Roberts Gorden BH50UT/EF manuel d'utilisation
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Un bon manuel d’utilisation
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Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Roberts Gorden BH50UT/EF décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Roberts Gorden BH50UT/EF devrait contenir:
- informations sur les caractéristiques techniques du dispositif Roberts Gorden BH50UT/EF
- nom du fabricant et année de fabrication Roberts Gorden BH50UT/EF
- instructions d'utilisation, de réglage et d’entretien de l'équipement Roberts Gorden BH50UT/EF
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Roberts Gorden BH50UT/EF ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Roberts Gorden BH50UT/EF et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Roberts Gorden en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Roberts Gorden BH50UT/EF, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Roberts Gorden BH50UT/EF, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Roberts Gorden BH50UT/EF. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
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Page 1
W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an y appliance. 3. DO NO T use electrical s witches. 4. DO NO T use any t elephone in your b uilding. 5. Extinguish any open f lame . 6. Leav e the build ing. 7 . Immediatel y call your local gas supplier af ter leaving the b uilding. F ollow the gas supplier ?[...]
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T ABLE OF C ONTENTS SECTION 1: Heater Safety ................ .................... ........ 2 1 .1 Manpo w er Req u ir ements ..... .................... ........... 2 1 .2 Saf et y Labels and Their Placement .................... 2 SECTION 2: Installer Respons ibility.......... ............. ..... 4 2.1 Lo w Le v el User Instr u ctions ........... .[...]
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TABLE OF FIGURES Figure 1: Side and Back Panel Label Placement ............ 2 Figure 2: Top Panel Label Placement ............................. 3 Figure 3: Linear & Double Linear, Horizontal Mounts ..... 6 Figure 4: Linear & Double Linear, One Side Reflector ....6 Figure 5: Linear & Double Linear, Two Side Reflectors .. 6 Figure 6: Line[...]
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1 of 75 P roduct Appr ov al ROBERTS GORDON ® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low V oltage Directive, the Electromagnetic Compatibility Directive and the Machinery Directive for use on natural gas and LPG when installed, commissioned and maintained in acco[...]
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Page 8
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 2 of 7 4 SECTION 1: HEATER SAFETY Yo u r Saf ety is Impor tant to Us! This symbol is u sed thr o u gh o u t the man u al to n ot i fy yo u of possible f ire, e lectrical o r b u rn hazar ds. Please pa y special at tention w h en re ading and f ollo w ing the w arnings in these sections. I[...]
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Page 9
SECTION 1: H EAT ER S AFETY 3 of 75 Fi g ur e 2: T op P anel Label Placement Internal W iring La b el Gas Connection La b el T op Panel - Inside Door T op Panel Description P art N umber Gas Connection Label 91 0 181 26 Internal Wiring Label 91 03140 1[...]
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Page 10
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 4 of 7 4 SECTION 2: INSTALLER RESPONSIBILITY • T o install the h eater , as w ell as the g as and electr ical s u pplies, in accor dance w ith applicable specif ications and codes . Robe r ts-Gordon r ecommends the installer contact a local B u ilding Inspect or or Fir e Mar shal f or g[...]
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Page 11
SECTION 3: C LEARANCES TO C OMBUSTIBLES 5 of 75 SECTION 3: CLEARANCES T O COMBUSTIBLES 3.1 R e q uired Clearan ces to Comb ustibles Clearances are the req u ired distances that comb u stible objects m u st be a w a y from the hea ter to pr e v ent f ire hazards. C a u tion sho u ld be u sed w hen r u nning the syste m n e ar co mb u stibles. Comb u[...]
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Page 12
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 6 of 7 4 3.2 Cleara nce Data - Linear and Double Linear NOTE: 1 . All dimensions ar e fro m the s u rf aces of a ll t u bes , co u plings, tees , elbo w s and crosses . 2. Clear ances B, C and D can be red u ced b y 50% af ter 7500 mm of t u bing do w nstr eam fro m the b u rne r . 3. All[...]
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Page 13
SECTION 3: C LEARANCES TO C OMBUSTIBLES 7 of 75 NOTE: 1 . All dimensions ar e fro m the s u rf aces of a ll t u bes , co u plings, tees , elbo w s and crosses . 2. Clearances B , C and D can be red u ced b y 50% af ter 7500 mm of t u bing do w nstr eam fro m the b u rne r . 3. All meas u r ements are in millimet ers. ** When installed in the f irst[...]
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Page 14
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 8 of 7 4 3.3 Cleara nce Data -U T ube NOTE: 1 . All dimensions ar e fro m the s u rf aces of a ll t u bes , co u plings, tees , elbo w s and crosses . 2. Clearances B , C and D can be red u ced b y 50% af ter 7500 mm of t u bing do w nstr eam fro m the b u rne r . 3. All meas u r ements a[...]
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Page 15
SECTION 3: C LEARANCES TO C OMBUSTIBLES 9 of 75 NOTE: 1 . All dimensions ar e fro m the s u rf aces of a ll t u bes , co u plings, tees , elbo w s and crosses . 2. Clearances B , C and D can be red u ced b y 50% af ter 7500 mm of t u bing do w nstr eam fro m the b u rne r . 3. All meas u r ements are in millimet ers. 4. Add 60 mm clearance t o u nc[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 10 o f 74 SECTION 4: MAJOR COMPONENT DESCRIPTIONS Burner (shown with T ube Gask et) Must be inst alled wi th the flame obser vation window f acing down. Ref lecto r (Aluminium or Stainless St eel) Alternate ov er lap as shown on o verview . Minimum o ve rlap is 16 0 m m . T ube and Ref le[...]
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Page 17
SECTION 5: G ENER AL S USPENSION D ETAILS 1 1 of 75 SECTION 5: GENERAL SUSPENSION DETAILS To e n s u re yo u r saf ety , and comply w ith the t erms of the w arr anty , all u nits m u st be installed in acco rdan ce w ith these instr u ctions . The gas or the electrical s u pply lines m u st not be u sed to s u ppor t the heat er . Do not locat e t[...]
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Page 18
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 12 o f 7 4 Fi g ur e 1 8 : Critical Han g er Placement * Allows f or ther mal e xpansion of syst em. Hanger Side View F ront Vie w Hanger Bow Shac kle I-Beam I-Beam Beam Clamp Bow Shackle Anchor Concrete Beam Locknut W asher Scre w Hook min. 10 mm W asher W ood Beam T ur nbu ckl e (not in[...]
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Page 19
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 3 of 75 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION The f ig u res in this section pro v ide a ge neral o v er v ie w of component plac ement in a BLA CKHEA T ® Linear and Do u b le Linear s ys tem. The location of some comp onents s u ch as s u ppor ts and co u plings [...]
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Page 20
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 14 o f 7 4 Fi g ur e 1 9: Linear General A ssembl y O v erview F an T ube Ref lector Ref lector End C ap Ref lector Support Burner Coupling U-Clips Burner T ube T ube and Ref lector Hanger T ube Clamp P ackage Internal Sw ir ler F an Assembl y (For Single Heat er) Damper Assembl y (Requir[...]
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Page 21
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 5 of 75 Fi g ur e 20: Linear Lay out Ov erview Model BH1 5ST BH20ST BH25ST/EF BH30S T/EF BH35ST/EF BH40S T/EF BH45ST/EF BH50ST/EF BH55ST Refl ec to r Over la p (appr o x.) 700 mm 250 mm 250 mm 530 mm 530 mm 530 mm 330 mm 330 mm 200 mm a = reflect or width (not shown) - 365 mm b = end [...]
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Page 22
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 16 o f 7 4 6.2 Double Linear Standar d Parts List * PV C coating mu st be remo ved prior t o installation . **Some models ma y recei ve S-hooks (P/N 91 907302) or spri ng hooks (P/N 91 903300), r ather than bo w shackles Part No. Description BH30DL BH40DL BH50DL BH50DL/EF BH60DL BH60DL/EF[...]
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SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 7 of 75 Fi g ur e 21: Double Linear Gener al Assemb ly O verview 1 200 mm approx. F an T ube Burner T ube Clamp P ackage Ref lector Ref lector End C ap Ref lector Support Coupling F an Assembl y Burner T ube T ube and Ref lector Hanger T ube Clamp P ackage U-Clips Internal Sw ir ler W[...]
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Page 24
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 18 o f 7 4 Fi g ur e 22: Double Linear La yout O verview Model BH30DL BH40DL BH50DL/EF BH60DL/EF BH70DL/EF Re flec tor O ver lap (appr o x.) 700 mm 250 mm 250 mm 530 mm 530 mm T ee Assemb ly Burner Ref lector T ube T ube/Reflector Hanger Coupling Assembl y Fa n Assembl y LEGEND BH60DL/EF [...]
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Page 25
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 9 of 75 Step 6.3 Bur ner T ube Installation Step 6.4 Couplin g and T ube Assemb ly Bow Shac kle Burner T ube Hanger 2290 mm ± 250 mm Note: T ubing requires a do wnwar d slope of 1 3 mm per 6000 mm aw ay from b ur ner . W eld seam must be t o the bot tom of the tube. Of fset mounting [...]
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Page 26
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 20 of 7 4 Step 6.4.1 Couplin g and T ube A ssembly (Continued) Step 6.4.2 Couplin g and T ube A ssembly (Continued) Incorr ect Slide Bar position Corr ect Slide Bar dimensions ± 50 mm Drive slide bar until tight. End of slide bar should be within t olerance listed below . • Repeat Step[...]
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Page 27
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 21 of 75 Step 6.5 T ube Clamp P acka g e Installation Description Part Number T ube Clamp P acka g e0 1 3 1 8 90 1 T u be Clamp 0 1 39680 1 Bolt 971 13940 Flat W asher 9521 1600 N u t 921 13900[...]
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Page 28
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 22 of 7 4 Step 6.6 R eflect or Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not touch t ube . Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage . Hanger Burner T ube Ref lector Des[...]
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SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 23 of 75 Step 6. 6.1 Ref lector , U-Clip and Ref lector Support Installation The pict orial dr a w ings of the heater co nstr u ction in Section 6 ar e schematic only and pr o v i de a general g u ideline of w here hangers, r eflector s u pports and U-clips are t o be installed. T o ens[...]
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Page 30
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 24 of 7 4 Step 6.7 Doub le Linear T ee Installation (f or double linear heat ers onl y) Te e Coupling Coupling F an T ube F an T ube W eld Spot W eld Spot Description Part Number T ee E0009170 F an T u be S51XXW Co u pling 0 1329600 Slide Bar/Co u pling Loc k 0 1 329700 T u be/Reflect o r[...]
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Page 31
SECTION 7: U-T UBE H EATER I NSTALLATION 25 of 75 SECTION 7: U-T UBE HEATER INSTALL ATION The f ig u res in this section pro v ide a ge neral o v er v ie w of component place ment in a BLA CKHEA T ® U-t u be syste m . The location of some compone nts s u ch as s u ppor ts and co u plings is cr u cial for pr oper installation. Assemb le the heat er[...]
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Page 32
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 26 of 7 4 *PV C coating mus t be r emoved pr ior to installation. **Some models ma y recei ve S-hooks (P/N 91 907302) or spri ng hooks (P/N 91 903300), r ather than bo w shackles Part No. Description BH15UT BH20UT BH25UT BH25UT/EF BH30UT BH30UT/EF BH35UT BH35UT/EF BH40UT BH40UT/EF BH45UT [...]
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SECTION 7: U-T UBE H EATER I NSTALLATION 27 of 75 Fi g ur e 23: U-T ube A ssembl y O vervie w mm 200[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 28 of 7 4 Fi g ur e 24: U-T ube Lay out O v erview Model BH1 5UT BH20UT BH25UT/EF BH30UT/EF BH35UT/EF BH40UT/EF BH45UT/EF BH50UT/EF Ref lecto r Over la p (appr o x.) 1 780 mm 250 mm 250 mm 580 mm 580 mm 580 mm 690 mm 690 mm BH20UT BH25UT/EF BH15UT BH30UT/EF BH35UT/EF BH40UT/EF BH45UT/EF B[...]
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SECTION 7: U-T UBE H EATER I NSTALLATION 29 of 75 Step 7 .2 U-T ube Han g er Placement Step 7 .3 Burner T ube and Fan T ube Installation 2290 mm ± 250 mm See Assembly Draw ing Fir st T ube and Ref lector Hanger Bow Shackle T ube and Reflect or Hanger Suspension Chain Optional Hanging Conf iguration W ashers Bolt (T orque: 1 3.5 Nm 1 29 in lb) Bow [...]
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Page 36
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 30 of 7 4 Step 7 .3.1 T ube Clamp Pac ka g e Installation Step 7 .4 U-T ube Support Brack et Assemb ly Installation T ube Clamp Bolt Lock W asher Nut (T orque: 1 3.56 Nm 1 20 in lb) W eld Spot Description Part Number T ube Clamp P acka g e0 1 3 1 8 90 1 T u be Clamp 0 1 39680 1 Bolt 971 1[...]
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Page 37
SECTION 7: U-T UBE H EATER I NSTALLATION 31 of 75 Step 7 .5 Couplin g and T ube Assemb ly Step 7 .5.1 Couplin g and T ube Assemb ly (Con tinued) T ube T ube Orient coupling so that the impact bloc k is in the 2:00 or 1 0:00 oclock positions Closed Open Ta b 7 6 mm to 1 0 1 mm Slide Bar Coupling Wide End Coupling T ube Slide Bar A Close co u plin[...]
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Page 38
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 32 of 7 4 Step 7 .6 T ube Installation Step 7 .7 U-T ube Installation T ube Coupling W eld Spot Coupling U-tube U-tube Suppor t Brac ket Assembly W eld Spot Description Part Nu mber Co u pling 0 1 329600 Slide Bar/Co u pling Loc k 0 1 329700 U-T u be 0 1 33590 1[...]
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Page 39
SECTION 7: U-T UBE H EATER I NSTALLATION 33 of 75 Step 7 . 8 Ref lector Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not touch t ube . Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage . Ref lector W eld Spot Description P art Number Ref lec[...]
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Page 40
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 34 of 7 4 Step 7 . 8 .1 Ref lector , U-Clip and Ref lector Support Installation The pict orial dr a w ings of the heater constr u ction in Section 6 ar e schematic only and pr o v ide a ge neral g u ideline of w her e hanger s, ref lector s u pp or ts and U-clips are t o be installed. T o[...]
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Page 41
SECTION 8 : M ULTIBUR NER C ONFIGUR ATION & I NSTALLATION 35 of 75 SECTION 8 : MULTIB URNER CONF IGURATION & INSTALLATION 8 .1 Initial A ssembl y See P age 1 3, Section 6 for linear heater asse mbly instr u ctions. See P age 25, Section 7 for U - t u be heate r assemb ly instr u ctions. Check la yo u t dra w ings for locati on of manif old [...]
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Page 42
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 36 of 7 4 Fi g ur e 26: T ypical Manif old L a y out (Linear and U-T ube Conf i g uration) T ypical F an Arrangement 1 50 mm Hanger 1 50 mm Manifold Damper (T ypical) Cross (1 00 x 150 x 1 00 x 150) 1 00 mm Manifold 1 00 mm Hanger ID/ID Slee ve Te e (1 00 x 1 00 x 100) Cross (1 00 x 150 x[...]
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Page 43
SECTION 9: B URNER & F AN I NSTALLATION 37 of 75 SECTION 9: BURNER & F AN INSTALLATION Step 9.1 Bur ner Installation Step 9. 2 Fan A ssembl y L ock W asher Gasket Bolt (T orque :1 3 . 5 Nm 120 in lb) Burner Description P art Nu mber Bolt 9427391 4 Lock W asher 9641 1600 Gasket 02568200 B u rner 0 720XXXX NO TE: T u be clamp pac ka ge not sh[...]
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Page 44
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 38 of 7 4 9.3 Linear & U-T ube F an Installation Step 9.4 Doub le Linear F an Installation F an T ube F an Assembl y Tight en securely until tube cannot be remo ved. W eld Spot Te e F an Assembl y Tight en securely until tube cannot be remo ved.[...]
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Page 45
SECTION 9: B URNER & F AN I NSTALLATION 39 of 75 Step 9.4.1 Doub le Linear Fan Installation (Contin ued) Step 9.5 Mult ibur ner 8 3/90 B WLG Fan A ssembly (Hor izontal and V er tical Outlets) F an Assembl y Height Adjuster Bow Shackle Suspension Chain Te e W eld Spot Te e Condensat e Cap Non-Return V alve 83/90 BWLG F an Inlet Cone Horizontal E[...]
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Page 46
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 40 of 7 4 Step 9.6 Condensat e Drain A ssembly Te e Condensat e Cap W all 1" BSP threaded hole . Use 1" x ¾" reducer . (not supplied) Must be connected to a dr ain sy stem in accordance w ith local codes. 3/4" CPV C Pipe Flow Non-Return Va l v e 3/4" CPV C Pipe 3[...]
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Page 47
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 41 of 75 SECTION 1 0: OPTIONAL HEATER A CCESSORIES W ARNING Cut/Pinch Hazar d W ear protectiv e g ear during installation, operation and service. Edges are shar p. Failur e to f ollow these instr uctions can result in injury .[...]
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Page 48
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 42 of 7 4 1 0.1 R eflect or Side Extension Installatio n Step 1 0.1 .1 Brac ket Installation Step 1 0.1 .2 Side R ef lector Instal lation R e f lector S i d e E x tension Bracket ( 2 p er re f lector) U se a dd itional su pp orts in hi g h air mo v ement a pp lications. Tube an d R e f le[...]
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Page 49
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 43 of 75 1 0.2 U-T ube Co ver I nstallation The pac k age contai ns t w o ref lector joint pieces (P/ N 0275090 1), one 8’ ref lector and 1 8 x #8 sheet metal scr e w s. Install the U-t u be co v er u sing the f ollo w ing pr oced u re. Step 1 0.2.1 C u t the 8’ reflector in half to be u sed on both [...]
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Page 50
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 44 of 7 4 1 0.3 Decor ativ e Grille Installation Step 1 0.3.1 Grille Installation Step 1 0.3.2 F rame Shield Installation Step 1 0.3.3 Ref lector Side Ext ension Installation f or Decorativ e Grilles Description Part Number Al u mini u m Grille 61 0 mm X1 220 mm 91 407000 Distance "A[...]
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Page 51
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 45 of 75 1 0.4 P rot ective Gr ille Installation Step 1 0.4.1 Silicone Cap Installation Step 1 0.4.2 Grille End Cap Installation Step 1 0.4.3 Grille Installation Silicone Cap Grille Finger Description Part Number Grille Section 0805000 1 Grille End C ap 08050002 Silicone Cap 91 91 5951 -6P Bend up 9 0 °[...]
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Page 52
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 46 of 7 4 1 0.5 Sports Hall Guard Installation Step 1 0.5.1 Grille Installation Step 1 0.5.2 Fastener Installation Step 1 0.5.3 Mesh Guard Connection T ube and Ref lector Hanger Ref lector T ube Ref lector Support Strap - Stainless St eel Mesh Guard Description P art Number Mesh G u ard 2[...]
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Page 53
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 47 of 75 1 0.6 Under shield Installation 1 0.6.1 Han g er Installation 1 0.6.2 Undershield Installation 1 0.6.3 A djust Undershield Hei g ht Ref lector T ube Assembl y Hanging Bracket Stud He x Nut Description Part Number Undershield Ref lector P acka g e 1 01 cm S7399 K Assembly Hanging Brac ket C031 8B[...]
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Page 54
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 48 of 7 4 1 0.7 W all Mountin g Install w all mo u nting brac k ets at the height sh o w n in the la yo u t dra w ing pro v ided by the estimat or . Space w all mo u nting bra ck ets and hangers as indicat ed by dimensions d , e and f ( u -t u be) in the re le v ant lay o u t o v er v ie [...]
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Page 55
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 49 of 75 Fi g ur e 2 8 : U-T ube (An g le Moun ted) Fi g ur e 29: Linear[...]
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Page 56
B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 50 of 7 4 SECTION 1 1: V ENTING 1 1 .1 General V entin g Re q uirements 1 1 .1 .1 T ype C 12 , C 32 & C 62 Appliance Ro om Sealed The heat er s are de signed t o be installe d as room seale d appliances. The fl u e a nd air intak e are r u n as separat e pipes t o the special concentr[...]
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Page 57
SECTION 1 1: V ENTING 51 of 75 Fi g ur e 30: Indi vidual Flue Connectio n Detail Fi g ur e 31: Flue Connection Dimensions 1 1 .3 Outside Combustion A ir Supply Wher e necessar y , clean air ma y be d u cted into the b u rn er box thr o u gh an added spigot on the bac k of the b u rn er bo x replacing the e xisting d u st arr est baf fle plat e. See[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 52 of 7 4 Fi g ur e 32: F r esh Air Inta ke Spi g ot Fi g ur e 33: A ir Supply w ith Flue Confi g ur ations 1 1 .4 Common Duct W hen u sing a common air inlet d u ct, al w ays e n s u r e that the ar ea of the com mon air inlet d u ct r epresents the ar ea of all air d u cts. Burner Dust [...]
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SECTION 1 2: G AS P IPI NG 53 of 75 SECTION 1 2: GAS PIPIN G It is impor tant th at the gas s u pply pipe and electr ical connections do not s u ppor t any of the heat er’ s w eight. Installation p ipes sho u ld be f it ted in acco rdan ce w ith National Sta ndards . Pipe w or k from the meter to the heat er(s) m u st be of adeq u at e size. Pipe[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 54 of 7 4 Fi g ur e 34: Gas Connection w ith Stainless St eel Flex Co nnector INCORRECT POSITIONS (WRONG INS T ALLA TION) Heater Mo vement Heater Mo vement Heater Mo vement Heater Mo vement CORRECT POSITIONS Corr ect position with flex connect or not supplied by R oberts-Gordon. Burner St[...]
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SECTION 1 3: W IRING 55 of 75 SECTION 1 3: WIR ING Connect t o the electrical s u ppl y u sing a 3 pin pl u g v ia a locally mo u nted do u ble pole f u sed s w itch ha v ing a minim u m disconnecti on of 3 mm on each pole. This s w itch sho u ld be f u sed to 3 amps. The b u rn er i s f u se d at 2 amps . There ar e no contr ol connections in the [...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 56 of 7 4 1 3.3 T ypical Exter nal W irin g Dia g r am (Double Linear Option 2) 1 3.4 T ypical Exter nal W irin g Dia g r am (Multibur ner) Contr oller or Ther mostat Bur ner 1 Bur ner 2 L N Ear th Fa n Ear th N L 230 V 1 Ø 50 Hz[...]
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SECTION 1 3: W IRING 57 of 75 1 3.5 Internal Wir in g Dia g ra m[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 58 of 7 4 SECTION 1 4 : OPER ATION Fi g ur e 35: Se q uence of Oper ation Char t NO TE: If the heat er operat es for mor e than 24 ho u rs c o nt in u o u sly , the ignition mod u le w ill a u tomatical ly rec ycle the b u rner t o ens u re that all sa f ety f u nctions are still in w ork[...]
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SECTION 1 4: O PER ATION 59 of 75 1 4.1 .1 Heater Loc kout Indicat or by Connect or A 230 V signal is pro v ided w hich enables the R OBER TS GORDON ® controller , BMS sy stem, etc. t o indicate the heat er that has f ailed. An additional w ire has t o be installed fr om the heater lock o u t indicat or connect or to the monit oring comp u ter . S[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 60 of 7 4 the at tentio n of the u ser o r p u r chaser; instr u ct them in the saf e oper ation of the h eater( s). A d v ise the u ser that if the syste m i s u nfl u ed , an y r ed u ction in the nat u ral v entila tion of the b u ilding ma y req u ir e a fl u e to be f i t ted, or add[...]
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SECTION 1 5: S ERVI CING I NSTRUCTIONS 61 of 75 SECTION 1 5: SER VICING INSTRUCTIONS IMPOR T ANT: Ne v er u se the heat er as a s u ppor t for ladder s or other acce ss eq u ipment. Al w a ys test f o r gas so u ndness w ith a s u itab le detection fl u id af ter completing any ser v icing or e xch ange of g as carr y ing component. On complet ion [...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 62 of 7 4 1 5.2.4 Aut omatic Flame Contr ol Unit Rem o v e b lack ignition le ad. W ithdra w the connector s. Rem o v e t w o scre w s fr o m the co v er . R eplace if f a u lt y . Ref it in re v er se seq u ence. 1 5.2.5 Pr essure S witch Disconnect the t w o silicone t u bes. R emo v e [...]
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SECTION 1 5: S ERVI CING I NSTRUCTIONS 63 of 75 Tu b e s Make s u r e ther e are no crac ks. Make s u re t u bes ar e connected and s u spended sec u rel y . See P age 1 1, Section 5 . Make s u r e there is no sagging , bending or distortion. Gas Line Chec k f or gas leaks. See P age 53, Section 1 2 . Burner Observ ation W indow Make s u r e it is [...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 64 of 7 4 SEC TION 16: T R OUBLESHOOTING D ANGER Electrical Shoc k Hazard Disconnect electric bef ore service . Heater m ust be properl y grounded. Failur e to f ollow these instr uctions can result in death or electrical shoc k. F ire Hazar d Keep all f lammable objects, liquids and vapo[...]
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SECTION 1 6: T ROUB LESHOOTING 65 of 75 1 6.1 T r oubleshootin g Flow Chart (Linear , Double Line ar and U-T ube) No No No No Ye s No Ye s Ye s No No No No No Ye s No No Ye s Ye s Ye s Ye s No Ye s Ye s Ye s Ye s Replace ignition module. Is there power out from pin 10 on ignition module? Replace Fan. T urn up thermostat. Does the fan turn on? Place[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 66 of 7 4 T roubleshootin g Flo w Chart (Linear , Double Linear and U-T ube) No No No No Ye s Ye s No No Ye s No Ye s No Ye s Ye s No No Ye s Ye s No Ye s No Ye s Ye s Ye s Ye s Ye s No Does the burner light? Were the gas lines purged of air correctly? Is there sufficient inlet gas pressu[...]
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SECTION 1 6: T ROUB LESHOOTING 67 of 75 1 6.2 T r oubleshootin g Flow Chart (Multibur ner) Refer to control panel IOS manual for troubleshooting. Fan motor may have to be replaced. Remove obstruction. No No Ye s Ye s No No No Ye s No No Ye s Ye s Ye s Ye s No No Ye s N o Ye s Ye s No No No Y es Check thermostat and replace if necessary. T urn up th[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 68 of 7 4 T roubleshootin g Flow Chart (M ultibur ner) No Ye s Do the burners turn off when the call for heat ends? Check the control panel. No Ye s Ye s No No Ye s Ye s Consult venting and wiring sections of this manual for reversal instructions. Follow burner check procedure given above[...]
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SECTION 1 6: T ROUB LESHOOTING 69 of 75 1 6.3 Manifold Gas P ressur e Settin g 0 1 2 3 4 5 6 1 2 3 4 5 6 0 1 2 3 4 5 6 1 2 3 4 5 6 Manometer Gov er nor Adjustment Scre w ( b ehind cov er) Go v er nor (orif ice) pr ess u re w hile b u rn er i s r u nning . See P age 7 4, Section 1 8.9.1 or See P age 75, Section 18.9.2 Gas S u pply pr ess u re w hile[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 70 of 7 4 SECTION 1 7 : R EPLACEMENT P AR TS Carbon Mono xide Hazard W ARNING Use only genuine R OBERTS GORDON ® replacement parts per this installation, operation and service manual. Failur e to f ollow these instr uctions can result in death, electric shoc k, injury or property damage [...]
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SECTION 1 7: R EPLACEMENT P ARTS 71 of 75 Note s: A C D E F G H I J K L M N O Q Item Description P art Number Item Description P art Number A A u tomatic C ontrol Unit 90438702 O D u st Arr est Baf fle Plate 07230000 C Fle x Line Adapt er 91 220700 Q Mains in sock et w ith EMC F ilter 90438902 D Pr e s s u re S w itch f or BH25 - BH55, BH50EF , (0.[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 72 of 7 4 SECTION 1 8 : SPECIF ICATIONS 1 8 .1 Material Specif ications 1 8 .1 .1 Combustion and T ubes 1 00 mm dia. 16 g a u ge heat treat ed al u minised mild steel. 1 8 .1 .2 Ref lectors NS3 H1 4 al u mini u m or 1 .40 1 6 2R stainless steel (option). 1 8 .2 Heater Specifications 1 8 .[...]
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SECTION 1 8 : S PECIF ICATIONS 73 of 75 * Only a v ailab le in M u ltib u rner . 1 8 .6 Linear Heater BH15ST BH20ST BH25ST BH25ST/EF BH30ST BH30ST/EF BH35ST BH35ST/EF BH40ST BH40ST/EF BH45ST BH45ST/EF BH50ST BH50ST/EF BH55ST* Inp u t - Gross (kW) 15 20 25 30 35 40 45 50/51 55 Inp u t - Net (k W) 13.5 18 22. 5 27 31.5 36 40 .5 45/46 49.5 T u be Leng[...]
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B LAC KHEAT ® I NSTALLATION O PERATION AND S ERVICE M ANUAL 74 o f 74 1 8 .9 Burner Specif ications Fi g ur e 37: Linear and U-T ube Specifications *Only a v ailable in M u ltib u rner . **Based on Gross C aloric V al u e. Nat u ral G 20: 8.7 mbar 3.5 in w g Nat u ral G 25: 1 1 .1 mbar 4.5 in w g N at u ral G25 BH 55*: 9.5 mbar 3.8 in w g 1 8 .9.1[...]
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SECTION 1 8 : S PECIF ICATIONS 75 of 75 **Based on Gr oss Calor ic V al u e. 1 8 .9.2 EF Burner Specif ications BH25/EF BH30/EF BH35 /EF BH40/EF BH45/EF BH50/EF B u r ner Airplate ID N u mber 1 4 56561 0 Jet N u mbers - Nat u ral G 20 #20 #16 #9 #5 #2 B Gas Con s u mption** - Nat u ral G 20 ( m 3 /h) 2.38 2.86 3.36 3.81 4.29 4.86[...]
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Infrar ed Heating Maintain c lear ance t o the si de and c lear ance belo w the heat er fr om v ehic les and comb ustib le mat erials. www .rg-inc.com Print ed in U.S.A. P/ N 9103791 2 Rev . H At tach this infor mation to a wall near the R OBERTS GORDON ® heat er . Read the Installation, Operation, and Service Manual thoroughly bef ore installatio[...]