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Powermatic WP2510 manuel d'utilisation

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Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Powermatic WP2510 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Powermatic WP2510 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Powermatic WP2510
- nom du fabricant et année de fabrication Powermatic WP2510
- instructions d'utilisation, de réglage et d’entretien de l'équipement Powermatic WP2510
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Powermatic WP2510 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Powermatic WP2510 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Powermatic en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Powermatic WP2510, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Powermatic WP2510, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Powermatic WP2510. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual 25-inch P laner Model WP 2510 For m ac hines wit h serial no. 7050141 and higher Pow ermatic 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-1791303 Ph.: 800-274-6848 Revi si on C3 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

    2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

  • Page 3

    3 Ta ble of Cont ents W arran ty and Service ............................................................................................................................... ............. 2  Table of Co ntents ............................................................................................................. ............................[...]

  • Page 4

    4 Wa r n i n g 1. Read and under st and t he enti r e ow ner ’s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem [...]

  • Page 5

    5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s t arter k ey s. 20. G i v e your work undiv ided attenti on. Looking around, c ar ryi ng on a con v ers ati on and “horse-play ” are carel ess ac t s that can r es ul t in seri ous injury . 21. Maint a i n a bal anced stance at al l tim es s o t h[...]

  • Page 6

    6 Introduct ion Thi s manual i s pr ovi ded by Powerm ati c, cov ering the saf e operat ion and m aint enance procedur es f or a Powerm atic Model W P2510 Planer . Th i s m anual cont a i ns i nstruct ions on install ation, saf ety precauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own. T his m achi ne has[...]

  • Page 7

    7 Speci ficat ions Model Nu m ber .............................................................................................................................. W P2510 Stoc k Nu m ber ............................................................................................................................... 1791303 Main Dri v e M oto r ........[...]

  • Page 8

    8 Unpacking Open shi pping cont ainer and any s m aller bo x es and check for s hi pping dam age. Report any dam age immedi a t ely to y our d ist ribut or and shippi ng agent. Do not discard any s hi pping m a t eri a l until t he p l aner is instal l ed and running properl y. Com pare t he content s of your cont ai ner with t he f o ll ow i ng pa[...]

  • Page 9

    9 Instal l ation and A ssembl y Tools Re quir ed f or Inst al lati on: For k lif t or hoist, wit h lif ting straps 4mm hex wrench (pr ov i ded) 22mm c om binat ion wrench (pr ov i ded) Rem ove any str aps or boards holdi ng the pl aner to t he pallet. Pl ace straps under the f our lift ing hooks at f ront and back to rai se the pl aner of f the pal[...]

  • Page 10

    10 Grounding Instructions Elect rical co nnecti ons must be mad e by a qu alifi e d electri cian i n comp liance wi th all rel evant cod es. Thi s machi ne must b e properl y grou nded to h e l p preven t elect rical sh ock and po ssible f atal injur y. Thi s m achine m ust be grounded. In the ev ent o f a m alfunc tion or br eakdown, grou nding pr[...]

  • Page 11

    11 Conv erting fr o m 230 Volt to 460 Vo lt Consult the diagr ams on pages 54 and 55 for specif ic i nf ormation on the foll ow i ng changes. 1. Di sconnect m achi ne fr o m pow er source. 2. Change the lead c onnecti ons to the m ain m otor and t o t he table hoist mot or. 3. Replac e the RA-30 (230V) ov erload rel ay with t he provi ded RA-30E (4[...]

  • Page 12

    12 One r e v olution of the handwheel equal s 1/32” change i n tabl e height . Use the scale or digi tal readout to determ ine distanc e f rom the cut terhead. Feed Rate The pl aner i s equipped wit h sel ectabl e f eed rat e rol lers t hat f eed stock at 20, 25 or 30 f eet per mi nute. To adj us t speed, rotat e the lev er shown in F igur e 4. I[...]

  • Page 13

    13 I M PO RT AN T : W hen removing or rotati ng insert s, clean sa w dust f rom the screw, the insert , and the c utter head plat f or m. Dust accum ulation bet w een the se elem ents can prev ent the i ns ert f rom seati ng properl y, and m ay aff ect the qualit y of the cut. Bef ore instal ling eac h s cre w , l i ghtly coat t he scre w thr eads [...]

  • Page 14

    14 To adj ust the inf eed roll er: 1. Di sconnect m achi ne fr o m pow er source. 2. Pl ace a d i al gauge (not provided) under a knif e i nsert i n t he cutt erhead. If a dial gauge is not av a i lable, use a fi nished bloc k of wood wi th notches cut out f or the t able rol lers, i n conjuncti on w i th a f eeler gauge. See F igure 10 for an ex a[...]

  • Page 15

    15 Pr essu re Ba r Most pl aning pr oblem s can be t raced to im proper sett i ng of the pressure bar. It s func ti on is t o hol d down the m at eri al af ter it passes under the c utterhead and thr oughout the rem a i nder of the c ut. I ts bas i c setti ng is to be i n li ne with t he arc of t he cutterhead k niv es. I f i t is too hig h, a s ha[...]

  • Page 16

    16 The t able roller s are adj usted at t he f ac t ory. If they shoul d need f urther or “fine” adj ustment: 1. Di sconnect m achi ne fr o m pow er source. 2. Loosen l ock handl e and po siti on the qui ck- set l ev er (Figur e 12) to zero. 3. Use a di al gauge (n ot pr o v i ded) to fi nd the dist ance f ro m t able top to t he ape x of the t[...]

  • Page 17

    17 (A, F igur e 15) beneath t he tabl e. 4. Pl ace a rod-li ke obj ec t ( s uc h as a hex wrench) int o one of t he open hol es (B , Fi gure 15) and t urn the shaf t (C, Figur e 15) to r aise the tabl e until the gauge r eads the proper m easurem ent. Or , the sam e e f f e c t can be achi e v ed by lowering t he other si de of t he t able. 5. Re-t[...]

  • Page 18

    18 Feed r es t ri ction can al so occur d ue to pi tch buil dup on the t able. Be sure the t abl e surf ace i s cl ean. Dusting t he s ur f ace w i th talc occasionall y w ill a id in s moo th er f eeding and hel p prevent pit ch buildup. Cli p M arks If clip marks occur 6” (152mm) in from each end of the boar d, the pr essure bar is too hi gh. S[...]

  • Page 19

    19 T wist ing If materi al twist s whil e f eeding through the planer , ei ther t he tabl e ro ll ers, pressure bar, or outf eed roller m ay be out of l e v e l . Ref e r to adjust m ent setti ngs on pages 14 and 15. H alted Feed i ng If the infeed r o l l er t akes the stock , the chi pbreaker l ift s, and j ust as you hear the kniv es cont act th[...]

  • Page 20

    20 Controller ( M 15S) Operat ing Instructions 1. Front P anel Over view[...]

  • Page 21

    21 2. Operati o n Modes There are tw o base oper ating m odes – MANUAL and SI NGLE. In MA NUAL m ode, the operator can raise or lower the tab l e using the Co ntrolle r keypad. In SINGLE mode, the tabl e w ill m ove to the pr e-set value w hen you push the “ T able Up” or “Tab l e Dow n” buttons on t he planer’ s contr ol pane l. Pre ss[...]

  • Page 22

    22 SINGLE MODE In sing le m ode, the device p erform s auto m atic positioning of the t able to the programm ed target pos i t i o n. The “ Table Up” o r “Table Dow n” button on th e planer should be p ushed and he ld; w hen the tabl e has ful ly adj usted to the targ et pos ition, the table w i ll autom atically stop i n pos ition. Rel eas[...]

  • Page 23

    23 Exam ple: Assume: target val ue on dis play = 100.00m m real va lue on d isplay = 100.00m m To change the target va lue to 20.2 5mm, Step 1: Press , the LE D lam p on T arget w i ndo w is blinking. Displ ay Step 2: E nter new target value (exam pl e: 20.25m m) Pre ss Displ ay Step 3: Press to com plete. The LE D lam p is blink i ng – ready for[...]

  • Page 24

    24 3. Fast P rogram (10 sets) To facil i tate freq uently use d posit ions, such as di ff erent board th i cknesses, the k eys 0 to 9 have assoc iated p reset target values. By p ressing one o f these keys, i ts ta rget val ue is loaded aut om atically, and th e pos itioning ca n be started imm edi ately. En tering preset tar g e t values: Step 1: [...]

  • Page 25

    25 Step 5: Press ..................... .................. ........[select prog ram key 1] Step 6: Press .................... .................. ......[en ter value] Step 7: Press ............ .................. .................. ............... ...[com pl ete] Step 8: Press to ex it. Execu te: Step 1: E nter s ingle m ode, LED lam p i s off. Step [...]

  • Page 26

    26 4. Select C ountin g direction You can se l ect the coun ting direct i on acco rding to the t able movem ent. Step 1: Press Displ ay ........... ............[defau l t] Step 2: Press to change the d irection. “-dir” num bers decrease as table r ises (acco rds w ith scale on p laner). “dir-“ num bers i ncreas e as table r i ses. Step 3: P[...]

  • Page 27

    27 6. Set S oftware Lim it (Hi/Lo E nd) There are H i gh and Low softw are lim i ts. If thes e are ex ceeded, the d i splay w i ll giv e an error m essage. To set the Lo_E nd press (Defau lt setting i s 7m m) To set the H i _E nd press (Defau lt setting i s 230m m) 7. Set To ler ances The tolerance defines the accu racy of the pos iti oning. Step 1[...]

  • Page 28

    28 8. Set Lo w Sp eed Li mit This funct ion def ines the sp eed level whic h is considered abnorm al for the m achi ne. W h en the C ontro ller starts the ta ble m ove m en t up or down, and the table does not m ove, or m oves w i th a spe ed lower than defined, i t stops t he m achi ne a nd displays: Pre ss to clear . To set lo w speed l imit: Ste[...]

  • Page 29

    29 9. Set Lin ear Cor rection NOT E: Sett i ng Linear Cor rection should be done i n M M (m etric ) mode, not inc hes . T h i s w i l l ens ure accur at e readi ngs for t ab l e movem ent. Step 1: Press Displ ay .................... ..[defau l t] Step 2: E nter the va l ue betw een 0.00 01 and 9 .9999. Step 3: Press to conf irm or press to c lear. [...]

  • Page 30

    30 11. Check S o ftware V ersion To check the re leased vers i on of the M15S Contro ll er program : Step 1: Press Displ ay In the rea l va l ue w i n dow , you will see the rele ased versio n. Step 2: Press to confirm or press to clear. 12. Load Da tum V alues The rea l va lue refe rs to the d i stance between the machine tab le and th e cutterhea[...]

  • Page 31

    31 Load the rea l value: Step 1: Press Displ ay Step 2: Press to confirm or press to cancel. Exam ple: The current v alue is 10 .00mm but the actua l thickness i s 10.5 0mm. Step 1: Press Displ ay Step 2: Press Step 3: Press Step 4: Press[...]

  • Page 32

    32 13. IN /MM Conv e r sion The dedicated m m /inch key allows for imm edi ate sw itch of the un i ts betw een m i llimeters and inches. The LE Ds on the k ey indicate the sel ect ed unit. Sw itchi n g betw een MM and INCHE S has no effect on the co ntrol funct i ons . 14. Set Dev ice Resolu tio n Step 1: Press Step 2: Use to select res olution. St[...]

  • Page 33

    33 16. M15S T r oubleshoo ting Display “Change RS T” m essage appears w hen the C ontrol l er detects a m otion in the w rong direct ion. For ex a m ple, the Contro ll e r switches the outp uts to m ove upw ard but the tab l e starts m ovi ng i n reverse direction. U sua lly this is ca used by inc orrect w i ring of the t hree phase m otor. Pre[...]

  • Page 34

    34 Display This m essage appears after power-on a nd indicates batte ry discharged. T he C-type battery MU ST be replaced to r esum e the operation of th e device. C hange as fo ll ow s: 1. Open the p l aner’s top right s i de panel to acce ss the rear of the C ontro ller. 2. Turn the power off. Be carefu l not to m ove the table during pow er of[...]

  • Page 35

    35 18. M15S Parameter s `[...]

  • Page 36

    36 Tr oubleshoot ing: Planer Operating Problems Trou ble Proba ble Ca use Re medy Sni pe. Tabl e rollers not set pr oper l y. Adj ust t able roller s to pr oper height . Inadequat e s upp or t o f l ong boar ds. Support long boards wit h a r oll er stand. Unev en f eed roller pressure f ront to back. Adj ust f eed roll er tensi on. Dull k nife inse[...]

  • Page 37

    37 Tr oubleshoot ing: Mechanic al and Electrical Problems Trou ble Proba ble Ca use Re medy Unev en dept h o f c ut side t o si de. Kn if e i n ser ts n ot set c o rr ec tl y. Ma ke sur e kn if e i nse r t s ar e set corr ec t ly and securel y in c utt er head. Pl aner table not l ev el wit h c utterhead. Lev el the tabl e. See pages 16-17. Board t[...]

  • Page 38

    38 Trou ble Proba ble Ca use Re medy Machi ne w i ll not s tart/res tar t or repeat edl y tri ps ci rcuit breaker or bl o w s f use s. Mot or star t er failur e. Ex a mi ne m otor start er f or bur ned or f a il ed c om ponent s. If damage is f ound, repl ace mot or s tart er . If motor start er l ooks okay but is still suspect, you hav e two opti [...]

  • Page 39

    39 Colum n Assem bly[...]

  • Page 40

    40 Par ts List: Colu mn A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-401 ............Idle r S upport Base ................................................................................. 1 2 ............... TS- 1540071 .............Hex Nu t ..............................................................M10 .....[...]

  • Page 41

    41 Ind ex No. Part No . Descrip t ion Siz e Qty 58 ............. W P 2510- 458 ............Spring .................................................................................................... 1 59 ............. W P 2510- 459 ............Plate ....................................................................................................[...]

  • Page 42

    42 Gearbox A ssembly[...]

  • Page 43

    43 Par ts List: Gear box A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty ................. WP 2510-100 ............Gearb ox As se m bly (inde x no s . 1 thr ough 40) ......................................... 1 1 ............... TS- 1505021 .............Socke t H ead Cap Screw .....................................M10 x20 .....................[...]

  • Page 44

    44 Par t s L ist : Cutterh ead Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-201 ............So cke t H ead Cap Screw .....................................M1 0x75 ...................... 2 2. .............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ......[...]

  • Page 45

    45 Ind ex No. Part No . Descrip t ion Siz e Qty 53 ............. TS- 1550071 .............Fla t W a s he r ........................................................M10 ............................ 1 54 ............. W P 2510- 254 ............Spro cket .............................................................26T............................. 1 55 [...]

  • Page 46

    46 Table A ssembly[...]

  • Page 47

    47 Par ts List: T able A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... W P 2510-501 ............Ro l l er Bra cke t ........................................................................................ 4 2 ............... BB- 6203VV ..............Bal l Bear ing ........................................................ 620[...]

  • Page 48

    48 Base A ssembly[...]

  • Page 49

    49 Par ts List: Base A ssembly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504031 .............Socke t H ead Cap Screw .....................................M8x16 ........................ 1 2 ............... TS- 1550061 .............Fl a t W a sh er ........................................................M8 ..................[...]

  • Page 50

    50 Ind ex No. Part No . Descrip t ion Siz e Qty 60 ............. W P 2510- 660 ............S-Ring ................................................................................................... 2 61 ............. W P 2510- 661 ............Spro cket ................................................................................................ [...]

  • Page 51

    51 Ind ex No. Part No . Descrip t ion Siz e Qty 12 0 ........... W P 2510- 6120 ..........Mo tor Co rd ............................................................................................ 1 12 1 ........... TS- 1505041 .............So cke t H ead Cap Screw .....................................M1 0x30 ...................... 4 12 2 ..........[...]

  • Page 52

    52 Par ts List: Top C ove r Assem bly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1504061 .............Socke t H ead Cap Screw .....................................M8x30 ........................ 4 2 ............... W P 2510-302 ............Hi nge ................................................................................[...]

  • Page 53

    53 Par ts List: E lectrical B ox Assem b ly Ind ex No. Part No . Descrip t ion Siz e Qty 1 ............... TS- 1531012 .............Screw .................................................................M3x6 .......................... 2 2 ............... W P 2510-702 ............Elec t r ica l Bo x ..................................................[...]

  • Page 54

    54 El ectri cal Connections – 230 V olt[...]

  • Page 55

    55 El ectri cal Connections – 460 V olt[...]

  • Page 56

    56 427 Ne w Sanford Rd . LaVe rgne, Tenne ssee 37086 Phone : 800-274-6848 www.p ower mat ic.com[...]