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Multiquip ST-45HRM manuel d'utilisation

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Tout d'abord, le manuel d’utilisation Multiquip ST-45HRM devrait contenir:
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- nom du fabricant et année de fabrication Multiquip ST-45HRM
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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip ST-45HRM, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    OPERA TIONS & P AR TS MANUAL Re vision #4 (07/16/04) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL ST -45HRM STRUCTURAL CONCRETE PUMP (HA TZ DIESEL ENGINE) FINAL REVISION[...]

  • Page 2

    P A GE 2 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) Proposition 65 W arning[...]

  • Page 3

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 3 HERE'S HOW TO GET HELP HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington A v e . 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip .com Inter net: www .mu[...]

  • Page 4

    P A GE 4 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) T ABLE OF CONTENTS Specification and par t number are subject to change without notice . NO TE MA YCO ST -45HRM STRUCTURAL CONCRETE PUMP Proposition 65 W ar ning ............................................. 2 Here’ s how T o Get Help ..................[...]

  • Page 5

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ❒ [...]

  • Page 6

    P A GE 6 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — PUMP SPECIFICA TIONS s n o i t a c i f i c e p S p m u P 5 4 - T S . 1 e l b a T d o h t e M g n i p m u Pn o t s i P g n i t a c o r p i c e R e t a R g n i p m u P* r u o h r e p . s d y . u c 5 4 o t p U e z i S e t a g e r g g A m u m [...]

  • Page 7

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 7 ST -45 PUMP — ENGINE SPECIFICA TIONS s n o i t a c i f i c e p S e n i g n E . 2 e l b a T e n i g n E l e d o ME N I G N E L E S E I D P H 7 5 1 4 M 3 Z T A H e k o r t S X e r o B . n i 3 1 . 4 x . n i 2 0 . 4 ) m m 5 0 1 x 2 0 1 ( o i t a R n o i s s e r p m[...]

  • Page 8

    P A GE 8 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — DIMENSIONS S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) . m c 3 . 4 1 1 ( . n i 5 4 B) . m c 5 . 1 1 4 ( . n i 2 6 1 C) . m c 1 6 ( . n i 4 2 D) . m c 4 . 5 8 1 ( . n i 3 7 E) . m c 2 . 2 7 1 ( . n i 8 6 Figure 1. ST -45[...]

  • Page 9

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 9 Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS! This Owner[...]

  • Page 10

    P A GE 10 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) Accidental Starting AL W A YS place the ON/OFF s witch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. Respiratory Hazard AL W A YS wear approv ed respiratory protection. AL W A YS wear appro ved eye a[...]

  • Page 11

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 11 CA UTION: F ailure to f ollow instructions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industr ial use only . The following safety guidelines should[...]

  • Page 12

    P A GE 12 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ■ AL W A YS remov e the ignition key when lea ving the pump unattended. ■ AL W A YS bloc k the wheels on the unit when using on a slope. ■ AL W A YS maintain this equipment in a saf e operating condition at all times. ■ AL W A YS stop the engine [...]

  • Page 13

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 13 ST -45 PUMP — RULES FOR SAFE OPERA TION Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a[...]

  • Page 14

    P A GE 14 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — OPERA TION AND SAFETY DECALS Machine Safety Decals The ST -45 structural concrete pump is equipped with a number of saf ety decals . These decals are provided f or operator saf ety an d maintenance information. Figure 1 below il l us trat[...]

  • Page 15

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 15 ST -45 PUMP — OPERA TION AND SAFETY DECALS Figure 3. ST -45 Operation and Safety Decals[...]

  • Page 16

    P A GE 16 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — IMPOR T ANT HAND SIGNALS Figure 4 Operation Hand Signals Figure 1 display's the basic hand signals commonly used in concrete pumping operations.[...]

  • Page 17

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 17 Concrete Mix Design Mix design is most impor tant to achie v e maximum pumpability . Pumpability is aff ected by , among other f actors, the type and gradation of aggregate used. Natural aggregates make a more workable mix and pump more readily than crushed aggr[...]

  • Page 18

    P A GE 18 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — GENERAL INFORMA TION Regional Differences Concrete is made by mixing locally available rock and sand with cement and water . F or this reason there are great diff erences in the pumpability of concrete from one region of the country to an[...]

  • Page 19

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 19 ST -45 PUMP — HO W IT W ORKS The following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete. The hydraulic pressure is generated by a variable volume, pressure compensa[...]

  • Page 20

    P A GE 20 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — PUMP COMPONENTS Figure 7. Major Pump Components[...]

  • Page 21

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 21 ST -45 PUMP — PUMP COMPONENTS Figure 7 illustrates the location of the major components f or the ST -45 Str uctural Concrete Pump . The function of each component is described below: 1 . T ow Hitch Coupler – Requires a 2-inch ball hitch or a 3-inch pintle. C[...]

  • Page 22

    P A GE 22 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — CONTR OL BO X COMPONENTS Figure 8. Pump Control Box Components 1 . Engine T achometer – Monitors the engine RPM’ s and hours of operation for the engine. 2 . Emergency Stop Button – Press emergency stop button to stop pump in an eme[...]

  • Page 23

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 23 ST -45 PUMP — ENGINE COMPONENTS INITIAL SER VICING The pump's engine (Figure 9) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servic[...]

  • Page 24

    P A GE 24 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — OPERA TING PR OCEDURES OPERA TING SUGGESTIONS 1 . A well-planned location of the pump and routing of the hose bef ore star ting a pour ma y sav e subsequent mov es through- out the job . 2 . Bef ore concrete is discharged into the hopper [...]

  • Page 25

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 25 ST -45 PUMP — OPERA TING PR OCEDURES W ARNING Common sense tells us that if you drive a truck into a brick wall, something is going to be damaged. The same holds tr ue with y our concrete pump . If you repeatedly pull the throttle all the way out and try to fo[...]

  • Page 26

    P A GE 26 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — OPERA TING PR OCEDURES W ARNING DO NO T open any of the delivery system joint clamps. Saftey glasses MUST be worn at all times when operating the ST -45. F ailure to fol- low saftey guidlines can result in serious injur y . “Reverse” [...]

  • Page 27

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 27 ST -45 PUMP — OPERA TING PR OCEDURES 18. Do wn-Hill Pumping – can be difficult on some jobs. The slurry procedure would be the same as explained on the pages titled Operating Suggestions. It is suggested that a sponge 2”x 4”x 6” be placed in the hose b[...]

  • Page 28

    P A GE 28 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — OPERA TING PR OCEDURES It is strongly recommended that steel pipe be used on all v er tical pumping for safety and conve- nience. 20. Pulsation – A slight pulsation of the hose will always be noticeab le near the pump . Excessive pulsat[...]

  • Page 29

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 29 ST -45 PUMP — INSPECTION CAUTION CAUTION CAUTION CAUTION CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air . AL W A YS wear approv ed eye and hearing protection before operating the pump .[...]

  • Page 30

    P A GE 30 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — INSPECTION ENGINE OIL CHECK 7 . Remove the engine oil dipstick from its holder (Figure 12). Figure 12. Engine Oil Dipstick 10 . V er ify that oil le v el (Figure 13) is maintained between the two notches on the dipstick. 11 . If the pump&[...]

  • Page 31

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 31 REAR ST ABILIZER ST AND T o reduce e xcessive vibration and roc king of the ST -45 Concrete Pump , set the rear stabilizers as f ollows: 1 5 . Locate both the left and right rear stabilizer stands (Figure 16). 16 . Remove the cotter pin from the handle tee bolt [...]

  • Page 32

    P A GE 32 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) EMERGENCY ST OP SWITCH 1 . Locate the Emergency Stop Switch (Figure 19) on the Hydraulic Pump Control Box. Use this switch in the event of a emergency . IGNITION SWITCH 3 . T o star t the engine, inser t the k ey (Figure 20) into the ignition switch and [...]

  • Page 33

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 33 6 . Use the volume control, to set the pump volume to approximately 10 str okes per minute . T urning the volume control clockwise (CW) will decrease pump volume,and counterclockwise (CCW) will increase pump volume. 9 . T ur n the Control Off s witch (Figure 10)[...]

  • Page 34

    P A GE 34 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) HOPPER REMIXER CONTROL A . Located to the left of the Hydraulic T emperature gauge is the Hopper Remixer Control lever (Figure 32). B . T ur n the Oper ation Pump/Engine s witch to the “ ENGINE “ position (only the engine should be running). Figure 3[...]

  • Page 35

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 35 D . Push the Hopper Remix er Control lev er “ UPW ARD “ (Figure 32) and observe that the blades (Figure 33) inside the hopper are turning in a counter-clockwise direction (reverse). OPTIONAL RADIO REMO TE CONTR OL 14 . The MA YCO ST -45 Concrete Pump has a r[...]

  • Page 36

    P A GE 36 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — T O WING GUIDELINES T o reduce the possibility of an accident while tr anspor ting the pump on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound. T[...]

  • Page 37

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 37 ST -45 PUMP — T O WING GUIDELINES Figure 36. T owing Applications Figure 36 shown below illustrates the typical towing application that should be used when to wing the pump .[...]

  • Page 38

    P A GE 38 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — TRAILER SAFETY GUIDELINES T railer Safety Precautions 8. Wheel Hub – The wheel hub is connected to the trailer's axle . 9. Tire Rim – Tires are mounted on a tire rim. The tire r im must match the size of the tire. 10. Lug Nuts ?[...]

  • Page 39

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 39 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. ST -45 PUMP — TRAILER SAFETY GUIDELINES[...]

  • Page 40

    P A GE 40 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as fo[...]

  • Page 41

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 41 ST -45 — T O WING INFORMA TION 1 . P osition actuator ball sock et abov e 2" ball. 2 . Hold the release lever in the open position (Figure 39). 3 . Lower the trailer tongue until the ball rests in the ball socket. 4 . Close the release le v er . 5 . T o m[...]

  • Page 42

    P A GE 42 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) 1 0. Retract the jac k fully . Remov e and store the caster , if applicable. 11 . Check for proper truck-trailer hook-up; the tow vehicle and trailer should be le vel with a positiv e tongue load. F or fur ther inf or mation, consult a dealer or Atwood S[...]

  • Page 43

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 43 ST -45 PUMP — WIRING DIA GRAM (T AIL LIGHTS) Figure 42. T railer T ail Lights Wiring Diagram[...]

  • Page 44

    P A GE 44 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — MAINTENANCE (PUMP) L A U D E H C S K C E H C E C N A N E T N I A M 5 4 - T S . 8 E L B A T y l i a Dy l r u o Hy l k e e Wy l h t n o Ms h t n o M - 6s r u o H l a n o i t a r e p O l i O e n i g n EX X r e t l i F r i A e n i g n EX r e [...]

  • Page 45

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 45 ST -45 PUMP — MAINTENANCE (PUMP) HYDRA ULIC OIL SYSTEM MAINTENANCE 1 . When changing the h ydraulic oil or topping off the reser voir , use only the following type. (Reservoir capacity 58 gal.) Hydraulic oil: Shell Oil T ellius 68 or Mobil DFE 26 T e xaco Rand[...]

  • Page 46

    P A GE 46 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) BRAKE SYSTEM The brake system should be periodically checked. Look for fluid leaks worn or cracked hoses. Check the reservoir for proper fluid le v els . The Atwood surge br ake should be chec ked f or damage. Make sure that all links and pivots are kept[...]

  • Page 47

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 47 ST -45 PUMP — MAINTENANCE (PUMP) ST45 PRESSURE SETTING SEQUENCE T o set maxim um pump pressure: 1 . With the engine tur ned “ OFF ”, loosen the ¼” hydr aulic hose attached to the compensator valve located on the top of the Main Delta Q Pump . 2 . Loosen[...]

  • Page 48

    P A GE 48 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) NO TE Important notice! During freezing temperatures, completely drain the Lubrication Box and cover the hopper after each use. F rozen liquid will restrict the piston travel and cause damage to the pump . CLEANING THE LUBRICA TION BO X 1 . Remove the to[...]

  • Page 49

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 49 ST -45 PUMP — MAINTENANCE (PUMP) Figure 49. Accum ulator Cir cuit Pressure T est Gaug e 3000 PSI PRESSURE TEST GAUGE P/N: 98016 UNLOADING V AL VE CARTRIDGE LOCK NUT ADJUSTMENT SCREW Figure 50. Unloading V alve Car tridge Adjustment SETTING PRESSURE IN THE ACCU[...]

  • Page 50

    P A GE 50 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — MAINTENANCE (PUMP) CYLINDER CUP REPLA CEMENT PROCEDURE 1 . Remo v e the two h ydraulic hoses (Hopper Assy ., Item 34) connected to the remix motor . Plug the por ts with fittings(not provided) to prevent hydraulic hose leakage. 2 . Remove[...]

  • Page 51

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 51 CHANGING THE WEAR PLA TE AND RING Due to the swinging motion of the Nun-plate and the abrasive nature of concrete, it is normal for the cutting ring to wear on the side that shears through the concrete inside the hopper . If the wear ring and wear plate do not f[...]

  • Page 52

    P A GE 52 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — MAINTENANCE (PUMP) WHEEL BEARINGS After every 6 months of operation inspect the wheel bearings. Once a y ear , or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, cone[...]

  • Page 53

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 53 NO TE P A GE[...]

  • Page 54

    P A GE 54 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) MANIFOLD HEA T EXCHANGER HYDRAULIC DRIVE PUMP REMIXER CONTROL FRONT OF MACHINE FRONT OF MACHINE LUBRICA TION PIST ONS LUBRICA TION PIST ONS FRONT OF MACHINE NOTES HOSES SHADED FOR VISUAL CLARITY . O K J I L M N M L N O K I P J P ST -45 PUMP — HYDRA ULI[...]

  • Page 55

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 55 ST -45 PUMP — HYDRA ULIC HOSE CONNECTIONS Figure 53. Hydrauilc Hose Connections (Continued)[...]

  • Page 56

    P A GE 56 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — HYDRA ULIC HOSE CONNECTIONS Figure 53. Hydrauilc Hose Connections (Continued)[...]

  • Page 57

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 57 ST -45 — MANIFOLD POR T LOCA TIONS Figure 54 is provided to show the locations and names for the two manif old bloc k por ts on the ST -45 f or ref erence when pef orming maintenance on the pump. Figure 54. Manifold P or ts[...]

  • Page 58

    P A GE 58 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) APPENDIX — ST -45 PUMP CONCRETE MIX INFORMA TION The f ollo wing inf or mation has been e xtracted from actual testing laborator y repor ts. The pur pose of this printing is only to he lp create a better understanding of the impor tance of unif or m g [...]

  • Page 59

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 59 A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — ST -45 PUMP CONCRETE MIX INFORMA TION[...]

  • Page 60

    P A GE 60 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) Figure 41-A. Slump T est (1/3 Full) Figure 41-C. Slump T est (Full-Overflow) Figure 41-B. Slump T est (2/3 Full) Figure 41-D . Slump T est (Removing Excess Concrete) Figure 41-E. Slump T est (Cone In ver t) Figure 41-F . Slump T est (Measurement) 1 . T o[...]

  • Page 61

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 61 ST -45 PUMP — TROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action f ollo wing the diagnosis based on the Engine T roubleshooting ([...]

  • Page 62

    P A GE 62 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — TR OUBLESHOO TING (HYDRA ULIC SYSTEM) G N I T O O H S E L B U O R T M E T S Y S C I L U A R D Y H . 0 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S n o t s i p l a i x a m o r f w o l f l i o c i l u a r d y h o [...]

  • Page 63

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 63 ST -45 PUMP — TR OUBLESHOO TING (ELECTRICAL SYSTEM) G N I T O O H S E L B U O R T M E T S Y S L A C I R T C E L E . 1 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S , e k o r t s g n i p m u p a f o n o i t e l p m o c r e t f A s e t [...]

  • Page 64

    P A GE 64 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — TR OUBLESHOO TING (BRAKE SYSTEM) G N I T O O H S E L B U O R T M E T S Y S E K A R B . 2 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . k c u h c r o r e t t a h c , k a e u q s s e k a r B ? g n i r a e b l e e[...]

  • Page 65

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 65 NO TE P A GE[...]

  • Page 66

    P A GE 66 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this sho[...]

  • Page 67

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 67 ST -45 STR UCTURAL CONCRETE PUMP 1 Units Qty . P/N Description 1 .......... EM16462 .............. FEL T HOLDER 4 .......... EM98050 .............. PIST ON CUP , ORANGE 4 .......... EM16493 .............. FEL T RING 1 .......... EM98033 .............. OIL PLA TE[...]

  • Page 68

    P A GE 68 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) APPENDIX — ST -45 PUMP RECOMMENDED SHO TCRETE SYSTEM RECOMMENDED SHO TCRETE SYSTEM Figure 39. Shotcrete System 3 10 3 2 1 3 11 13 14 15 1/2 ST ANDARD AIR HOSE AIR COMPRESSOR (125 T O 250 CFM) 4 6 9 6 7 OR 8 3/4 ST ANDARD AIR HOSE 10[...]

  • Page 69

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 69 APPENDIX — ST -45 PUMP RECOMMENDED SHO TCRETE SYSTEM General recommendations ■ If the site will permit, use steel pipe from the pump to the pool per imeter . It will reduce line pressures which is highly recommended. ■ The vibrator on the reducer by the po[...]

  • Page 70

    P A GE 70 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) APPENDIX — ST -45 PUMP RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE ACCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spra y patter n. DO NO T INST ALL THE NOZZLE A [...]

  • Page 71

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 71 APPENDIX — ST -45 PUMP RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN ....................... 1 ............. W/AIR VIBRA T OR MOUNTING 2 EM23101 AIR VIBRA T OR 1 3 EM1[...]

  • Page 72

    P A GE 72 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 73

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 73 ST -45 PUMP — DECAL PLA CEMENT DECAL PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 511709 DECAL, 800-30-MA YCO 1 2 EM97082 DECAL, ST -45 2 3 34536 DECAL, O WNERS MANU AL 1 4 EM97070 DECAL, A CCUMULA T OR PRESSURE 1 5 EM97070 DECAL, PUMPING PRESSURE DE[...]

  • Page 74

    P A GE 74 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) AXLE ASSY . ST -45 PUMP — AXLE ASSY . AXLE ASSY .[...]

  • Page 75

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 75 AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25611 AXLE 1 2 EM16608 LEAF SPRING 2 3 EM16607 SADDLE, SPRING 2 4 EM16605 U BOL T WITH NUTS AND W ASHERS 4 5 EM923347 9/16” LOCK W ASHER 8 6 EM16612 9/16” LOCK NUT 8 7 EM16609 LINK SHACKLE L1A 4 8 EM[...]

  • Page 76

    P A GE 76 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) SUSPENSION FRENOS ASSY . ST -45 PUMP — BRAKELINE ASSY . BREAKLINE ASSY .[...]

  • Page 77

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 77 BREAKLINE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 TBD N U T 2 2 TBD LOCK W ASHER 2 3 EM16602 SURGE BRAKE A CTU A T OR 1 4 TBD BOL T 1 5 EM166021 ACTUA T OR C O VE R 1 6 EM16116 BRAKE LINE KIT 1 ST -45 PUMP — BRAKELINE ASSY .[...]

  • Page 78

    P A GE 78 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) HOPPER ASSY . HOPPER ASSY . ST -45 PUMP — HOPPER ASSY .[...]

  • Page 79

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 79 HOPPER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25174 HOPPER ASSY . 1 2 EM16184 HOPPER SEAL 3/8” X 1/2 1 3 EM25863 REMIXER, SHAFT 1 4 EM23305 SHAFT , AD APT OR 1 5 EM963610 CAPSCREW 4 6 0166A LOCK W ASHER 3/8” 4 7 EM25301 SHAFT , DRIVE END 1 8 E[...]

  • Page 80

    P A GE 80 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) T ANQUE TRANSMISIONHA TZ 57HP ASSY . ST -45 PUMP — HOPPER A TT A CHMENT ASSY . HOPPER A TT A CHMENT ASSY .[...]

  • Page 81

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 81 HOPPER A TT A CHMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM70134-1 SPLASH PLA TE 1 2 EM16159 HINGE PIN 1 3 EM491686 CO TTER PIN 1/8” x 1-3/4” 2 4 EM70134-2 SPLASH PLA TE PIN 1 5 EM505723 CO TTER PIN 5/32” x 1-1/2” 1 1 8 EM16166 ROD TIE, 1[...]

  • Page 82

    P A GE 82 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) HOPPER INTERIOR ASSY . ST -45 PUMP — HOPPER INTERIOR ASSY .[...]

  • Page 83

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 83 HOPPER INTERIOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145 SWING AXLE BUSHING 1 9 EM284 1- 1 4 X 5 STUD GR8 1 1 0 EM16175 O- RING 1 1 1 EM16170 SHUTTLE AXEL RING SEAL 1 1 2 EM16176 O- RING 1 1 3 EM98022 WEAR RING, HARD F A CED 1 13A EM16816-2 RI[...]

  • Page 84

    P A GE 84 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) SHUTTLE CYLINDER ASSY . ST -45 PUMP — SHUTTLE CYLINDER ASSY .[...]

  • Page 85

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 85 ST -45 PUMP — SHUTTLE CYLINDER ASSY . SHUTTLE CYLINDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145 SWING AXLE BUSHING 1 2 510684 GREASE FITTING 3 EM16169 THR UST W ASHER 1 4 EM25236 SHUTTLE CRANK, SPLINED SHAFT 1 5 EM505490 GREASE FITTING 1 6 E[...]

  • Page 86

    P A GE 86 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) REAR HOOD ASSY ST -45 PUMP — FUEL AND HYDRA ULIC T ANK CONNECTIONS ASSY . FUEL AND HYDRA ULIC T ANK CONNECTIONS ASSY[...]

  • Page 87

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 87 FUEL AND HYDRA ULIC T ANK CONNECTIONS ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 5 EM963610 B OL T 3/8” 2 6 3019092 W ASHER FLA T 3/8” 2 7 EM969013 NUT LOCK 3/8” 2 8 EM25169 GASKET , R UBBER 2 9 EM251191 T AN K CO VER PLA TE 1 1 0 EM25184 RESEV OIR GA[...]

  • Page 88

    P A GE 88 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) REAR HOOD ASSY . ST -45 PUMP — FUEL AND HYDRA ULIC T ANK ASSY . (CONTINUED) FUEL AND HYDRA ULIC T ANK ASSY . (CONTINUED)[...]

  • Page 89

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 89 FUEL AND HYDRA ULIC T ANK ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 509772 RESER V OIR, FUEL AND HYDRA ULIC OIL 1 2 509786 ELBO W , SUCTION 1 3 510591 ELBOW 1 4 491164 SUCTION NIPPLE 3/4” 1 1 4 EM18447 PLUG 3/4” PIPE SQ H 1 1 5 509369 A[...]

  • Page 90

    P A GE 90 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) FR ONT CO VER ASSY . ST -45 PUMP — FRONT CO VER ASSY . FR ONT CO VER ASSY .[...]

  • Page 91

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 91 FR ONT CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 EM963003 B OL T 1/4” NC X 3/4” 1 9 8 EM923057 W ASHER, FLA T 1/4” 2 3 9 2101402 W ASHER, LOCK 1/4” DIAMETER 1 5 1 0 EM510271 CO VER, FRONT 1 1 4 29057 DOCUMENT BO X 1 1 7 EM969079 NUT LOCK[...]

  • Page 92

    P A GE 92 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) RADIA T OR ASSY . ST -45 PUMP — HEA T EXCHANGER ASSY . HEA T EXCHANGER ASSY .[...]

  • Page 93

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 93 HEA T EXCHANGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM509802 G U AR D , H EA T EXCHANGER 1 2 EM963610 B OL T 3/8” 4 3 3019892 W ASHER, FLA T 3/8” 6 4 EM969013 N UT , LOCK 3/8” 4 5 EM25171 GASKET , R UBBER 1 6 EM98049 H EA T EXCHANGER 1 7 49[...]

  • Page 94

    P A GE 94 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ENGINE AND FRAME ASSY ST -45 PUMP — ENGINE AND FRAME ASSY . ENGINE AND FRAME ASSY[...]

  • Page 95

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 95 ENGINE AND FRAME ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 TBD N U T 4 2 020310080 NU T 4 3 EM23118 SHOCK MOUNT 4 4 EM01005 CONNECT OR LINK, CHAIN 2 5 TBD N U T 4 6 509405 FRAME, MAIN 1 7 503117 B OL T , HEX 3/8” 2 8 3019092 W ASHER 3/8” 2 9 EM969013[...]

  • Page 96

    P A GE 96 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) THR O TTLE AND W A TER FIL TER ASSY . THR O TTLE AND W A TER FIL TER ASSY . ST -45 PUMP — THR O TTLE AND W A TER FIL TER ASSY .[...]

  • Page 97

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 97 THR O TTLE AND W A TER FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 EM509414 BRACKET 1 3 1 EM969013 NUT LOCK 3/8” 1 3 2 EM509510 SPRING 1 3 3 EM959119 CLEVIS Y OKE 1/4- 28 1 3 4 492357 SCREW HHC 1/4”- 20 X 12 1 3 5 EM959179 NUT LOCK NYLON 1/[...]

  • Page 98

    P A GE 98 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) HYDRA ULIC PUMP ASSY . HYDRA ULIC PUMP ASSY . ST -45 PUMP — HYDRA ULIC PUMP ASSY .[...]

  • Page 99

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 99 HYDRA ULIC PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 EM16306 COUPLING, ENGINE 1 3 EM146 B OL T 12 M M X 1 ” ALLEN HEAD 6 4 EM16303 COUPLING, CHAIN 1 5 EM16302 COUPLING, PUMP 1 6 EM16741 CO VER, ENGINE 1 7 EM162 B OL T 10 X 25MM SOC . HEAD 1 0 8 [...]

  • Page 100

    P A GE 100 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) LUBRICA TION PIST ONS ASSY . ST -45 PUMP — LUBRICA TION PIST ONS ASSY . LUBRICA TION PIST ONS ASSY .[...]

  • Page 101

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 101 LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 510749 LUBRICA TION BO X 1 2 EM507895 PLUG 1 3 492378 B OL T G 5 HHCS 6 4 3019092 W ASHER, FLA T 3/8” 6 5 0166A W ASHER, LOCK3/8” DIAMETER 6 6 510755 C O VER, LUBRICA TION BO X 1 7 EM[...]

  • Page 102

    P A GE 102 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) SISTEMA ELECTRICO HA TZ ASSY . ST -45 PUMP — ELECTRICAL SYSTEM ASSY . ELECTRICAL SYSTEM ASSY .[...]

  • Page 103

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 103 ELECTRICAL SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 512759 CABLE HARNESS 1 2 491028 CABLE WRAP 5 3 491030 CABLE WRAP 5 4 EM256073 CONNECT OR BOO T II 5 5 512760 CONDUCT OR CABLES 5 6 512761 SHIELD , CABLE 1 7 505303 TERMINAL CONNECTION 2 8 508[...]

  • Page 104

    P A GE 104 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) MANIFOLD A CUMULADOR ASSY . A CCUMULA T OR ASSY . ST -45 PUMP — A CCUMULA T OR ASSY .[...]

  • Page 105

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 105 A CCUMULA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 EM97015 A CCUMULA T OR 1 GALLON 1 3 5 EM97016 BRA CKET , A CCUMULA T OR 1 3 6 EM9603055 H HC S 3/ 8” DIAMETER 2 3 7 3019092 W ASHER, FLA T 3/8” 2 3 8 0166A W ASHER, LOCK 3/8” DIAMETER 2 [...]

  • Page 106

    P A GE 106 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — MANIFOLD ASSY . MANIFOLD ASSY .[...]

  • Page 107

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 107 MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97000 MANIFOLD ASSY . 1 2 EM963610 B OL T 3/8” 4 3 3019092 W ASHER, FLA T 3/8” 4 4 0166A W ASHER, LOCK 3/8” DIAMETER 4 5 EM25462 STRAIGHT CONNECT OR 12- 16F5X 1 6 EM98018 TEST PORT 3 7 EM25429[...]

  • Page 108

    P A GE 108 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) REMIXER CONTR OL ASSY . ST -45 PUMP — REMIXER CONTR OL ASSY .[...]

  • Page 109

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 109 REMIXER CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 2 EM97017 V AL VE REMIX W/LEVER 1 2 3 EM218 BO L T 5/16”- 18 X 2, 1/2HXHDCS 2 2 4 EM923343 W ASHER, LOCK 5/16” DIAMETER 2 2 5 492553 N UT , HEX 5/16” DIAMETER- NC 2 2 6 EM25507 FITTING, [...]

  • Page 110

    P A GE 110 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) BA TTER Y ASSY ST -45 PUMP — B A TTER Y ASSY .[...]

  • Page 111

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 111 BA TTER Y ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 492561 N UT , HEX 1/4” X 20 2 2 EM923057 1/4” FLA T W ASHER 2 3 EM492622 1/4” LOCK W ASHER 2 4 EM25708 BA TTER Y HOLDER FRAME 1 5 EM16707 CABLE, BA TTER Y NEGA TIVE 1 6 EM509105 CABLE, BA TTER Y [...]

  • Page 112

    P A GE 112 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) GREASE POINTS ST -45 PUMP — LUBRICA TION P ANEL NO TE: Grease daily , two or three hots of #2 multipurpose automotive grease. Over greasing any bearing will not damage the machine. AL W A YS grease before and after pump operation. POSITION LOCA TION L[...]

  • Page 113

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 113 GREASE POINTS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM491701 GREASE FITTING 3 2 EM208812 CONNECT OIR 2 3 EM510684 CONNECT OR 3 4 EM510486 HOSE, PLASTIC 1 5 EM510487 HOSE, PLASTIC 1 6 TB D HOSE, STEEL 1 ST -45 PUMP — LUBRICA TION P ANEL[...]

  • Page 114

    P A GE 114 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) T AILLIGHT ASSY T AILLIGHT ASSY . ST -45 PUMP — T AILLIGHT ASSY .[...]

  • Page 115

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 115 T AILLIGHT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 EM26536 T AIL LIGHT ASSY . 2 3 EM265361 T AIL LIGHT BRACKET 2 4 492364 SCREW , HHC 5/16” X 18- 1 4 5 EM923343 5/16” LOCK W ASHER 4 6 492553 N UT , HEX 5/16” 4 7 EM256072 SO CKET , FEMALE 1 8 E[...]

  • Page 116

    P A GE 116 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — CONTR OL BO X INTERIOR DOOR ASSY . CONTR OL BO X INTERIOR DOOR ASSY .[...]

  • Page 117

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 117 ST -45 PUMP — CONTR OL BO X INTERIOR DOOR ASSY . CONTR OL BO X INTERIOR DOOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97050 RE LA Y , SMALL 2 2 EM97048 RE LA Y , LARGE 1 3 EM97027 SOLENOID , 12 V OL T 3 4 EM97078 FUSE, 15 AMP 6 5 EM98001 DIODE, 6[...]

  • Page 118

    P A GE 118 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — CONTR OL BO X MOUNTING ASSY . CONTR OL BO X MOUNTING ASSY .[...]

  • Page 119

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 119 ST -45 PUMP — CONTR OL BO X MOUNTING ASSY . CONTR OL BO X MOUNTING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 5 492366 S CR EW H HC 5/16-18x1-1/2 4 3 6 EM510703 SHOCK MOUNT 4 3 7 2105164 NUT 3/8 IN. 4 REPLACES 492582 3 8 EM503112 BO L T HHC 3/8-16x2-[...]

  • Page 120

    P A GE 120 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

  • Page 121

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 121 ST -45 PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25704 T A CHOMETER 1 2 EM97063 EMERGENCY ST OP SWITCH 1 3 EM97039 L ENS, BA TTER Y , OIL FIL TER, AIR FIL TER 3 4 EM97041 CONT A CT BLOCK 3 5 EM97062 HOUR M[...]

  • Page 122

    P A GE 122 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — CONTR OL BO X DOOR WIRING DIA GRAM[...]

  • Page 123

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 123 ST -45 PUMP — CONTR OL BO X INTERIOR WIRING DIA GRAM[...]

  • Page 124

    P A GE 124 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 PUMP — TERMINAL BLOCK WIRING DIA GRAM[...]

  • Page 125

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 125 SW1 BLK 44 FUSE LINK GND INSIDE BOX DURING INST ALL FU 4 BA TTERY + BLK 53 BLK 52 BLK 35 BLK 34 BLK 34 BLK 36 BLK 40 BLK 34 BLK 32 BLK 42 WHT 0 BLK BLK BLU BLU BRN BRN TB2-7 TB2-5 TB2-6 BLK 55 SW3 BLK 45 BLK 39 WHT 0 RED 1 RED 3 BLK 7 BLK 17 BLK 4 BLK 2 WHT 0 T[...]

  • Page 126

    P A GE 126 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) SW5 SW4 SW2 SW6 BLK 50 SW3 J1 K5 K5 FA N WHT DIRECTION PRESS TEST CONTROL OPERA TION (REFER TO LOCA TION B7) BLK 31 BLK 32 BLK 32 BLK 32 BLK 33 BLK 38 BLK 37 BLK 41 BLK 57 BLK 49 WHT FWD 0FF REV ON REMOTE CONTROL PUMP GRN BLK GRN 56 BLK 48 TB2-8 TB2-9 T[...]

  • Page 127

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 127 AL T STRTR FUSE LINK ACS SUPPLIED SOL 14 7 12 15 18 22 24 26 28 29 30 31 21 8 13 16 19 23 25 27 9 14 17 20 SPARE 10 GA RED SPARE SPARE SPARE UNLOAD SOL COOL FAN MOTOR PRESS TEST SOL PROX SWITCH HEAD - FRONT SIDE (ENG -SIDE) PROX SWITCH ROD -BACK SIDE BLK BLK BR[...]

  • Page 128

    P A GE 128 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) ST -45 — HYDRA ULIC DIA GRAM D I t r a P n o i t p i r c s e D y t i t n a u Q 1I S P 0 0 0 3 P M U P N I A M1 2R E X I M E R & R O T A L U M U C C A , P M U P Y R A D N O C E S1 3Y L B M E S S A K C O L B L O R T N O C W O L F1 A 3L O R T N O C W[...]

  • Page 129

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 129 ST -45 — OPTIONAL RADIO CONTR OL[...]

  • Page 130

    P A GE 130 — MA YCO ST -45HRM PUMP — OPERA TION & P ARTS MANU AL — REV . #4 (07/16/04) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 da ys. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B . point of or[...]

  • Page 131

    MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 131 Mechanical Drive Models MA YCO PUMP , hereinafter ref erred to as “Manuf acturer’, warrants each new Mayco Pump sold by the manufacturer to be free from def ects in mater ial and workmanship , under nor mal use and service, for a period of one year after th[...]

  • Page 132

    HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington A v e. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip .com Inter net: www .multiquip .com PAR TS DEP ARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA YCO PARTS 800-306-2[...]