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Southbend SB1040 manuel d'utilisation

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Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Southbend SB1040. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Southbend SB1040 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Southbend SB1040 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Southbend SB1040 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Southbend SB1040
- nom du fabricant et année de fabrication Southbend SB1040
- instructions d'utilisation, de réglage et d’entretien de l'équipement Southbend SB1040
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Southbend SB1040 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Southbend SB1040 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Southbend en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Southbend SB1040, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Southbend SB1040, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Southbend SB1040. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © September , 2010 F or Machines Mfg. Since 8/09 MODE L SB1 040 - SI NG LE-P HA SE MODE L SB1 04 1 - T HREE -PH A S E 18" M ET AL C UT TI N G BAN D S A W O WN E R'S MAN UAL[...]

  • Page 2

    Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us. South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs[...]

  • Page 3

    T able of Contents OP E RA TION .................................................................... 22 Operation Overview ........................................... 22 Controls .............................................................. 23 Blade Selection ................................................... 24 Blade Terminology ................[...]

  • Page 4

    SE RVI C E........................................................................... 41 Blade Tracking ................................................... 41 Table Calibration ............................................... 41 Guide Post Alignment........................................ 42 Bevel Gear Backlash ......................................[...]

  • Page 5

    INTRODUCT ION F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3- I N TRODUCT ION Ab out T his Mac hine Capabilities This 18" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts. To better understand these capabilities, imagine making a "doughnut" out of 1" steel plate: The outs[...]

  • Page 6

    -4- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION Identification Grinder V ariable Speed Handwheel W elding Area W ork Lamp Blade T ension Handwheel Air Blower Electrical Control Box Guide Post Elevation Knob T able T able T runnions Serious personal injur y could occur if you connect t he machine to power before c[...]

  • Page 7

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5- I N TRODUCT ION Mac hine Specifications 0RGHO6% 6RXWK%HQG9HUWLFDO%DQGVDZ3+ 2TQFWEV&KOGPUKQPU 9GKIJV?[...]

  • Page 8

    -6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION )TKPFGT 6[RG[...]

  • Page 9

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -7- I N TRODUCT ION / F N 5$ 2 H  0RGHO6% 6RXWK%HQG9HUWLFDO%DQGVDZ3+ 2TQFWEV&KOGPUKQPU 9GKIJV[...]

  • Page 10

    -8- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION /CKP5RGEKHKECVKQPU 1RGTCVKQP+PHQ $NCFG5RGGFU?[...]

  • Page 11

    S AFETY F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -9- S A FETY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of pe[...]

  • Page 12

    -10 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 S A FETY 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts. 6. Mental Alertness[...]

  • Page 13

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 1- S A FETY Additional Met al Cutting Bandsaw Safety 7. M agnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extinguish. Additionally, do not allow magnesium [...]

  • Page 14

    PREP A RA TI ON -1 2 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N Preparation Over view T hings Y ou'll Need During the setup process, operation, and maintenance of your machine, you'll need the following items: F or Lifting s !FORKLIFTOROTHERPOWERLIFTINGDEVICE rated for the we[...]

  • Page 15

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 3 - PREP A R A T IO N Power Supply Requirements Elec trocution or fir e ma y occur if machine is not correc tly grounded and attache d to the power supply. Use a qualified elec tric ian to ensure a safe powe r c onn ec t i on . Before installing the machine, consider the availability a[...]

  • Page 16

    -14 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N S B10 41 Circuit Requirements Nominal Voltage ......................................... 220V Cycle ............................................................. 60 Hz Phase ....................................................... 3-Phase Circuit Rating............[...]

  • Page 17

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 5 - PREP A R A T IO N Unpac king This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing material[...]

  • Page 18

    -16 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughl[...]

  • Page 19

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -17- PREP A R A T IO N Minimum 30" Wall 41" 22" 9" = P ower connection Keep Area Clear Figure 6 . Clearances. W eight Load Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the wei[...]

  • Page 20

    -1 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N L ifting & Moving Make sure the lifting eye shown in Figure 7 is completely threaded into the headstock, then lift the machine off the pallet and onto a suitable location using the lifting eye . Figure 7 . Lifting location. This machine and it s par ts are h[...]

  • Page 21

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 9 - PREP A R A T IO N Assembly This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properly tensioned. Refer to the Blade Tensioning p[...]

  • Page 22

    -2 0 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N Power Connection Elec trocution or fir e may occur if machine is ungrounded, incorr ect ly connec te d to power , or connec te d to an under sized circuit . Use a quali fied elec tric ian to ensure a safe powe r c onn ec ti on . Once your machine is set up and a[...]

  • Page 23

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -21 - PREP A R A T IO N T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have[...]

  • Page 24

    OPE RA TION -22 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Operation Over view T o complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks to make sure blade tension is correct, and the blade guides are positioned correctly. 3. Mar[...]

  • Page 25

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 3 - OP E RA TION Controls Refer to Figures 10 – 12 and the following descriptions to become familiar with the basic controls of this machine. A. Motor L ight: Lights when the ON button is pressed and there is power to the machine. B. O N Button: Turns the main motor ON . C . O FF But[...]

  • Page 26

    -2 4 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. Blade T erminology A. Ker f : The amount of material removed by the blade during cutting. B. T ooth Set: The amount each tooth is bent left or right from the [...]

  • Page 27

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 5 - OP E RA TION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 15 ). Each removes material in a different manner to make the kerf in the workpiece. Standar d (or Raker) V ariable Pitch (VP) V ariable Pitch P ositive Rake Hook (or Claw) Skip (or Skip T oo[...]

  • Page 28

    -2 6 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, con[...]

  • Page 29

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -27- OP E RA TION Blade Changes T o replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the upper and lower wheel doors, release tension on the blade, and move the blade guides away from the blade. 3. Put on heavy gloves, then slide the blade off the upper and lower wheels, aroun[...]

  • Page 30

    -2 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Breakage Blade Care & Break- In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidabl[...]

  • Page 31

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 9 - OP E RA TION Figure 19. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 220~534 (67) (163) 203 (62) 85 (26) 321 (98) 180~220 (54) (67) 95~213 (29) (65) 242 (75) 65~85 (20) (26) 180~220 (54) (67) 75~118 (25) (36) 246 (75) 10[...]

  • Page 32

    -30- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Positioning Guide Post The guide post assembly is used for two purposes: 1) To properly position the blade guard to protect the operator from the exposed blade between the workpiece and the upper wheel housing, and 2) to position the upper blade guides close to the wor[...]

  • Page 33

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3 1 - OP E RA TION 5. Position the blade guides so that they are approximately 1 ⁄ 16 " behind the tooth gullets (see Figure 24 ), then re-tighten the blade guide bracket cap screw. Blade Guide 1 ⁄ 16 " Figure 24. Blade guides positioned approximately 1 ⁄ 16 " behind[...]

  • Page 34

    -3 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION T o tilt the t able for ward or b ac kward: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 27) . 3. Using the two scales, adjust the angle of the table for cutting a com[...]

  • Page 35

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -33- OP E RA TION Note: To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figures 29–30 ). W elding Zone Grind Off Figure[...]

  • Page 36

    -34- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION 11. Inspect the weld. The welded joint should be even across the width of the blade with no gaps (see Figure 34 ). Corr ect Not Corr ect Not Corr ect Figure 34 . Blade welded joint e xamples. — If the weld is satisfactory, continue to Step 12 . — If the weld is NOT[...]

  • Page 37

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -35- OP E RA TION 17 . Re-clamp the blade in the welding clamps with the joint centered, then repeat the annealing process twice more. Each time gradually reduce the amount of time you anneal the weld. 18. Test the strength and flexibility of the weld by bending the blade in an arc simila[...]

  • Page 38

    -36- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Circle Cutting Jig The Model SB1040/SB1041 includes a jig that attaches to the guide post to provide an easy and accurate method for cutting circular shapes. The jig is capable of adjusting to fit a variety of workpiece dimensions and radii. The instructions on this p[...]

  • Page 39

    MAI NTE NANC E F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3 7 - MAI NTE NAN C E Maintenance Sc hedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily: s #HECKCORRECTLOOSEMOUNTINGBOLTS s Check/correct damaged or dull [...]

  • Page 40

    -38- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 MAI NTE NAN C E If the table becomes difficult to tilt, position it so that you can brush a thin coat of multi-purpose grease on the trunnion sliding surfaces (see Figure 42 ), then move the table back and forth to distribute. L ubrication The bearings on your bandsaw are factory [...]

  • Page 41

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -39- MAI NTE NAN C E V- Belts To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check V-belt tension at least every three months—more often if the bandsaw is used daily. V-belts stretch with use and must[...]

  • Page 42

    -4 0- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 MAI NTE NAN C E Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition. T o prepare your machine f[...]

  • Page 43

    SE RVI C E F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 1 - S E RVI C E Blade T rac king A blade that is tracking correctly runs cooler, reduces wear-and-tear on the machine, and increases cutting performance. When tracking correctly, the blade rides next to, but not against, the wheel flange. The tracking is controlled by adjus[...]

  • Page 44

    -4 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 S E RVI C E 5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnion cap screws. 6. Loosen the scale pointer for the cut angle scale (on the trunnion) and point it to zero. 7. Loosen the feed angle cap screw and place the machinist's square[...]

  • Page 45

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 3- S E RVI C E Bevel Gear Bac klash During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the bevel gears. If this lash becomes unacceptable, use this procedure to reduce the backlash. T o reduce the bevel gear b acklash: 1. DISCO[...]

  • Page 46

    TROUBLESHOOT I NG -44- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start. 1 . Power supply switched off/has incorrec[...]

  • Page 47

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 5- T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Machine stalls or slows when operating. 1 . Too much pressure when feeding workpiece. 1 . Reduce pressure when feeding workpiece. 2. Motor is wired out of phase (SB1041 only). 2. Swap two power incoming power leads (see [...]

  • Page 48

    -4 6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 T ROU B LESHOO T I NG Handwheel has excessive backlash, endplay, binds, or is difficult to move. 1 . Leadscrew is dirty or lacks proper lubrication. 1 . Clean and lubricate the leadscrew (see Page 38 ). 2. Bevel gears out of adjustment. 2. Re-adjust bevel gears to reduce backlash [...]

  • Page 49

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 7 - T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Blade tracks incorrectly, or comes off wheels. 1 . Feed rate is too fast. 1 . Reduce feed rate, or decrease blade TPI. 2. Blade is not tracking correctly. 2. Adjust blade tracking (see Page 41 ). 3. Blade is bell-mouthe[...]

  • Page 50

    ELECTRICAL -48- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your [...]

  • Page 51

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 9- E LECT R ICAL W iring Over view WE LD I NG U N IT MO T OR WE LD E R’S LA M P CON TROL P A NEL A B FPM DIS PLA Y B C C E F G G F D E LE CTR I CAL P A NEL E WO R K LA M P A D May Represent Multiple Wires * See Page 50 and Figure 54 . See Page 50 and Figure 55 See Page 53 and Figure [...]

  • Page 52

    -5 0 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL S B10 4 0/S B10 41 Control Panel/W elding Unit 220V T ransformer 115/230V 2K V A Y a Chang Electric ON OFF Annealing Button (Viewed F rom Behind) (Viewed F rom Behind) (Viewed F rom Behind) W elding Button Sensor Left W elding Clamp Right W elding Clamp Grinder Swit[...]

  • Page 53

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 1 - E LECT R ICAL 1 2 3 4 12 3 4 56 7 89 1 0 1 1 1 2 R R R 1 2 2 U U 1 W W 2 4 4 4 4 R T 2 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C16 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 T RA NSFORMER Class: B Capacity: 110V A 1-Ph 5 0/60Hz Primary V oltage: 0V/110V/220V 5.4 7 1[...]

  • Page 54

    -5 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL 1 2 3 4 12 3 4 56 7 89 1 0 1 1 1 2 R 1 2 2 U U 1 W W 2 4 4 4 4 T 2 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C16 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 T RA NSFORMER Class: B Capacity: 110V A 1-Ph 5 0/60Hz Primary V oltage: 0V/110V/220V 5.4 7 11 15 [...]

  • Page 55

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 3- E LECT R ICAL 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1 U U 1 V V W W 4 4 4 4 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C09 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 3.2 16 Allen-Bradley W2 W5 W U2 U5 V5 U V V2 Ground Hot Hot Hot L15-15 PLU G (as recommended) 220 V AC E LE[...]

  • Page 56

    -54- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL Figure 53. Motor and FP M sensor . Figure 54 . Control Panel, FP M Display & W elder's Lamp. Figure 55. W elding Panel. Figure 56 . Electrical Bo x. Electrical Component Pictures Main T erminal Block Overload Relay Power T ransformer Electrical Pictures W eld[...]

  • Page 57

    P ARTS F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 5- P ARTS Bottom F rame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 44 43 32 32 38 32 32 32 34 35 32 34 32 23 24 11 11 2 2 3 46 32 45[...]

  • Page 58

    -5 6 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Bottom F rame Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 1 PSB1040001 BOTTOM RE A R VENTED COVER 24 PLW03M LOCK W A SHER 6MM 2 PB0 7 M HEX BOLT M8-1.2 5 X 2 5 2 5 PB08M HEX BOLT M6-1 X 20 3 PW01M FL A T W A SHER 8MM 26 PFN0 7 MF L A NGE NUT M4-.[...]

  • Page 59

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 7 - P ARTS Drivetrain 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 124-1 124-2 124-3 124-4 124-5 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 145 146 147 148 149 150 151 179 180 104 105 104 110 109 119 SB[...]

  • Page 60

    -5 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Drive T rain Par ts L ist REF P A RT # DESC RI PTI ON REF P A RT # DESC RI PTI ON 101 PSB1040101 A IR HOSE 13 5 PSB104013 5 PULLEY PL A TE SUPPORT A RM 102 PSB1040102 A IR HOSE CONNECTOR 136 PFH0 5 MF L A T HD SCR M 5 -.8 X 12 103 PB08M HEX BOLT M6-1 X 20 13 7 PV A 43 V-BE[...]

  • Page 61

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 9- P ARTS T op F rame 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 [...]

  • Page 62

    -60- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS T op F rame Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 201 PC A P40M C A P SCREW M8-1.2 5 X 3 5 24 7 PSB104024 7 RETURN BL A DE GU A RD 202 PSB1040202 BL A DE WELDING ST A TION COVER 248 PC A P01M C A P SCREW M6-1 X 16 203 PW03M FL A T W A SHER 6M[...]

  • Page 63

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 1 - P ARTS T able REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 301 PSB1040301 T A BLE 31 7 PC A P 7 2M C A P SCREW M10-1. 5 X 30 302 PC A P0 5 MC A P SCREW M8-1.2 5 X 5 0 318 PS40M PHLP HD SCR M 5 -.8 X 16 303 PLW04M LOCK W A SHER 8MM 319 PW02M FL A T W A SHER 5 MM 304 PW0[...]

  • Page 64

    -6 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS W elding St ation & Control Panel 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 [...]

  • Page 65

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 3- P ARTS W elding St ation & Control Panel Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 401 PN01M HEX NUT M6-1 434 PSB1021 5 32 OFF BUTTON A SSEMBLY 402 PW03M FL A T W A SHER 6MM 43 5 PSB1021 5 33 POWER L A MP A SSEMBLY 403 PSB1021 5 00 C A M 436 PSB1021 [...]

  • Page 66

    -6 4- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Digit al T ac hometer System 501 502 503 504 505 506 507 508 509 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 5 01 PN03M HEX NUT M8-1.2 55 06 PW03M FL A T W A SHER 6MM 5 02 PS16M PHLP HD SCR M8-1.2 5 X 16 5 0 7 PN28 HEX NUT 5 -40 5 03 PS113M PHLP HD SCR 5 -40 X[...]

  • Page 67

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 5- P ARTS Electrical Cabinet 601 602 603 604 605 606 REF P A RT # DE SCR IPT IO N REF P A RT # DE SCR IPT IO N 601 PSB1040601 ELECTRIC A L B A CKBO A RD 604 PSB1041604 CONT A CTOR A B 100-C09-400 110V (SB1041) 602 PSB1040602 TR A NSFORMER Y A CH A NG 220V 1 A 60 5 PSB104060 5 OL REL A [...]

  • Page 68

    -6 6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS 611 612 613 613 613 613 613 614 614 614 615 615 616 617 618 619 620 621 621 622 623 624 625 626 Circle Cutting Jig REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 611 PC A P31M C A P SCREW M8-1.2 5 X 2 5 619 PSB1040619 CL A MPING BLOCK 612 PLW04M LOCK W A SHER 8MM[...]

  • Page 69

    F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 7 - W AR R ANT Y Made in Taiwan to South Bend Specifications Motor: 1HP , 220V, 3-Phase Amps: 3A Blade Width Range: 1/8"–5/8" Blade Length: 139-3/8"–140-1/2" Blade Speeds: 88–384 FPM Maximum Cutting Height: 9-5/8" Capacity Left of Blade: 17-9/16" Wei[...]

  • Page 70

    -6 8- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 NO T ES[...]

  • Page 71

    W AR R ANTY & R ETU R N S F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 9- W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents[...]

  • Page 72

    Printed In T aiwan #JB13203[...]