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Multiquip ST-45HRM CE manuel d'utilisation

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Multiquip ST-45HRM CE, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    © COPYRIGHT 2004, MUL TIQUIP INC . OPERA TION AND P AR TS MANUAL STRUCTURAL CONCRETE PUMP MODEL ST -45HRM CE (HA TZ ENGINE) Re vision #0 (02/23/04) MUL TIQUIP (UK) HANO VER MILL FITZRO Y STREET ASHTON-UNDER-L YNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 F AX. 0161-339-3226[...]

  • Page 2

    P A GE 2 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) Proposition 65 W arning HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS/SER VICE/ W ARRANTY LANCASHIRE, OL7 OL T UNITED KINGDOM (UK) CALL: PHONE: 161-339-2223 F AX: 161-339-3226 Thank you for your purch[...]

  • Page 3

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 3 T ABLE OF CONTENTS MA YCO ST -45HRM CE CONCRETE PUMP Here’ s ho w T o Get Help ............................................. 2 T ab le of Contents ...................................................... 3 Pump Specifications ..................................[...]

  • Page 4

    P A GE 4 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP — PUMP SPECIFICA TIONS s n o i t a c i f i c e p S p m u P 5 4 - T S . 1 e l b a T d o h t e M g n i p m u Pn o t s i P g n i t a c o r p i c e R e t a R g n i p m u P * r u o h r e p s r e t e m . u c 4 . 4 3 o t p U ) * r[...]

  • Page 5

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 5 ST -45HRM CE CONCRETE PUMP — ENGINE SPECIFICA TIONS s n o i t a c i f i c e p S e n i g n E . 2 e l b a T e n i g n E l e d o ME N I G N E L E S E I D P H 7 5 1 4 M 3 Z T A H e k o r t S X e r o B m m 5 0 1 x 2 0 1 ) . n i 3 1 . 4 x . n i 2 0 . 4 ( o i t a R[...]

  • Page 6

    P A GE 6 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— DIMENSIONS S N O I S N E M I D . 3 E L B A T . F E RS N O I S N E M I D A) . m c 3 . 4 1 1 ( . n i 5 4 B) . m c 5 . 1 1 4 ( . n i 2 6 1 C) . m c 1 6 ( . n i 4 2 D) . m c 4 . 5 8 1 ( . n i 3 7 E) . m c 2 . 2 7 1 ( . n i 8 6[...]

  • Page 7

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 7 ST -45HRM C E CONCRETE PUMP— NOISE MEASUREMENT EC Declaration of Conformity In accordance with EN 45014:1998 W e Multiquip (UK) Ltd of Hanover Mil, Fitzroy Street Ashton Under Lyne OL7 0TL declare that: Equipment Concrete conveying and spraying apparatus Mod[...]

  • Page 8

    P A GE 8 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Saf ety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR SAFETY AND THE SAFETY OF O THERS![...]

  • Page 9

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 9 Accidental Starting AL W A YS place the ON/OFF s witch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. Respiratory Hazard AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hea[...]

  • Page 10

    P A GE 10 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) CA UTION: F ailure to follow instructions in this manual may lead to ser ious injury or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only . The following safety guidelines[...]

  • Page 11

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 11 ■ AL W A YS remov e the ignition key when leaving the pump unattended. ■ AL W A YS block the wheels on the unit when using on a slope. ■ AL W A YS maintain this equipment in a safe operating condition at all times. ■ AL W A YS stop the engine before s[...]

  • Page 12

    P A GE 12 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM C E CONCRETE PUMP— RULES FOR SAFE OPERA TION Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ In emergencies always know the location of [...]

  • Page 13

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 13 ST -45HRM CE CONCRETE PUMP — OPERA TION AND SAFETY DECALS Machine Safety Decals The ST -45 structural concrete pump is equipped with a number of saf ety decals. These decals are provided f or operator saf ety an d maintenance information. Figure 1 below ill[...]

  • Page 14

    P A GE 14 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP — OPERA TION AND SAFETY DECALS Figure 2. ST -45 Operation and Safety Decals[...]

  • Page 15

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 15 ST -45HRM CE CONCRETE PUMP — OPERA TION AND SAFETY DECALS Figure 3. ST -45 Operation and Safety Decals[...]

  • Page 16

    P A GE 16 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— IMPORT ANT HAND SIGNALS Figure 4 Operation Hand Signals Figure 4 display's the basic hand signals commonly used in concrete pumping operations.[...]

  • Page 17

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 17 ST -45HRM CE CONCRETE PUMP— GENERAL INFORMA TION There are four ways in which this seal can be lost: 1 . By pumping excessively wet mixes which do not have enough cohesion to hold together . 2 . By pumping harsh undersanded concrete with poorly graded aggre[...]

  • Page 18

    P A GE 18 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— GENERAL INFORMA TION In addition, the Ma yco Concrete ST -45HRM CE Pump can be used to pump a large aggregate hard rock as follows: 1 . P ea rock 12.7mm (1/2" min us) pump with mix es being as low as 30% rock and 70%[...]

  • Page 19

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 19 ST -45HRM CE CONCRETE PUMP— HO W IT W ORKS The following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete. The hydraulic pressure is generated by a variable volume, [...]

  • Page 20

    P A GE 20 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— PUMP COMPONENTS Figure 7. Major Pump Components[...]

  • Page 21

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 21 ST -45HRM CE CONCRETE PUMP— PUMP COMPONENTS Figure 7 illustrates the location of the major components f or the ST -45 Structural Concrete Pump . The function of each component is described below: 1 . T ow Hitch Coupler – See the T owing Inf ormation secti[...]

  • Page 22

    P A GE 22 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— CONTROL BO X COMPONENTS Figure 8. Pump Control Box Components 1 . Engine T achometer – Monitors the engine RPM’ s and hours of operation for the engine. 2 . Emergency Stop Button – Press emergency stop button to sto[...]

  • Page 23

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 23 ST -45HRM CE CONCRETE PUMP— ENGINE COMPONENTS INITIAL SER VICING The pump's engine (Figure 9) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of ope[...]

  • Page 24

    P A GE 24 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— OPERA TING PROCEDURES OPERA TING SUGGESTIONS 1 . A well-planned location of the pump and routing of the hose bef ore star ting a pour may sa v e subsequent mov es through- out the job . 2 . Bef ore concrete is discharged [...]

  • Page 25

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 25 ST -45HRM CE CONCRETE PUMP— OPERA TING PROCEDURES W ARNING Common sense tells us that if you drive a truck into a brick wall, something is going to be damaged. The same holds tr ue with y our concrete pump . If you repeatedly pull the throttle all the way o[...]

  • Page 26

    P A GE 26 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— OPERA TING PROCEDURES W ARNING DO NO T open any of the delivery system joint clamps. Saftey glasses MUST be worn at all times when operating the ST -45. F ailure to f ol- low saftey guidlines can result in serious injur y[...]

  • Page 27

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 27 ST -45HRM CE CONCRETE PUMP— OPERA TING PROCEDURES 18. Do wn-Hill Pumping – can be difficult on some jobs . The slurry procedure would be the same as explained on the pages titled Operating Suggestions. It is suggested that a sponge 5 cm x 10 cm x 15 cm (2[...]

  • Page 28

    P A GE 28 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— OPERA TING PROCEDURES It is strongly recommended that steel pipe be used on all v er tical pumping for safety and conve- nience. 20. Pulsation – A slight pulsation of the hose will always be noticeable near the pump . E[...]

  • Page 29

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 29 ST -45HRM CE CONCRETE PUMP— INSPECTION CAUTION CAUTION CAUTION CAUTION CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air . AL W A YS wear appro ved eye and hearing protection before ope[...]

  • Page 30

    P A GE 30 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— INSPECTION ENGINE OIL CHECK 7 . Remove the engine oil dipstick from its holder (Figure 12). Figure 12. Engine Oil Dipstick 10 . V er ify that oil le v el (Figure 13) is maintained betw een the two notches on the dipstick.[...]

  • Page 31

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 31 REAR ST ABILIZER ST AND T o reduce excessiv e vibration and roc king of the ST -45 Concrete Pump, set the rear stabiliz ers as f ollo ws: 1 5 . Locate both the left and right rear stabilizer stands (Figure 16). 16 . Remove the cotter pin from the handle tee b[...]

  • Page 32

    P A GE 32 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) EMERGENCY ST OP SWITCH 1 . There are 2 emergency stop switches (Figure 19). One is located on the the control box, the other is located on the other side of the pump near the heat e xchanger . Both are provided f or operator saf ety . In the e vent of[...]

  • Page 33

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 33 6 . Use the volume control, to set the pump volume to approximately 10 strokes per minute . T urning the volume control clockwise (CW) will decrease pump volume,and counterclockwise (CCW) will increase pump volume. 9 . T urn the Control Off switch (Figure 22)[...]

  • Page 34

    P A GE 34 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) HOPPER REMIXER CONTROL A . Located to the left of the Hydraulic T emperature gauge is the Hopper Remixer Control lever (Figure 32). B . T urn the Operation Pump/Engine s witch to the “ ENGINE “ position (only the engine should be running). Figure [...]

  • Page 35

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 35 D . Push the Hopper Remix er Control le v er “ UPW ARD “ (Figure 32) and observe that the blades (Figure 33) inside the hopper are turning in a counter-clockwise direction (reverse). OPTIONAL RADIO REMOTE CONTROL 14 . The MA YCO ST -45 Concrete Pump has a[...]

  • Page 36

    P A GE 36 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as [...]

  • Page 37

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 37 ST -45HRM CE CONCRETE PUMP— TRAILER SAFETY GUIDELINES Figure 36. Wheel Lug Nuts Tightening Sequence[...]

  • Page 38

    P A GE 38 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP — T O WING INFORMA TION T CHASSIS SUSPENSION AXLES A UT O-REVERSE COUPLINGS GENERAL TRAILER INFORMA TION RECOMMENDED MAINTENANCE & SER VICE INFORMA TION R UNNING GEAR MANUF A CTURERS Broadway Industrial Estate, Hyde, C[...]

  • Page 39

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 39 ST -45HRM CE CONCRETE PUMP— T O WING INFORMA TION . 1.2 CAP A CITIES F or saf ety , warr anty and legal reasons, DO NO T exceed the maximum allowable fully laden mass. On a trailer’ s drawbar assemb ly , there ma y be 3 ore more labels/ stampings stating [...]

  • Page 40

    P A GE 40 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) 1. 4 CONNECTION TO T O WING VEHICLE First, check the compatibility of your 50mm Ball Coupling or T o wing Eye with the T o wing Ja w/Ball connection on your v ehicle . Always fit the breakaway cable or safety chain in a loop, fastening back on itself,[...]

  • Page 41

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 41 3.0 BRAKING SYSTEM 3.1 WHEEL JACKING On level ground, with the hand brake lever in the off position and overrun coupling draw tube shaft fully extended forwards, secure one wheel with wheel chocks . P osition your jac king de vice behind the opposite wheel, a[...]

  • Page 42

    P A GE 42 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) 3.4 COUPLING AND TRANSMISSION SYSTEM Attach the opposite end of the outer cable to the anchor plate (Figure 41E) on the axle or draw bar , using the nut pro vided. Connect the inner cables to the compensator , loc king the 2 plain nuts together in fro[...]

  • Page 43

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 43 With the handbrak e fully off, chec k that the spring store’ s ov erall length is 185 to 190 mm and is not applying a force to the U shaped guide on the side of the o v err un le v er . Adjusting is by the nut at the front of the assembly . This procedure s[...]

  • Page 44

    P A GE 44 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) Adjuster Expander Sliding (Auto Reverse) Brake Shoe 3.5 BRAKE P AR TS Brake shoes (Figure 42) are recommended to be replaced when the lining thickness measures less than 2mm, as it is likely that they will be worn out before the next service. Alwa ys [...]

  • Page 45

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 45 4. 0 ADJUST ABLE HEIGHT DRA W BARS 4. 1 HEIGHT ADJUSTMENT/TIGHTENING JOINTS the principle of the joints is steel pegs engaging with mating dimples (Figures 44A and 44B), which can be seen between the joint plates. While securing the assemblies, the equipment [...]

  • Page 46

    P A GE 46 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) 5. 0 WHEEL HUB ASSEMBLIES 5. 1 INSPECTION Ensure the brake shoes (if braked) are clear of the drum with no interference. Clean the hub to remove any road debris. Rotate the hub slowly – there should be no roughness or restriction. Rotate the hub rap[...]

  • Page 47

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 47 6.0 O VERR UN COUPLING ASSEMBL Y The coupling is greased on assemb ly , but will require periodic maintenance to ensure a smooth operation of the braking system. Re-grease the shaft bearings via the grease nipples (Figure 46), provided at 9,656 km (6,000 mile[...]

  • Page 48

    P A GE 48 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) G N I T O O H S E L B U O R T S E K A R B R E L I A R T . 0 1 E L B A T M O T P M Y SE S U A CN O I T U L O S d e d i s - e n o s i g n i k a r B l e e h w t a t n e m t s u j d a e k a r b t c e r r o c n Is e k a r b t s u j d A d e z e i s e l b a [...]

  • Page 49

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 49 N O I T A C I L P P A Y B S E R U G I F E U Q R O T . 1 1 E L B A T n o i t a c i l p p Ae z i S n r e t s a F m Nt f . f b L . N I M. X A M. N I M. X A M e l x A o t r a b w a r D m m 0 8 / 0 7F N U . n i 8 / 30 45 50 30 4 e l x A o t r a b w a r D m m 0 0 1[...]

  • Page 50

    P A GE 50 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) CLEANING THE PUMP AND DELIVER Y SYSTEM Cleaning the pump is a v er y impor tant operation as it deter mines how the machine will pump the next time it is used. At the end of e v er y pour , or because o[...]

  • Page 51

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 51 ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) HYDRA ULIC OIL SYSTEM MAINTENANCE 1 . When changing the h ydraulic oil or topping off the reser v oir , use only the following type. (Reservoir capacity is 220 liters/ 58 gal.) Hydraulic oil: Shell Oil T ellius[...]

  • Page 52

    P A GE 52 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) BRAKE SYSTEM The brake system should be periodically checked. Look for fluid leaks worn or cracked hoses. Check the reservoir for proper fluid levels. Make sure that all links and pivots are kept lubricated. See T able 13 f or troub leshooting tips. 1[...]

  • Page 53

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 53 ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) ST45 PRESSURE SETTING SEQUENCE T o set maxim um pump pressure: 1 . With the engine tur ned “ OFF ”, loosen the 6.4 mm (1/4- inch) hydraulic hose attached to the compensator valve located on the top of the M[...]

  • Page 54

    P A GE 54 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) NOTE Important notice! During freezing temperatures, completely drain the Lubrication Box and cover the hopper after each use. F rozen liquid will restrict the piston travel and cause damage to the pump . CLEANING THE LUBRICA TION BO X 1 . Remove the [...]

  • Page 55

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 55 ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) Figure 55. Accumulator Cir cuit Pressure T est Gaug e UNLOADING V AL VE CARTRIDGE LOCK NUT ADJUSTMENT SCREW Figure 56. Unloading V alve Cartridge Adjustment SETTING PRESSURE IN THE ACCUMULA TOR CIRCUIT 1 . Atta[...]

  • Page 56

    P A GE 56 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) CYLINDER CUP REPLA CEMENT PROCEDURE 1 . Remo ve the tw o h ydraulic hoses (Hopper Assy ., Item 34) connected to the remix motor . Plug the por ts with fittings(not provided) to prevent hydraulic hose le[...]

  • Page 57

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 57 CHANGING THE WEAR PLA TE AND RING Due to the swinging motion of the Nun-plate and the abrasive nature of concrete, it is normal for the cutting ring to wear on the side that shears through the concrete inside the hopper . If the wear ring and wear plate do no[...]

  • Page 58

    P A GE 58 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— MAINTENANCE (PUMP) EMERGENCY ST OP SWITCH FUNCTIONAL TEST There are 2 emergency stop s witches on the ST -45 concrete pump. Follow the procedure below to test the switches to make sure that they are both working correctly[...]

  • Page 59

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 59 MANIFOLD HEA T EXCHANGER HYDRAULIC DRIVE PUMP REMIXER CONTROL FRONT OF MACHINE FRONT OF MACHINE LUBRICA TION PIST ONS LUBRICA TION PIST ONS FRONT OF MACHINE NOTES HOSES SHADED FOR VISUAL CLARITY . O K J I L M N M L N O K I P J P ST -45HRM CE CONCRETE PUMP— [...]

  • Page 60

    P A GE 60 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— HYDRA ULIC HOSE CONNECTIONS Figure 58. Hydrauilc Hose Connections (Continued)[...]

  • Page 61

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 61 ST -45HRM CE CONCRETE PUMP— HYDRA ULIC HOSE CONNECTIONS Figure 58. Hydrauilc Hose Connections (Continued)[...]

  • Page 62

    P A GE 62 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE — MANIFOLD PORT LOCA TIONS Figure 59 is provided to show the locations and names for the two manif old b lock ports on the ST -45 f or ref erence when pef orming maintenance on the pump. Figure 59. Manifold Ports[...]

  • Page 63

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 63 NO TE P A GE[...]

  • Page 64

    P A GE 64 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) APPENDIX — ST -45HRM CE CONCRETE PUMPCONCRETE MIX INFORMA TION The f ollo wing inf or mation has been e xtracted from actual testing labor ator y repor ts . The pur pose of this printing is only to he lp create a better understanding of the impor ta[...]

  • Page 65

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 65 A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — ST -45HRM C E CONCRETE PUMP CONCRETE MIX INFORMA TION[...]

  • Page 66

    P A GE 66 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) Figure 60-A. Slump T est (1/3 Full) Figure 60-C. Slump T est (Full-Overflow) Figure 60-B. Slump T est (2/3 Full) Figure 60-D . Slump T est (Removing Excess Concrete) Figure 60-E. Slump T est (Cone Invert) Figure 60-F . Slump T est (Measurement) 1 . T [...]

  • Page 67

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 67 ST -45HRM C E CONCRETE PUMP — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action f ollowing the diagnosis based on the Engine[...]

  • Page 68

    P A GE 68 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— TROUBLESHOO TING (HYDRA ULIC SYSTEM) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please tak e a remedial action follo wing the diagnosis bas[...]

  • Page 69

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 69 ST -45HRM CE CONCRETE PUMP— TR OUBLESHOO TING (ELECTRICAL SYSTEM) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdo wn, please take a remedial action f ollowing the diagnosis based on t[...]

  • Page 70

    P A GE 70 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) APPENDIX — ST -45HRM CE SHO TCRETE SYSTEM SHO TCRETE SYSTEM Figure 39. Shotcrete System[...]

  • Page 71

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 71 General recommendations ■ If the site will permit, use steel pipe from the pump to the pool perimeter . It will reduce line pressures which is highly recommended. ■ The vibrator on the reducer b y the pool impro ves pumpability . ■ T u rn both air vibra[...]

  • Page 72

    P A GE 72 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) RECOMMENDED SHO TCRETE A CCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spra y pattern. DO NO T INST ALL THE NOZZLE A T THE END OF THE HOSE UNTIL THE FIRST MA TERIAL HAS P ASSE[...]

  • Page 73

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 73 RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN ....................... 1 ............. W/AIR VIBRA T OR MOUNTING 2 EM23101 AIR VIBRA T OR 1 3 EM132 BOL T , 1/2-13X2 2 4 EM23407 AIR HOSE 1 5 EM23408 BUSHI[...]

  • Page 74

    P A GE 74 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-Where indicated, this [...]

  • Page 75

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 75 ST -45HRM CE CONCRETE PUMP 1 Units Qty . P/N Description 1 .......... EM16462 .............. FEL T HOLDER 4 .......... EM98050 .............. PIST ON CUP , ORANGE 4 .......... EM16493 .............. FEL T RING 1 .......... EM98033 .............. OIL PLA TE 2 [...]

  • Page 76

    P A GE 76 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP — DECAL PLA CEMENT DECAL PLACEMENT[...]

  • Page 77

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 77 ST -45HRM CE CONCRETE PUMP— DECAL PLA CEMENT DECAL PLACEMENT NO . P AR T NO . P AR T NAME QTY . REMARKS 1 511709 DECAL, 800-30-MA YCO 1 2 EM97082 DECAL, ST -45 2 3 34536 DECAL, O WNERS MANU AL 1 4 EM97070 DECAL, A CCUMULA T OR PRESSURE 1 5 EM97070 DECAL, PU[...]

  • Page 78

    P A GE 78 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— SAFETY GRIDS ASSY . SAFETY GRIDS ASSY .[...]

  • Page 79

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 79 ST -45HRM CE CONCRETE PUMP— SAFETY GRIDS ASSY . SAFETY GRIDS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98201 GRID , SHUTTLE CYL. 22.5” X 9.0 X 14.5” 1 2 EM98202 GRID , BLADE SHAFT 4.5” X 4.5” 1 3 EM963003 BO L T 1/4” NC X 3/4” 5 4 21[...]

  • Page 80

    P A GE 80 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— HUB AND DRUM ASSY . HUB AND DR UM ASSY .[...]

  • Page 81

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 81 ST -45HRM CE CONCRETE PUMP— HUB AND DRUM ASSY . HUB AND DR UM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 109221 STUB AXLE 1 2 302261 BRAKE 1 3 DPSM639010 OIL SEAL 1 4 368A INNER BEARING CONE 2” 1 4A 362A INNER BEARING CUP 2” 1 5 501349 O UTER B[...]

  • Page 82

    P A GE 82 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— BRAKE COMPONENTS ASSY . BRAKE COMPONENTS ASSY .[...]

  • Page 83

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 83 BRAKE COMPONENTS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 33623 HALF SHELL 1 2 44856 EYELET 1 3 45439 READJUST ABLE WEDGE 1 4 35212 ADJUSTER SHOE POST 1 6 45488 BO L T 1 7 42860 SPRING BUCKLE 1 8 43123-1 E XP ANDER 1 9 * SHOE BRA CKET ONL Y (NO LIN[...]

  • Page 84

    P A GE 84 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— T O WING COUPLER ASSY . T O WING COUPLER ASSY .[...]

  • Page 85

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 85 T O WING COUPLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87003909 BRAKE LEVER ASSY . 1 2 98702694 ENERGY ST ORE 1 3 56000594 BREAK-A W A Y CABLE 1 4 T BD BOD Y ASSY . 1 5 69004692 BELLOWS 1 6 87003909 D AMPER 1 7 98857593 D R A W TUBE W/ST OP RING[...]

  • Page 86

    P A GE 86 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) HOPPER ASSY . HOPPER ASSY . ST -45HRM CE CONCRETE PUMP— HOPPER ASSY .[...]

  • Page 87

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 87 HOPPER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25174 HOPPER ASSY . 1 2 EM16184 HOPPER SEAL 3/8” X 1/2 1 3 EM25863 REMIXER, SHAFT 1 4 EM23305 SHAFT , AD APT OR 1 5 EM963610 CAP SCREW 4 6 0166 A W ASHER, LOCK 3/8” 4 7 EM25301 SHAFT , DRIVE END[...]

  • Page 88

    P A GE 88 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) T ANQ UE TRANSMISSION HA TZ 57HP ASSY . ST -45HRM C E CONCRETE PUMP— HOPPER A TT A CHMENT ASSY . HOPPER A TT A CHMENT ASSY .[...]

  • Page 89

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 89 HOPPER A TT ACHMENT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM70134-1 SPLASH PLA TE 1 2 EM16159 HINGE PIN 1 3 EM491686 CO TTER PIN 1/8” x 1-3/4” 2 4 EM70134-2 S PLA SH PL A TE P IN 1 5 EM505723 CO TTER PIN 5/32” x 1-1/2” 1 1 8 EM16166 ROD [...]

  • Page 90

    P A GE 90 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) HOPPER INTERIOR ASSY . ST -45HRM CE CONCRETE PUMP— HOPPER INTERIOR ASSY .[...]

  • Page 91

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 91 HOPPER INTERIOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145 SWING AXLE BUSHING 1 9 EM284 1- 14 X 5 STUD GR8 1 1 0 EM16175 O- RING 1 1 1 EM16170 SHUTTLE AXLE RING SEAL 1 1 2 EM16176 O- RING 1 1 3 EM98022 WEAR RING, HARD F A CED 1 13A EM16816-2 [...]

  • Page 92

    P A GE 92 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) SHUTTLE CYLINDER ASSY . ST -45HRM CE CONCRETE PUMP— SHUTTLE CYLINDER ASSY .[...]

  • Page 93

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 93 ST -45HRM CE CONCRETE PUMP— SHUTTLE CYLINDER ASSY . SHUTTLE CYLINDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM16145 SWING AXLE BUSHING 1 2 510684 GREASE FITTING 3 EM16169 THR UST W ASHER 1 4 EM25236 SHUTTLE CRANK, SPLINED SHAFT 1 5 EM505490 GRE[...]

  • Page 94

    P A GE 94 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) REAR HOOD ASSY ST -45HRM C E CONCRETE PUMP— FUEL AND HYDRA ULIC T ANK ASSY . FUEL AND HYDRA ULIC T ANK CONNECTIONS ASSY[...]

  • Page 95

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 95 FUEL AND HYDRA ULIC T ANK CONNECTIONS ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 5 EM963610 BO L T 3/8” 2 6 3019092 W ASHER FLA T 3/8” 2 7 EM969013 NUT LOCK 3/8” 2 8 EM25169 GASKET , R UBBER 2 9 EM251191 T ANK CO VER PLA TE 1 1 0 EM25184 RESEV OIR [...]

  • Page 96

    P A GE 96 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) REAR HOOD ASSY . ST -45HRM CE CONCRETE PUMP— FUEL AND HYDRA ULIC T ANK ASSY . FUEL AND HYDRA ULIC T ANK ASSY . (CONTINUED)[...]

  • Page 97

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 97 FUEL AND HYDRA ULIC T ANK ASSY . (CONTINUED) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 509772 RESER V OIR, FUEL AND HYDRA ULIC OIL 1 2 509786 ELBO W , SUCTION 1 3 510591 ELBOW 1 4 491164 SUCTION NIPPLE 3/4” 1 1 4 EM18447 PLUG 3/4” PIPE SQ H 1 1 5 50936[...]

  • Page 98

    P A GE 98 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) FRONT CO VER ASSY . ST -45HRM CE CONCRETE PUMP— FR ONT CO VER ASSY . FRONT CO VER ASSY .[...]

  • Page 99

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 99 FR ONT CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 EM963003 BO L T 1/4” NC X 3/4” 1 9 8 EM923057 W A SHER, FLA T 1/4” 2 3 9 2101402 W ASHER, LOCK 1/4” DIAMETER 1 5 1 0 EM510271 CO VER, FR O NT ...........................................[...]

  • Page 100

    P A GE 100 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— HEA T EXCHANGER ASSY . HEA T EXCHANGER ASSY .[...]

  • Page 101

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 101 HEA T EXCHANGER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM509802 GUARD , H EA T EXCHANGER 1 2 EM963610 BO L T 3/8” 4 3 3019892 WA SHER, FLA T 3/8” 6 4 EM969013 NU T , LOCK 3/8” 4 5 EM25171 GASKET , R UBBER 1 6 EM98049 HE A T EXCHANGER 1 7 4[...]

  • Page 102

    P A GE 102 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM C E CONCRETE PUMP— ENGINE AND FRAME ASSY . ENGINE AND FRAME ASSY[...]

  • Page 103

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 103 ENGINE AND FRAME ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 020310080 NU T 8 2 030210250 W ASHER, LOCK 8 3 EM23118 SHOCK MOUNT 4 4 EM01005 CONNECT OR LINK, CHAIN 2 6 509405 FRAME, MAIN 1 7 503117 B O L T , HEX 3/8” 2 8 3019092 W ASHER 3/8” 2 9 EM9[...]

  • Page 104

    P A GE 104 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) THRO TTLE AND W A TER FIL TER ASSY . ST -45HRM CE CONCRETE PUMP— THR O TTLE AND W A TER FIL TER ASSY .[...]

  • Page 105

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 105 THRO TTLE AND W A TER FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 EM509414 BRACKET 1 3 1 EM969013 NUT LOCK 3/8” 1 3 2 EM509510 SPRING 1 3 3 EM959119 CLEVIS Y OKE 1/4- 28 1 3 4 492357 SCREW HHC 1/4”- 20 X 12 1 3 5 EM959179 NUT LOCK NYLOC[...]

  • Page 106

    P A GE 106 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) HYDRA ULIC PUMP ASSY . ST -45HRM CE CONCRETE PUMP— HYDRA ULIC PUMP ASSY .[...]

  • Page 107

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 107 HYDRA ULIC PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 EM16306 COUPLING, ENGINE 1 3 EM146 BO L T 12 M M X 1” ALLEN HEAD 6 4 EM16303 COUPLING, CHAIN 1 5 EM16302 COUPLING, PUMP 1 6 EM16741 CO VER, ENGINE 1 7 EM162 BO L T 10 X 25MM SOC . HEAD 1 0[...]

  • Page 108

    P A GE 108 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— LUBRICA TION PIST ONS ASSY . LUBRICA TION PIST ONS ASSY .[...]

  • Page 109

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 109 LUBRICA TION PIST ONS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 510749 LUBRICA TION BO X 1 2 EM507895 PLUG 1 3 492378 B O L T G 5 HHCS 6 4 3019092 WA SHER, FLA T 3/8” 6 5 0166A W ASHER, LOCK3/8” DIAMETER 6 6 510755 C O VER, LUBRICA TION BO X 1 [...]

  • Page 110

    P A GE 110 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) SISTEMA ELECTRICO HA TZ ASSY . ST -45HRM CE CONCRETE PUMP— ELECTRICAL SYSTEM ASSY . ELECTRICAL SYSTEM ASSY .[...]

  • Page 111

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 111 ELECTRICAL SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 512759 CABLE HARNESS 1 2 491028 CABLE WRAP 5 3 491030 CABLE WRAP 5 4 EM256073 CONNECT OR BOO T II 5 5 512760 CONDUCTOR CABLES 5 6 512761 SHIELD , CABLE 1 7 505303 TERMINAL CONNECTION 2 8 5[...]

  • Page 112

    P A GE 112 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) A CCUMULA T OR ASSY . ST -45HRM CE CONCRETE PUMP— A CCUMULA T OR ASSY .[...]

  • Page 113

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 113 A CCUMULA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 EM97015 A CCUMULA TOR 1 GALLON 1 3 5 EM97016 BRA CKET , A CCUMULA T OR 1 3 6 EM9603055 HH CS 3/8” DIAMETER 2 3 7 3019092 WA SHER, FLA T 3/8” 2 3 8 0166A W ASHER, LOCK 3/8” DIAMETER 2 [...]

  • Page 114

    P A GE 114 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— MANIFOLD ASSY . MANIFOLD ASSY .[...]

  • Page 115

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 115 MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97000 MANIFOLD ASSY . 1 2 EM963610 BO L T 3/8” 4 3 3019092 WA SHER, FLA T 3/8” 4 4 0166 A W ASHER, LOCK 3/8” DIAMETER 4 5 EM25462 STRAIGHT CONNECT OR 12- 16F5X 1 6 EM98018 TEST PORT 3 7 EM2[...]

  • Page 116

    P A GE 116 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) REMIXER CONTR OL ASSY . ST -45HRM CE CONCRETE PUMP— REMIXER CONTROL ASSY .[...]

  • Page 117

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 117 REMIXER CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 2 EM97017 V A L VE REMIX W/LEVER 1 2 3 EM218 BO L T 5/16”- 18 X 2, 1/2HXHDCS 2 2 4 EM923343 W ASHER, LOCK 5/16” DIAMETER 2 2 5 492553 N U T , HEX 5/16” DIAMETER- NC 2 2 6 EM25507 FITT[...]

  • Page 118

    P A GE 118 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) BA TTER Y ASSY ST -45HRM CE CONCRETE PUMP— B A TTER Y ASSY .[...]

  • Page 119

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 119 BA TTER Y ASSY NO . P AR T NO . P AR T NAME QTY . REMARKS 1 34506 BA TTER Y BO X 1 2 6109100 B A TTER Y HOLD-DOWN STRAP 1 3 EM16738 BA TTER Y 1 4 EM16707 CABLE, BA TTER Y NEGA TIVE 1 5 EM509105 CABLE, BA TTER Y POSITIVE 1 ST -45HRM CE CONCRETE PUMP— B A TT[...]

  • Page 120

    P A GE 120 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) GREASE POINTS ST -45HRM CE CONCRETE PUMP— LUBRICA TION P ANEL NO TE Grease daily , two or three hots of #2 multipurpose automotive grease. Over greasing any bearing will not damage the machine. AL W A YS grease before and after pump operation. POSI[...]

  • Page 121

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 121 GREASE POINTS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM491701 GREASE FITTING 3 2 EM208812 CONNECT OIR 2 3 EM510684 CONNECT OR 3 4 EM510486 HOSE, PLASTIC 1 5 EM510487 HOSE, PLASTIC 1 6 T BD HOSE, STEEL 1 ST -45HRM CE CONCRETE PUMP— LUBRICA TION P ANEL[...]

  • Page 122

    P A GE 122 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) CONTROL BO X INTERIOR DOOR ASSY . ST -45HRM CE CONCRETE PUMP— CONTRL. BO X INTERIOR DOOR ASSY .[...]

  • Page 123

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 123 ST -45HRM CE CONCRETE PUMP— CONTRL. BO X INTERIOR DOOR ASSY . CONTROL BO X INTERIOR DOOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM97050 REL A Y , SMALL 2 2 EM97048 REL A Y , LARGE 1 3 EM97027 SOLENOID , 12 V OL T 3 4 EM97078 FUSE, 15 AMP 6 5 E[...]

  • Page 124

    P A GE 124 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— CONTROL BO X MOUNTING ASSY . CONTROL BO X MOUNTING ASSY .[...]

  • Page 125

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 125 ST -45HRM CE CONCRETE PUMP— CONTR OL BO X MOUNTING ASSY . CONTROL BO X MOUNTING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 5 492366 S C RE W H H C 5/16-18x1-1/2 4 3 6 EM510703 SHOCK MOUNT 4 3 7 2105164 NUT 3/8 IN. .................................[...]

  • Page 126

    P A GE 126 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Page 127

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 127 ST -45HRM C E CONCRETE PUMP— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM25704 T A CHOMETER 1 2 EM97063 EMERGENCY ST OP SWITCH 1 3 EM97039 LE NS, B A TTER Y , OIL FIL TER, AIR FIL TER 3 4 EM97041 CONT A CT BLOCK [...]

  • Page 128

    P A GE 128 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM C E CONCRETE PUMP— CONTR OL BO X DOOR WIRING[...]

  • Page 129

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 129 ST -45HRM CE CONCRETE PUMP— CONTR OL BO X INTERIOR WIRING[...]

  • Page 130

    P A GE 130 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— TERMINAL BLOCK WIRING DIA GRAM[...]

  • Page 131

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 131 NO TE P A GE[...]

  • Page 132

    P A GE 132 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE CONCRETE PUMP— CONTROL BO X ELECT . DIA GRAM[...]

  • Page 133

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 133 SW5 SW4 SW2 SW6 BLK 50 SW3 J1 K5 K5 FA N WHT DIRECTION PRESS TEST CONTROL OPERA TION (REFER TO LOCA TION B7) BLK 31 BLK 32 BLK 32 BLK 32 BLK 33 BLK 38 BLK 37 BLK 41 BLK 57 BLK 49 WHT FWD 0FF REV ON REMOTE CONTROL PUMP GRN BLK GRN 56 BLK 48 TB2-8 TB2-9 TB2-10[...]

  • Page 134

    P A GE 134 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) AL T STRTR FUSE LINK ACS SUPPLIED SOL 14 7 12 15 18 22 24 26 28 29 30 31 21 8 13 16 19 23 25 27 9 14 17 20 SPARE 10 GA RED SPARE SPARE SPARE UNLOAD SOL COOL FAN MOTOR PRESS TEST SOL PROX SWITCH HEAD - FRONT SIDE (ENG -SIDE) PROX SWITCH ROD -BACK SIDE[...]

  • Page 135

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 135 ST -45HRM CE— HYDRA ULIC DIA GRAM D I t r a P n o i t p i r c s e D y t i t n a u Q 1I S P 0 0 0 3 P M U P N I A M1 2R E X I M E R & R O T A L U M U C C A , P M U P Y R A D N O C E S1 3Y L B M E S S A K C O L B L O R T N O C W O L F1 A 3L O R T N O C W[...]

  • Page 136

    P A GE 136 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) ST -45HRM CE— OPTIONAL RADIO CONTROL[...]

  • Page 137

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 137 ST -45HRM CE— T AIL LIGHTS WIRING DIA GRAM[...]

  • Page 138

    P A GE 138 — MA YCO ST -45HRM CE PUMP — OPERA TION & P ARTS MANU AL — REV . #0 (02/23/04) TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T erms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of orig[...]

  • Page 139

    MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 139 Mechanical Drive Models MA YCO PUMP , hereinafter referred to as “Manuf acturer’, warrants each new Mayco Pump sold by the manufacturer to be free from defects in material and workmanship, under normal use and service, for a period of one year after the [...]

  • Page 140

    OPERA TION AND P AR TS MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS/SER VICE/ W ARRANTY LANCASHIRE, OL7 OL T UNITED KINGDOM (UK) CALL: PHONE: 161-339-2223 F AX: 161-339-3226 MUL TIQUIP (UK) HANO VER MILL FITZRO Y STREET ASHT ON-UNDER-L YNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-22[...]