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Raypak 1334001 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Raypak 1334001 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

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Tout d'abord, le manuel d’utilisation Raypak 1334001 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Raypak 1334001
- nom du fabricant et année de fabrication Raypak 1334001
- instructions d'utilisation, de réglage et d’entretien de l'équipement Raypak 1334001
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Raypak 1334001 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Raypak 1334001 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Raypak en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Raypak 1334001, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Raypak 1334001, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Raypak 1334001. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    #$  $   " $ #$" %$# CA T ALOG NO. 3000.52N Effective: 02-18-1 1 Replaces: 05-20-10 P/N 241075 Rev . 15 This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future reference. 8-.5< D?[...]

  • Page 2

    2 Rev . 15 reflects the following: Changes to: “Hard” water specification on page 23, Wiring Diagram headers - “W2/WH2” was “WH2” on page 38, “WH1” was “WH2” on pages 39-44 Additions: Adjustment procedure for two-stage Robertshaw gas valve (including Fig. 39) on page 46[...]

  • Page 3

    '"#  Pay Attention to These T erms 4 " #$(  T ime/T emperature Relationships in Scalds 6 "& !% $  Model Identification 6 General Specifications 7 All Models (Approved) 7 Hot W ater Supply Heaters 7 #$  $ ?[...]

  • Page 4

    4  " Indicates the presence of immediate hazards which will cause severe personal injury , death or substantial property damage if ignored. '" Indicates the presence of hazards or unsafe practices which could cause s evere personal injury , death or substantial property damage if ignored.  ?[...]

  • Page 5

    5 DANGE R ! V a p o r s f r o m f l a m m a b l e l i q u i d s w i l l e xplo d e a n d c a tch f ire c aus ing death or severe burns. Do n o t u s e o r s t o r e f l a mm a b l e p r o d u c t s s u c h a s g a s o l i n e s o l - v e n t s o r a d h e s i v e s i n t h e s a m e r o o m o r a r e a n e a r t h e w a t e r heater. K ee p f l a m[...]

  • Page 6

    6 "& !% $ On receipt of the equipment, visually check for exter- nal damage to the carton or the shipping crate. If the carton or shipping crate is damaged, make a note on the Bill of Lading and report the damage to the Carrier immediately . Remove the heater from the carton or the shipping crate. Do [...]

  • Page 7

    7 #$  $ 7<=*55*=2878-.< Installation must be in accordance with local codes, or , in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFP A 54, and the National Electrical Code, ANSI/NFP A 70. In Canada installations must conform with the current CAN/CSA B149 a[...]

  • Page 8

    8 H eater Model Number F loor Base Part Number 0 133 001749 0 182/ 0181 058313 0260/ 0261 058314 0330/ 0331 058315 0400/ 0401 058316 0514 056199 0624 056200 0724 056201 0824 056202 0926* 054597 1083* 054598 11 78* 054599 1287* 054600 1414* 054601 1571* 058378 1758* 058379 0962 059233 11 2 5 0 59234 1223 059235 1336 059236 1468 059237 1631 059238 18[...]

  • Page 9

    9  $ The heater shall be installed in a space large in comparison to the size of the heater . Large space is defined as having a volume at least sixteen (16) times the total volume of the heater . M O D E L S 01 8 2 - 0 4 0 0 a n d 018 1 - 04 0 1 M O D E L 01 3 3 #9.,2/2,*=287<*7- 26.7<287< NOTE: Ratings are shown for [...]

  • Page 10

    10 M O D E L S 05 1 4-0824 M O D E L S 09 6 2 - 1 8 2 6 Model Number Indoor/Outdoor Dimensions (in inches) Input MBH Recovery GPH* Width A Gas Conn. G Flue Diameter K L WH-0514 51 1.5 508 32-3/4 1 10 25-3/8 WH-0624 627.0 623 37-1/2 1 12 29-1/2 WH-0724 726.0 722 41-5/8 1 12 34-1/4 WH-0824 825.0 820 45-3/4 1 14 38-1/2 NOTE: Ratings are shown for elev[...]

  • Page 11

    11 M O D E L S 09 2 6 - 1 7 5 8 M O D E L S 2 1 0 0 - 4 0 0 0 MO DEL, Model N umber Input M BH Recovery G PH* D imensions (in inches) W idth A Gas C onn. G W ater C onns. H W H-0926 9 26.0 9 20 5 2-3/8 1 2 -1/2 W H-1083 1 083.0 1 076 5 9-1/4 1 2 -1/2 W H-1 178 1 178.0 1 171 6 3-5/8 1 -1/4 2 -1/2 WH-1287 1287.0 1279 68-5/8 1-1/4 2-1/2 WH-1414 1413.0[...]

  • Page 12

    12 >=-88; '* =.; .*=.;< These heaters are design certified for outdoor installa- tion. Heaters must not be installed under an overhang of less than three (3) feet from the top on the heater . Three (3) sides must be open in the area under the o verhang. Roof water drainage must be diverted away from the heaters installed unde[...]

  • Page 13

    13  $ If louvers, grills or screens are used on the o penings, obtain the net free area from their suppli- er or manufacturer . If the design free area of a louver is not known nor available, it shall be assumed that wood louvers will have 20-25 percent free area and m etal louvers will have 60-75 percent free area as specified in the N[...]

  • Page 14

    14 8-.5<  1. Lower outdoor "Stackless" top onto unit. Position top so it is centered on unit from side-to-side and front-to-rear . 2. Tighten the (4) screws (Shown below) until they come in contact with the unit jacket top, then even- ly tighten all (4) screws to secure to unit. Fig. 7: Outdoor T op Ins[...]

  • Page 15

    15 Fig. 9: Indoor T op Installation[...]

  • Page 16

    16 8-.5<  *7-  & .7= $ .; 627*57-88; #=*,4 7<=*55*=287 1. Remove the louvered jacket top by removing four (4) #10 flathead screws. 2. If originally installed, remove "Pagoda" top from the louvered jacket top. 3. Place the inner stack adapter panel o[...]

  • Page 17

    17 & .7= 29270 V ent piping of the same size as the drafthood outlet is recommended, however , when the total vent height is at least ten (10) feet (drafthood relief opening to vent terminal), the vent pipe size may be reduced as spec- ified in the National Fuel Gas Code, ANSI Z223.1. Avoid long horizontal runs of vent pipe and too many elbo[...]

  • Page 18

    18 (d) Place in operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat s o appliance will operate continuously . (e) T est for spillage at the drafthood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a ciga- rette, cigar or pipe. (f) After it has been [...]

  • Page 19

    19 NO YES NO YES INSTALL VENT DAMPER WITH ACTUATOR TO SIDES O F VENT ONLY. DO NOT MOUNT ABOVE OR BELOW VENT. TO CHIMNEY TO BOILER D808 FLOW > HORIZONTAL INSTALLATION TO CHIMNEY TO BOILER D808 VERTICAL INSTALLATION ACTUATOR MAY BE INSTALLED IN ANY POSITION ON VERTICAL PIPE. HEATER H EATER Motor End Switch C . N .O. N.C. 1 K2 1 K1 R 1 R 1 K3 1 23 [...]

  • Page 20

    20 5>6+270 .7.;*5 H eater should be located so that any water leaks will not cause damage to any adja cent areas or structures. *< #>995 B 877.,=287< Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve locat- ed outside the heater jacket. All gas piping should be tested af te[...]

  • Page 21

    21 *< ; .<<>;. ".0>5*=8; The gas pressure regulator located in the gas valve is preset nominally at 4" WC for natural gas, and 1 1" WC for propane. Between the gas valve and the burners is a 1/8" pipe plug. The pressure at this point, taken with a manometer , should be about 3.7" WC natural gas and 1[...]

  • Page 22

    22 R D H R D H L E D O M SIZE GPM T P FT GPM T P FT CONN GPM T P FT GPM T P FT CONN 0133* 22 10 14.7 10 22 3.3 1-1/4" 0 182/ 0181 45 7 9.2 20 15 1.8 1-1/2" 0 260/ 0261 45 10 9.4 20 22 1.9 1-1/2" 0 330/ 0331 45 12 9.6 20 28 1.9 1-1/2" 0 400/ 0401 45 15 9.8 20 33 2.0 1-1/2" 0514 90 9 9 40 21 1.8 2" 0624 90 12 9.5 40 26 1[...]

  • Page 23

    23 Indoor Outdoor TG P M P M P S S H LT G PM P MPS SHL TG P MP M P S S HL 0133 0133 22 10 3.4 1-1/4 5.1 17 13 5.5 1-1/4 8.2 10 22 14.7 1-1/4 22.0 0182/ 0181 0182 15 20 1.8 1-1/2 4.6 12 26 3.1 1-1/2 7.5 7 45 9.2 1-1/2 20.8 0260/ 0 261 0260 21 20 1.9 1-1/2 4.6 17 26 3.1 1-1/2 7.6 10 45 9.4 1-1/2 21.0 0 330/ 0331 0330 27 20 1.9 1-1/2 4.7 21 26 3.2 1-1[...]

  • Page 24

    24 29270 2* 0 ; *6E$B9. '  %72=.69  #B<=.6[...]

  • Page 25

    25 87=;85<E.7.; *5 " .52./  & *5? . A new combination temperature and pressure (T&P) relief valve, complying with the Standard for Relief V alves and Automatic Gas Shut-Off Devices for Hot Wat er Su p p l y Sy s t e ms , AN S I Z 21 . 2 2 , m us t b e installed in the opening provided on top of the storage tank at the time [...]

  • Page 26

    26 on-off cycling heater . The valve has a remote capillary bulb immersed in a well, at the header outlet, to main- ta in a c on s ta n t o ut le t wa te r te mp er a tu r e. Wh en multiple valves are furnished, they can be staged to give greater flexibility of control . Standard factory set- ting is at position 5. Consult the dial setting tag atta[...]

  • Page 27

    27  258= #*/.=B Models 0514-4001 employ electronic devices which close the main gas valve within 8/10 of a second whenever the pilot flame is interrupted. Pilot flame is a utomatically lit when the device is powered. Unit per- forms its own safety check and opens the main valve only after the pilot is proven to be lit. 8@&ap[...]

  • Page 28

    28 8,*=2878/  87=; 85< 0400 W H 1 , W H 2 , W H 3 018 1 ( L O W N O x ) WH1[...]

  • Page 29

    29 8,*=2878/  87=; 85< 0824[...]

  • Page 30

    30 8,*=2878/  87=; 85< #$ "$ %  " %"# ./8;. #=*; =%9 Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the heater when the heater underwent tests speci- fied in the latest edition of the ANSI Z21.10.3/CSA 4.3 Standard. .7.;*5[...]

  • Page 31

    31 T O T U R N O F F G A S T O APPLIANCE LIGH TING INST RUC TION S FOR HEAT ERS WITH ELEC TRON IC IG NIT ION ( IID) FOR MOD ELS WITH MA NUAL GAS VA LVES F OR Y O U R S A F E T Y R E AD B E F O R E O P E R A T I N G WAR NING: If you d o not f ollow these instr uction s exac tly, a fire o r expl osion may res ult ca using p rope rty dama ge, per sona[...]

  • Page 32

    32 FOR MODELS WITH AUT OMA TIC GAS V AL VES 1. Close all gas valves. T urn off electric power supply . W ait five (5) minutes. 2. Open manual pilot valve. T urn on electric power . Pilot is automatically lighted. 3. Open main gas valve. 4. Set temperature controls to desi red temperature. TO SHUT DOWN Close all manual gas valves. Turn off electric [...]

  • Page 33

    33 7<9.,=287 ; 8,.->; .< Inspect on the first and third month after initial startup and then on an annual basis. If problems are found, refer to the T roubleshooting sections of this manual for additional directions. 1. Remove top of heater and inspect heat exchanger for soot and examine venting system. 2. R e mo v e r e a r h e a d [...]

  • Page 34

    34 c. Check the ignition spark operation. Time must be within the lockout timing period (15 or 90 sec- onds). d. Turn control down to end call for heat and wait 60 seconds on lockout models before beginning step 3. 3. T urn on gas supply . 4. Set controller to call for heat. 5. System should start as follows: a. Spark will turn on and pilot gas val[...]

  • Page 35

    35 *27 >; 7.; 7- ;2/2,. " .68 ?*5 1 . Remove burner tray . (See Burner T ray Removal procedure on page 34.) 2 . Remove (8) screws from the hold-down brackets. 3. Remove (8) screws from the left an d right sides of th e ma n i fo l d as s em b l y . D e ta c h th e ma n if o l d assembly from the burner tray assembly . 4[...]

  • Page 36

    36 NO TE : Be fo re t roubleshoo ti ng , f amiliar i ze y ours e lf w it h th e s tar t- up a nd c heckout procedure. Ch ec k l ine vo lt age po we r, l ow v olt a ge t ransforme r, li mit c ontrolle r , t hermostat ( co nt ro l le r) an d w i ri ng. Pu ll ig ni ti on le ad an d c he ck sp ar k a t m odule. If spar k is o kay: • C he ck i gn iti [...]

  • Page 37

    37 M E C H A N I C A L P R O B L E M W he n he at er is tu rn ed on no th in g happens. Th er mo st at in "O N" po si ti on ca us es re lay and pum p to ope rat e, b ut he at er d oe s no t f ire . Co nt in uou s s hu t do wn of man ua l re se t H ig h Li mi t. Sooting CAUT ION-So ot may be comb us- ti bl e. W et do wn a nd exe rc is e c [...]

  • Page 38

    38 '"  "# ' 2;270 2*0 ; *6E'' [...]

  • Page 39

    39 ' 2;270 2* 0 ; *6E' [...]

  • Page 40

    40 ' 2;270 2* 0 ; *6E' [...]

  • Page 41

    41 ' 2;270 2* 0 ; *6E' D[...]

  • Page 42

    42 ' 2;270 2* 0 ; *6E' D[...]

  • Page 43

    43 ' 2;270 2* 0 ; *6E' D[...]

  • Page 44

    44 ' 2;270 2* 0 ; *6E' D[...]

  • Page 45

    45 $ ; 8>+5.<188=270E >69<  *25>; . $ 8 >69 1 . Pump not properly primed. 2. Wrong direction of rotation. 3. Speed too low . 4. T otal head too high. " .->,.- *9*,2=B *7-8; .*- 1. Air pockets or leaks in suction line. 2. Clogged impeller . 3. Foot valve strainer too smal l or clogged. 4. Excessiv[...]

  • Page 46

    46 C O MB IN A TI O N F LA M E S E NS OR / I GN IT E R A ND PI LO T B UR NE R Fig. 38: T ypical Burner T ray Illustrated >; 7.; $ ; *B " .68 ?*5 1. Shut-off power and gas supply to the heater . Disconnect union(s) and pilot tubing, then loosen and remove burner hold-down screws. 2. Disconnect wires at gas valve and slide burner dra[...]

  • Page 47

    47 *27 >; 7.; *7- ;2/2,. " .68 ?*5 1 . Remove screws and burner hold-down bracket. NOTE: If the heat exchanger is sooted badly , the b urner hold-down bracket and spacer can become distorted from direct flame impingement and this usually necessitates replacement of these parts. 2. Lift b urners from slotted spacer and slid[...]

  • Page 48

    48 9. DO NOT app ly excessive torque during rolling operation and avoid thinning any wall of the tube beyond 0.015". 10. Use same procedure on opposite end. 1 1. Apply line pressure test. Re-roll if necessary . 12. Reinstall as outlined under HEA T EXCHANGER REASSEMBL Y . 5.*7270  5>. *< *<<*0.@*B< Soot will clog [...]

  • Page 49

    49 L IM I T E D P A R T S W A R R A N T Y RAYTHE RM™ COMMERCIAL HEATERS TY P E S H & W H MOD ELS 0133 TO 4001 SCOPE: R ay pa k, I nc . ( "Ra yp ak" ) w arr an ts t o t he o rig in al own er tha t a ll par ts of t hi s h eat er wh ich ar e ac tu al ly m an ufa ct ur ed b y R ayp ak w i ll be fr ee fro m f ai lu re u nd er nor ma l u [...]

  • Page 50

    50[...]

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    51[...]

  • Page 52

    52 ww w .rayp ak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.[...]