BLOCK ASSY . ..............[...]

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    P A GE 98 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .[...]

  • Page 99

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 99 ISUZU 6BD1 — CYLINDER BLOCK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS CYLINDER BLOCK ASSY . 61 9091505080 LOCK W ASHER 2 63 1093604390 BREA THER CO VER HOSE 1 64 9117426140 DRAIN PIPE, H=32 ................................................ 1 .......... UP T O M[...]

  • Page 100

    P A GE 100 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — TIMING GEAR CASE ASSY . TIMING GEAR CASE ASSY .[...]

  • Page 101

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 101 ISUZU 6BD1 — TIMING GEAR CASE ASSY . TIMING GEAR CASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5113110113 TIMING GEAR CASE 1 2 9081510180 STRAIGHT PIN 1 3 1113120140 GEAR P A CKING ............................................. 1 .......... REPLACES 1113120[...]

  • Page 102

    P A GE 102 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY .[...]

  • Page 103

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 103 ISUZU 6BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9113416098 FL YWHEEL HOUSING 1 6 9992023160 DRAIN PLUG 1 7 9095714160 DRAIN PLUG P A CKING 1 8 9944112350 NU T ................................................[...]

  • Page 104

    P A GE 104 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — OIL P AN ASSY . OIL P AN ASSY .[...]

  • Page 105

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 105 ISUZU 6BD1 — OIL P AN ASSY . OIL P AN ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 1113604421 OIL P AN ...................................... 1 ........ INCL. ITEMS W/# 3 # 9096620120 PLUG, M=20 1 4 # 1096230570 P A CKING, ID=24 ........................ 1 ........[...]

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    P A GE 106 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — OIL PUMP ASSY . OIL PUMP ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 107 ISUZU 6BD1 — OIL PUMP ASSY . OIL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5131000913 OIL PUMP ...................................... 1 ........... UP T O A UG. 88; INCL. ITEMS W/# 1- 2 1131002330 OIL PUMP ...................................... 1 .....[...]

  • Page 108

    P A GE 108 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — CRANKSHAFT ASSY . CRANKSHAFT ASSY .[...]

  • Page 109

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 109 ISUZU 6BD1 — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1115100400 M E T A L K I T ..................................... 1 ........... UP T O S//N E518727; INCL. ITEMS W/# 1115100742 M E T A L K I T ..............................[...]

  • Page 110

    P A GE 110 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — CAMSHAFT , IDLE GEAR, ROCKER ARM ASSY . CAMSHAFT , IDLE GEAR, ROCKER ARM ASSY .[...]

  • Page 111

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 111 ISUZU 6BD1 — CAMSHAFT , IDLE GEAR, ROCKER ARM ASSY . CAMSHAFT , IDLE GEAR, ROCKER ARM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9125148030 TIMING CAMSHAFT 1 6 9125221471 GEAR, FC25 1 7 9080307130 F E A THER KEY 1 8 9920614280 B O L T 1 9 9098518502 W ASHER [...]

  • Page 112

    P A GE 112 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY .[...]

  • Page 113

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 113 ISUZU 6BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5132000726 OIL FIL TER ASSY . ......................................... 1 ........ INCL. ITEMS W# 2 # 1878100752 ELEMENT KIT ............................[...]

  • Page 114

    P A GE 114 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — OIL AND AIR PIPE ASSY . OIL AND AIR PIPE ASSY .[...]

  • Page 115

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 115 ISUZU 6BD1 — OIL AND AIR PIPE ASSY . OIL AND AIR PIPE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5133110890 O I L P U M P A S S Y . ................. 1 ..................... UP T O MAR. 84 133115322 O I L P U M P A S S Y . ................. 1 ...............[...]

  • Page 116

    P A GE 116 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) COOLING SYSTEM ASSY . ISUZU 6BD1 — COOLING SYSTEM ASSY .[...]

  • Page 117

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 117 ISUZU 6BD1 — COOLING SYSTEM ASSY . COOLING SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5136101452 W A TER PUMP ASSY ................ 1 ................ INCL. ITEMS W/# 2 # 1136108770 PUMP KIT W/ GASKET ............ 1 ................ INCL. ITEMS W/% 3#[...]

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    P A GE 118 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — COOLING SYSTEM ASSY . COOLING SYSTEM ASSY .[...]

  • Page 119

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 119 ISUZU 6BD1 — COOLING SYSTEM ASSY . COOLING SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 6 9137436030 P A CKING ................................... 1 ................ UP T O APR. 86 1137430160 P A CKING ................................... 1 .............[...]

  • Page 120

    P A GE 120 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY .[...]

  • Page 121

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 121 ISUZU 6BD1 — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5141112434 INLET MANIFOLD W/O STUD 1 3 9040108280 STUD 3 4 9044110280 FUEL FIL TER STUD 2 2 0 9141406130 MAINFOLD ASSY . .................. 1 ...........[...]

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    P A GE 122 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — FUEL SYSTEM ASSY . FUEL SYSTEM ASSY .[...]

  • Page 123

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 123 ISUZU 6BD1 — FUEL SYSTEM ASSY . FUEL SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153001031 NOZZLE ASSY . 6 1 1 5153150030 P A CKING 6 1 2 9153390510 C O VER 6 1 3 9091104080 NUT 12 1 4 9091505080 LOCK W ASHER 1 2 1 5 5154116952 PIPE ASSY ., INJ . NO .[...]

  • Page 124

    P A GE 124 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — ENGINE FOO T AND HANGER ASSY . ENGINE FOO T AND HANGER ASSY .[...]

  • Page 125

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 125 ISUZU 6BD1 — ENGINE FOO T AND HANGER ASSY . ENGINE FOO T AND HANGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 8 1093000530 RIGHT FOO T STUD , L1=18.5 1 1 1 5197110312 A L TERNA T OR BRA CKET 1 1 3 0500410250 B O L T ......................................... 1[...]

  • Page 126

    P A GE 126 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY .[...]

  • Page 127

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 127 ISUZU 6BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 1156020451 INJECTION PUMP ASSY . ......... 1 ................ UP T O NO V . 89; REPLA CES 1156010605 INCL. ITEMS W/# 1156026800 INJECTION PUMP ASSY . ......... 1 ...[...]

  • Page 128

    P A GE 128 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — ELECTRICAL ASSY . ELECTRICAL ASSY .[...]

  • Page 129

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 129 ISUZU 6BD1 — ELECTRICAL ASSY . ELECTRICAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1811001910 S T A RTE R 1 7 1812002050 A L TERNA T OR 1 2 2 5831510030 OIL PRESSURE SWITCH AD APTER ... 1 ............... INCL. ITEMS W/# 23# 9827200690 OIL PRESSURE W ARNING[...]

  • Page 130

    P A GE 130 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 131

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 131 ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 1156110750 HOUSING ASSY . 1 1 4 5156190440 A D APTER 1 1 5 9812151150 STUD 3 1 6 9812350170 A D APTER 1 1 8 1156190240 B O L T 3 2 0 8941445880 G A S K E T[...]

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    P A GE 132 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

  • Page 133

    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 133 ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5156190270 SHIM, T=+0.35 5156190340 SHIM, T=+0.30 5156190350 SHIM, T=+0.40 5156190360 SHIM, T=+0.50 5156190370 SHIM, T=+0.45 9812350420 SHIM, T=+0.95 9812350[...]

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    P A GE 134 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 135 ISUZU 6BD1 — INJ . PUMP COMP . ASSY . INJECTION PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 8 7 1156190330 BEARING 1 8 8 9884100660 SCREW 2 8 9 9812250430 W ASHER 2 9 3 1156290470 C O VER 1 9 5 1156192820 B O L T 4 108 5835390240 W OODR UFF KEY 1 15[...]

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    P A GE 136 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 137 ISUZU 6BD1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 5 5157210040 HOUSING ................................... 1 ...................... INCL. ITEMS W/# 12# 1157290150 O RING 1 13# 9813150650 ADAPTER 1 14# 9019008180 B [...]

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    P A GE 138 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 139 ISUZU 6BD1 — GO VERNOR COMP . ASSY . GO VERNOR COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 83# 1157290980 OIL SEAL 1 84# 1157290990 SHIM 1 85# 9813250970 SH I M , T=0.30 86# 9813253180 PLUG 1 89# 1157293010 COLLAR 1 90# 9813254880 W ASHER 93# 5157250570 [...]

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    P A GE 140 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — FEED PUMP ASSY . FEED PUMP ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 141 ISUZU 6BD1 — FEED PUMP ASSY . FEED PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1157500480 FEED PUMP ASSY . ....................... 1 .................. INCL. ITEMS W# 5 # 5157510120 HOUSING 1 9 # 9813512050 PIST ON 1 10# 9813513020 SPRING 1 11 # 9813550230[...]

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    P A GE 142 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — NOZZLE ASSY . NOZZLE ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 143 ISUZU 6BD1 — NOZZLE ASSY . NOZZLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153110191 NOZZLE ASSY . ......................... 6 ................ REPLACES 5153110190 2 5153300191 HOLDER ASSY . ........................ 6 ................ REPLACES 5153300190;[...]

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    P A GE 144 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — ST ARTER ASSY , ST ARTER ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 145 ISUZU 6BD1 — ST AR TER ASSY . ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1811001910 S T AR TER ASSY . .................................. 1 ............. INCL. ITEMS W/# 6# 1811210370 ARMA TURE ASSY . 1 7# 1811293950 BALL BEARING 1 8# 1811293850 BALL B[...]

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    P A GE 146 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — AL TERNA T OR ASSY . AL TERNA T OR ASSY .[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 147 ISUZU 6BD1 — AL TERNA T OR ASSY . AL TERNA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1812002050 A L TERNA T OR ASSY . ................ 1 ................. INCL. ITEMS W/# 5 # 1812210300 ROT O R ASSY . 1 7 # 1812292250 BEARING 1 8 # 1812292240 BALL BEARIN[...]

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    P A GE 148 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) ISUZU 6BD1 — A CCESSORIES ACCESSORIES[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 149 ISUZU 6BD1 — A CCESSORIES ACCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 5 0 9839101011 T A CHO DRIVE ELBO W ASSY . . 1 5 5 1096231800 P A CKING ................................... 1 ................. UP T O OCT . 87 1096234650 P A CKING .....................[...]

  • Page 150

    P A GE 150 — DCA-60SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (09/15/01) P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of origin. Multiquip ’ s responsibility ceases when a sig[...]

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    DCA-60SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (09/15/01) — PAGE 151 NO TE P A GE[...]

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