Raypak 133-4001 manuel d'utilisation
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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Raypak 133-4001. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Raypak 133-4001 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Raypak 133-4001 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Raypak 133-4001 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Raypak 133-4001
- nom du fabricant et année de fabrication Raypak 133-4001
- instructions d'utilisation, de réglage et d’entretien de l'équipement Raypak 133-4001
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Raypak 133-4001 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Raypak 133-4001 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Raypak en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Raypak 133-4001, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Raypak 133-4001, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Raypak 133-4001. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
$% % !# % $%# &% $ CA T ALOG NO. 2000.50AH Effective: 06-27-1 1 Replaces: 09-16-10 P/N 240035 Rev . 35 This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future reference. :/07> G % D;0 [...]
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Page 2
2 Rev . 35 reflects the following: Changes to: Certifications on page 6, Flow chart on page 34 Additions: Canadian Installation Code references on pages 6, 8 and 24 , adjustment procedure for two-stage Robertshaw gas valve (including Fig. 47) on pages 31-32. Deletions: None[...]
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Page 3
(#$ Pay Attention to These T erms 4 % % #' "&!% #% % $ # %*!$ T ype H1 - Mechanical Modulating 6 T ype H2 - Motorized Modulating 6 T ype H3 - 2-Stage Controls 6 T yp[...]
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Page 4
4 # Indicates the presence of immediate hazards which will cause severe personal injury , death or substantial property damage if ignored. (# Indicates the presence of hazards or unsafe practices which could cause severe personal injury , death or substantial property damage if ignored. &% ?[...]
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Page 5
5 % % T he model number of a boiler can be found on the Sales Order and the boiler's rating plate. The example below identifies what the characters of the model num- ber represent. MOD EL NU MB ER EXA MP LE : H 3 - 0 5 1 4 A Series M od el Si ze R e p r e s e n t a t i v e o f a p p r o x i m a t[...]
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Page 6
$% % 9>?,77,?4:9:/0> The installation must conform with these instructions and the latest editio ns of the National Fuel Gas Code ANSI Z223.1, the Na tional Electric Code ANSI/NFP A 70 and local codes. In Canada installations must con- fo r m w i th t h e c u rr e n t C AN / C S A B 1 4 9 a nd t h e Canadian[...]
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Page 7
9>?,77,?4:9,>0 The boiler should be mounted on a level, non-com- bustible surface. Boiler must not be in stalled on carpeting. The boiler can be installed on a combustible surface only when a suitable floor shield base is pro- v ided. Raypak offers an optional floor shield base which can be factory installed on all indoor models exce[...]
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Page 8
8 % The boiler shall be installed in a space large i n comparison to the size of the boi ler . Large space is defined as having a volume at least sixteen (16) times the total volume of the boiler . T able D: Reduction of Clearances to Protected Surfaces Derived from National Fuel Gas Code, T able 6.2.3(b) @?/::= :470= > These boi[...]
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Page 9
9 a. All Air From Inside The Building: Each opening shall have a minimum net free square inches as noted in T able E. b. All Air From Outdoors: When air is supplied directly from outside of build- ing, each opening shall have a minimum net free square inches as noted in T able F . &% Co m bu s t i o n ai r mu s t no t be c on[...]
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Page 10
10 1. Remove jacket top panel. 2. Remove and discard inner stack adapter pan el. 3. Install jacket top panel. 4. Insert tabs of outdoor top into keyholes located on jacket top panel (4 places). See Detail A. 5. Snap tabs on outdoor top into the locked position of the keyhole so the top will not pull out. See Detail B. :/07> [...]
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Page 11
11 Fig. 9: Indoor Installation—Model 133 :/07> 9/::= $?,.69>?,77,?4:9 1. Remove the louvered jacket top by removing four (4) #10 flathead screws. 2. If originally installed, remove outdoor top from the louvered jacket top. 3. Place the inner stack adapter panel over the[...]
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Page 12
12 7. T urn the assembled stack and jacket top, rightside up. The jacket top will be trapped between the brackets and the top of the stack. Place the stack over the inner stack adapter panel flanged hole and lower the louvered jacket top panel back into its original position. Reinstall the four (4) #10 flat- head screws removed in step 1 above. [...]
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Page 13
13 Fig. 13: Drafthood Installation—Models 514–824 :/07> Locate and assemble as shown in Fig. 14. Secure with screws supplied in envelope in carton. :/07> These models have built-in drafthoods. For proper operation, the drafthood outlet must be connected to the venting system[...]
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Page 14
14 T ype "B" double-wall or equivalent vent pipe is recom- mended. However , single-wall metal vent pipe may be used as specified in the latest edition of the National Fuel Gas Code ANSI Z223.1. Manifolds that connect more than one boiler to a com- mon chimney must be sized to handle the combined load. Consult available guides for proper [...]
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Page 15
15 ' 09? ,8;0= 9>?,77,?4:9 :/07> % 3=:@23 ( 30= 0 #0<@4=0/ :.,?4:9 The vent damper must be located in the vent so that it serves only the appliance for which it is intended. If improperly installed, a hazardous condition, such as an explosion or carbon monoxide poisoning, could r[...]
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Page 16
16 &% Install the vent damper to service only t he single appliance for which it is intended. if improperly installed, a hazardous condition, such as an explosion or carbon monoxide poisoning, could result. ' 09? ,8;0= := 8,7 ;0=,?4:9 $@88,= D For safe, ef ficient operation, the vent damper and all flue prod[...]
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Page 17
17 T able G: Maximum Equivalent Pipe Length A minimum of 7" W .C. and a maximum of 10.5" W .C. upstream pressure, under load and no-load condi- tions, must be provided for natural gas, or a minimum of 12" W .C. and a maximum of 13" for propane. ,> != 0>>@=0 #02@7,?:= The gas pressure regulator is preset nominal[...]
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Page 18
18 R D H R D H L E D O M SIZE GPM T P FT GPM T P FT CONN GPM T P FT GPM T P FT CONN 133* 22 10 14.7 10 22 3.3 1-1/4" 182/ 181 45 7 9.2 20 15 1.8 1-1/2" 2 60/ 261 45 10 9.4 20 22 1 .9 1-1/2" 330/ 331 45 12 9.6 20 28 1 .9 1-1/2" 400/ 401 45 15 9.8 20 33 2 .0 1-1/2" 5 14 90 9 9 40 21 1.8 2" 624 90 12 9.5 40 26 1 .9 2"[...]
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Page 19
19 CONTROLLER SENSOR (LE SS TH AN 4-S TA G E) CONTROLLER SENSOR (4-ST A GE OR MODULA TION) 5’ MAX 5’ MAX Fig. 24: Single Boiler Primary/Secondary Piping—Models 133–4001 Note: Expansion tanks (supplied by others) should be installed per manufacturer's instructions.[...]
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Page 20
20 MAXIMUM OF 12”OR 4 PIPE DIAMETERS CONTROLLER SENSOR 5’ MAX Reverse return piping is a proper method of manifolding multiple boiler hook-ups to ensure balanced flow through each boiler . V alves on supply and return are needed to isolate any boiler , as required. Fig. 25: Multiple-Boiler– Reverse Return Hook-Up—Models 133–4001[...]
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Page 21
21 %# $ .:9:8,>?0= :9?= :7> T he Economaster II is an electronic device that allows the operator to set the desired time for the pump to run after the boiler shuts of f. The time is factory-set at 7 minutes and it can be re-adjusted i n the field anywhere from 3 to 10 minutes. In a conve ntional system, when the aquastat is[...]
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Page 22
22 Fig. 29: Mechanical Modulating V alve M O D U LA T IN G VA LV E S W / B U IL T -I N R EG U L AT O R Fig. 28: Mechanical Modulating V alve Location :/0 :?:=4E0/ :/@7,?4:9 The design uses a motorized valve which varies posi- tion based upon an external controller that communicates with the gas valve actuator , throu[...]
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Page 23
23 484? :9?= :7> ,9@,7# 0>0? 423 484? All models except 133 are equipped with a manual reset high limit. Set the manual limit to its maximum set point. @?:# 0>0? 423 484? Set the auto limit(s) to 30-40 °F above the desired operating temperature and 5-10°F below the Manual High Limit setting. F[...]
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Page 24
24 %# % $ This boiler is normally wired for 120 V olts. The voltage is indicated on the tie-in leads. Consult the wiring dia- gram shipped with the boiler in the instruction packet. The "TH" leads are for the remote tank control connec- tion. 24 V olts are supplied to thi s connection throu[...]
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Page 25
25 $% #% &! 01:=0 $?,= ?&; Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in the latest edition of ANSI Z21.13 Standard. 090=,7 Before lighting up a new installation, water should be flowing through the boiler[...]
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Page 26
26 1. Se t t he th er mo st at to lo we st se tt in g. 2 . T ur n o ff a ll el e ct ri c p o we r t o th e a pp l ia nc e. 3 . R e m o v e b o i l e r d o o r . 4 . Pu sh in ga s c on tr ol kn ob sl ig ht ly an d t ur n c lo ck - wise to “O F F”. Do not force. 5 . R e p l a c e b o i l e r d o o r panel. 1 . S TO P! Re a d t he s af et y i n fo[...]
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Page 27
27 L I GH TI NG IN S TR UC T IO NS FO R B OI LE RS W IT H E LE CT R ON IC I GN IT IO N ( I ID ) F or Mo de ls wit h M an ua l Ga s V al ve s FO R Y O U R S A F E T Y RE A D B E F O R E O P E RA T I N G WARN ING: If you do not fol low the se inst ructio ns exac tly, a f ire or e xplosi on may r esult c ausin g prop erty dam age, per sonal i njury or[...]
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Page 28
28 := :/07> B4?3 @?:8, ?4. ,> ' ,7A 0> 423?492 9>?= @.?4:9> 1. Close all gas valves. T urn off electrical power sup- ply . W ait five (5) minutes. 2. Open manual pilot valve. T urn on electrical power . Pilot is automatically lighted. 3. Open main gas valve. 4. Set temperature controls to desire[...]
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Page 29
29 at once. Pilot burner should ignite after gas reaches the pilot burner . b. Spark ignition should cut-off when pilot flame is established. c. Main gas valve should open and main burner should ignite after gas reaches the burner port. 9>;0.?4:9> @= 90= > Clean main burners and air louvers of dust, lint and debris. Keep boiler area [...]
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Page 30
30 Replace any parts showing wear . c. Check pump coupler for wear and vibration. 7. Check flow switch paddle. 8. Clean room air intake openi ngs to ensure ade- quate flow of combustion and ventilation air . 9. Keep boiler area clear and free from combustible materials, gasoline, and other flammable vapors and liquids. *Should be checked monthly . [...]
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Page 31
31 size, and connections which comply with all applicable codes. 7,80 # :77 @? $,10?D $B4?.3 The boiler is equipped with a cut-off device to prevent f la m e r o l l- o u t i n t h e e ve n t t h e h ea t e x c h an g e r becomes blocked. This is a "manual reset" type roll- out switch, that must be reset by a service techni[...]
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Page 32
32 5. Pull the pilot bracket slightly , then drop and pull downwards and outwards. 6. Reverse above procedure to re-install. Make sure the pilot bracket is all the way up on the pilot side, see drawing below . :8-@>?4:9 ,9 # 08: A,7 1. Remove burner tray . See Burner Tray Removal procedure. 2. Remove (4) screws that mount the combust[...]
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Page 33
33 NO TE : Be fo re t ro ub le shoot i ng , f amiliar i ze y ours el f w ith th e s tar t-u p a nd c heckout procedure. C he ck li ne v ol ta ge p ow er, lo w v olt age t ransforme r , l imi t c ontrolle r, t hermostat ( c on tr ol le r ) a nd wi ri n g. Pu ll ig ni ti on le ad an d c h ec k s pa rk a t m odu le. If sp ark Oka y: • C he ck i gni [...]
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Page 34
34 F o r S e r v i c e T e c h n i c i a n s S T A R T B O I L ER R E N R U B T O L I P F I S T H G I L R E N R U B T O L I P F I T H G I L T O N S E O D T O N O D S R E N R U B N I A M T U B E L P U O C O M R E H T K C E H C V 4 2 R O F K C E H C AT G AS VA LV E IF NO 24 V IF 24 V: IF O.K. IF DE FE C TI V E CHECK T RANSFORMER O UPUT REPLA CE E C A[...]
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Page 35
35 T Y P I C A L O N - O F F IN T E R M I T T E N T I G N I T I O N C O N T R O L W I R I N G D I A G R A M[...]
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Page 36
36 M EC HA N IC AL P RO BL E M W he n b oi le r is t ur ne d on n ot h in g happens. Th er m os ta t i n " ON " p os it io n c au se s re la y an d pu mp to o pe rat e, but boi le r do es no t fi re . Co nt inu ou s sh ut do wn o f m anu al res et h i gh l im i t. Sooting CA UTI ON-S oot may be c omb usti ble . We t d ow n a nd ex er ci s[...]
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Page 37
37 !@8;> ,47@= 0 % : !@8; 1. Pump not properly primed. 2. W rong direction of rotation. 3. Speed too low . 4. T otal head too high. # 0/@.0/ ,;,.4?D 9/ = 0,/ 1. Air pockets or leaks in suction line. 2. Clogged impeller . 3. Foot valve strainer too small or clogged. 4. Excessive suction lift (over 15 ft.). 5. Insuf [...]
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Page 38
38 RAY PAK TU BE CLE ANING K IT E x t e n s i o n P i e c e s ( 5 ) A u g e r w i t h C a r b i d e T i p W i r e B r ush P/ N 05 28 71F - 5/ 8 DI A. P/ N 05 28 70F - 7/ 8 DI A. $0= A4.0 # 0;,4= $0.?4:9 % @-0 70,9492 != :.0/@= 0 Establish a regular inspection schedule, the frequency depending on the local water condition and severity of[...]
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Page 39
39 2 . Lift burners from slotted spacer and slide from ori- fices. Clean with a wire brush. 3. Clean orifice(s) as necessary . !47:? #08: A,7 ,9/ 70,9492 1. Disconnect pilot tubing at pilot and sensor/igniter wire. Remove screws holding pilot bracket to burn- er tray . 2. Remove pilot and bracket, clean pilot of debris, small bugs, etc.[...]
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Page 40
40 5. Remove heat exchanger corner brackets. 6. Remove combustion chamber clips at the four cor- ners of the heat exchanger . 7. Lift heat exchanger straight up using caution not to damage refractory . 0,?C.3,920=#0>>08-7D 1. Heat exchanger water header O-rings should be replaced with new ones. 2. Install in/out and return w[...]
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Page 41
41 5. Insert replacement tube by inserting the end with the most fins removed in the opening of one tube sheet. Slide tube until the opposite end clears the other tube sheet and fit the tube into the hole. 6. Insert the tube roller into tube opening up to stop, making certain that 1/8" of tube projects beyond the tube sheet. 7. Attach drill to[...]
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Page 42
42 Catalo g Nu mber: 19 00.1 0H Ef fe ctiv e 0 8/0 1/10 LIMITED WAR RAN TY RAYTHER M - TYP ES H AND WH Mo dels : 1 33 - 4 001 SCOPE Raypak, Inc. (Ray pak ) w arrants t o the orig inal owner th at al l parts of this hea ter w hich are act ually ma nufactu re d by R ayp ak will be fre e fro m def ects in mater ials and w orkm ans hip u nder norm al u[...]
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Page 43
43[...]
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Page 44
ww w .r ay p ak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.[...]