Raypak P-926, P-1826, P-2100, P-4001 manuel d'utilisation
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Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Raypak P-926, P-1826, P-2100, P-4001. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Raypak P-926, P-1826, P-2100, P-4001 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Raypak P-926, P-1826, P-2100, P-4001 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Raypak P-926, P-1826, P-2100, P-4001 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Raypak P-926, P-1826, P-2100, P-4001
- nom du fabricant et année de fabrication Raypak P-926, P-1826, P-2100, P-4001
- instructions d'utilisation, de réglage et d’entretien de l'équipement Raypak P-926, P-1826, P-2100, P-4001
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Raypak P-926, P-1826, P-2100, P-4001 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Raypak P-926, P-1826, P-2100, P-4001 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Raypak en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Raypak P-926, P-1826, P-2100, P-4001, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Raypak P-926, P-1826, P-2100, P-4001, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Raypak P-926, P-1826, P-2100, P-4001. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
CATALOG NO. 6200.51O Effective: 04-09-07 Replaces: 05-15-05 Models 2100-4001 P/N 240251 Rev. 16 INST ALLA TION AND OPERA TING INSTRUCTIONS RA YTHERM TM COMMMERCIAL SWIMMING POOL HEA TER Models P-926 to P-1826 and P-2100 to P-4001 This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future refe[...]
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Page 2
Content s SECTION 1: RECEIVING EQUIPMENT SECTION 2: GENERAL SPECIFICATIONS SECTION 3: INSTALLATION INSTRUCTIONS Code Requirements Base Installation Clearances Combustion Air Venting Connections Gas Supply Connections Water connections Controls Wiring Diagrams SECTION 4: SERVICING INSTRUCTIONS General Location of Controls Start-Up Procedures Inspect[...]
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Page 3
12" Minimu m 12" M inimum 4" Minimum HEA TER Sheet Metal 24 Gauge IMPORTANT NOTICE These instructions are intended for the use of qualified personnel only, specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by som[...]
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Page 4
4 Fig. #8245 CLEARANCES ALL HEATERS For clearances from combustible surfaces, see chart below. We require a minimal vertical clearance of three feet between the upper surface of the flue outlet to a non- combustible material. MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION INDOOR HEATERS Top - 24" *Vent - 6" Back - 24" Right Side - [...]
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Page 5
5' MIN 2' MIN 10' OR LESS 2' MIN VENT CAP VENT PIPE DRAFT HOOD HEA TER For protection against rain or blockage by snow, the vent pipe must terminate with a vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. The discharge opening[...]
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Page 6
(a) Seal any unused openings in the common venting system. (b) Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. (c) Insofar as is practical, close all building doors and windows and all doors be[...]
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Page 7
GAS PRESSURE REGULATOR The gas pressure regulator is preset and sealed at 4 in. WC for natural gas, and 11 in. WC for propane gas. Between the gas valve and the burners is a 1/8" pipe plug. The pressure at this point, taken with a manometer, should be about 3.7 in. WC natural gas and 10.5 in. WC propane gas. If an adjustment is needed, remove [...]
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Page 8
When local codes permit the use of less than four feet high temperature piping or two elbows, provisions should be made to always shut the heater off a minimum of 15 minutes prior to pump shut down in order to carry away residual heat and prevent damage to the low temperature piping. A fireman switch included in the time clock may be used for this [...]
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Page 9
9 MODELS 1287/1336 - 1758/1826 Inlet/Outlet Header 2-1/2" Inlet 2-1/2" Outlet 1-1/2" Slip Ball Valve 2" Slip Ball Valve 3" Outlet Fig. #9270 Fig. #9200 Pump 3" Inlet 2 H.P. Pump Inlet/Outlet Header MODELS 2100-4001 FLOW RATES/WATER CONNECTIONS MODEL CONNECTION SIZE MIN GPM MAX GPM 926-1223 * 6 0 120 1287-1826 2-1/2&quo[...]
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Page 10
10 Raypak recommends the installation of an air bleed vent at a suitable location (usually the highest point) to remove air from the piping system. These units should be available at your local wholesale supplier. Raypak does not provide this item. CAUTION: Power to the heater should be interlocked with the main system pump to make sure the heater [...]
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Page 11
Note: The drawings and instructions above show only one of several acceptable ways of installing the dry well into main system loop. The use of saddle clamps and “Weld O Lets” (shown in Fig. 10) are acceptable. Follow clamp manufacturer’s instructions. MOUNTING WELL INTO SYSTEM RETURN LOOP PIPE - FRONT-MOUNTED LOOP: Note: For more detail on p[...]
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Page 12
4. If the heater inlet temperature remains less than 100°F and Valve "A" is fully open, leave Valve "A" fully open and throttle Valve "B" until the heater inlet temperature rises to within the range of 100°F-105°F. 5. The resultant heater outlet temperature should be in the range of 120-130°F. 6. As the pool temper[...]
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Page 13
Models 2100 thru 4001 13 PIPING CONFIGURATIONS FOR RAYTHERM COMMERCIAL POOL HEATERS Fig # 9268 Fig # 9269 BLENDED WATER TEMPERATURE (THERMOMETER AT HEATER INLET) HEATER OUTLET TEMPERATURE THERMOMETER HEATER THERMOSTAT RECOMMENDED FIELD INSTALLED ISOLATION VALVES FOR SERVICE T I T o T c[...]
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Page 14
14 EXTERNAL AUXILIARY BYPASS VALVE (Where Required) 926-1223 Models only An auxiliary bypass valve should be used when flow rates exceed 120 GPM (usually a high performance pump size larger than two HP will exceed this flow rate). This valve is required to complement the function of the automatic bypass valve, particularly when starting the heater [...]
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Page 15
15 HIGH & LOW GAS PRESSURE SWITCHES Pressure switches sense either high or low gas pressure and automatically shut down burners if abnor- mal pressures exsist. Standard on Models 3001-4001. PRESSURE SWITCH GAS MANIFOLD Fig. #8236 ELECTRICAL WIRING CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause i[...]
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Page 16
16 WIRING DIAGRAM MODELS 926 - 1223[...]
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Page 17
17 WIRING DIAGRAM MODELS 1287-1826[...]
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Page 18
WIRING DIAGRAM MODELS 2100-2500 18[...]
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Page 19
WIRING DIAGRAM MODELS 3001-4001 19[...]
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Page 20
TEMPERATURE CONTROL The pool water temperature is controlled by the pool thermostat. The heater water temperature high limit is controlled by the manual reset high limit. PRESSURE SWITCH The pressure switch, or heater actuator, ensures that the heater operates only when the filter pump is in operation. It is factory set at 1.75 PSI for deck level i[...]
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Page 21
ADJUSTMENT KNOB Fig. # 8069.1 PRESSURE SWITCH ADJUSTMENT RANGE HEAT EXCHANGER HEIGHT 5' Max 5' Max Fig. # 8152.0 NOTE: If heater is installed outside of the limits shown, a flow switch must be used in place of the pressure switch when mounted and wired adjacent to the heater. TWO-SPEED PUMPS In some cases, the flow on the low speed is ins[...]
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Page 22
AFTER START-UP Pilot System Checkout Procedure 1. Turn on power to the ignition systems and turn gas supply off. 2. Check ignition module as follows: a. Set the thermostat above pool water temperature to turn heater on. b. Watch for continuous spark at the pilot burner. c. Time the spark operation. Time must be within the lockout timing period (15 [...]
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Page 23
SERVICING PROCEDURES TUBE CLEANING PROCEDURE (TYPICAL) Establish a regular inspection schedule, the fre- quency depending on the local water condition and severity of service. Do not let the tubes clog up solidly. Clean out deposits over 1/16" in thickness. Although the illustration shows the mechanical clean- ing procedure of a small boiler, [...]
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Page 24
5. Remove heat exchanger corner brackets. 6. Remove combustion chamber clips at the four corners of the heat exchanger. 7. Lift heat exchanger straight up using caution not to damage refractory. HEAT EXCHANGER REASSEMBLY 1. Heat exchanger header O-rings should be replaced with new ones. 2. Install inlet-outlet and return water headers and install h[...]
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Page 25
CONTROL WELL REPLACEMENT Remove top, sensing bulb and clip. Collapse well tube at the open end and with a chisel, push through into the header, and remove the well through header. Insert a new well and roll into place. If a roller is not available, solder the well in place with silver solder. IMMERSION WELL 25 Fig. #8126.0 TUBE REPLACEMENT PROCEDUR[...]
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Page 26
MODELS 926-1223 UNITHERM GOVERNOR INLET/OUTLET HEADER OUTLET INLET Fig. #8224.0 GASKET UNITHERM GOVERNOR WITH POWER ELEMENT MODELS 1287-1826 (Models prior to Jan. '95) DOUBLE EXTERNAL U.G. MODELS 2100-4001 (Models prior to Jan. '95) EXTERNAL U.G. To test operation of Unitherm Governor, place in hot water and watch for movement against spr[...]
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Page 27
SECTION 5 / TROUBLESHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualif[...]
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Page 28
Outer jacket very hot (paint blistered) *Broken refractory caused by shipping damage or improper combustion………………………….. Excessive sooting of heat exchanger…………………………... Calculate temperature in °F/hr……... Filter not running long enough…….... Dirty filter…………………………….. Gas line or[...]
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Page 29
WARNING HIGH VOLTAGE For qualified Technicians ONLY NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light. To reset, interrupt power to heater. NOTE: Before troubleshooting, familiarize yourself with the start-up and checkout procedure. Check line voltage power, low voltage transformer, limit co[...]
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Page 30
SECTION 6 / REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable. Any part returned for replacement under standard company warranties must be properly tagged with RAYPAK return parts tag, completely filled in with the heater serial number, model number[...]
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Page 31
MODELS: 926/962, 1083/1125, 1178/1223, 1287/1336, 1414/1468, 1571/1631, 1758/1826 31 2-C[...]
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MODELS: 2100, 2500, 3001, 3500, 4001 34[...]
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Page 37
37 LIMITED W ARRANTY RA YTHERM TYPE P SIZES 0926-4001 SCOPE: Raypak, Inc. (“Raypak”) warrants to the original owner that all parts of this heater which are actually manufactured by Raypak will be free from failure under normal use and service for the specified warranty periods and subject to the conditions set forth in this W arranty . Labor ch[...]
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Page 38
Raypak, Inc. , 2151 Eastman Avenue, Oxnard, CA 913030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Litho in U.S.A. www .raypak.com[...]