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Powermatic WP2510 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Powermatic WP2510 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

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Tout d'abord, le manuel d’utilisation Powermatic WP2510 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Powermatic WP2510
- nom du fabricant et année de fabrication Powermatic WP2510
- instructions d'utilisation, de réglage et d’entretien de l'équipement Powermatic WP2510
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Powermatic WP2510 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Powermatic WP2510 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Powermatic en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Powermatic WP2510, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Powermatic WP2510, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Powermatic WP2510. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 WMH T OOL G RO UP 2420 Vantage Dr ive El g in, Illi nois 60124 Part No . M-1791303 Ph.: 800-274-6848 Revi s i on B3 2/07 www.wm htoolgr oup.com Copyri ght © WM H Tool G roup[...]

  • Page 2

    2 Warrant y and Service WMH Tool Group, Inc., warrants every product it sel ls . If one of our tools needs service or repair, one of our Authorized Servi ce Center l ocated throughout the United Stat es can give you quick service. In m ost cases, any of these WMH Tool Group Authorized Service C enters can authorize warranty repair, assist you in ob[...]

  • Page 3

    3 Ta ble of Contents W a rrant y and Ser v ice .............................................................................................................................. 2 Tab l e of C onte nts .................................................................................................................................... 3 Warn ing.........[...]

  • Page 4

    4 Par ts L ist: E lec trica l Bo x As s embly............................................................................................ ......... 53 El ectric a l Connecti ons – 230V olt ............................................................................................................ 54 El ectric a l Connecti ons – 460V olt .......[...]

  • Page 5

    5 W arning 1. Read and under s tand t he enti re owners m anual be f ore at tempti ng as sembl y or operati on. 2. Read and understand t he w arni ng s po sted on the m achine and i n this manual. F ailure t o comply w i th all of these warning s may cause s eri ous i njury. 3. Replac e the warning l abe l s if they bec o m e obs c ured or remov ed[...]

  • Page 6

    6 blah bl ahbl ah 19. Mak e your workshop chil d proof w i th padlock s , m as t er sw i tc hes or by removi ng s t arter keys. 20. G i v e your work undiv ided attenti on. Looking around, carryi ng on a conversati on and “horse-pl ay” are carel ess ac ts that c an result in seri ous injury . 21. M aint a i n a balanc ed s tanc e at all tim es [...]

  • Page 7

    7 Introduct ion Thi s manual i s pr ovi ded by W MH Tool G roup cov ering the s af e operati on and m aint enance procedur es f or a Pow er mati c Model W P 2510 P l aner. T h i s manual c ontai ns i nstructi ons on install ation, safet y precaut ions, gener al operat ing proc edures, m aintenance i nstructi ons and parts breakdo w n. Thi s m achin[...]

  • Page 8

    8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d i stri butor and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal led and r unning properl y. Com pare the cont ents of your cont ainer wit h the f o ll ow i ng part[...]

  • Page 9

    9 Instal lat i on and A ssembl y Tools Re quir ed f or Instal lati on: For klift or hoi s t, wit h lif ti ng s tr aps 4mm hex w renc h (provi ded) 22mm c o m binati on wrench (provi ded) Rem o v e any str aps or boards holdi ng the pl aner to t he pallet. Pl ace straps under the f our lift ing hooks at f ront and back to rai se the pl aner of f the[...]

  • Page 10

    10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian in comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y g rounded t o h e l p preven t elect rical sh ock and po ssible f atal injur y. Thi s machi ne must be grounded. In the ev ent of a m a lf unc tion or break dow n, groundi ng p[...]

  • Page 11

    11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i n f ormation on t he f ollowing c hanges . 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m o t or and to the t ab l e ho i s t m otor. 3. Replac e the RA-30 (230V) ov erload rel ay with t he provi ded R[...]

  • Page 12

    12 Feed Rate The pl aner i s equi pped wit h select able f eed rate rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj ust speed, r otate t he lev er sho w n in F igur e 4. IMP OR T A NT: C han ge fe ed ra te on ly wh ile the m ach ine is r unn ing. Be lt T ens ion 1. Di sconnect m achi ne fr o m pow er source. 2. Rem ove t he l o[...]

  • Page 13

    13 2. Rem o v e t he top left side panel so t hat you can rot ate the cutter head us i ng the bel ts. 3. T o rem o v e a knif e insert, unscrew the f lat head scre w w it h a spline screwdriv er, or t he air -operated scr ew driv er usi ng one o f the provi ded T-20 spli ne b i ts. If the screw wil l not budge, place t he hole of t he breaker r od [...]

  • Page 14

    14 To pr o v i de proper drive, t he i n f eed roller shoul d be set so that t he bott o m of it s arc is 1/16” bel ow the ar c of the cutter head knif e insert s . T he inf eed roll er i s under s pri ng tension and t h i s tensi on must be s uffi cient t o f eed the stock unif ormly thr ough the planer w it hout slippi ng but should not be s o [...]

  • Page 15

    15 A chip breaker set too low or wi t h excessi ve tensi on may prevent stock fro m feeding into the machi ne. Press ure B a r Most pl aning pr oblem s can be t raced to im proper sett ing of the pressure bar. I ts f uncti on is t o hold down the materi al a f t er it pass e s under the c utterhead and thr oughout the rem a i nder of the c ut. I ts[...]

  • Page 16

    16 The t able roller s are adj usted at t he f ac t ory. If they s houl d need fur ther or “fine” adjustment: 1. Di sconnect m achi ne fr o m pow er source. 2. Loosen l ock handl e and po siti on the qui ck- set l e v e r (Fi gure 12) to zero. 3. Use a di al gauge (n ot pr o v i ded) to fi nd the dist ance f ro m t able top to t he ape x of the[...]

  • Page 17

    17 3. Loosen t he three sock et head cap scre ws (A, F igur e 15) beneat h the tabl e. 4. Pl ace a rod- like obj ect (such as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent. Or , the sam e e f f e c t can be achi e v ed by lowerin[...]

  • Page 18

    18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t able surf ace i s cl ean. Dusti ng the surf ace with t a lc occasionall y w ill a id in s moo the r f eeding and hel p prevent pit ch buildup. Clip M ar ks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh. See [...]

  • Page 19

    19 T wist ing If materi al twist s w hi le f eedi ng t hrough t he planer , ei ther t he tabl e ro l l ers, pressure bar, or outf eed roller m ay be out of l e v e l . Ref e r to adjust ment sett ings on pages 14 and 15. H alted Feed i ng If the infeed r o l l er t akes the stock, the chi pbreaker lif ts, and just as you hear t he kn iv es cont act[...]

  • Page 20

    20 The r ecomm ended lubri cati on f or r oller c hains used i n medi um t o s l ow speed operati on is to sim ply wipe t he chain cl ean. W hen ther e is an appreci able buil dup of dust, dirt or w ood shavi ngs, use an oil c l oth but nev er pour the oil dir ectly on the c ha i n. Over- o i ling def eats the purpose of the lubricati on, sinc e it[...]

  • Page 21

    21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and S INGLE. In MA NUAL m ode, the operator can raise or low er the table us i n g the Co ntroller keypad. In SINGLE mode, the tabl e w i ll m ove to the pre-set va l ue when you push t he “Table Up ” or “Tab l e Dow n” buttons on t he plan er’s con trol pane l . Pre[...]

  • Page 22

    22 SINGLE MODE In sing l e m ode, the device p erform s autom atic positioning o f the tab l e to t he programm ed target position. T he “Tab le Up” o r “T a ble Dow n” button on th e plane r should be p u shed and held; w hen the table ha s fully adj usted to the targ et pos ition, the table w i ll autom ati ca ll y stop i n position. R el[...]

  • Page 23

    23 Exam p le: Assume: target val ue on disp l ay = 100. 00mm real va lue on d isplay = 100.00m m To change the target va l ue t o 20.25m m, Step 1: Press , the LED l am p on Target w indow i s blink ing. Displ ay Step 2: E nter new target value (ex am pl e: 20.2 5mm) Pre ss Displ ay Step 3: Press to com pl ete. The LED lam p is blinking – ready f[...]

  • Page 24

    24 3. Fast P rogram (10 sets) To facil i tate frequent l y use d positions , such as different board th icknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget v alue is loaded aut om ati cally, and th e posit ioning ca n be started im m edi ately. En tering preset tar g e t values: Step 1: [...]

  • Page 25

    25 Step 5: Press ............ .................. .................[s el ect program key 1] Step 6: Press ............................. ...............[e nter va l ue] Step 7: Press ..................... .................. ........... ................[com pl ete] Step 8: Press to ex it. Execu te: Step 1: E nter s ingle m ode, LED lam p is off. Step [...]

  • Page 26

    26 4. Select C ountin g direction You can se l ect th e counti ng direct i on acco rding to the t able m ove m ent. Step 1: Press Displ ay .................... ...[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds with scale on p laner). “dir-“ num bers i ncreas e as table r i ses. Step 3:[...]

  • Page 27

    27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i g h and Low software lim its. If these are ex ceeded, the d isplay w i ll giv e an error m essage. To set the Lo_E nd press To set the H i _E nd press 7. Set To ler ances The tolerance defines the accu racy of the pos itioning. Step 1: Press Displ ay .................... .....[defau l t] Step 2:[...]

  • Page 28

    28 8. Set Lo w Sp eed Li mit This funct ion def i nes the speed le ve l w hi c h is consid ered abno rm al for th e m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achine and disp lays: Pre ss to c lear. To set lo w speed lim i[...]

  • Page 29

    29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n MM (m etric) mode, not inc hes . T h i s w i l l ens ur e accur ate readi ngs for table movem en t . Step 1: Press Displ ay Step 2: E nter the va l ue between 0.00 01 and 9 .9999 Step 3: Press to conf ir m or press to c lear. 10. En ter Par ameter S etttings Mode W[...]

  • Page 30

    30 11. Check S oftware Ver sion To check the re leased vers ion of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow, you w i ll see the released vers ion. Step 2: Press to conf ir m or press to c lear. 12. Load Da tum V alues The rea l va lue refe rs to the d i stance between the m achine table and th e cutterhe[...]

  • Page 31

    31 Load the rea l va lue: Step 1: Press Displ ay Step 2: Press to conf ir m or press to cancel. Exam p le: The current v alue is 10 .00mm but the actua l thickness i s 10.5 0mm. Step 1: Press Displ ay Step 2: Press Step 3: Press Step 4: Press[...]

  • Page 32

    32 13. IN /MM Conv e r sio n The dedic ated mm /inch key allow s for im m edi ate sw i tch of t he units betw een m i lli m eters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g between M M and INCHE S has no effect on the co ntrol funct i ons . 14. Set Dev ice Resolu tio n Step 1: Press Step 2: Use to select resolut i [...]

  • Page 33

    33 15. Calibration Step 1: Press Displ ay Step 2: Use to m ove the pl an er table unt il M15S terminates the ca librat i on an d restarts. 16. M15S T r o u b lesh o o ting Display “Change RS T” m essage appears w hen the Contro ll er detects a m oti on i n th e wrong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove u[...]

  • Page 34

    34 Display Possible cause: a. no sens or b. 9-pin c onnector is loose c. w i re brok en d. the gap betw een sensor and tape is too l ar ge Ex cl uding: Check the s ensor, senso r cable an d sensor c onnector. Display Possible cause: Inco rrect ope ration. Ex cl uding: Press to clear. Display This m essage appears after power-on a nd indicates batte[...]

  • Page 35

    35 17. M15S Specificati ons[...]

  • Page 36

    36 Tr oubleshoot ing: Planer Operating Problems Trou ble Pr obab le Ca use Re medy Tabl e rollers not set pr operly . Adj us t t able roll ers to proper height . Inadequat e s upp ort of l ong boards. Support long boards wit h a ro l l er stand. Unev en f eed r o ll er pressure f ront to back. Adj us t f eed roll er t ension. Dull k nife inserts. R[...]

  • Page 37

    37 Tr oubleshoot ing: Mechanic al and Ele ct rical Problems Trou ble Pr obab le Ca use Re medy Kn if e i nser t s not set c or re ctl y. Ma ke sur e k nif e i nser t s ar e set corr ectly and securel y in cutt erhead. Unev en depth of cut side t o s i de. Pl aner table not l e v el wit h cutt erhead. Lev el the table. See pages 16-17. Board t hickn[...]

  • Page 38

    38 Trou ble Pr obab le Ca use Re medy Mot or starter f ailure. Ex a mi ne m otor start er f or bur ned or f a il ed co m ponent s . If damage is f ound, repl ace mot or s t arter. If mot or start er looks okay but is s t ill suspect, you hav e two opti ons: ha v e a qualif ied elec trician test t he m ot or start er f or f unction, or purchase a ne[...]

  • Page 39

    39 Colum n Assem bly[...]

  • Page 40

    40 Par ts List: Colu mn A ssembly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-401 ............Idler S upport Base ................................................................................. 1 2............... TS- 1540071 .............H ex Nu t ..............................................................M1 0 .......[...]

  • Page 41

    41 58............. W P 2510- 458 ............Sprin g .................................................................................................... 1 59............. W P 2510- 459 ............Plate...................................................................................................... 1 60............. W P 2510- 460 ............[...]

  • Page 42

    42 Gearbox A ssembly[...]

  • Page 43

    43 Par t s List : Gearbox A ssembly Ind ex No . Part No. Descrip tion Siz e Qty ................. WP 2510-100 ............Gea rbox As se m bly (inde x no s. 1 thr ough 40) ......................................... 1 1............... TS- 1505021 .............So cket H ead Cap S crew .....................................M1 0x20 ......................[...]

  • Page 44

    44 Par t s List : Cutterh ead Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-201 ............Socke t H ead Cap Screw .....................................M10 x 7 5 ...................... 2 2............... TS- 1550071 .............Fla t W as her ........................................................M10 ..........[...]

  • Page 45

    45 58............. 6012162 ...................Sp ring .................................................................................................... 6 59............. W P 2510- 259 ............Righ t B racke t ......................................................................................... 1 60............. W P 2510- 260 ............[...]

  • Page 46

    46 Table A ssembly[...]

  • Page 47

    47 Par t s List : T a ble Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... W P 2510-501 ............Roller Brac ket........................................................................................ 4 2............... BB- 6203VV ..............Ball Be ar i n g ........................................................ 6203V[...]

  • Page 48

    48 Base A ssembly[...]

  • Page 49

    49 Par t s List : Base Assem b ly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1504031 .............So cket H ead Cap S crew .....................................M8 x 1 6 ........................ 1 2............... TS- 1550061 .............Fla t W as her ........................................................M8 ................[...]

  • Page 50

    50 60............. W P 2510- 660 ............S-Rin g ................................................................................................... 2 61............. W P 2510- 661 ............Spro cket ................................................................................................ 1 62............. W P 2510- 662 ............S-[...]

  • Page 51

    51 12 2 ........... V B-A8 6 ....................V-Bel t .................................................................A8 6 ............. ............... 3 12 3 ........... V B-A5 7 ....................V-Bel t .................................................................A5 7 ............. ............... 1 ................. WP 2510-PCA .....[...]

  • Page 52

    52 Par ts List: Top C o v er Assem bly Ind ex No. Part No . Descript ion Size Qty 1............... TS- 1504061 .............So cket H ead Cap S crew .....................................M8 x 3 0 ........................ 4 2............... W P 2510-302 ............Hinge ................................................................................[...]

  • Page 53

    53 Par t s List : Electrical B ox Assem bly Ind ex No . Part No. Descrip tion Siz e Qty 1............... TS- 1531012 .............Sc rew .................................................................M3x6 .......................... 2 2............... W P 2510-702 ............Elect rical Bo x........................................................[...]

  • Page 54

    54 El ectrica l Connections – 230 V olt[...]

  • Page 55

    55 El ectrica l Connections – 460 V olt[...]

  • Page 56

    56 WM H T o ol Grou p 2420 Van tage D ri ve Elgin, Il linois 60124 Phone : 800-274-6848 www.wm h t oo l group.co m[...]