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Taylor h-71 h-84 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    Models H71/ H84 Heat T reatment So ft S erve Freezers Opera ting Instr uctions 048886 - M 1/21/ 02[...]

  • Page 2

    Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E January , 2002 T aylor All right s r[...]

  • Page 3

    Models H 7 1 & H8 4 T able of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ W ater Connections (W ater Cooled Units Onl y) 1 ............................ Air Cool ed Units 1 ....................................................... Electri cal Connections 1 ................................[...]

  • Page 4

    T able of Conte nts Models H 71 & H8 4 T able of Contents - - P age 2 Sec tion 7 Impor tant: Ope ra tor Check list 34 .............................. During Cl eaning and Sani tizing 34 ......................................... T roubleshooting Bacterial Count: 34 ........................................ Regular Maintenance Checks: 34 ..........[...]

  • Page 5

    1 Mo del s H71 & H84 T o the In staller 050816 Section 1 T o th e Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be us ed. F ailure t o follow t his instr uct ion may res ult in s erious elect ric al shock. W a ter Connections (W ater Cooled Units Only) An adequate c ol[...]

  • Page 6

    2 Mo del s H71 & H84 T o the Op era tor 050816 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been caref ully engineered and manuf act ured t o give you dependable operat ion. T he T aylor M odels H71 and H84, freezers , when properly operat ed and c ared for, will produce a consis tent qualit y product. Lik e all mechanic al[...]

  • Page 7

    3 Mo del s H71 & H84 Safety 050816 Se cti on 3 Sa fety We at T ay lor Company are concerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician. As an[...]

  • Page 8

    4 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication H71[...]

  • Page 9

    5 Models H71 & H84 Operator Parts Identification H71 Par ts Iden tification ITE M DESCRIPTI ON P ART NO. 1 COVER-HOPPER 053809 2 PANEL A.- LOWER SIDE X39075 - SER 3 AGITATOR A. *HT* 20 QT. X44797 4 PANEL - UPPER·SIDE- LEFT 024426 5 STUD-NOSE CONE 022822 6 PANEL - REAR 026980 7 PANEL - UPPER SIDE RIGHT 028823 8 PAN-DRI P 11 - 5/8 LONG 027503 9 [...]

  • Page 10

    6 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n H84[...]

  • Page 11

    7 Models H71 & H84 Operator Parts Identification H84 Par ts Iden tification ITE M DESCRIPTI ON P ART NO. 1 COVER-HOPPER 053809 2 AGITATOR A. *HT* 20 QT. X44797 3 PANEL - UPPER SIDE LEFT 028822 4 PAN-DRI P 1 7-1/ 4”LONG 027504 5 STUD-NOSE CONE 022822 6 PANEL A.- SIDE LOWER LEFT X46447 - SER 7 PANEL - SERVICE 046229 8 ADAPTOR A.- CASTER X18915 [...]

  • Page 12

    8 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Beater Door A ssembly - - H 71 ITE M DESCRIPTI ON P ART NO. 1 DOOR A.- 1 SPOUT X51531-9 2 VALVE A.- DRAW X33582 3 O-RI NG (DRAW VALVE) 014402 4 BEATER ASSEMBLY X31761 5 HANDLE A.- DRAW-ADJ. X44212 5a DRAW HANDLE 044197 5b SCREW-ADJUSTMENT 055092 5c O-RI NG (SCREW ADJ.) 015872 5d NUT - JA[...]

  • Page 13

    9 Models H71 & H84 Operator Parts Identification Beater Door A ssembly - - H 84 ITE M DESCRIPTI ON P ART NO. 1 SEAL - DRIVE SHAFT 032560 2 SHAFT - BEATER 032564 3 BLADE-SCRAPER- PLASTIC 035174 4 BEATER A.- 3.4QT-HELI CORE X31761 5 SEAL - DRAW VALVE 034698 6 BEARING- FRONT 050216 7 GASKET - DOOR HT 4” - DOUBLE 048926 8 DOOR A.- 3 SPOUT X51532-[...]

  • Page 14

    10 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Feed T ube A ssembly 4 2 1 1a 3 5 ITE M DESCRIPTI ON P ART NO. 1 AIR ORI FICE 022465- - 100 1a O- - RI NG 016137 2 TUBE- - FEED - - INNER X32824- - 2 ITE M DESCRIPTI ON P ART NO. 3 TUBE- - FEED - - INNER - - O - - RING 018550 4 TUBE- - FEED - - OUTER X34641 5 T U B E -- F E E D -- O U T[...]

  • Page 15

    11 Models H71 & H84 Operator Parts Identification Accessor ies 0 4 82 6 0 1 8 4 5 6 7 L U B E R H P 2 3 ITE M DESCRIPTI ON P ART NO. 1 BRUSH-MI X PUMP BODY - 3 X 7 023316 2 BRUSH-END- DOOR-SPOUT 039719 3 KIT A.- TUNE UP - H71 X49463-10 3 KIT A.- TUNE UP - H84 X49463-3 4 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON P ART NO. 5 BRUSH-REAR BRG 1I [...]

  • Page 16

    12 Mo del s H71 & H84 Impor tant: T o the Ope rator Section 5 Important: T o the Operator H71 H84 ITE M DESCRIPTI ON 1 POWER SWITCH (T OGGLE) 2 LCD DISPLA Y 3 KEYP ADS 4 MIX LOW INDI CA TOR LIGHT ITE M DESCRIPTI ON 5 MIX OUT INDI CA TOR LIG HT 6 HEA T MODE INDICA TOR LI GHT 7 CLEAN MANUALL Y INDICA TO R LIGHT[...]

  • Page 17

    13 Models H 71 & H8 4 Impor tant: T o the Ope rator Sym bol De finitions T o better comm unicat e in t he Int ernat ional arena, t he words on many of our oper ator switc hes and but t ons have sy mbols t o indicat e their f unct ions. Y our T aylor equipment is designed wit h these I nter national symbol s. The f ollowing chart identif ies t h[...]

  • Page 18

    14 Mo del s H71 & H84 Impor tant: T o the Ope rator Adjustable Dr aw Handle This unit feat ures an adjust able draw handle t o prov ide the best por tion c ontrol, giv ing a better , consist ent quality to y our produc t and c ontr olling cost s. The dr aw handle should be adjust ed to pr ovide a flow rat e of 5 to 7-1/ 2 oz. of product by weig[...]

  • Page 19

    15 Models H 71 & H8 4 Impor tant: T o the Ope rator H84 Screen: OFF : MODE: OFF OK :MI X: OK 40.0F HOPPER 40. 0F BRUSH CLEAN ON: MM/DD The next dis play indicat es the fr eezer is operating in two differ ent m odes. T he following inf orm ation is given: The m achine is operating in the WASH m ode, t he tem peratur e of t he mix hopper is 40 _ [...]

  • Page 20

    16 Mo del s H71 & H84 Impor tant: T o the Ope rator The f inal phase of t he heat tr eatment cycle is t he cooling phase. Now t he fr eezer m ust cool the mix below 41 _ F( 5 _ C). I f t he product f ails to c ool in t wo hours, t he freez er will lock out. This ex ample illustr ates t hat the tem perat ure is being lowered, but has not yet rea[...]

  • Page 21

    17 Models H 71 & H8 4 Impor tant: T o the Ope rator H84 Screen: OFF : MODE: OFF OK :MI X: OK 41.0F HOPPER 41. 0F FREEZER LOCKED So ft Lo ck: If a heat t reat m ent cycle has not been initiat ed within t he last 24 hours , all f our LE D’ s on t he front of the mac hine will light and a mess age will appear on t he LCD. Line 3 of the LCD will [...]

  • Page 22

    18 Mo del s H71 & H84 Impor tant: T o the Ope rator Operator Menu The O PERA TOR M ENU is used t o ent er the oper ator function displ ays. T o access the OPERA TOR MENU , simply press the ME NU key . T he cur sor will f lash over the let ter “A” indicat ing that t his is scr een “A”. T o s elect a different scr een, us e t he arr ow k [...]

  • Page 23

    19 Models H 71 & H8 4 Impor tant: T o the Ope rator Screen “C” is SE T CLOCK . This scr een will display the curr ent dat e and tim e. T he date and time m ay be changed only af t er the freezer has been manually brush c leaned, but bef ore it has been placed in t he AUTO m ode. Mov e the c ursor under t he number you wish to c hange. P res[...]

  • Page 24

    20 Mo del s H71 & H84 Impor tant: T o the Ope rator The SE RVINGS CO UNTE R screen indicat es the number of times the dr aw s witch has clos ed (number of dr aws) sinc e the las t brus h cleaning or s ince the las t serv ing counter res et. A maximum of 32, 767 draws can be rec orded; an addit ional draw will cause t he count er to r est art at[...]

  • Page 25

    21 Models H 71 & H8 4 Impor tant: T o the Ope rator Pres sing the lef t ar row key on any HEA T CYCLE DA T A scr een will cause t he ext ended data screen t o be displayed. T his sc reen shows the hopper , bar rel, and glycol t emperat ures , and t he amount of t ime the freezer spent in t h e phases of t he heat cycl e when t he heat cycl e co[...]

  • Page 26

    22 Mo del s H71 & H84 Op erati ng Pro ced ures Section 6 Operating Procedures The “ Operat or Par ts Ident ific ation” sect ion in this manual has been inc luded to ident ify c omponents ref erenced in t hese instruc tions. If this i s the firs t time you have r ead these pr ocedures , please turn t o the “Oper ator P arts I dent ificat i[...]

  • Page 27

    23 Models H 71 & H8 4 Oper ating Proc edur es Inst all t he drive s haft . I nsert the drive s haft int o the fr eezing cylinder, hex end fir st , and into the rear shell bearing unt il the seal f it s secur ely over the r ear shell bearing. B e cert ain the dr ive shaft f it s into the drive coupling without binding. Figur e 3 Step 2 Inst all [...]

  • Page 28

    24 Mo del s H71 & H84 Op erati ng Pro ced ures Step 4 Ins tall t he fr eezer door . I nsert t he baffle rod( s) through the opening in t he beater assem bly(ies ) and seat t he door f lush with t he fr eezing cy linder(s ). W it h the door seated on t he f reezer s tuds , inst all the hands crews . T ighten equally in a c riss- cros s patt ern [...]

  • Page 29

    25 Models H 71 & H8 4 Oper ating Proc edur es Note: T he Model H84 has thr ee draw handles. Slide the f ork of t he draw handle in t he slot of the draw valve, star ting f rom r ight t o left . S lide the piv ot pin t hrough each draw handle as you insert t hem into the draw valve s. Step 7 Inst all t he front drip t ray and the splash shield u[...]

  • Page 30

    26 Mo del s H71 & H84 Op erati ng Pro ced ures Step 10 Lay the inner air tube, out er air tube, and agit ator in the bott om of t he mix hopper for sanit izing. 12151 Figur e 17 Repeat S tep s 9 and 10 for t he other s ide of t he fr eezer on the M odel H84. Sani tizing Step 1 Prepar e two gallons ( 7.6 lit ers) of an approv ed 100 PPM sanit iz[...]

  • Page 31

    27 Models H 71 & H8 4 Oper ating Proc edur es Step 7 Lubricat e the o- rings on t he inner and out er air t ubes. DO NOT lubric ate t he o-ring on t he air or ifice. Plac e the inner air t ube inside the outer air t ube. Figur e 20 Step 8 Inst all t he air orif ice int o t he hole in t he t op of the inner air t ube. Mak e sure t he hole in the[...]

  • Page 32

    28 Mo del s H71 & H84 Op erati ng Pro ced ures Prim ing Note: E valuat e the condit ion of LED’s (light s) and scr een messages befor e perfor ming priming procedur es. I f all 4 LED’s are flashing, t he unit is locked. Step 1 Wit h a mix pail beneat h t he door spout , open t he draw valve. Pour two gallons (7.6 liter s) of FRESH m ix int [...]

  • Page 33

    29 Models H 71 & H8 4 Oper ating Proc edur es Note: Us e only FRESH mix when prim ing t he f reezer . Re peat Steps 1 through 4 f or the ot her side of t he fr eezer on t he Model H84. Note: T hese unit s f eatur e adjustable draw handles to provide t he best por tion cont rol, giving a bet t er , consis tent qualit y to your pr oduct , and con[...]

  • Page 34

    30 Mo del s H71 & H84 Op erati ng Pro ced ures Step 6 Inst all t he air tube as sembly (ies) . Lif t and turn the inner air t ube of t he assembled air tubes so t he pin r est s on top of the outer air tube. T his will c lose the hole in the assem bled air t ubes, pr event ing m ix in the hopper fr om enter ing the f reezing c ylinder dur ing t[...]

  • Page 35

    31 Models H 71 & H8 4 Oper ating Proc edur es Step 1 When t he heating cycle is compl et e, t he normal dis- play will appear , showing the machine in the ST AND- BY m ode. Pr epare a sm all amount of an appr oved 100 PPM sanit izing solut ion (exam ple: K ay-5 r ). USE W ARM W A T ER AND FOLLO W T HE MANUFACTUR- ER’S SPECIFICA TIO NS. Saniti[...]

  • Page 36

    32 Mo del s H71 & H84 Op erati ng Pro ced ures Rinsing Step 1 Pour t wo gallons (7. 6 liter s) of cool, clean wat er int o the mix hopper . Wit h the brushes pr ovided, scrub t he mix hopper, mix level s ensing probes , t he outsi de of the agit ator housing, and the m ix inlet hole. Step 2 Wit h a mix pail beneath t he door s pout, pr ess t he[...]

  • Page 37

    33 Models H 71 & H8 4 Oper ating Proc edur es Step 3 Fr om the f reez er door , rem ove t he following: S gaske ts(s) S fr ont bearing(s) S pivot pin S draw handle(s ) S design cap( s) S draw valv e(s) Remo ve all o-ri ngs. Note: T o remov e o-rings , use a single service t owel to grasp t he o-ring. Apply pres sure in an upwar d direct ion unt[...]

  • Page 38

    34 Mod el s H71 & H84 Impor ta nt: Oper ator Che cklis t 0601 1 1 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and sanitiz ing schedules are gover ned by your St ate or local regulatory agenc ies and m ust be followed acc ordingly . T he following chec k point s should[...]

  • Page 39

    35 Mode ls H7 1 & H8 4 Impor tant: Oper ator Che cklis t 0 8 1111 Winter Stor age If the place of bus iness is to be closed dur ing t he wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is to be lef t unheated and s ubject to f reezing conditions . Disconnect t he fr e[...]

  • Page 40

    36 Mo del s H71 & H84 T roubles hooting Guide Section 8 T roubleshooting G uide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1. All four LED’ s are flashi ng. a. The freezer i s locked. a. See soft l ock and hard l ock inf ormati on. 16 - - 17 2. Soft l ock message appear s on LCD. b. More than 24 hour s since the last heat cycl e. b. Freezer m[...]

  • Page 41

    37 Models H 71 & H8 4 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 4. Drive shaft st uck in gear box coupli ng. a. Rounded corners of dri ve shaft , coupling, or bot h. a. Call ser vice t echnici an to corr ect cause and repl ace the necessary components. Do not lubr icate end of drive sh aft. ---- b. Mix and lubr icant co[...]

  • Page 42

    38 Mo del s H71 & H84 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1 1. Excessive mi x leakage i nto rear dr ip pan. a. Wor n or m issi ng seal on dr ive sh aft. a. Replace regul arl y . 39 b. Inadequate l ubri c ati on of dri ve sh aft. b. Follow lubr icati on procedur es in “As se mb ly ”. 22 c. W orn rear shel l bea[...]

  • Page 43

    39 Models H 71 & H8 4 T roubles hooting Guide Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y QUANTITIES TO BE REPLACED H71 H84 Scraper Bl ade X Minimum 2 4 Dri v e Shaft Seal X 1 2 Freezer Door Gasket X 1 2 Front Bear ing X 1 2 Dra w V a lv e O-R ing X 3 7 Pivot Pi n O-Ring X 1 1 Design[...]

  • Page 44

    Section 10 Parts List + Avail able Separat ely 40 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART NUMBER H71 QTY . H84 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ADAPTOR A.- CASTER X18915 4 4 103 ACCUMULATOR-GLYCOL ( OLD STYLE) 035175 1 1 103 J4019999/PRIOR (SEE TANK) 79 CAP-RADI ATOR (OLD STYLE) 035179 1 1 103 J4019999/PRI OR 79 AGITATOR A.[...]

  • Page 45

    41 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER CABLE-RI BBON - 10C-56” L -DI L/DILR 040040- 039 1 1 103 J3IFR- LED CABLE-RI BBON -14C- 14”L SIP/ SIPR 040040- 015 1 1 103 J9UC - LCD CABLE-RI BBON - 20C-63” L -DI L/DILR 040040- 047 1 103 J7UC- J[...]

  • Page 46

    + Avail able Separat ely 42 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER +PIN- RETAINI NG-HOPPER COVER 043934 4 2 103 +RETAINER- HOPPER COVER 042619 2 4 103 +SCREW-8- 32 X 1/2 OVAL HD - SS 043295 8 16 000 DECAL - DAILY CLEANING- HT SS/YOG 045273 1 1 000 DECAL - DEC - TAYLOR [...]

  • Page 47

    43 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER + DECAL - FREEZER DOOR 021521 1 000 +GASKET - DOOR - HT 048926 2 000 J5080000/UP 96 +HANDLE A.- DRAW-ADJ X33687 3 103 O-RI NG -1/ 4 OD X .070W 50 DURO 015872 3 000 SCREW-ADJUSTMENT 033662 3 000 HANDLE-A[...]

  • Page 48

    + Avail able Separat ely 44 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER HOSE-RUBBER 5/ 16”I D X 9 /16” OD - GLYCOL TUBE 047340- X X 000 SIZES VARY - ORDER IN BULK - R50211 79 +CLAMP-HO SE - 9/16 CRIMP 047344 14 22 000 HOUSING- A.- AGITATOR X51661 1 2 103 REPLACES X42843[...]

  • Page 49

    45 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER TOOL - 0 - RING REMOVAL 048260- WHT 1 000 KIT A.- TUNE UP - 3 SPOUT - HT X49463 -3 1 000 REPLACES X45520 98 & 107 BEARING- FRONT 2 -1/ 8”ODX1.33I D 050216 2 000 CAP-DESI GN - 1.010” ID- 6 POINT [...]

  • Page 50

    + Avail able Separat ely 46 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER PAN-DRI P 1 7-1/ 4”LONG 027504 1 103 REAR SHELL BEARING PANEL A.- FRONT *PH71* X45630 1 103 PANEL A.- FRONT *PH84* X46167 1 103 PANEL A.- SIDE LOWER- RIGHT X24424 - SER 1 103 PANEL A.- SIDE LOWER- RIG[...]

  • Page 51

    47 + Avail able Separat ely Mod el s H71 & H84 Parts List 051 103 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER PLATE A.- DEC *P/ H71 X46388 1 103 PLATE A.- DEC -H84/ PH84 -PARTI AL X45397 1 103 PLUG-DRI P TRAY HOLE 029595 1 000 P R O B EA . - M I XL O W - H T X42077 1 2 103 +DISC- PROBE *SQ HOLE* 030965 [...]

  • Page 52

    + Avail able Separat ely 48 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER SHROUD-FAN * P/H71* SIDE - TOP 046401 1 103 SHROUD-FAN- FRONT BOTTOM 039059 1 103 SHROUD-FRONT * 8784* 042692 1 103 SHROUD-REAR * 8784* 042693 1 103 SHROUD-TOP * 8784* 042717 1 103 STARTER-1 PHASE- 4.5 [...]

  • Page 53

    49 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER SWITCH- MEMBRANE -5 POSI TION - 8”L 044520 1 1 103 SWITCH- MEMBRANE - 5 POSITIO N - 20” 044521 1 103 SWITCH- PRESSURE 440PSI 048230 1 2 103 J4090000/UP (REPLACES 046362) 86 & 119 SWITCH- PRESSUR[...]

  • Page 54

    + Avail able Separat ely 50 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER WATER COOLED ADAPTOR-3/ 8MP X 1/2BARB 011021 1 103 BLOWER-100 CFM 012796- 1 1 103 BRACKET - CONDENSER 047022 1 103 BRACKET - MOUNTING-W ATER VALVE 038777 1 103 CLAMP-HO SE - ADJ 7/16 X 25/32 010031 4 8 [...]

  • Page 55

    Model H 71 047926 - - 27 Rev . 2/ 03[...]

  • Page 56

    Model H 71 In set 047926 - - 27 Rev . 2/ 03[...]

  • Page 57

    Model H 71 047926 - - 33 Rev . 2/ 03[...]

  • Page 58

    Model H 71 047926 - - 34 Rev . 2/ 03[...]

  • Page 59

    Model H 71 047926 - - 35 Rev . 2/ 03[...]

  • Page 60

    Model H 71 047926 - - 62 Rev . 2/ 03[...]

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