Teledyne Percent Oxygen Analyzer manuel d'utilisation
- Voir en ligne ou télécharger le manuel d’utilisation
- 51 pages
- 0.99 mb
Aller à la page of
Les manuels d’utilisation similaires
-
Oxygen Equipment
Teledyne 3300TB
43 pages 0.94 mb -
Oxygen Equipment
Teledyne LXT-220
61 pages 1.93 mb -
Oxygen Equipment
Teledyne Trace Oxygen Analyzer
78 pages 0.96 mb -
Oxygen Equipment
Teledyne 3110
52 pages 2.42 mb -
Oxygen Equipment
Teledyne 311PC
31 pages 1.47 mb -
Oxygen Equipment
Teledyne 3010MB
70 pages 1.14 mb -
Oxygen Equipment
Teledyne 307WA
50 pages 2.14 mb -
Oxygen Equipment
Teledyne 3000TA
89 pages 0.96 mb
Un bon manuel d’utilisation
Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Teledyne Percent Oxygen Analyzer. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Teledyne Percent Oxygen Analyzer ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.
Qu'est ce que le manuel d’utilisation?
Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Teledyne Percent Oxygen Analyzer décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Teledyne Percent Oxygen Analyzer devrait contenir:
- informations sur les caractéristiques techniques du dispositif Teledyne Percent Oxygen Analyzer
- nom du fabricant et année de fabrication Teledyne Percent Oxygen Analyzer
- instructions d'utilisation, de réglage et d’entretien de l'équipement Teledyne Percent Oxygen Analyzer
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
Pourquoi nous ne lisons pas les manuels d’utilisation?
Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Teledyne Percent Oxygen Analyzer ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Teledyne Percent Oxygen Analyzer et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Teledyne en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Teledyne Percent Oxygen Analyzer, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Teledyne Percent Oxygen Analyzer, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Teledyne Percent Oxygen Analyzer. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.
Table des matières du manuel d’utilisation
-
Page 1
Teledyne Analytical Instruments OPERA TING INSTRUCTIONS FOR Model 9060L Percent Oxygen Analyzer DANGER Toxic gases and or flammable liquids may be present in this monitoring system. Personal protective equipment may be requi red when servicing this inst rume nt. Hazardous voltages exist on certain co m ponents internally which may persist for a tim[...]
-
Page 2
Model 9060L Teledyne Analytical Instruments ii Copyright © 2005 Teledyne Instruments/ Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it b[...]
-
Page 3
Percent Oxygen Analyzer Teledyne Analytical Instruments iii S pecific Model Information Instrument Serial Number: _______________________ Instrument Range: _______________ Calibrated for: _______________ Background Gas: _______________ Zero Gas: _______________ Span Gas: _______________[...]
-
Page 4
Model 9060L Teledyne Analytical Instruments iv Safety Messages Your safety and the safety of others is very important. We have provided many important safety m essages in this manual. Please read these messages carefully. A safety message alerts you to pot ential hazards that could hurt you or others. Each safety message is a ssociated with a safet[...]
-
Page 5
Percent Oxygen Analyzer Teledyne Analytical Instruments v IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTEND ED, UNPREDICTABLE BEHAVI OR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDO US CONSEQUENCES. This manual provides informati on designed to guide you through the installation, calibration operati on and maintenance of [...]
-
Page 6
Model 9060L Teledyne Analytical Instruments vi T able of Content s List of Fi gures ............................................................................ viii List of Tables ................................................................................ ix Introducti on .......................................................................[...]
-
Page 7
Percent Oxygen Analyzer Teledyne Analytical Instruments vii 3.4.1 Oxygen Pr obe Connections 28 3.5 Installation Checklist 29 Operation ..................................................................................... 31 4.1 Introduction 31 4.2 Using the Function and Data Entry Buttons 32 4.3 Setting the Analysis Ranges 32 4.3.1 HI Range 33 4.3.[...]
-
Page 8
Model 9060L Teledyne Analytical Instruments viii List of Figures Figure 1-1: Front P anel ................................................................ 12 Figure 1-2 Rear Panel ................................................................... 14 Figure 2-1: Model 9060L Oxygen Probe ....................................... 16 Figure 2-2: Model 9[...]
-
Page 9
Percent Oxygen Analyzer Teledyne Analytical Instruments ix List of T ables Table 2-1: Pr obe Opti ons .............................................................. 17[...]
-
Page 10
Model 9060L Teledyne Analytical Instruments x DANGER COMBUSTIBLE GAS USAGE WARNING This is a general purpose instrument designed for use in a non-hazardous area. It is th e customer's responsibility to ensure safety especially when combustible gases are being analyzed since the potential of gas leaks always exist. The customer should ensure th[...]
-
Page 11
Percent Oxygen Analyzer Introduction Teledyne Analytical Instruments 11 Introduction 1.1 Overview The Teledyne Instruments/ Analyt ical Instruments (TI/AI) Model 9060L is a microprocessor-based per cent oxygen analyzer for real-time measurement of the percent of oxygen in inert gases, or in a wide variety of gas mixtures. It features simp le operat[...]
-
Page 12
Introduction Model 9060L Teledyne Analytical Instruments 12 • Two concentration alarms w ith adjustable setpoints. • A failure alarm. • Three analog outputs: two for measurement (0–10VDC, and negative ground 4–20 mA DC) and one for range identification (0-10VDC). • Compact and rugged control unit with flush-panel case. Designed for indo[...]
-
Page 13
Percent Oxygen Analyzer Introduction Teledyne Analytical Instruments 13 • Set Alarm 2 Sets the concentration at which alarm 2 activates upon dropping below the threshold (LO alarm). • Set HI Range Set the high analysis range for the instrument (up to 0-100%). • Set LO Range Set the low analysis range for the instrument (down to 0-1%). • Spa[...]
-
Page 14
Introduction Model 9060L Teledyne Analytical Instruments 14 Figure 1-2 Rear Panel • Power Connection 110 VAC at 50/60 Hz. The connector housing includes the fuse holder and the power switch. (220VAC is optional via setting an internal switch). Fuse Holder: Replacing the fuse is described in Chapter 5, Maintenance. I/O Power Switch: Tur ns the ins[...]
-
Page 15
Percent Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 15 Operational Theory 2.1 Introduction The analyzer is composed of two subsystems: 1. Oxygen probe 2. Control unit with signal pro cessing, display and controls The oxygen probe can be heated or unheated. It delivers the sample gas to a state-of-the-art zirconium se nsor whi[...]
-
Page 16
Operational Theory Model 9060L Teledyne Analytical Instruments 16 All Teledyne oxygen probe or sensors are desi gned and manufactured to exacting standards of performance and reliabil ity and are the result of extensive re search and development. Teledyne Analytical Instruments provides worldwide applica tion and after sales support for its oxygen [...]
-
Page 17
Percent Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 17 Probes of 1000 mm (40”) normally have sufficient length for any installation. Customers requiring pr obes longer than 1500 mm (59”) are supplied with a flow guide tube that uses the flue velocity to pull flue gas through a filter at the sensing tip and exhaust it near[...]
-
Page 18
Operational Theory Model 9060L Teledyne Analytical Instruments 18 2.2.2 The Zirconia Sensor Input to the analyzer is obtained from a solid electrolyte oxygen probe containing a zirconia element and thermocouple. The probe is designed to be inserted into a boile r or furnace exit gas flue or similar process. The 9060LEX sensor is designed to be inst[...]
-
Page 19
Percent Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 19 require a heater. When the outside a nd inside of the sensor are exposed to different oxygen partial pressures, an EMF (E) is developed which obeys the Nernst equation: ⎟ ⎟ ⎠ ⎞ ⎜ ⎜ ⎝ ⎛ = Outside ) (PO Inside ) (PO log 4F RT ts) E(millivol 2 2 e where T is [...]
-
Page 20
Operational Theory Model 9060L Teledyne Analytical Instruments 20 THE PROBE/SENSOR MUST ALWAYS BE CONNECTED TO EART H. Power to the heater is supplied d irectly from the m ain power source, and the temperature is ini tially controlled a bove 700°C (1300°F) after power up. 2.3 Applications Not at Atmospheric Pressure For high and low pressure appl[...]
-
Page 21
Percent Oxygen Analyzer Operational Theory Teledyne Analytical Instruments 21 located on the Main PCB, which is mounted vertically, just behind the front panel of the control unit. 2.5.2 Signal Processing Figure 2-3 is a block diagram of the signal processing electronics described below. Figure 2-3: Signal Proc essing Block Diagram In the presence [...]
-
Page 22
Operational Theory Model 9060L Teledyne Analytical Instruments 22 The digital concentration signal al ong with input from the front panel buttons (KEYBOARD) is pro cessed by the micro-controller, and appropriate output signals are directed to the display and alarm relays. The same digital inform ation is also sent to a 12-bit digital to analog conv[...]
-
Page 23
Percent Oxygen Analyzer Installation Teledyne Analytical Instruments 23 Inst allation Installation of the analyzer includes: 1. Unpacking the system. 2. Mounting the control unit. 3. Installing the probe. 4. Making electrical connections. 5. Testing the installation. CAUTION: READ THIS CHAPTER IN ITS ENTIRETY BEFORE INSTALLING THE SYSTEM. FOR INDOO[...]
-
Page 24
Installation Model 9060L Teledyne Analytical Instruments 24 Note: Mount the probe as close to the combustion source as possible. This reduces the lag time inherent in the sampling process and results in better control. The probe has a typical response time of less than four seconds, so most of the delay time is associa ted with the transit time of [...]
-
Page 25
Percent Oxygen Analyzer Installation Teledyne Analytical Instruments 25 probe or install a longer probe. This is normally caused by stratification of the flue gas. Figure 3-1: Oxygen Probe Mounting 3.4 Electrical Connections Figure 3-1 shows the Model 9060L rear panel. For detailed pinouts, see the wiring/interconnection drawings in the Drawings se[...]
-
Page 26
Installation Model 9060L Teledyne Analytical Instruments 26 Figure 3-2: Model 9060L Rear panel 3.4.2 Analog Outputs There are three DC output signal connectors with screw terminals on the panel. There are two wires pe r output with the polarity noted. See Figure 3-3. The outputs are: 0–10V % Range: Voltage rises with increasing oxygen concentrati[...]
-
Page 27
Percent Oxygen Analyzer Installation Teledyne Analytical Instruments 27 The alarm relay circuits are designed for failsafe operation, meaning the relays are energized dur ing normal operation. If power fails the relays de-energize (alarm s activated). The contact connections are indica ted diagram matically on the rear panel as Normally Closed, Com[...]
-
Page 28
Installation Model 9060L Teledyne Analytical Instruments 28 3.4.1 Oxygen Pr obe Connections The receptacle for the probe cable is located in the lower left-hand corner of the rear panel. The 6-pin polarized connector is keyed to fit only one way into the receptacle. Do not force it in. The other end of the cable connects to the probe assem bly . Se[...]
-
Page 29
Percent Oxygen Analyzer Installation Teledyne Analytical Instruments 29 Figure 3-5: Connections to Probe 3.5 Inst allation Checklist Prior to powering up the unit make sure you have: • Installed the unit correc tly • Checked the probe and welded probe socket for leaks Once the above checks have been made, you can connect the power source. Wait [...]
-
Page 30
Installation Model 9060L Teledyne Analytical Instruments 30[...]
-
Page 31
Percent Oxygen Analyzer Operation Teledyne Analytical Instruments 31 Operation 4.1 Introduction Once the analyzer has been mounted , the probe installed, and the electrical connections made, the an alyzer can be configured for your application. This involves se tting the system parameters: • Defining the user select able analysis ranges. • Sett[...]
-
Page 32
Operation Model 9060L Teledyne Analytical Instruments 32 4.2 Using the Function a nd Dat a Entry Buttons When no buttons on the analyzer ar e being pressed, the instrument is in the analyze mode. It is mon itoring the percent of oxygen in the sample gas that is flowing through the remote probe. When one of the function buttons is being pressed, the[...]
-
Page 33
Percent Oxygen Analyzer Operation Teledyne Analytical Instruments 33 range full scale value, and it switches back to the LO range when the oxygen concentration reaches 85% of the LO range full scale value Note: The HI Range setpoint MUST be set at a higher concentration percentage than the LO Range setpoint. 4.3.1 HI Range Setting the HI Range full[...]
-
Page 34
Operation Model 9060L Teledyne Analytical Instruments 34 until the display reads the desired per cent concentration. If within 5 seconds no key is pressed, the instrum ent will return to the sample mode and display oxygen concentration. After setting the valu e wait for the un it to time out of this mode (approximately 5 seconds) and return to disp[...]
-
Page 35
Percent Oxygen Analyzer Operation Teledyne Analytical Instruments 35 2. Immediately (within 5 seconds) press either the Δ or ∇ button until Auto, Lo, or Hi displays on the LCD , as desired. After about three seconds, the an alyzer resumes monitoring in the selected range mode. 4.6 Oxygen Calibration There are two types of calibration one is air [...]
-
Page 36
Operation Model 9060L Teledyne Analytical Instruments 36 for five minutes before timing- out. During this five minute interval, the LED will conti nue to track gas through the analyzer. 2. Flow span gas of a known oxygen concentration (between 1 and 16% oxygen) into the analyzer. Th e analyzer will begin to track the span gas. Note: The alarms will[...]
-
Page 37
Percent Oxygen Analyzer Operation Teledyne Analytical Instruments 37 4.6.2 Air Calibration To perform air calibration, make sure you have air flowing through the same inlet you use for span calibration at a flow of 1- 5 liters per minute. Wait for readings to stabilize. Press both the SET ALARM 1 and SET ALARM 2 simultaneously. The LED display will[...]
-
Page 38
Operation Model 9060L Teledyne Analytical Instruments 38 Within the time the tem perature is being displayed, one can use the UP and DOWN arrow keys to adj ust the temperature, thus recalib rating the temperature readout. WARNING: TEMPERATURE READI NG IS CALIBRATED AT THE FACTORY. DO NOT ATTEMPT RECALIBRATION OF THE PROBE TEMPERATURE. ERROR OF A FE[...]
-
Page 39
Percent Oxygen Analyzer Operation Teledyne Analytical Instruments 39 output of the sensor higher than the top scale of the ADC. It may also occur if the thermocouple should open. -03- This message is displayed when the input voltage to the ADC has fallen below the low er negative limit of the ADC.[...]
-
Page 40
Operation Model 9060L Teledyne Analytical Instruments 40[...]
-
Page 41
Percent Oxygen Analyzer Maintenance Teledyne Analytical Instruments 41 Maintenance Aside from normal cleaning and ch ecking for leaks at the probe connection, the Model 9060L shoul d not require any maintenance beyond replacement of a blown fuse. Routine maintenance includes occasional recalibration, as described in Chapter 4, Operation . 5.1 Repla[...]
-
Page 42
Maintenance Model 9060L Teledyne Analytical Instruments 42 3. Insert a small flat-blade s crewdrive r into the slot in the receptacle wall nearest the fuse and gently pr y open the fuse recep tacle. The fuse holder will slide out. There are two f uses in use and are visible in the clip. 4. Remove the bad fuse and replace it with a 5x20mm 2A, 250 VA[...]
-
Page 43
Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments 43 Appendix A.1 S pecifications Ranges : 0-3 % and 0-10 % oxygen (Standard Ranges), and 0-25 % (nominal) Calibration Range. User selectable % Ranges can be set between 1% and 100 % oxygen . Signal Output : Voltage: 0–10 VDC, negative ground Current: 4-20 mA, negative ground Range ID[...]
-
Page 44
Appendix Model 9060L Teledyne Analytical Instruments 44 A. 2 Probe Sp ecifications Application: Combustion flue below 700°C (1290°F), above 700°C (1290°F) 900°C (1650°F) — no contaminants. With contaminants see notes 1 &2 Temperature Range: 0-900°C 800-1400°C 800-1200°C (32-1650°F) (1470-2550° F) (1470-2190°F) Length: 250-1000 mm [...]
-
Page 45
Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments 45 Notes: 1. Care must be taken to avoid contact with explosive or inflammable gases with 9060L heated probes when hot. 2. Please contact factory for corrosive s other than sulphur or zinc. We can provide test materials to try in your atmosphere. A.3 S p are Part s List QTY. P/N DESCR[...]
-
Page 46
Appendix Model 9060L Teledyne Analytical Instruments 46 A.4 Reference Drawing D-77712 Outline Diagram D77713 Control Unit Final Assembly C77925 Interconnection Diagram A.5 Probe or Sensor EMF T ables ZIRCONIA OXYGEN SENSO R OUTPUT (mV) PROBE TYPE 9060L, SENSOR TYPE 9060LEX % OXYGEN mV at 720°C (1320°F) 21.0 0.00 20.5 0.46 20.0 0.99 19.5 1.53 19.0[...]
-
Page 47
Percent Oxygen Analyzer Appendix Teledyne Analytical Instruments 47 11.0 13.78 10.5 14.78 10.0 15.82 9.5 16.92 9.0 18.08 8.5 19.30 8.0 20.60 7.5 21.98 7.0 23.45 6.5 25.04 6.0 26.75 5.5 28.61 5.0 30.65 4.5 32.90 4.0 35.42 3.5 38.28 3.0 41.58 2.5 45.48 2.0 50.25 1.5 56.41 1.0 65.08 0.5 79.91 0.2 99.51 'K’ TC mV 29.212 at 720 °C (1320 °F) The[...]
-
Page 48
Appendix Model 9060L Teledyne Analytical Instruments 48[...]
-
Page 49
Percent Oxygen Analyzer Index Teledyne Analytical Instruments 49 Index accuracy, 43 address, 45 air calibration, 35 , 37 air purge, 16 alaram delay, 36 alarm, 43 concentration, 12 HI, 27 LO, 27 sensor fail, 27, 34 sensor failure, 12 setpoint, 33 threshold, 1 2, 27 Alarm 1, 27 Alarm 2, 27 alarm connection, 26 alarm connecti ons, 14 alarm delay , 37 [...]
-
Page 50
Index Model 9060L Teledyne Analytical Instruments 50 input connector, 13 insertion length, 17 instasllation checklist, 29 instrument ran ge, 11 internal power switch, 20, 25 lagging e xtension, 17 leak check, 29 LED, 13 LED flashing, 35 LO range, 33 main PCB, 21 maintenance, 41 manuals, a dditional, v Measurement Parameters Readout, 13 membrane swi[...]
-
Page 51
Percent Oxygen Analyzer Index Teledyne Analytical Instruments 51 tables listing, ix technician symbol, iv temperature, 44 temperature co ntroller, 18 temperature maximum , 24 temperature too low, 38 thermal shoc k, 15, 24 thermocouple, 18 thermocouple t ype, 44 time out, 3 4 time-out , 37 t-Lo, 38 transit time, 24 U length, 24 Up Arrow, 13 voltage [...]