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Teledyne Model 300EU manuel d'utilisation

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  • Page 1

    ADDENDUM TO M300E/EM MANUAL P/N 04288 MODEL 300EU CO ANALYZER WITH AUTO-REFERENCE © TELEDYNE INSTRUMENTS ADVANCED POLLUTI ON INSTRUMENTATION DIVISION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CALIFORNIA 92121- 520 1 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.com Website: http:// www.teledyne-a[...]

  • Page 2

    [...]

  • Page 3

    M300 EU SAFETY MESSAGES Addendum to M300E/EM Manual P/N 04288 SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety message s in this manual. Please read these messag es carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associat[...]

  • Page 4

    SAFETY MESSAGES M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: ii 05904 Rev A[...]

  • Page 5

    M300 EU TABLE OF CONTENTS Addendum to M300E/EM Manual P/N 04288 TABLE OF CONTENTS 1. INTRODUCTION .................................................................................................................................................................... III 1.1. Reference Numbering conventi on ..............................................[...]

  • Page 6

    TABLE OF CONTENTS M300 EU Addendum to M300E/EM Manual P/N 04288 10.3. Electronic Operation ............................................................................................................................... ...................... 53 10.3.1. Overview ........................................................................................[...]

  • Page 7

    M300 EU TABLE OF CONTENTS Addendum to M300E/EM Manual P/N 04288 Table 6-7: M300EU He ssen GAS ID List ......................................................................................................39 Table 6-8: Default Hessen Status Bit Assignments ......................................................................................40 Table[...]

  • Page 8

    TABLE OF CONTENTS M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: iv 05904 Rev A[...]

  • Page 9

    M300 EU INTRODUCTION Addendum to M300EU Manual - P/N 04288 1. INTRODUCTION This addendum is based o n the M300E/EM Operators Manual (P/N 04288). It is intended as a supplemen t to the M300E/EM manual (P/N 04288) and provide s an overview of the instrument operation and specific details regarding those areas wh ere the M300EU is differe nt in design[...]

  • Page 10

    INTRODUCTION M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 2 05904 Rev A[...]

  • Page 11

    M300 EU SPECIFICATIONS, A PPROVALS AND WARRANTY (Addendum to M300EU Manual - P/N 04145) 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: M300EU Basic Unit Speci fications Ranges User selectable to any full scale range from 0-100 ppb to 0-100 ppm Measurement Units ppb, ppm, µg/m 3 , mg/m 3 (user selectable) Zero Noise ≤ 10[...]

  • Page 12

    SPECIFICATIONS, APPR OVALS AND WARRANTY M300 EU Addendum to M300E/EM Manual P/N 04288 2.2. EPA EQUIVALENCY DESIGNATION The M300EU has not been certified by the EPA as an equivalent method at the ti me of this writing however it is anticipated that the M300EU will qualify as Refere nce Method Number EQSA-0495-100 pe r 40 CFR Part 53 in the near futu[...]

  • Page 13

    M300 EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3. GETTING STARTED 3.1. UNPACKING THE M300EU Unpack the M300EU as p er the directions in Section 3.1 of the M300E/EM manual (P/N 04288), with the exception that there are no shippi ng screws. 3.2. M300EU ANALYZER LAYOUT The front panel of the M300EU is identical to that of the M300E/EM[...]

  • Page 14

    GETTING STARTED M300 EU Addendum to M300E/EM Manual P/N 04288 The pneumatic flow of the M300EU is different from the M300E/E M in two ways: • The addition of a high-flow multi-tube Nafion ® dryer. • An additional gas p ath that passes the sample gas though a CO scrubber u sed during the auto- reference cycle. GFC Wheel Housing GFC Motor Heat S[...]

  • Page 15

    M300 EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.3.2. ANALOG OUTPUT Connections The analog outputs for the M300E U are different from thos e of the M300E/EM. Unlike the M300E/EM which can include options for measuring both O 2 and CO, the M 300EU is a single gas anal yzer (CO) and therefore does not require the fully configurable v[...]

  • Page 16

    GETTING STARTED M300 EU Addendum to M300E/EM Manual P/N 04288 Table 3-2: Analog Output Pin Outs Pin Analog Output Standard Voltage Output Current Loop Option 1 V Out I Out + 2 A1 Ground I Out - 3 V Out I Out + 4 A2 Ground I Out - 5 6 A3 NOT USED 7 V Out Not Available 8 A4 Ground Not Available 3.3.3. CONNECTING THE STATUS OUTPUTS The information fou[...]

  • Page 17

    M300 EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.4. INITIAL OPERATION OF THE M300EU NOTE The analyzer’s cover must be installed and secur ely f astened to ensure that the convection ov en portion of the internal layout is capable of properly cr eating and controlling temperatur es of the analy zer’s optical bench. 3.4.1. STARTU[...]

  • Page 18

    GETTING STARTED M300 EU Addendum to M300E/EM Manual P/N 04288 3.4.3. FUNCTIONAL CHECK The information found in Section 3.2.4 of the M300E/EM Operators Manu al (P/N 042 88) regarding performing an initial functional check of the analyzer is appli cable to the M300EU with the following exception(s). The Test functions available from the front panel o[...]

  • Page 19

    M300 EU GETTING STARTED (Addendum to M300EU Manual - P/N 04145) 3.5. INITIAL CALIBRATION 3.5.1. PRE-CALIBRATION STABILIZATION Before initially calibrating the M300EU it must be allowed to op erate for a minimum of 12 hours. After this stabilization period is complete and just pri or to performing the initial calibration, manually initiate an auto-r[...]

  • Page 20

    GETTING STARTED M300 EU Addendum to M300E/EM Manual P/N 04288 3.5.3. BASIC CO CA LIBRATION PROCEDURE The initial calibration shoul d be carried out using the same reportin g range set up as used during the analy zer’s factory calibration. This will allow y ou to compare your calibration result s to the factory calibration as listed on the Final T[...]

  • Page 21

    M300 EU FREQENTLY ASKED QUESTIONS & GLOSSARY (Addendum to M300EU Manual - P/N 04145) 4. FREQENTLY ASKED QUES TIONS & GLOSSARY The information found in Chapter 4 of the M300E/EM O perators Manual (P/N 042 88) is applicable to the M300EU. USER NOTES: 05514 Rev A1 13[...]

  • Page 22

    FREQENTLY ASKED QUESTIONS & GLOSSARY M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 14 05831 Rev. 01[...]

  • Page 23

    M300 EU Optional Hardware and Software (Addendum to M300EU Manual - P/N 04145) 5. OPTIONAL HARDWARE AND SOFTWARE The following table lists the optional hard ware is availa ble for the M300Ex family of analyzers. There are no additional options available for the M300EU that are not also available for the M300E/EM. For descriptions of theses options [...]

  • Page 24

    Optional Hardware and Software M300 EU Addendum to M300E/EM Manual P/N 04288 For assistance with orderi ng these options, please co ntact the Sales department of Teledyne – Advanced Pollution Instruments at: TOLL-FREE: 800-324-5190 FAX: 858-657-9816 TEL: 858-657-9800 E-MAIL: api-sales@teledy ne.com WEB SITE: www.teledyne-api.com 5.1. CALIBRATION [...]

  • Page 25

    M300 EU Optional Hardware and Software (Addendum to M300EU Manual - P/N 04145) 5.1.2. ZERO SPAN VALV ES WITH IZS (OPT 51B) Because of the addition of the auto-refe rence gas path and the mul ti-tube Nafion ® dryer, the internal pneumatics gas flow of the M300EU is somewh at different from the M300E/EM. Otherwise, the information found in Section 5[...]

  • Page 26

    Optional Hardware and Software M300 EU Addendum to M300E/EM Manual P/N 04288 5.1.3. Zero Span Valves with IZS and Shutoff VALVE (OPT 51B) Because of the addition of the auto-refe rence gas path and the mul ti-tube Nafion ® dryer, the internal pneumatics gas flow of the M300EU is somewh at different from the M300E/EM. Otherwise, the information fou[...]

  • Page 27

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6. M300EU OPERATING INSTRUCTIONS 6.1. SUMMARY OF DIFFERENCES BETWEEN OPERATING THE M300EU AND THE M300E/EM ANALYZERS. For the most part the operation instruction for the M300EU are the same as those described in Chapter 6 of the M300E/EM manual (P/N 04288) with the follow[...]

  • Page 28

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.2. OPERATING MODES The information found in Section 6.1 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s). The following table supersedes Table 6 -2 of t he M300E/EM Operators Manu al (P/N 04288). Table 6-1: M300EU Op[...]

  • Page 29

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.2.1. AUTO-REFERENCE MODE (AREF) One of the most significant differences between the M300E/EM and the M300EU analyze rs is the auto-reference measurement feature. In this mode, the analyzer makes speci al measurements and calculations that are applied to the CO concentra[...]

  • Page 30

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.2.2. TEST FUNCTIONS The information found in Section 6.2.1 of the M300E/EM Operators Manu al (P/N 04288) is applicable to the M300EU with the following exception(s): • The following table supersedes Table 6-2 of the M300E/EM Operat ors Manual (P/N 04288). Table 6-2: Tes[...]

  • Page 31

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3. SETUP Æ RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.3.1. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES Functionally, the M300EU analyzer has one hardware “phy si cal range” that is capable of determining CO concentrations between 0 ppb and 100, 00[...]

  • Page 32

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 The A1 and A2 channels output a signal that is proportional to the CO concentration of the sample gas. They can be configured: • With independent reporting rang es reporting a “single” output signal ( SNGL Mode, see Section 6.3.3) o • Be to operate completely indepe[...]

  • Page 33

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3.3. RNGE Æ MODE Æ SNGL: CONFIGURING TH E M300EU ANALYZER FOR SINGLE RANGE MODE The single range mode sets a sin gle maximum range for the both the A1 and A2 analog outputs. If the single range is selected both outputs are slav ed together and will represent the same [...]

  • Page 34

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.3.4. RNGE Æ MODE Æ DUAL: CONFIGURING THE M300EU ANALYZER FOR DUAL RANGE MODE DUAL range mode allows the A1 and A2 outputs to be config ured with se parate reporting range sp ans as well as separate electronic sign al levels. The analyzer software calls these two ranges [...]

  • Page 35

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.3.5. RNGE Æ MODE Æ AUTO: CONFIGURING THE M300EU ANALYZER FOR AUTO RANGE MODE AUTO range mode give s the analyzer to ability to output data via a LOW range (displayed on the front panel as RANGE1 ) and HIGH range (displayed on the front panel as RANGE2 ) on a single an[...]

  • Page 36

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.3.6. SETUP Æ RNGE Æ UNIT: SETTING THE REPORTING RANGE UNIT TYPE The M300EU can display concentrations in ppb, ppm, ug/m 3 , mg/m 3 units. Changing units affects all of the COM port values, and all of the display values for all reporting rang es. To change the units of m[...]

  • Page 37

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.4. SETUP Æ MORE Æ AREF: CONFIGURING AND PERFORMING AUTO-REFERENCE MEASUREMENTS 6.4.1. ADJUSTING THE A-REF MODE CYCLE TIME The auto-reference measurement feature is initiated by the M300EU at regul ar intervals (see Section 10.1.1). It is triggered by the timer feature[...]

  • Page 38

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.4.2. FORCING AN AUTO-R EFERENCE MEASUREMENT Sometimes it is advisable to perform an auto-referen c e measurement at other times such as just before calibrating the analyzer. To manually start an auto-reference measu rement cycle, press: 30 05831 Rev. 01[...]

  • Page 39

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 05514 Rev A1 31[...]

  • Page 40

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.5. SETUP Æ MORE Æ VARS: INTERNAL VARIABLES (VARS) The information found in Section 6.12 of the M300E/E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There is no STABIL_GAS variable available under the VARS menu of the M3[...]

  • Page 41

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.6. SETUP Æ MORE Æ DIAG: USING THE DIAGNOSTICS FUN CTIONS The information found in Section 6.13 of the M300E/E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exception(s): • There is no DISPLAY SEQUENCE CONFIGURATION submenu available u[...]

  • Page 42

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.7. ANALOG OUTPUT CONFIGURATION 6.7.1. ANALOG I/O CONFIGURATION Because the manner in which the an alog outputs ar e implemented differs betwe en the M300E/EM and the M300EU, there are significant differences in the m anner in which the ANALOG I/O are ma nipulated. THE ANA[...]

  • Page 43

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) To configure the analyzer’s three anal og outputs, set the electronic signal type of each cha nnel and calibrate the outputs. This consists of: 1. Selecting an output type (voltage or cu rrent, if an optional current out put driver has been installed) and the signal lev[...]

  • Page 44

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 ANALOG OUTPUT SIGNAL TYPE AND RANGE SELECTION The information found in Section 6.13.5.2 of the M300E/EM Operat ors Manual (P/N 04288) is applicable to the M300EU with the following exce ption(s): • There are minor differences in the displays ( e.g. CONC_O UT_2 instead of [...]

  • Page 45

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) 6.7.2. CALIBRATION OF THE ANALOG OUTPUTS This section replaces Section 6.13.6 of the M300E/E M Operators Manual (P/N 04288). ANALOG OUPUT cali bration needs to be carried out on first star tup of the analyzer (perform ed in the factory as part of the configuration process[...]

  • Page 46

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 6.7.3. SELECTING A TEST CHAN NEL FUNCTION FOR OUTPUT A4 This section replaces Section 6.13.5.5 of the M300E/EM Operator s Manual (P/N 04288) The Test Functions available to be reported on anal og output A4 are: Table 6-6: Test Channels Functions Available on the M300EU’s [...]

  • Page 47

    M300 EU M300EU OPERATING INSTRUCTIONS (Addendum to M300EU Manual - P/N 04145) To activate the TEST Channel and select a function, press: 6.7.4. HESSEN PROTOCOL The information found in Section 6.15.3 of the M300E /E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exceptio n(s): • There is only one default gas type pr[...]

  • Page 48

    M300EU OPERATING INSTRUCTIONS M300 EU Addendum to M300E/EM Manual P/N 04288 • The list of Hessen status flags for the M300EU is di fferent from that of the M300E/EM. The following table replaces Table 6-33 of the M 300E/EM Operator s Manual (P/N 04288). Table 6-8: Default Hessen Status Bit Assignments ST AT US FL AG N AM E DEFAULT BIT ASSIGNMENT [...]

  • Page 49

    M300 EU CALIBRATION PROCEDURES (Addendum to M300EU Manual - P/N 04145) 7. CALIBRATION PROCEDURES Calibration of the M300EU sho uld be performed according to the procedures described in Chapters 7 & 8 of the M300E/EM Manual - P/N 04288 with the following n otes and exceptions: • Delivering span and zero gases for the higher re soluti on the M3[...]

  • Page 50

    CALIBRATION PROCEDURES M300 EU Addendum to M300E/EM Manual P/N 04288 MANUAL CALIBRATION WITH ZERO/SPAN VALV ES The information found in Section 7.4 of the M300E/EM Operators Manual (P/N 04288) is applicable to the M300EU with the following exceptio n(s). • Set the display to show the STABILITY test function. • There is no GAS TO CAL step. MANUA[...]

  • Page 51

    M300 EU EPA Protocol Calibration (Addendum to M300EU Manual - P/N 04145) 8. EPA PROTOCOL CALIBRATION The information found in Chapter 8 of the M300E/EM O perators Manual (P/N 042 88) is applicable to the M300EU. USER NOTES: 05514 Rev A1 43[...]

  • Page 52

    EPA Protocol Calibration M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 44 05831 Rev. 01[...]

  • Page 53

    M300 EU INSTRUMENT MAINTENANCE (Addendum to M300EU Manual - P/N 04145) 9. INSTRUMENT MAINTENANCE The information found in Chapter 9 of the M300E/EM Oper ators Manual (P/N 04288) is applicable to the M300E U with the following exception(s): • The oven temperature should be tracked along with the other parameters listed on Table 9-2 of the M300E/EM[...]

  • Page 54

    INSTRUMENT MAINTENAN 46 CE M300 EU Addendum to M300E/EM Manual P/N 04288 05831 Rev. 01 USER NOTES:[...]

  • Page 55

    M300 EU INSTRUMENT MAINTENANCE (Addendum to M300EU Manual - P/N 04145) Table 9-1: M300EU Test Function Record DATE RECORDED FUNCTION OPERATING MODE* STABILITY ZERO CA L CO MEAS ZERO CAL ZERO CAL MR RATIO SPAN CAL PRES SA MP LE PHT DRIVE SAM PLE AFTER WA RM- U P SLOPE SPA N CAL OFFSET ZERO CAL OVEN TEMP SAMP LE 05514 Rev A1 47[...]

  • Page 56

    CE M300 EU Addendum to M300E/EM Manual P/N 04288 INSTRUMENT MAINTENAN 48 05831 Rev. 01 USER NOTES:[...]

  • Page 57

    M300 EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10. THEORY OF OPERATION 10.1. MEASUREMENT METHOD The information found in Section 10.1 of the M300E/E M Operators Manual (P/N 04288) is applicable to the M300EU with the following addition. It is recommen ded that you read that se ction before continuing. 10.1.1. AUTO-REF ERENCE RA[...]

  • Page 58

    THEORY OF OPERATION M300 EU Addendum to M300E/EM Manual P/N 04288 The auto-reference measurement takes approximately 15 minutes. To ensure that the sample chambe r of the optical bench is properly p urged when switching bet ween the sample and auto-reference mea surements and vice-versa, each auto-reference cy cle includes a 3 minute dwell period b[...]

  • Page 59

    M300 EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.2.2. THE A-REF VALVE ASSEMBLY The auto-reference valve assembly is located next to t he optical bench, at the re ar of the analyzer between the Nafion ® dryer and the outer wall of the instrument (see Figur e 3-1). The following table de scribes the state of each valve during t[...]

  • Page 60

    THEORY OF OPERATION M300 EU Addendum to M300E/EM Manual P/N 04288 The dryer consists of a bundle of 0.030" O.D. Nafion ® tubes housed within a single large tube shell. Sample gas flows within the Nafion tubes while water vapor absorbs into the tubular memb rane walls and is removed. Moisture permeating the tubing is carri ed away by a dry pur[...]

  • Page 61

    M300 EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3. ELECTRONIC OPERATION 10.3.1. OVERVIEW The information found in Section 10.4.1 of the M300E /E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exceptio n(s): • This figure replaces Figure 10-9of the M300E/EM Operators Manu al. Serial I/O Ports I[...]

  • Page 62

    THEORY OF OPERATION M300 EU Addendum to M300E/EM Manual P/N 04288 10.3.2. THE RELAY PCA The information found in Section 10.4.5 of the M300E /E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exceptio n(s): 10.3.2.1. Temperature Contro l of the Convection Oven The information found in Section 10.4.5.1 of the M300 E/EM [...]

  • Page 63

    M300 EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3.2.2. Oven Heaters AC Power Configuration The two main heaters for the convection oven are a of t he M300EU are AC heaters. A jumper, located in line on the power connection between the rela y PCA and the heat ers, set the heaters in one of two configurations: • In parallel f[...]

  • Page 64

    THEORY OF OPERATION M300 EU Addendum to M300E/EM Manual P/N 04288 10.3.2.3. Status LED’s This information replaces t hat found in Sectio ns 10.4.5.5 of the M300E/EM Operators Manual. • Eight LED’s are located on the analyzer’s relay board to show the current status on the various control functions performed by the relay board (see Figu re 1[...]

  • Page 65

    M300 EU THEORY OF OPERATION (Addendum to M300EU Manual - P/N 04145) 10.3.4. POWER DISTRIBUTION The information found in Section 10.4.5 of the M300E /E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exceptio n(s): • This Figure replaces Figure 10-15 of the M300E/EM Operators Manual (P/N 04288). GFC Wheel Motor SENSOR[...]

  • Page 66

    [...]

  • Page 67

    M300 EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11. TROUBLESHOOTING & REPAIR 11.1. GENERAL NOTES CAUTION THE OPERATIONS OUTLINED IN THIS CHAP TER MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSO NNEL ONLY. PLEASE READ CHAPTER 11 OF THE M300E/EM MANUAL (P/ N 04288) BEFORE ATTEMPTING THE FOLLOWING TROUBLE SHOOTING O R[...]

  • Page 68

    TROUBLESHOOTING & REPAIR M300 EU Addendum to M300E/EM Manual P/N 04288 11.2. FAULT DIAGNOSIS WITH WARNING MESSAGES The following Table replac es Table 11-1; of the M300E/EM Operators M anual. Table 11-1: Warning Messages - Indicated Failur es WARNING MESSAGE FA ULT CONDITION POSSIBLE CAUSES BENCH TEMP WARNING T he optical bench temp is controll[...]

  • Page 69

    M300 EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) Table 11-1: Warning Messages – Indi cated F ailures (cont.) WARNING MESSAGE FA ULT CONDITION POSSIBLE CAUSES SAMPLE FLOW WA RN Sample flow rate is <1400 cm 3 /min or > 2200 cm 3 /min. Failed sample pump Blocked sample inlet/gas line Dirty particulate filter Leak do[...]

  • Page 70

    TROUBLESHOOTING & REPAIR M300 EU Addendum to M300E/EM Manual P/N 04288 11.2.1. FAULT DIAGNOSIS WITH TEST FUNCTIONS The following table supersedes Table 1 1.2 of the M300E/EM Operators Manual (P/N 04288). Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS ( As Disp layed ) INDICATED FAILURE(S) TIME Time of day clock is too fast or sl[...]

  • Page 71

    M300 EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) Table 11-2: Test Functions - Indicated Failures TEST FUNCTIONS ( As Disp layed ) INDICATED FAILURE(S) PHT DRIVE If this drive voltage is out of range it may indicate one of several probl ems: - A poor mechanical connection bet ween the various components in inside the dete[...]

  • Page 72

    TROUBLESHOOTING & REPAIR M300 EU Addendum to M300E/EM Manual P/N 04288 11.2.2. RELAY BOA RD STATUS LED’S The information found in Section 11.1.4.3 of the M300 E/EM Operat ors Manual (P/N 04288) is applicable to the M300EU with the following exception: • The following table replaces Table 11-5 of the M300E/EM Operators Manu al. Table 11-3: R[...]

  • Page 73

    M300 EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11.3. GAS FLOW PROBLEMS Along with the information found in Section 11.2 of the M300E/EM Operators Manual (P/N 0 4288), also be aware that problems with the flow of gas through the Nafion ® dryer could also be a cause of pressure or flow problems through the M30 0EU. Poor[...]

  • Page 74

    TROUBLESHOOTING & REPAIR M300 EU Addendum to M300E/EM Manual P/N 04288 11.5. SUBSYSTEM CHECHOUT 11.5.1. RELAY BOARD The information found in Section 11.5.5 of the M300E /E M Operators Manual (P/N 04288) is applicable to the M300EU with the following exception: • The following table replaces Table 11-8 of the M300E/EM Operators Manu al. Table [...]

  • Page 75

    M300 EU TROUBLESHOOTING & REPAIR (Addendum to M300EU Manual - P/N 04145) 11.6. TECHNICAL ASSISTANCE If this addendum and its trouble-shooting / repair secti ons do not solve your problems, technical assistance may be obtained from Teledyne Instrument s, Custome r Service, 9480 Carroll Park Drive, San Diego, CA 92121. Phone: +1 858 657 9800 or 1[...]

  • Page 76

    TROUBLESHOOTING & REPAIR M300 EU Addendum to M300E/EM Manual P/N 04288 USER NOTES: 68 05514 Rev A1[...]

  • Page 77

    M300EU Addendum to M300E/EM Manual APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation APPENDIX A-1: M300EU Soft ware Menu Trees APPENDIX A-2: M300EU Setup Variables Av ailable Via Serial I/O APPENDIX A-3: M300EU Warnings and Test Me as urements Via Serial I/O APPENDIX A-4: M300EU Signal I/O Def[...]

  • Page 78

    APPENDIX A-1: M300EU Software M enu Trees, Re vi sion K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-1: M300EU Soft ware Menu Trees, Revision K.6 RANGE= [Value] PPM RANGE1= [Value] PPM 2 RANGE2= [Value] PPM 2 STABIL= [Value] PPM CO MEAS= [V alue] MV CO REF= [Value] MV MR RATIO= [Value] AZERO RATIO= [Value ] PRES= [Value] IN-HG-A SAMPLE FL= [Valu[...]

  • Page 79

    M300EU Addendum to M300E/EM Manual APPENDIX A- 1: M300EU Software Menu Trees, Revision K.6 Figure A-2: Primary Setup Menu (Except iDAS) 05924 Rev K.6 A-3[...]

  • Page 80

    APPENDIX A-1: M300EU Software M enu Trees, Re vi sion K.6 M300EU Addendum to M300E/EM Manual Figure A-3: Primary Setup Menu Æ iDAS Submenu A-4 05924 Rev K.6[...]

  • Page 81

    M300EU Addendum to M300E/EM Manual APPENDIX A- 1: M300EU Software Menu Trees, Revision K.6 Figure A-4: Secondary Setup Menu Æ COMM and VARS Sub menus 05924 Rev K.6 A-5[...]

  • Page 82

    APPENDIX A-1: M300EU Software M enu Trees, Re vi sion K.6 M300EU Addendum to M300E/EM Manual Figure A-5: Secondary Setup Menu Æ Hessen P rotoc ol Submenu A-6 05924 Rev K.6[...]

  • Page 83

    300EU Addendum to M300E/EM Manual APPENDIX A- 1: M300EU Software Menu Trees, Revision K.6 4 Rev K.6 A-7 ANALOG OUTPUT SETUP PASS DAS RNGE CLK MORE ACAL CFG SAMPLE COMM VARS DIAG NEXT PREV SIGNAL I/O ANALOG CONFIGURATION DARK CALIBRATION O3 GEN CALIBRATION FLOW CALIBRATION Press ENTR to start Calibration Press ENTR to start test ENTER PASSWORD: 818 [...]

  • Page 84

    APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 Table A-1: Additional or Changed Setup Va riables Relevant to the M300 EU, Rev ision K.6 SETUP VARIABLE NUMERIC UNITS DEFAULT VA LUE VAL UE RA NG E DESCRIPTION Low Access Level Setup Varia bles (81[...]

  • Page 85

    M300EU Addendum to M300E/EM Manual APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 SETUP VARIABLE NUMERIC UNITS DEFAULT VA LUE VAL UE RA NG E DESCRIPTION OVEN_PROP 1/ºC 0.5 0–100 Internal box temperature #2/oven PID proportional coefficien t. Proportional band is the reciprocal of this setting. OVEN_INTEG — 0.02 0–100 Internal box[...]

  • Page 86

    APPENDIX A-2: Setup Variables For Serial I/O, Revision K.6 M300EU Addendum to M300E/EM Manual SETUP VARIABLE NUMERIC UNITS DEFAULT VA LUE VA LUE RA NGE DESCRIPTION O2_FILT_PCT % 2 0.1–100 Relative change in O 2 concentration to shorten filter. O2_FILT_DELAY Seconds 20 0–300 Delay before leaving O 2 adaptive filter mode. O2_DIL_FACTOR — 1 0.1?[...]

  • Page 87

    M300EU Addendum to M300E/EM Manual APPENDIX A-3: Warnings and Tes t Functions, Revis ion K.6 APPENDIX A-3: Warnings and Test Fu nctions, Revision K.6 Table A-3: Additional or Changed Relevant to the M300E U Warning Messages, Revision K.6 NAME MESSAGE TEXT DESCRIPTION WAUTOZERO AZERO WARN 1.001 Auto-reference ratio below limit specified by ZERO_LIMI[...]

  • Page 88

    APPENDIX A-3: Warnings and Test Function s, Revision K.6 M300EU Addendum to M300E/EM Manual Table A-5: Additional or Changed Test Function Relevant to the M300EU , Revi sion K.6 TEST FUNCTION NA ME MESSAGE TEXT DESCRIPTION STABILITY STABIL=0.0 PPM These gases not applicable to the M300EU AUTOZERO AZERO RATIO=1.234 Measure/reference ratio during aut[...]

  • Page 89

    M300EU Addendum to M300E/EM Manual APPENDIX A- 4: Signal I/O Defi nitions for 300E/EM Series Analyzers, Rev. K.6 APPENDIX A-4: Signal I/O Definitions for 300E/EM Series Analy zers, Rev. K.6 Table A-7: Additional or Changed Test Signal I/O Definition s for M30 0EU, Revision K.6 Signal Name Bit or Channel Number Description A status outputs, U24, J10[...]

  • Page 90

    APPENDIX A-5: M300EU iDAS Pa rameter s Revisio n K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-5: M300EU iDAS Parame ters Revision K.6 Table A-9: Additional or Changed iDAS Trigger Ev ents for M 300EU, Revision K.6 NA ME DESCRIPTION AZE RO W Auto-zero warning OVTMPW Internal box temperature #2/oven warning Table A-10: M300E/EM iDAS Trigger Even[...]

  • Page 91

    M300EU Addendum to M300E/EM Manual APPENDIX A-5: M300EU iDAS Para meters Revision K.6 Table A-9: Additional or Changed iDAS Functions for M3 00 EU, Revision K.6 NA ME DESCRIPTION UNITS AZE RO Auto-zero reading M/R OVNTMP Internal box temperature #2/oven ° C OVNDTY Internal box temperature #2/o ven control duty cycle Fraction (0.0 = off,1.0 = on fu[...]

  • Page 92

    APPENDIX A-6: Terminal Command D esig nators, Revision K.6 M300EU Addendum to M300E/EM Manual APPENDIX A-6: Terminal Command Designators, Rev ision K.6 The information found in Appendix A-6 of the M300E /EM Operators Manual (P/N 04906) is applicable to the M300EU . USER NOTES: A-16 05924 Rev K.6[...]

  • Page 93

    M300EU Addendum to M300E/EM Manual APPENDIX B - M300EU SPARE PARTS & EXPENDABLES 05925 Rev A B-1 APPENDIX B - M300EU SPARE PARTS & EXPENDABLES NOTE Use of replacement parts other than those supplied by API may result in non-compliance with European standar d EN 61010-1. • 04832 – Spare Parts List M300EU • 05892 – Recommended Spare P[...]

  • Page 94

    APPENDIX B - M300EU SPARE PARTS & EXPENDABLES M300EU Addendum to M300E/EM Manual B-2 05925 Rev A USER NOTES[...]