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Sterling GG-90 manuel d'utilisation

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- nom du fabricant et année de fabrication Sterling GG-90
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- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Sterling GG-90 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Sterling GG-90 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Sterling en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Sterling GG-90, comme c’est le cas pour la version papier.

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Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Sterling GG-90, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

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Table des matières du manuel d’utilisation

  • Page 1

    (S) DSGG-IOM-1 J30-08511 INST ALLER'S RESPONSIBILITY Installer Please Note: This equipment has been test fired and inspected. It has been shipped free from def ects from our f actor y . Howe ver , shipment and installation problems such as loose wires , leaks, or loose f asteners ma y occur . It is the installer's responsibility to inspec[...]

  • Page 2

    2 T ABLE OF CONTENTS The f ollowing terms are used throughout this manual, in addition to the ETL requirements to bring attention to the presence of potential hazards, or to important information concer ning the product: Indicates an imminently hazar dous situation which, if not av oided, will result in death, serious injur y , or substantial pr op[...]

  • Page 3

    3 GENERAL SAFETY INFORMA TION Failure to compl y with the general safety inf ormation may result in e xtensive property damage, severe personal injury , or death. This product m ust be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachusetts. Installation must be made in accor dance with local codes, o[...]

  • Page 4

    4 T ab le 1 - Perf ormance and Dimensional Data - T ubular 30 thru 120 Pr opeller Unit Heater Unit Size 30 45 60 75 90 105 120 PERFORMANCE D A T A† Input - BTU/Hr . 30,000 45,000 60,000 75,000 90,000 105,000 120,000 (kW) (8.8) (13.2) (17.6) (22.0) (26.4) (30.8) (34.2) Output - BTU/Hr . 24,300 36,450 48,600 60,750 72,900 85,050 97,200 (kW) (7.1) ([...]

  • Page 5

    5 Figure 2 - Dimensional Drawing – T ubular 30 thru 120 Pr opeller Unit Heater DIMENSIONS .XXX ST ANDARD UNITS DIMENSIONS IN P ARENTHESIS (XXX) MILLIMETERS[...]

  • Page 6

    6 INST ALLA TION Do not install unit heaters in corrosive or fl ammable atmospheres! Premature failure of, or severe damage to the unit will result! A void locations where extreme drafts can affect b urner operation. Unit heaters must not be installed in locations where air for comb ustion would contain chlorinated, halogenated or acidic vapors. I[...]

  • Page 7

    7 INST ALLA TION (continued) The Unit Heater ma y be mounted by f astening the hanging brack ets directly to ceiling joists or by suspending from f our rods. See Figures 3, 4 and 5. Make certain that the lifting methods used to lift the heater and the method of suspen- sion used in the fi eld installation of the heater are capable of unif ormly su[...]

  • Page 8

    8 GAS PIPING T o a void dama ge or possible personal injury , do not connect gas piping to this unit until a supply line pressure/leak test has been completed. Connecting the unit before completing the pressure/leak test may dama ge the unit gas valve and result in a fi re hazard. Do not rely on a shut-off v alve to isolate the unit while conducti[...]

  • Page 9

    9 Do not over tighten the inlet gas piping into the valve. This ma y cause stresses that will crack the v alve! NO TICE: Use pipe joint sealant resistant to the action of liquefied petroleum gases regar dless of gas conducted. Check all pipe joints f or leakage using a soap solution or other appro ved method. Never use an open flame or se vere pers[...]

  • Page 10

    10 HAZARDOUS V OL T A GE! DISCONNECT ALL ELECTRIC PO WER INCLUDING REMO TE DISCONNECTS BEFORE SER VICING. Failure to disconnect power bef ore servicing can cause severe personal injury or death. Standard units are shipped f or use on 115 volt, 60 hertz, single phase electric power . The motor name-plate and electrical rating of the transf or mer sh[...]

  • Page 11

    11 ELECTRICAL CONNECTIONS (continued) Figure 11A - Honeywell Contr ol Board Figure 10A - UT Control Boar d[...]

  • Page 12

    12 ELECTRICAL CONNECTIONS (continued) Figure 10B - T ub ular Propeller Units 30-120 with Natural and Propane (LP) Gas with Single Stage Gas Control and UT Control Boar d NO TICE: See Figures 7, 8, 9, 10B, 10C, 11B and 11C for connecting the thermostat to the unit heater . If using a standard low v oltage thermostat with a sub-base switch f or fan c[...]

  • Page 13

    13 Figure 10C - T ub ular Propeller Units 60-120 with Natural and Propane (LP) Gas with Optional T w o Stage Gas Control and UT Control Boar d ELECTRICAL CONNECTIONS (continued) NO TICE: See Figures 7, 8, 9, 10B, 10C, 11B and 11C for connecting the thermostat to the unit heater . If using a standard low v oltage thermostat with a sub-base switch f [...]

  • Page 14

    14 ELECTRICAL CONNECTIONS (continued) Figure 11B - T ub ular Propeller Units 30-120 with Natural and Propane (LP) Gas with Single Stage Gas Control and Honeywell Contr ol Board NO TICE: See Figures 7, 8, 9, 10B, 10C, 11B and 11C for connecting the thermostat to the unit heater . If using a standard low v oltage thermostat with a sub-base switch f o[...]

  • Page 15

    15 Figure 11C - T ub ular Propeller Units 30-120 with Natural and Propane (LP) Gas with Optional T w o Stage Gas Control and Honeywell Contr ol Board ELECTRICAL CONNECTIONS (continued) NO TICE: See Figures 7, 8, 9, 10B, 10C, 11B and 11C for connecting the thermostat to the unit heater . If using a standard low v oltage thermostat with a sub-base sw[...]

  • Page 16

    16 VENTING* All unit heaters m ust be vented! All V enting installations shall be in accordance with the latest edition of P ar t 7, V enting of Equipment of the National Fuel Gas Code , ANSI Z223.1, or applicable pro visions of local building codes . Ref er to notes* below f or Canadian installations. Refer to Figures 12-19. CARBON MONO XIDE! Y ou[...]

  • Page 17

    17 VENTING - GENERAL GUIDELINES V enting Categories Non Condensing Condensing Negative V ent I II Pressure P ositive V ent III IV Pressure The f ollowing guidelines apply to all categories to f ollow . T ab le 4 Do not damper or add heat recov er y devices to the fl ue piping. F ailure to open such a damper pr ior to operating the gas unit heater [...]

  • Page 18

    18 4 . Slope horizontal runs upward from the gas unit heater at least 1/4-inch per f oot (21mm/m) minimum. Horizontal V ent Connector length should not e xceed 75% of the vertical height of the vent pipe f or single wall, or 100% of the v er tical height f or B-V ent connectors . Maximum v ent connector length is 10 f eet (3m). For e xceptions see [...]

  • Page 19

    19 T ab le 5 - Category I Horizontal V enting Requirements - Standard Comb ustion V ent Maxim um Number Maxim um Horizontal Minim um Extension Unit Diameter Elbows V ent Length V er tical Rise Distance Size (in) * (Ft.) (In.) from W all (In.) 30 4 1 5 8 36 4 2 10 18 36 45 4 1 10 24 36 4 1 15 24 36 4 2 5 24 36 60 4 2 10 18 36 75 5 2 7 24 36 90 5 2 7[...]

  • Page 20

    20 Figure 14 - V ent Support D- 068 39A[...]

  • Page 21

    21 HORIZONT ALL Y VENTED , CA TEGOR Y III - Figure 15 Obser v e the follo wing precautions when venting the unit: 1. Use fl ue pipe of the same siz e as the fl ue connection(s) on the gas unit heater , 4" (102mm). All heaters must be v ented with a single or double w all pipe listed f or categor y III positive pressure vent systems . T ype B[...]

  • Page 22

    22 VER TICALL Y VENTED , CA TEGOR Y III – Figure 17 & 19 Obser v e the follo wing precautions when venting the unit: 1. Use fl ue pipe of the same size as the fl ue connection(s) on the gas unit heater , 4" (102mm). All heaters must be v ented with a single or double w all pipe listed f or positive pressure v ent systems. 2. Each unit [...]

  • Page 23

    23 Figure 15A - Category III Horizontal V enting Requirements Using Single W all V ent Pipe Figure 15B - Category III Horizontal V enting Requirements Using T ype B Double W all V ent Pipe Figure 15C - T ype B Draft Hood Connector[...]

  • Page 24

    24 Figure 16 Figure 17 VENTING (continued)[...]

  • Page 25

    25 VENTING (continued) Figure 18 Figure 19[...]

  • Page 26

    26 INST ALLA TION - VENTING – CA TEGOR Y III COMBUSTION AIR VENTING AND PIPING Never operate unit heater s without combustion air and flue gas piping in place or severe per sonal injury or death may occur! CARBON MONO XIDE! Y our venting system must not be bloc ked by any sno w , sno w drifts, or any f oreign matter . Inspect your venting system [...]

  • Page 27

    27 VENTING (continued) 4. Use single wall pipe constructed of 26 GA galvaniz ed steel or a material of equivalent durability and corrosion resistance f or the vent system. F or installations in Canada, use corrosion resistant and gas-tight, listed vent pipe conf or ming with local building codes , or in the absence of local building codes , with cu[...]

  • Page 28

    28 Figure 22 - V ertical Intake/V ent Installation Figure 21 - Concentric V ent Installation[...]

  • Page 29

    29 Figure 23 - Horizontal Intake/V ent Installation Figure 24 - Horizontal Intake/V ent Installation VENTING (continued) Vent Terminal (1.8M Min.) Adjacent Building D 3330 6'-0" Min. (0.9M Min.) 3'-0" Min. Building Overhang[...]

  • Page 30

    30 VENTING (continued) AIR INLET COLLAR Remov e screen and mounting plate from air inlet on rear panel of unit by remo ving 4 screws . Secure inlet collar and gasket to inlet opening re-using the 4 scre ws remov ed in step one. EXHA UST AIR COLLAR Secure 5-4” reducer to flue collar on rear panel of unit sizes 090, 105 and 120. Seal per e xhaust v[...]

  • Page 31

    31 OPERA TION PO WER VENTED PROPELLER UNITS DIRECT SP ARK IGNITION EXPLANA TION OF CONTROLS (See Figure 25): 1 . Each Unit Heater comes equipped with a power vent system that consists of a po wer venter motor and blo wer , pressure s witch, and sealed flue collector in place of the conv entional draft diverter . 2 . The power v enter motor is energ[...]

  • Page 32

    32 PRIMAR Y AIR SHUTTER ADJUSTMENT Primar y air adjustment is made at the factory . No fi eld adjustments are necessary . GAS INPUT RA TE Check the gas input r ate as follo ws (Refer to General Saf ety Information section f or metric conversions). Never o verfi re the unit heater , as this may cause unsatisfactory operation, or shor ten the life [...]

  • Page 33

    33 9.3 9.2 9.0 8.9 8.7 8.5 8.3 8.1 NA TURAL GAS MAINTENANCE PERIODIC SER VICE 3. Remov e ser vice access panel. 4. T o clean or replace the burner , remove retainer from around manif old orifi ce, disconnect fl ame sensor and igniter from control board, remov e bur ner assemb ly mounting screws . See Figure 25. 5 . With the burner remov ed, wire [...]

  • Page 34

    34 1. Check f or proper or ifi ce size . Refer to “Operation”. 2. T est and reset manifold pressure. 1. Replace orifi ce . 2. T est and reset manifold pressure. 1. Clean main burner por ts. 2. Align manifold assemb ly . 3. Clean combustion air inlet openings. 4. Check gas input and manif old pressures. 1. Clean Flue. Refer to “Installation?[...]

  • Page 35

    35 1. Relocate thermostat awa y from outside wall or drafts . 2. Check thermostat circuit for open and close on terminal str ip on heater “R” and “W”. 3. Check thermostat circuit for shorts “staples piercing wires”. 4. Check f or 24v on gas valve terminals when thermostat is not calling. 5. Refer to “Installation”. 1. Tighten all el[...]

  • Page 36

    36 1. Incorrect manifold pressure or input. 1. Unit is ov er fi red. 2. Air fl ow is lo w . 3. Defectiv e switch. 4. Defectiv e control board. 1. Loose wiring or connections. 2. Motor ov erload is tr ipped or bad motor . 3. Bad control board. 1. P ower venter improperly wired. 2. Motor ov erload cycling or defective motor . 3. Defectiv e control [...]

  • Page 37

    37 Line v oltage power can cause product dama ge , severe injury or death. Only a trained e xperienced service technician should perform this tr ouble- shooting. 1. Check the system thermo- stat to make sure it is call- ing f or heat. (Do not cycle the thermostat on and off at this time.) 2. Remov e the access panel. Do not interrupt power to the c[...]

  • Page 38

    38 T ab le 10B - T roub leshooting with LED Indicator Assistance for Hone ywell Control Boar d Not Applicable Not Applicable 1. Check pressure s witch to see if open to star t, if not replace switch. 2. Air fl ow s witch jumpered. Remove jumper and chec k operation. 1. Look for obstruction or restrictions in appliance air intake or fl ue outlet t[...]

  • Page 39

    39 IDENTIFICA TION OF P ARTS RESIDENTIAL TUBULAR 30-120 MBH UNIT SIZES 1 V estible P anel/T ube Assembly (Heat Exchanger) 2 Br acket/Gas T rain 3 Manif old 4 Burner Assembly 5 *Standard Orifi ce Natural Gas or Propane (LP) Gas 6 Spark Ignitor 7 Flame Sensor 8 Gas V alve Natural or Propane (LP) Gas 9 Manual Rollout Safety Switch 10 T ransformer , 5[...]

  • Page 40

    40 IDENTIFICA TION OF P ARTS RESIDENTIAL TUBULAR 30-120 MBH UNIT SIZES Figure 28 - Internal Furnace Components Figure 26 - Propeller P ar ts Figure 27 - Component P ar ts Figure 29 - P ower V entor Assembl y D4810 NO TE: No rubber grommets are supplied with the 30 and 45 unit sizes. Gas V alve D4430 F an Guard F an Blade Hardware Hardware Motor D69[...]

  • Page 41

    41 HO W T O ORDER REPLA CEMENT P ARTS Please send the f ollowing inf or mation to your local representativ e: if fur ther assistance is needed, contact the manuf acturer's customer ser vice depar tment. •Model Number •Serial Number •P ar t Description and Number as shown in Replacement par ts Catalog LIMITED W ARRANTY Residential P ower [...]

  • Page 42

    42 11 - Supply V olta ge [SV] 1 - 115/1/60 4 - 208/3/60 7 - 575/3/60 2 - 208/1/60 5 - 230/3/60 Z - Other 3 - 230/1/60 6 - 460/3/60 Note: Supply V oltage [SV] 2 thru 7 includes a fi eld mounted step do wn transf ormer. 12 - Motor T ype [MT] 1 - Open Drip Proof (Standard) 2 - T otally Enclosed [Capacities 060 through 120 Only] 13 - Development Le ve[...]

  • Page 43

    43 Customer ____________________________________ Job Name & Number _________________________ PRE-INSPECTION INFORMA TION With power and gas off. T ype of Equip: Unit Heater Serial Number _________________________ Model Number __________________________ Name Plate V oltage: _____________ Name Plate Amperage: _____________ T ype of Gas: Natural L[...]

  • Page 44

    www .ster linghv ac.com HV A C PRODUCTS 260 NOR TH ELM ST ., WESTFIELD , MA 01085 TEL: (413) 564-5540 F AX: (413) 562-5311[...]