Français dropdown-ico

Multiquip DCA180SSK manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98

Aller à la page of

Les manuels d’utilisation similaires

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Multiquip DCA180SSK. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Multiquip DCA180SSK ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Multiquip DCA180SSK décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Multiquip DCA180SSK devrait contenir:
- informations sur les caractéristiques techniques du dispositif Multiquip DCA180SSK
- nom du fabricant et année de fabrication Multiquip DCA180SSK
- instructions d'utilisation, de réglage et d’entretien de l'équipement Multiquip DCA180SSK
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Multiquip DCA180SSK ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Multiquip DCA180SSK et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Multiquip en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Multiquip DCA180SSK, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip DCA180SSK, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Multiquip DCA180SSK. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    OPERA TION AND P AR TS MANUAL P ARTS LIST NO . C0874300704A THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .mqpower .com WHISPER W A TT™ SERIES MODEL DCA180SSK (STD.) 60 HZ GENERA TOR (KOMA TSU SA6D108E-2 DIESEL ENGINE) Re vision #3 (06/11/09)[...]

  • Page 2

    P A GE 2 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) PR OPOSITION 65 W ARNING[...]

  • Page 3

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 3 NO TE P A GE[...]

  • Page 4

    P A GE 4 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) T ABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . MQ Power DCA-180SSK AC Generator Proposition 65 W ar ning .............................................. 2 T able Of Contents .................................................[...]

  • Page 5

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 5 www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Address ❒ ❒ ❒ ❒ ❒ Shipping [...]

  • Page 6

    P A GE 6 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) RULES FOR SAFE OPERA TION R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, m uffler or cylinder . Allow these par ts to cool before servicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . N[...]

  • Page 7

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 7 RULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is ope[...]

  • Page 8

    P A GE 8 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) RULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ■ Alway[...]

  • Page 9

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 9 RULES FOR SAFE OPERA TION T ransporting ■ Alwa ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alwa ys tie-down the gener ator during transpor tation by securi[...]

  • Page 10

    P A GE 10 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 1) that suppor ts the generator and the towing v ehicle are in good operating condition and both units are mechanically sound. The follow[...]

  • Page 11

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 11 DCA-180SSK — TRAILER-SAFETY GUIDELINES Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf or mation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember pe[...]

  • Page 12

    P A GE 12 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S W 0 1 - R L R T, 5 2 2 W D S 0 0 3 W L T , 0 5 2 W G S O NO NS B L 0 0 9 1" 6 9&qu[...]

  • Page 13

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R TS S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X " 3 12 X 2 #[...]

  • Page 14

    P A GE 14 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the brakes[...]

  • Page 15

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 15 DCA-180SSK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brak es can be adjusted in the same manner as electr[...]

  • Page 16

    P A GE 16 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify a [...]

  • Page 17

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SH ACKLE BOL T SPR[...]

  • Page 18

    P A GE 18 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER’S SEA T DCA-180SSK — TRAILER-WIRING DIA GRAM[...]

  • Page 19

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S t n e t t i m r e t n I r o s e k a r B o N s e k a r B ? s e r i w n e k o r b r o s t i u c r i c n e p o y n A. t c e r r o c d n a d n i F ? s t[...]

  • Page 20

    P A GE 20 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B. e c a l p e r r o r i a p e R s e k a r B r o s e k a r B k a e W e d i S e[...]

  • Page 21

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 21 Machine Safety Decals The DCA-180SSK generator is equipped with a n umber of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages sho ws the decals as they appear on the machine. Sho[...]

  • Page 22

    P A GE 22 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 23

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 23 DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 24

    P A GE 24 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OPERA TION AND SAFETY DECALS[...]

  • Page 25

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 25 DCA-180SSK — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MK S S 0 8 1 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g [...]

  • Page 26

    P A GE 26 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERAL INFORMA TION DCA-180SSK F AMILIARIZA TION Generator The MQ P ower Model DCA-180SSK is a 144 kW generator that has been designed as a high quality por table (requires a trailer f or transpor t) po wer source f or telecom sites, lighting faciliti[...]

  • Page 27

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 27 DCA-180SSK — GENERAL INFORMA TION (OPTIONS) CA UTION : AL W A YS unplug the jack et water heater before servicing. There is a bleed screw on the valve on the engine block. After service of either the heater or the cooling system, it is possible to create an air b ubble in[...]

  • Page 28

    P A GE 28 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MAJOR COMPONENTS Figure 6. Major Components[...]

  • Page 29

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 29 DCA-180SSK — DIMENSIONS (T OP , SIDE, AND REAR) Figure 7. Dimensions[...]

  • Page 30

    P A GE 30 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL P ANEL Figure 8. Control Panel[...]

  • Page 31

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 31 DCA-180SSK — CONTROL P ANEL The definitions below describe the controls and functions of the DCA-180SSK " Control Panel " (Figure 8). 1 . Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . 2 . AC Ammeter – Indicates the a[...]

  • Page 32

    P A GE 32 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE OPERA TING P ANEL Figure 10. Engine Operating Panel[...]

  • Page 33

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 33 The definitions below describe the controls and functions of the DCA-180SSK " Engine Operating Panel " (Figure 10). 1 . T achometer – Indicates engine speed in RPM’ s f or 60 Hz operation. This meter should indicate 1800 RPM’ s when the rated load is applied[...]

  • Page 34

    P A GE 34 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OUTPUT TERMINAL P ANEL O VER VIEW Circuit Breakers T o protect the generator from an ov er load, a 3-pole, 500 amp , main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit br[...]

  • Page 35

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 35 DCA-180SSK — OUTPUT TERMINAL P ANEL O VER VIEW Legs O and Ground are considered Bonded Grounds. NO TE FIGURE 14. Output T erminal Panel[...]

  • Page 36

    P A GE 36 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) E L B A L I A V A S E G A T L O V . 8 E L B A T L E D O MK S S 0 8 1 A C D E G A T L O V E S A H P 3 ) E L B A T C E N N O C E R ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 E S A H P E L G N I S ) E L B A T S U J D A ( T L O V 0 2[...]

  • Page 37

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 37 How to read the output terminal gauges. The gauges and knobs on the control panel DO NO T effect the generator output in any f ashion. The y are there to simply help the operator observe how much power is being produced at the UVWO legs. T o read the output of the W -U legs[...]

  • Page 38

    P A GE 38 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) 3 Phase, 240 V olt The following connection, with the voltage change-over board set into the 240V set position (See Figure 19), can off er THREE PHASE po wer at 240V . After hooking up the hard wires to the lugs as shown in figure 20 belo w , 240V will be the voltage[...]

  • Page 39

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 39 480 V olt Set position The voltage change-over board 480V set position uses all 6 plates in 3 diff erent connection places. There are 2 plates at every position (Every plate is used). See figure 23 below . FIGURE 23. V oltage Change-over Board 480V set position. 3 Phase, 48[...]

  • Page 40

    P A GE 40 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not be dis[...]

  • Page 41

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 41 Figure 27. T ypical Generator Grounding Application DCA-180SSK — INST ALLA TION[...]

  • Page 42

    P A GE 42 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) General Inspection Prior to Operation The DCA-180SSK generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . Howe ver , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurred in tran[...]

  • Page 43

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , but without being scre w into the filler hole, verify that the oil level is maintained b[...]

  • Page 44

    P A GE 44 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the r adiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T ab l e 12 f or engine, radiator , and reser v e tank coolant ca[...]

  • Page 45

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 45 DCA-180SSK — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 30) are properly connected to the batter y ter minals as shown belo w . The RED cab le is connected to the positiv e ter minal of the batter y , and the BLA CK cable is connect[...]

  • Page 46

    P A GE 46 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally , t[...]

  • Page 47

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 47 WARNING: WARNING: WARNING: WARNING: WARNING: Before Starting Engine 1. Check the lubricating oil lev el pr ior to star ting the engine. Mak e sure the generator is le vel. The oil le vel must be maintained between two notches on the dipstick. 2 . When there is not enough lu[...]

  • Page 48

    P A GE 48 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) 2. Once it is determined if commercial power is required, connect the load to the UVW terminals as shown in Figure 33. These ter minals can be f ound on the output ter minal panel, see page 35, Figure 14. T o gain access to the output ter minals lift the UVW cov er .[...]

  • Page 49

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 49 DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 4. Close all engine enclosure doors (Figure 35). Figure 35. Engine Enclosure Doors Figure 40. Off/Manual/Auto Switch (Manual) 9. After engine star ts, v erify that the " Engine Running " status LED (Figure[...]

  • Page 50

    P A GE 50 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 11 . The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltage Meter (V olts) 12 . The generator's voltage meter (Figure 44) displays the 120 [...]

  • Page 51

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 51 21 . Observe he generator's ammeter (Figure 53) and verify that it reads the anticipated amount of current with respect to the load. Remember the ammeter will only display a current reading if the load is in use. 22 . The generator will run until manually stopped or an[...]

  • Page 52

    P A GE 52 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR ST ART -UP PR OCEDURE (A UT O) Before connecting this generator to any building’ s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAU[...]

  • Page 53

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 53 Figure 57. MPEC Engine Running Status LED (OFF) NEVER stop the engine suddenly except in an emergency . DO NO T use the emergency stop switch a as method of shutting down the engine . This s witch is ONL Y to be used in the e v ent of an emergency . 1. T o stop the engine i[...]

  • Page 54

    P A GE 54 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If [...]

  • Page 55

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 55 DCA-180SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler , open drain plugs and star t the engine, and run at lo w idling. K eep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water flo[...]

  • Page 56

    P A GE 56 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) Generator Storage For storage of the generator for over 30 days, the following is required:  Drain the fuel tank completely , lubr icate and change oil.  Disconnect the negative terminals of the battery and cover it, or remove it from the machine and store it s[...]

  • Page 57

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 57 . 5 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t l [...]

  • Page 58

    P A GE 58 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — GENERA T OR WIRING DIA GRAM[...]

  • Page 59

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 59 DCA-180SSK — ENGINE WIRING DIA GRAM[...]

  • Page 60

    P A GE 60 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine T roubleshooting (T able 1[...]

  • Page 61

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 61 DCA-180SSK — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S s i n o i t u l o v e r e n i g n E . h t o o m s t o n ? y t r i d r o d e g g o l c r e t [...]

  • Page 62

    P A GE 62 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — TROUBLESHOO TING (GENERA T OR/ENGINE) G N I T O O H S E L B U O R T R O T A R E N E G & E N I G N E . 7 1 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t r a t s o t s l i a f e n i g n E . d e t a t o r t o n s e o d r [...]

  • Page 63

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 63 G N I T O O H S E L B U O R T C E P M . 8 1 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S e r u s s e r p l i o w o L . n o s i t h g i l ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i n u g n i d n e s e r u s s e r p l i O . t i n u[...]

  • Page 64

    P A GE 64 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number -Where indicated, this shows that the[...]

  • Page 65

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 65 Qty . P /N Description 1 ......... 0601808262 ..... CIRCUIT BREAKER 1 ......... 0601820625 ..... A UT OMA TIC V OL T AGE REGULA T OR 1 ......... 0601840073 ..... RHEOST A T V OL T A GE REGULA T OR 1 ......... 0601840121 ..... KNOB RHEOST A T 1 ......... 0602014594 ..... RAD[...]

  • Page 66

    P A GE 66 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) GENERA TOR ASSY . DCA-180SSK — GENERA T OR ASSY .[...]

  • Page 67

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 67 DCA-180SSK — GENERA T OR ASSY . EA1013 GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0110100102 ROTOR ASSEMBL Y ........................ 1 .................. INCLUDE ITEMS W/* 2* 0071906314 BEARING ...................................... 1 ..................[...]

  • Page 68

    P A GE 68 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY .[...]

  • Page 69

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 69 DCA-180SSK — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0224001203 CONTROL P ANEL 1 2 0605011211 P I N 2 3 0601801040 CHANGE-O VER SW ., AMMETER .................... 1 ...... SL-2 AS 4 0601801041 CHANGE-O VER SW ., V OL TMETER .[...]

  • Page 70

    P A GE 70 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 71

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 71 DCA-180SSK — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0214000502 CONTROL BO X 1 2 0601806132 CURRENT TRANSFORMER ......................... 3 ........... CT5MRN 300/5A 3 0017106016 HEX. HEAD BOL T 6 0207006000 HEX. NUT 2 4 0601[...]

  • Page 72

    P A GE 72 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

  • Page 73

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 73 DCA-180SSK — ENGINE RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0925200054 ENGINE ................................................................. 1 .......... K OMA TSU SA6D108E-2 1-1 6001823200 ELEMENT , AIR CLEANER ..[...]

  • Page 74

    P A GE 74 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY .[...]

  • Page 75

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 75 DCA-180SSK — ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 C0353100003 O P E R A TING P ANEL 1 2 0207006000 HEX.. NUT 5 3 0602120562 METER P ANEL ASSY . ............... 1 ........ 257310 -9890 INCLUDES ITEM W/* 06[...]

  • Page 76

    P A GE 76 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

  • Page 77

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 77 DCA-180SSK — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0231700003 SET BOARD , OUTPUT TERMINAL 1 2 0801830404 OUTPUT TERMINAL 5 3 0801830904 HEX.. HEAD BOL T 5 4 0039320000 HEX.. NUT 1 0 5 0040020000 LOCK W ASHER 1 5 6 0041[...]

  • Page 78

    P A GE 78 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — B A TTER Y ASSY . BA TTER Y TERMINAL ASSY .[...]

  • Page 79

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 79 DCA-180SSK — B A TTER Y ASSY . BA TTER Y TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220203 B A TTER Y SENSOR ......................... 1 ......... AI S P 2 8302265104 B A TTER Y CABLE 1 3 8302265704 B A TTER Y CABLE 1 4 0845041304 TERMINAL CAP (-) 2 [...]

  • Page 80

    P A GE 80 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — MUFFLER ASSY . MUFFLER ASSY .[...]

  • Page 81

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 81 DCA-180SSK — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0334200204 SHEET 1 2 0207308000 HEX. NUT 4 3 C0331400104 C O VER, EXHA UST PIPE 1 4 0010112050 HEX. HEAD BOL T 4 5 0030012000 HEX. NUT 8 6 0041212000 PLAIN W ASHER 1 6 7 C0334000003 E[...]

  • Page 82

    P A GE 82 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — FUEL T ANK ASSY .[...]

  • Page 83

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 83 DCA-180SSK — FUEL T ANK ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0364000603 FUEL T ANK 1 1- 1 0605505030 CA P , FUEL T ANK, LOCKING 1 1-1A 0601850590 K E Y 1 1- 2 0810105400 FUEL FIL TER 1 1- 3 0264100385 HOSE, FUEL GA UGE 1 1- 4 0605515079 HOSE[...]

  • Page 84

    P A GE 84 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 85

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 85 DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0454001103 SIDE DOOR 1 2 C0454003003 SIDE DOOR 1 3 C0454301004 DUCT 1 4 C0454301804 DUCT 1 5 C0454301404 DUCT 1 6 0845045004 W ASHER 1 2 7 0845047004 HINGE 2 8 C0444200413 DOOR, R[...]

  • Page 86

    P A GE 86 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY .[...]

  • Page 87

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 87 DCA-180SSK — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 0845039703 FILLER BRAKET 1 3 0 C0414400104 CO VER 1 3 1 0845046904 HINGE 4 3 2 0017108025 HEX. HEAD BOL T 2 3 3 0019208020 HEX. HEAD BOL T 20 3 4 0021008025 MACHINE SCREW 1 0 3 5[...]

  • Page 88

    P A GE 88 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — ENCLOSURE LINING ASSY . ENCLOSURE LINING ASSY .[...]

  • Page 89

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 89 DCA-180SSK — ENCLOSURE LINING ASSY . ENCLOSURE LINING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0494404104 LINING ............................. 1 ........................... FOR ITEM C0454001103 2 C0494404304 LINING ............................. 1 .............[...]

  • Page 90

    P A GE 90 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) R UBBER SEALS ASSY . DCA-180SSK — ENCLOSURE ASSY . (RUBBER SEALS)[...]

  • Page 91

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 91 DCA-180SSK — ENCLOSURE ASSY . (RUBBER SEALS) R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901080 R UBBER SEAL 6 2 0228900840 R UBBER SEAL 4 3 0228900520 R UBBER SEAL 2 4 0228901070 R UBBER SEAL 4 5 0229201200 R UBBER SEAL 4 6 0228800600 R UBBER SE[...]

  • Page 92

    P A GE 92 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 93

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 93 DCA-180SSK — NAME PLA TE AND DECALS NAMEPLA TE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1- 1 C1552000403 DECAL; HANDLING PROCEDURES .......... 1 ......... C15200040 1- 2 B1552000103 DECAL; CA UTION ...................................... 2 ......... B15200010 CONTROL [...]

  • Page 94

    P A GE 94 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) DCA-180SSK — NAME PLA TE AND DECALS NAME PLA TE AND DECALS[...]

  • Page 95

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 95 NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS OUTPUT TERMINAL GROUP 5-1 0840614104 DECAL; GROUND ............................................ 1 ........... S-2635 5-2 0840619904 DECAL; DANGER HIGH V OL T A GE ................. 1 ........... S-2731 5-3 903920[...]

  • Page 96

    P A GE 96 — DCA-180SSK — P ARTS AND OPERA TION MANU AL — REV . #3 (06/11/09) P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip’ s responsibility ceases when a signed ma[...]

  • Page 97

    DCA-180SSK — PARTS AND OPERATION MANUAL— REV. #3 (06/11/09) — PAGE 97 NO TE P A GE[...]

  • Page 98

    P AR TS AND OPERA TION MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per mission. All other trademarks are[...]