Tiger Products Co., Ltd JD 5520 manuel d'utilisation

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- informations sur les caractéristiques techniques du dispositif Tiger Products Co., Ltd JD 5520
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- instructions d'utilisation, de réglage et d’entretien de l'équipement Tiger Products Co., Ltd JD 5520
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Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Tiger Products Co., Ltd JD 5520. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS TRIPLE FLAIL ASSEMBLIES JD 5520 CAB, WOC 34300 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 10/29/2010[...]

  • Page 2

    T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize [...]

  • Page 3

    FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

  • Page 4

    [...]

  • Page 5

    T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

  • Page 6

    [...]

  • Page 7

    Triple Flail Safety Section 1-1 SAFETY SAFETY SECTION[...]

  • Page 8

    Triple Flail Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result in MINOR I[...]

  • Page 9

    Triple Flail Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperienc[...]

  • Page 10

    Triple Flail Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor onl[...]

  • Page 11

    Triple Flail Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate p[...]

  • Page 12

    Triple Flail Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with autho[...]

  • Page 13

    Triple Flail Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator o[...]

  • Page 14

    Triple Flail Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly[...]

  • Page 15

    Triple Flail Safety Section 1-9 SAFETY DANGER! Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working cond[...]

  • Page 16

    Triple Flail Safety Section 1-10 SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) WARNING! Do not let[...]

  • Page 17

    Triple Flail Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of th[...]

  • Page 18

    Triple Flail Safety Section 1-12 SAFETY 22839 MOWER DECK 21405 MOWER DECK 22865 MOWER DECK P AR T NO. LOCA TION 22840 INSIDE OF CAB[...]

  • Page 19

    Triple Flail Safety Section 1-13 SAFETY 42350 MOWER DECK 24028 MOWER DECK 33743 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK 18” x10” 31523 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

  • Page 20

    Triple Flail Safety Section 1-14 SAFETY 6T3217 MOWER DECK 42399 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT P AR T NO. LOCA TION 42400 MOWER DECK[...]

  • Page 21

    Triple Flail Safety Section 1-15 SAFETY 6T3232 INSIDE OF CAB 6T3224 MOWER DECK 6T3222 INSIDE OF CAB P AR T NO. LOCA TION 6T3230 INSIDE OF CAB[...]

  • Page 22

    Triple Flail Safety Section 1-16 SAFETY 6T3236 MOWER DECK HYDRAULIC T ANK 6T3233 HYDRAULIC T ANK 6T3234 INSIDE OF CAB P AR T NO. LOCA TION 6T3242 INSIDE OF CAB[...]

  • Page 23

    Triple Flail Safety Section 1-17 SAFETY 34852 HYDRAULIC T ANK D538 ON MOWER HEAD[...]

  • Page 24

    Triple Flail Safety Section 1-18 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP TIE[...]

  • Page 25

    Triple Flail Safety Section 1-19 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. P[...]

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    Triple Flail Safety Section 1-20 SAFETY[...]

  • Page 27

    ASSEMBL Y SECTION Assembly Section 2-1[...]

  • Page 28

    Assembly Section 2-2 ASSEMBL Y Before attempting to mount or service your Tiger mower , it is import ant to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower re[...]

  • Page 29

    Assembly Section 2-3 ASSEMBL Y HEA TER LINE MODIFICA TION (CAB UNITS) Some later modles require heater line modifications. Drain the anti-freeze from the tractor . Find the two short heater hoses located on the outside lower front corner of the cab. Follow these hard lines under the tractor motor to the oil pan and label each line the same on both [...]

  • Page 30

    Assembly Section 2-4 ASSEMBL Y CABLE CONTROL LEVER ST AND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is pla[...]

  • Page 31

    Assembly Section 2-5 ASSEMBL Y SWITCH BOX WIRING The floor covering will need to be removed to route the wires to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires from the switch box with plastic wire wrap provided. Route the wires from the switch box down to the floor and under [...]

  • Page 32

    Assembly Section 2-6 ASSEMBL Y Install the valve mounting plate onto the window frame with the hardware provided. Refer to the part s section for all part s and hardware needed. Align and mount the mounting plate under the window fame with the three capscrews, flatwasher , lockwasher and hex nut. DO NOT tighten. Next install the capscrew and lockwa[...]

  • Page 33

    Assembly Section 2-7 ASSEMBL Y SECTIONAL V AL VE MOUNTING (WO/CAB) Refer to the parts section, lift valve page for hardware and location of components. First, attach control valve stand to the top of the main frame mast with cap-screws, lock-washers and hex nuts. NOTE: The mounting plate should face the rear of the tractor . Attach the 4-spool cont[...]

  • Page 34

    Assembly Section 2-8 ASSEMBL Y[...]

  • Page 35

    Assembly Section 2-9 ASSEMBL Y PRESSURE LINE INST ALLA TION (CAB UNITS) The hydraulic pressure line will be plumbed into the tractor hydraulic pump. Locate the pressure hard line between the pump and remotes near the right rear axle, remove the hard line (refer to the illustration below and the Parts Section). After the hard line is removed then co[...]

  • Page 36

    Assembly Section 2-10 ASSEMBL Y POWER BEYOND INST ALLA TION (CAB UNITS) T o install the power beyond lines from a Husco lif t valve to the tractor remote valve, locate the port on the bottom of the tractor remote valve where the hard line had been previously removed. Next connect a hose to the bottom of tractor remote valve, then to the top front p[...]

  • Page 37

    Assembly Section 2-11 ASSEMBL Y INST ALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and O-ring contact is made. Hold swivel in set direction with a wren[...]

  • Page 38

    Assembly Section 2-12 ASSEMBL Y MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side. With an overhead hoist and / or jack-stands, raise the frame up to the correctly matching mounting holes. Install cap-screws and all other hardware as shown in main frame parts section. Remove the cap-scr[...]

  • Page 39

    Assembly Section 2-13 ASSEMBL Y TEMPERA TURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator . Att ach the green ( - ) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic r[...]

  • Page 40

    Assembly Section 2-14 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Install pin and secure with rollpin. Using inboard cylinder as a pivot point, slide draft beam under tractor and[...]

  • Page 41

    Assembly Section 2-15 ASSEMBL Y Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right lift linkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims (as required), boss, cap-screw , lock-washer and hex nut as[...]

  • Page 42

    Assembly Section 2-16 ASSEMBL Y ST OP BOL T ADJUSTMENT The stop bolt is not required on flail side mowers and should not be installed on the combo draft beam. NOTE: When the outboard cylinder is fully extended, the bonnet should be up against the stop or if travel locks are installed, it should be up against the travel lock. It may be necessary to [...]

  • Page 43

    Assembly Section 2-17 ASSEMBL Y CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match, and 30 AMP breaker mounting tab, mount in dry and well protected area. Secure with 3/8” x 1” capscrews, lockwashers, and hex nuts. A.) RED 6 GA. wire from terminal (D) to +12 volt battery post on starter solenoid. B.) RED 14 GA. wire[...]

  • Page 44

    Assembly Section 2-18 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

  • Page 45

    Triple Flail Operation Section 3-1 OPERA TION OPERA TION SECTION[...]

  • Page 46

    Triple Flail Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The o[...]

  • Page 47

    Triple Flail Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never all[...]

  • Page 48

    Triple Flail Operation Section 3-4 OPERA TION The rear mower height is controlled with the 3-point hitch control lever . Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above. The left and right mower on/off switches[...]

  • Page 49

    Triple Flail Operation Section 3-5 OPERA TION The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor , check for wire wrapped in the spindle or damaged knives. When replacing knives, replace all knives with new knives to ensure proper balance s[...]

  • Page 50

    Triple Flail Operation Section 3-6 OPERA TION TRANSPORTING MOWER T ransporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest positio[...]

  • Page 51

    Triple Flail Operation Section 3-7 OPERA TION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below . Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor . No[...]

  • Page 52

    Triple Flail Operation Section 3-8 OPERA TION[...]

  • Page 53

    Triple Flail Operation Section 3-9 OPERA TION Flail Mower PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is of f, all rotation has stop and the tractor is in the Park with the parking brake engaged. The [...]

  • Page 54

    Triple Flail Operation Section 3-10 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mow[...]

  • Page 55

    Triple Flail Operation Section 3-11 OPERA TION FRONT END LOADER PRE-OPERA TION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The L[...]

  • Page 56

    Triple Flail Operation Section 3-12 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loa[...]

  • Page 57

    Triple Flail Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION[...]

  • Page 58

    Triple Flail Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and l[...]

  • Page 59

    Triple Flail Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the Det[...]

  • Page 60

    Triple Flail Maintenance Section 4-4 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL Y OR [...]

  • Page 61

    Triple Flail Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil T emperature rises 1. Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked/blocked hoses 2. Inspect, Repair , or Replace 3. Worn pump / motor 3. Disable and repair Mower will not start 1 . Blown fuse 1. Check fuse between mower switch or run and ignition / r[...]

  • Page 62

    Triple Flail Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair . on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representative at the[...]

  • Page 63

    Triple Flail Maintenance Section 4-7 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.[...]

  • Page 64

    Triple Flail Maintenance Section 4-8 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F S t art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M Normal[...]

  • Page 65

    Triple Flail Maintenance Section 4-9 MAINTENANCE POL YCARBONA TE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOA TED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. T iger Corp. pol[...]

  • Page 66

    Triple Flail Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over op[...]

  • Page 67

    Triple Flail Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line[...]

  • Page 68

    Triple Flail Maintenance Section 4-12 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hou[...]

  • Page 69

    Triple Flail Maintenance Section 4-13 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play . If coupler does not slide freely , inspect for loose pump mount bolts, or damaged or loose crank sha[...]

  • Page 70

    Triple Flail Maintenance Section 4-14 MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts. Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting height decal. When cutting height has been achiev[...]

  • Page 71

    Triple Flail Maintenance Section 4-15 MAINTENANCE BALL V AL VES The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle p arallel with valve) WHEN TRACTOR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so may result in component [...]

  • Page 72

    Triple Flail Maintenance Section 4-16 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover . Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done [...]

  • Page 73

    Triple Flail Maintenance Section 4-17 MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service with multi purpose grease. IDLER TENSIONING Locate the idler tensioning rod for each flail. Loosen the lockin[...]

  • Page 74

    Triple Flail Maintenance Section 4-18 MAINTENANCE ROST A TENSIONER - STD DTY REAR FLAILS Remove the guard over the belt shield. Then remove the belt shield that covers the tensioner , belt and sheaves. Place a straight edge over both sheaves and measure the belt tension(See TENSIONER MEASUREMENT PROCEDURE). T o adjust the Rosta T ensioner , first, [...]

  • Page 75

    Triple Flail Maintenance Section 4-19 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt S pan (SEE SKETCH). 2. Position the bottom of the Large “O” Ring on the S pan Scale at the measured Belt S pan. 3. Set the Small “O” Ring on the Deflection Force Scale to zero. 4. Place the tension gauge squarely on the belt at the center o[...]

  • Page 76

    Triple Flail Maintenance Section 4-20 MAINTENANCE REVERSING MOWER ROT A TION OF SIDE AND REAR HYDRAULIC FLAIL MOWERS T o reverse the rotation of the side and hydraulically driven rear flail, a dif ferent idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation. When before at[...]

  • Page 77

    Triple Flail Maintenance Section 4-21 MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes. Remove the four bolts holding the motor . Rotate the motor 180 ° so the hump[...]

  • Page 78

    Triple Flail Maintenance Section 4-22 MAINTENANCE REVERSING MOWER ROT A TION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P .T .O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak out.[...]

  • Page 79

    Triple Flail Maintenance Section 4-23 MAINTENANCE Remove the belt shield. Then remove the adjusting nuts, washer and spring from the idler tensioning rod. Remove the clevis rod and small bushing from the idler arm. Remove the idler arm with the pulley attached. Remove the idler pulley from the idler arm and install the pulley on the other end of th[...]

  • Page 80

    Triple Flail Maintenance Section 4-24 MAINTENANCE ST ANDARD OR HEA VY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . 2 – Assemble knives, bushings, collars, bolts and nuts as shown in[...]

  • Page 81

    Triple Flail Maintenance Section 4-25 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX REAR FLAIL GEAR BOX Fluid level plug Gear box drain plug Input shaft guard When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “ OFF ”, and cold, (at ambient temperat[...]

  • Page 82

    Triple Flail Maintenance Section 4-26 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate at zerks. ______ Crankshaft adapter: I[...]

  • Page 83

    P ARTS SECTION JD 5520 TRIPLE FLAIL, CAB, WOC Parts Section 5-1[...]

  • Page 84

    Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locat[...]

  • Page 85

    Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION ASSEMBL Y P AG E TRACTOR SPECIFIC P ARTS: TRAC. MT . KIT – MAIN FRAME, 5520-CAB 06100935 5-4 TRAC. MT . KIT – MAIN FRAME, 5520-WOC 06100936 5-6 TRACTOR MOUNT KIT – FUEL T ANK CAB 06100935 5-8 TRACTOR MOUNT KIT – HYDRAULICS 06100935 5-10 LIFT V AL VE - 4SP CAB 5520 06100938 5-12 LIF[...]

  • Page 86

    Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 10-2-02[...]

  • Page 87

    Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 ITEM PART NO. QTY. DESCRIPTION 1 34388 1 RESERVOIR TANK 2 34066 1 I N - T ANK FIL TER ASSY . 3 21627 4 NYLOCK NUTS 4 6T4197 1 PIPE PLUG 5 6T4200 3 PIPE PLUG 6 6T4201 2 PIPE PLUG 7 32262 1 MAIN FRAME 8 34371 1 AXLE BRACE RIGHT HAND 9 34370 1 AXLE BRACE LEFT HAND 1 0 34379 1 B A TTERY BOX PL[...]

  • Page 88

    Parts Section 5-6 TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 10-2-02[...]

  • Page 89

    Parts Section 5-7 TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 ITEM PART NO. QTY. DESCRIPTION 1 34388 1 RESERVOIR TANK 2 34066 1 I N - T ANK FIL TER ASSY . 3 21627 4 NYLOCK NUTS 4 6T4197 1 PIPE PLUG 5 6T4200 3 PIPE PLUG 6 6T4201 2 PIPE PLUG 7 32262 1 MAIN FRAME 8 34404 1 AXLE BRACE RIGHT HAND 9 34403 1 AXLE BRACE LEFT HAND 1 1 TF4253LA 1 T R A V E L L[...]

  • Page 90

    Parts Section 5-8 TRACTOR MOUNT KIT - FUEL T ANK, CAB, 5520 1 1-20-01[...]

  • Page 91

    Parts Section 5-9 TRACTOR MOUNT KIT - FUEL T ANK, CAB, 5520 ITEM PART NO. QTY. DESCRIPTION 1 34377 1 F U E L T A N K 2 34362 1 T ANK STRAP 3 31065 4 HOSE CLAMP 4 31064 1 FUEL HOSE 27” LONG 5 31058A 1 FILLER NECK 6 31 146A 1 NECK CLAMP 7 25391 1 FUEL CAP 8 21643 1 CAPSCREW 3/8” X 4 1/2” 9 22016 3 F L AT W ASHER 3/8” 1 0 27081 1 S P ACER 1 1 [...]

  • Page 92

    Parts Section 5-10 TRACTOR MOUNT KIT - HYDRAULICS 5520 12-18-02[...]

  • Page 93

    Parts Section 5-11 ITEM PART NO. QTY. DESCRIPTION 2 34389 1 ELBOW 1 1/2”ORB X 32FLG 3 34309 1 BALL V AL VE 4 34655 1 ELBOW 1 1/2”ORB X 1 1/2MJ 6 34656 1 TEE,RUN, 1 1/4ORB x 1 1/4MJ x 1 1/4MJ 7 TF4431 2 FLANGE KIT #32 8 34382 1 HOSE 1 1/2” X 30” 1 0 TF4852 2 FLANGE KIT #20 1 1 TF4887 1 S TR EET ELBOW 12 6T0649 1 F I L TER GAUGE 1 3 3 4 1 15 [...]

  • Page 94

    Parts Section 5-12 LIFT V A L VE - 4SP CAB 5520 10-2-02[...]

  • Page 95

    Parts Section 5-13 ITEM PART NO. QTY. DESCRIPTION 1 2741 1 1 V A L V E 2 6T1251 4 CABLE CONTROL BOX 3 24943 4 CABLE CONTROL 4 23865B 1 CABLE CONTROL ST AND 5 31297 1 DOUBLE SWITCH BOX 6 34267 1 V AL V E MOUNTING PLA TE 7 34360 1 V AL V E MOUNTING STRAP 8 6T3927 1 CONTINUOUS SOLENOID 9 6T3957 1 C I R C U I T B RE A K E R 1 1 6T441 1 4 CABLE CONTROL [...]

  • Page 96

    Parts Section 5-14 LIFT V AL VE - 4SP WOC 5520 1 1-20-01[...]

  • Page 97

    Parts Section 5-15 ITEM PART NO. QTY. DESCRIPTION 1 2741 1 1 V A L V E 2 32429 1 V A L V E S T A N D 3 TB1017L 4 LEVER ASSY . 4 27400 1 SWITCH BOX 5 33367 1 HOSE 1/4” x 49” 6 34397 1 HOSE 1/4” x 109” 7 34399 2 HOSE 1/4” x 68” 8 34398 2 HOSE 1/4” x 90” 9 33746 3 HOSE 1/2” x 109”(1/2”FJ90x1/2”FJ) 10 6T3198 10 HOSE COVER 1 1 31[...]

  • Page 98

    Parts Section 5-16 DRAFT BEAM - RIGHT HAND 1 1-20-01[...]

  • Page 99

    Parts Section 5-17 ITEM PART NO. QTY. DESCRIPTION 1 32164 1 RIGHT HAND DRAFT BEAM 2 30481 1 INBOARD CYLINDER 3 32215 1 OUTBOARD CYLINDER 4 TF4500A 1 PIVOT ARM 5 TF4506B 1 LIFT ARM - LH 6 TF4507B 1 LIFT ARM - RH 7 30126B 2 PIN 8 6T3001 1 PIN 9 TF4519 2 PIN 10 6T3207 1 GREASE ZERK 1 1 6T321 1 4 GREASE ZERK 1 2 TB1033 3 CLEVIS PIN 1 3 06537021 6 R OLL[...]

  • Page 100

    Parts Section 5-18 DRAFT BEAM - LEFT HAND 1 1-20-01[...]

  • Page 101

    Parts Section 5-19 ITEM PART NO. QTY. DESCRIPTION 1 32165 1 LEFT HAND DRAFT BEAM 2 30481 1 INBOARD CYLINDER 3 32215 1 OUTBOARD CYLINDER 4 TF4500A 1 PIVOT ARM 5 TF4506B 1 LIFT ARM - LH 6 TF4507B 1 LIFT ARM - RH 7 30126B 2 PIN 8 6T3001 1 PIN 9 TF4519 2 PIN 10 6T3207 1 GREASE ZERK 1 1 6T321 1 4 GREASE ZERK 1 2 TB1033 3 CLEVIS PIN 1 3 06537021 6 ROL L [...]

  • Page 102

    Parts Section 5-20 HYDRAULIC COOLER - WOC 5520 1-3-02[...]

  • Page 103

    Parts Section 5-21 ITEM PART NO. QTY. DESCRIPTION 1 34374 1 COOLER ASSY * TF4619 AV A L COOLER * TF4614 AV A L COOLER COIL 2 32053 1 COOLER SHELF 3 30185A 4 CANOPY BRACKET - 2INSIDE, 2 OUTSIDE OF R.O.P .S. 4 32495 2 ROLL BAR BRACKET 5 32499 4 RE T AINING PLA TE 6 21741 4 CAPSCREW 1/2" X 4" 7 21743 4 CAPSCREW 1/2" X 5" 8 21990 1 [...]

  • Page 104

    Parts Section 5-22 STEEL CANOPY - OPTIONAL ITEM P ART NO. QT Y . DESCRIPTION 1 6T6902A 1 STEEL CANOPY 2 28053 4.8' TRIM LOCK 3 31941 1 CANOPY BRACKET - LEFT HAND 4 31942 1 CANOPY BRACKET - RIGHT HAND 5 3 01 85 A 4 CANOPY BRACKET - 2 INSIDE, 2 OUTSIDE OF R.O.P .S. 6 32495 2 ROLL BAR BRACKET 7 32499 4 RE T AINING PLA TE 8 21730 6 CAPSCREW - 1/2&[...]

  • Page 105

    Parts Section 5-23 ITEM PART NO. QTY. DESCRIPTION 1 34374 1 COOLER ASSY . * TF4619 AV A L COOLER * TF4614 AV A L COOLER COIL 2 34372 1 COOLER ST AND 3 34373 2 MOUNTING BRACKET 4 33260 1 ELBOW 1”MJ X 1”MOR 5 34375 1 HOSE 1” X 218” 6 34402 1 HOSE 1” X 238” 7 21632 6 CAPSCREW 3/8" X 1 1/2" 8 22016 8 F L AT W ASHER 3/8” 9 21627 [...]

  • Page 106

    Parts Section 5-24 SOLENOID V AL VE SWITCH AND WIRING 12-12-02 ITEM P ART NO. QTY . DESCRIPTION 34522 A V A IL SWITCH BOX ASY (COMPLETE) 1 6T3923 1 INDICA TOR LIGHT 2 6T3924 1 FUSE HOLDER 3 6T3934 O PT . TEMPERA TURE GAUGE 4 6T3931 O PT . TEMPERA TURE SENSOR 5 6T3927 1 CONTINUOUS SOLENOID SWITCH 6 PT3905A 1 TOGGLE SWITCH, MOWER RUN 7 30260 1 TOGGLE[...]

  • Page 107

    TRIPLE MOWER COMMON SECTION COMMON P ARTS SECTION Common Section 6-1[...]

  • Page 108

    Triple Gang Flail Common Section 6 - 2 T ABLE OF CONTENTS SECTION SPECIFIC P ARTS P AGE DRAFT BEAM - LEFT HAND 6 - 4 DRAFT BEAM - RIGHT HAND 6 -6 STD DUTY 63” SIDE DECK 6- 8 STD DUTY 75” SIDE DECK 6-12 STD DUTY SIDE FLAIL DRIVE ASSEMBL Y 6-16 HVY DUTY 75” SIDE DECK 6-18 HVY DUTY 90” SIDE DECK 6-22 HVY DUTY SIDE FLAIL DRIVE ASSEMBL Y 6-26 ST[...]

  • Page 109

    Triple Gang Flail Common Section 6 - 3 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions ar[...]

  • Page 110

    Triple Gang Flail Common Section 6 - 4 DRAFT BEAM - LEFT HAND[...]

  • Page 111

    Triple Gang Flail Common Section 6 - 5 DRAFT BEAM - LEFT HAND ITEM PART NO. QTY. DESCRIPTION 1 30975B 1 LEFT HAND DRAFT BEAM 2 30481 1 INBOARD CYLINDER 3 25343 1 OUTBOARD CYLINDER 4 TF4500A 1 PIVOT ARM 5 TF4506B 1 LIFT ARM - LH 6 TF4507B 1 LIFT ARM - RH 7 TF4514A 2 PIN 8 TF4515 2 PIN 1 1/2” X 6 3/4” 9 TF4519 2 PIN 10 TF1033 2 GREASE ZERK 1/8”[...]

  • Page 112

    Triple Gang Flail Common Section 6 - 6 DRAFT BEAM - RIGHT HAND[...]

  • Page 113

    Triple Gang Flail Common Section 6 - 7 DRAFT BEAM - RIGHT HAND ITEM PART NO. QTY. DESCRIPTION 1 30974B 1 RIGHT HAND DRAFT BEAM 2 30481 1 INBOARD CYLINDER 3 25343 1 OUTBOARD CYLINDER 4 TF4500A 1 PIVOT ARM 5 TF4506B 1 LIFT ARM - LH 6 TF4507B 1 LIFT ARM - RH 7 TF4514A 2 PIN 8 TF4515 2 PIN 1 1/2” X 6 3/4” 9 TF4519 2 PIN 10 TF1033 2 GREASE ZERK 1/8?[...]

  • Page 114

    Triple Gang Flail Common Section 6 - 8 STD DUTY 63” SIDE FLAIL, ST ANDARD ROT A TION[...]

  • Page 115

    Triple Gang Flail Common Section 6 - 9 STD DUTY 63” SIDE FLAIL, ST ANDARD ROT A TION ITEM P/N Q T Y DESCRIPTION 1 32433 1 BONNET ,63,STD,T3F ,RH (RIGHT FLAIL) 32224 1 BONNET ,63,STD,T3F ,LH (LEFT FLAIL) 2 2866 5A 1 BAFFLE,63,STD ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX [...]

  • Page 116

    Triple Gang Flail Common Section 6 - 10 STD DUTY 63” SIDE FLAIL, REVERSE ROT A TION[...]

  • Page 117

    Triple Gang Flail Common Section 6 - 11 ITEM P/N Q T Y DESCRIPTION 1 32433 1 BONNET ,63,STD,T3F ,RH (RIGHT FLAIL) 32224 1 BONNET ,63,STD,T3F ,LH (LEFT FLAIL) 2 28969A 1 TRASH GUARD,63REV ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX NUT ,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8[...]

  • Page 118

    Triple Gang Flail Common Section 6 - 12 STD DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION[...]

  • Page 119

    Triple Gang Flail Common Section 6 - 13 STD DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION ITEM P/N Q T Y DESCRIPTION 1 06320109 1 BONNET ,75,STD,T3F ,R T (RIGHT FLAIL) 06320108 1 BONNET ,75,STD,T3F ,L T (LEFT FLAIL) 2 28737 1 BAFFLE,75,STD ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4[...]

  • Page 120

    Triple Gang Flail Common Section 6 - 14 STD DUTY 75” SIDE FLAIL, REVERSE ROT A TION[...]

  • Page 121

    Triple Gang Flail Common Section 6 - 15 STD DUTY 75” SIDE FLAIL REVERSE ROT A TION ITEM P/N Q T Y DESCRIPTION 1 06320109 1 BONNET ,75,STD,T3F ,R T (RIGHT FLAIL) 06320108 1 BONNET ,75,STD,T3F ,L T (LEFT FLAIL) 2 28969A 1 TRASH GUARD,63REV ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625[...]

  • Page 122

    Triple Gang Flail Common Section 6 - 16 STD DUTY SIDE FLAIL DRIVE ASSEMBL Y[...]

  • Page 123

    Triple Gang Flail Common Section 6 - 17 ITEM P/N Q T Y DESCRIPTION 1 RE F . * BONNET - REFER T O HEAD P ARTS 2 32287 1 RIGHT MOTOR MOUNT 32286 1 LEFT MOTOR MOUNT 3 21700 2 HEX NUT , 1/2", NF 4 TF3620A 1 SPRING ,TENSIONER 5 27938 1 BUSHING ,MACH,1ODx1/2IDx14GA. 6 40496 1 ROD,THREADED,1/2NFX8 7 PT361 1A 1 CLEVIS,6" 8 06504065 1 MOTOR (M350-[...]

  • Page 124

    Triple Gang Flail Common Section 6 - 18 HEA VY DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION[...]

  • Page 125

    Triple Gang Flail Common Section 6 - 19 HEA VY DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION ITEM P/N Q TY DESCRIPTION 1 21499A 1 BONNET ,75,HD,T3F ,R T (RIGHT) 1 21478A 1 BONNET ,75,HD,T3F ,LF 2 TF1402A 1 BAFFLE,FLAIL,75HD,STD ROT TF1002A 1 CUTSHFT ASSY ,75HD,STD KNIVES 3 21677 4 0 NYLOCK NUT ,7/16 NC 4 33714 8 0 KNIFE,FLAIL,ST ANDARD 5 3401 1 4 0 C[...]

  • Page 126

    Triple Gang Flail Common Section 6 - 20 HEA VY DUTY 75” SIDE FLAIL, REVERSE ROT A TION[...]

  • Page 127

    Triple Gang Flail Common Section 6 - 21 HEA VY DUTY 75” SIDE FLAIL REVERSE ROT A TION ITEM P/N Q TY DESCRIPTION 1 21499A 1 BONNET ,75,HD,T3F ,R T (RIGHT) 1 21478A 1 BONNET ,75,HD,T3F ,LF (LEFT) 2 TF1402A 1 BAFFLE,FLAIL,75HD (ST ANDARD ROT A TION ONL Y) TF1002A 1 CUTSHFT ASSY ,75HD,STD KNIVE 3 21677 4 0 NYLOCK NUT ,7/16 NC 4 33714 8 0 KNIFE,FLAIL,[...]

  • Page 128

    Triple Gang Flail Common Section 6 - 22 HEA VY DUTY 90” SIDE FLAIL, ST ANDARD ROT A TION[...]

  • Page 129

    Triple Gang Flail Common Section 6 - 23 HEA VY DUTY 90” SIDE FLAIL, ST ANDARD ROT A TION ITEM P/N Q TY DESCRIPTION 1 22083A 1 BONNET ,90,HD,T3F ,RT (RIGHT) 1 22084A 1 BONNET 90” T3F (LEFT) 2 TF1502A 1 BAFFLE,FLAIL,90HD,STD ROT TF1 102A 1 CUTSHFT ASSY ,90HD,STD KNIVES 3 21677 4 8 NYLOCK NUT ,7/16 NC 4 33714 9 6 KNIFE,FLAIL,ST ANDARD 5 3401 1 4 8[...]

  • Page 130

    Triple Gang Flail Common Section 6 - 24 HEA VY DUTY 90” SIDE FLAIL, REVERSE ROT A TION[...]

  • Page 131

    Triple Gang Flail Common Section 6 - 25 HEA VY DUTY 90” SIDE FLAIL, REVERSE ROT A TION ITEM P/N Q TY DESCRIPTION 1 22083A 1 BONNET ,90,HD,T3F ,RT (RIGHT) 1 22084A 1 BONNET 90” T3F (LEFT) 2 TF1502A 1 BAFFLE,FLAIL,90HD (ST ANDARD ROT A TION ONL Y) TF1 102A 1 CUTSHFT ASSY ,90HD,STD KNIVES 3 21677 4 8 NYLOCK NUT ,7/16 NC 4 33714 9 6 KNIFE,FLAIL,ST [...]

  • Page 132

    Triple Gang Flail Common Section 6 - 26 HEA VY DUTY SIDE FLAIL DRIVE ASSEMBL Y[...]

  • Page 133

    Triple Gang Flail Common Section 6 - 27 ITEM P/N Q T Y DESCRIPTION 1 * R E F BONNET - REFER T O FLAIL P ARTS 2 06504066 1 MOTOR 3 TF3040 2 SHEA VE,6.3 4 TF301 1 1 BUSHING ,QD,SK,2-3/16" 5 TF3013 1 BUSHING ,QD,SK 1-1/4"(RIGHT) 5 TF3013 1 BUSHING ,QD,SK 1-1/4"(LEFT) 6 TF4345 1 IDLER ARM (REVERSE ROT A TION / LEFT) 6 TF4346 1 IDLER ARM [...]

  • Page 134

    Triple Gang Flail Common Section 6 - 28 STD DUTY 75” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 135

    Triple Gang Flail Common Section 6 - 29 ITEM P / N QT Y DESCRIPTION 1 06320134 1 BONNET ,75,STD,ROST A 2 21731 6 CAPSCREW ,1/2 x 1-1/2,NC 3 21990 6 LOCKWASHER,1/2 4 21725 6 HEX NUT ,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 TF1029 2 BAR,FLAP ,TSF/TRF 75 7 06520242 1 FLAP ,75”,FRONT 8 21632 2 0 CAPSCREW ,3/8 x 1-1/2,NC 9 22016 8 1 F LA T W ASHER,3/8,G[...]

  • Page 136

    Triple Gang Flail Common Section 6 - 30 STD DUTY 75” REAR FLAIL REVERSE ROT A TION[...]

  • Page 137

    Triple Gang Flail Common Section 6 - 31 75” REAR FLAIL REVERSE ROT A TION ITEM P / N QT Y DESCRIPTION 1 06320134 1 BONNET ,75,STD,ROST A 2 21731 8 CAPSCREW ,1/2 x 1-1/2,NC 3 21990 8 LOCKWASHER,1/2 4 21725 8 HEX NUT ,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 06520242 1 FLAP ,75”,FRONT 7 21632 2 0 CAPSCREW ,3/8 x 1-1/2,NC 8 28968A 1 TRASH GUARD,75”[...]

  • Page 138

    Triple Gang Flail Common Section 6 - 32 STD DUTY 90” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 139

    Triple Gang Flail Common Section 6 - 33 90” REAR FLAIL ST ANDARD ROT A TION ITEM P / N QT Y DESCRIPTION 1 063201 15 1 BONNET ,90,STD,ROST A 2 21731 6 CAPSCREW ,1/2 x 1-1/2,NC 3 21990 6 LOCKWASHER,1/2 4 21725 6 HEX NUT ,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 TF 1 1 3 5 2 BAR,FLAP ,TSF/TRF 90 7 06520243 1 FLAP ,90”,FRONT 8 21632 2 0 CAPSCREW ,3/8 [...]

  • Page 140

    Triple Gang Flail Common Section 6 - 34 STD DUTY 90” REAR FLAIL REVERSE ROT A TION[...]

  • Page 141

    Triple Gang Flail Common Section 6 - 35 90” REAR FLAIL REVERSE ROT A TION ITEM P / N QTY DESCRIPTION 1 063201 15 1 BONNET ,90,STD,ROST A 2 21731 8 CAPSCREW ,1/2 x 1-1/2,NC 3 21990 8 LOCKWASHER,1/2 4 21725 8 HEX NUT ,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 06520243 1 FLAP ,90”,FRONT 7 21632 2 0 CAPSCREW ,3/8 x 1-1/2,NC 8 28967A 1 TRASH GUARD,90”[...]

  • Page 142

    Triple Gang Flail Common Section 6 - 36 STD DUTY REAR FLAIL DRIVE ASSEMBL Y[...]

  • Page 143

    Triple Gang Flail Common Section 6 - 37 ITEM P / N QTY DESCRIPTION 1 * 1 BONNET - REFER T O CUTTER ASSEMBL Y 2 21727 2 NYLOCK NUT ,1/2,NC 3 21732 2 CAPSCREW ,1/2 x 1-3/4,NC 4 22018 4 F L A T W ASHER,1/2,WIDE 5 22421 R EF CAPSCREW ,16MM x 40MM(2.0P) 6 31956 R EF F L A T W ASHER,16MM,HARDENED 7 21731 2 CAPSCREW ,1/2 x 1-1/2,NC 8 32838 1 HEX NUT ,5/8-[...]

  • Page 144

    Triple Gang Flail Common Section 6 - 38 STD DUTY PT O DRIVE ASSEMBL Y[...]

  • Page 145

    Triple Gang Flail Common Section 6 - 39 STD DUTY PT O DRIVE ASSEMBL Y ITEM P / N QTY DESCRIPTION 1 06320134 1 BONNET ,75,STD,ROST A * 063201 15 A V AIL. BONNET ,90,STD,ROST A 2 064201 10 1 SHAFT ,OUTPUT ,TRF75 * 06420092 A V AIL. SHAFT ,OUTPUT ,TRF90 * 06420109 A V AIL. SHAFT ,OUTPUT ,TRF90(OFFSET) 3 06320133 1 TUBE,SAFETY ,75,SD * 063201 17 A V AI[...]

  • Page 146

    Triple Gang Flail Common Section 6 - 40 HVY DUTY 75” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 147

    Triple Gang Flail Common Section 6 - 41 75” REAR FLAIL ST ANDARD ROT A TION ITEM P / N QT Y DESCRIPTION 1 22043J 1 BONNET ,75,HD 2 21732 2 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 2 6 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 2 6 F L A T W ASHER,3/8 8 TF1029 2 BAR,FLAP ,TSF[...]

  • Page 148

    Triple Gang Flail Common Section 6 - 42 HVY DUTY 75” REAR FLAIL REVERSE ROT A TION[...]

  • Page 149

    Triple Gang Flail Common Section 6 - 43 75” REAR FLAIL REVERSE ROT A TION ITEM P / N QTY DESCRIPTION 1 22043J 1 BONNET ,75,HD 2 21732 3 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 2 6 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 2 6 F L A T W ASHER,3/8 8 TF1029 1 BAR,FLAP ,TSF/TR[...]

  • Page 150

    Triple Gang Flail Common Section 6 - 44 HVY DUTY 75” REAR FLAIL DRIVE ASSEMBL Y[...]

  • Page 151

    Triple Gang Flail Common Section 6 - 45 75” REAR FLAIL DRIVE ASSEMBL Y ITEM P / N QTY DESCRIPTION 1 22043J 1 BONNET ,75,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 S P ACER 4 27508 4 CAPSCREW ,8MMx20MM(1.25) 5 6T2619 8 L O CKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 06520181 1 GUARD,PTO,GRBX 9 34948 4 F L A TW A[...]

  • Page 152

    Triple Gang Flail Common Section 6 - 46 HVY DUTY 90” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 153

    Triple Gang Flail Common Section 6 - 47 90” REAR FLAIL ST ANDARD ROT A TION ITEM P / N QT Y DESCRIPTION 1 22044J 1 BONNET ,90,HD 2 21732 2 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 0 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 0 F L A T W ASHER,3/8 8 TF 1 1 3 5 2 BAR,FLAP [...]

  • Page 154

    Triple Gang Flail Common Section 6 - 48 HVY DUTY 90” REAR FLAIL REVERSE ROT A TION[...]

  • Page 155

    Triple Gang Flail Common Section 6 - 49 90” REAR FLAIL REVERSE ROT A TION ITEM P / N QT Y DESCRIPTION 1 22044J 1 BONNET ,90,HD 2 21732 3 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 0 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 0 F L A T W ASHER,3/8 8 TF 1 1 3 5 1 BAR,FLAP ,T[...]

  • Page 156

    Triple Gang Flail Common Section 6 - 50 HVY DUTY 90” REAR FLAIL DRIVE ASSEMBL Y[...]

  • Page 157

    Triple Gang Flail Common Section 6 - 51 90” REAR FLAIL DRIVE ASSEMBL Y ITEM P / N QTY DESCRIPTION 1 22044J 1 BONNET ,90,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 S P ACER 4 27508 4 C A P S C RE W ,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 06520181 1 GUARD,PTO,GRBX 9 34948 4 F L A [...]

  • Page 158

    Triple Gang Flail Common Section 6 - 52 HVY DUTY 96” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 159

    Triple Gang Flail Common Section 6 - 53 96” REAR FLAIL ST ANDARD ROT A TION ITEM P / N QT Y DESCRIPTION 1 22045J 1 BONNET ,96,HD 2 21732 2 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 4 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 4 F L A T W ASHER,3/8 8 TF1606 2 BAR,FLAP ,TSF[...]

  • Page 160

    Triple Gang Flail Common Section 6 - 54 HVY DUTY 96” REAR FLAIL REVERSE ROT A TION[...]

  • Page 161

    Triple Gang Flail Common Section 6 - 55 96” REAR FLAIL REVERSE ROT A TION ITEM P / N QTY DESCRIPTION 1 22045J 1 BONNET ,96,HD 2 21732 3 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 4 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 4 F L A T W ASHER,3/8 8 TF1606 1 BAR,FLAP ,TSF/TR[...]

  • Page 162

    Triple Gang Flail Common Section 6 - 56 HVY DUTY 96” REAR FLAIL DRIVE ASSEMBL Y[...]

  • Page 163

    Triple Gang Flail Common Section 6 - 57 96” REAR FLAIL DRIVE ASSEMBL Y ITEM P / N QTY DESCRIPTION 1 22045J 1 BONNET ,96,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 S P ACER 4 27508 4 C A P S C RE W ,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 06520181 1 GUARD,PTO,GRBX 9 34948 4 F L A [...]

  • Page 164

    Triple Gang Flail Common Section 6 - 58 HVY DUTY 102” REAR FLAIL ST ANDARD ROT A TION[...]

  • Page 165

    Triple Gang Flail Common Section 6 - 59 102” REAR FLAIL ST ANDARD ROT A TION ITEM P / N QT Y DESCRIPTION 1 22046J 1 BONNET ,102,HD 2 21732 2 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 6 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 6 F L A T W ASHER,3/8 8 TF1703 2 BAR,FLAP ,T[...]

  • Page 166

    Triple Gang Flail Common Section 6 - 60 HVY DUTY 102” REAR FLAIL REVERSE ROT A TION[...]

  • Page 167

    Triple Gang Flail Common Section 6 - 61 102” REAR FLAIL REVERSE ROT A TION ITEM P / N QTY DESCRIPTION 1 22046J 1 BONNET ,102,HD 2 21732 3 CAPSCREW ,1/2 x 1-3/4,NC 3 21990 2 2 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 2 2 HEX NUT ,1/2,NC 6 21632 3 6 CAPSCREW ,3/8 x 1-1/2,NC 7 22016 3 6 F L A T W ASHER,3/8 8 TF1703 1 BAR,FLAP ,TSF/[...]

  • Page 168

    Triple Gang Flail Common Section 6 - 62 HVY DUTY 102” REAR FLAIL DRIVE ASSEMBL Y[...]

  • Page 169

    Triple Gang Flail Common Section 6 - 63 102” REAR FLAIL DRIVE ASSEMBL Y ITEM P / N QTY DESCRIPTION 1 22046J 1 BONNET ,102,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 S P ACER 4 27508 4 C A P S C RE W ,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 06520181 1 GUARD,PTO,GRBX 9 34948 4 F L [...]

  • Page 170

    Triple Gang Flail Common Section 6 - 64 STD DUTY REAR GEAR BOX ASY (REAR ONL Y)[...]

  • Page 171

    Triple Gang Flail Common Section 6 - 65 STD DUTY REAR GEAR BOX ASY (REAR ONL Y) ITEM P / N QTY DESCRIPTION 1 30133 1 CASING ,T4A GEARBOX 2 30134 1 CROWNWHEEL 230,T4A GEARBOX 3 30135 2 P ARALLEL KEY ,T4A GEARBOX 4 28604 1 BEARING 5 30136 2 OIL SEAL 6 30137 1 SHAFT 7 28603 2 SHIM 8 30138 1 PLUG 9 30139 1 BEARING ,30207 1 0 30140 1 S P ACER 1 1 30141 [...]

  • Page 172

    Triple Gang Flail Common Section 6 - 66 HVY DUTY REAR GEAR BOX ASY (REAR ONL Y)[...]

  • Page 173

    Triple Gang Flail Common Section 6 - 67 HVY DUTY REAR GEAR BOX ASY (REAR ONL Y) ITEM P / N QTY DESCRIPTION 1 28592 2 PLUG 1/2” GAS 2 28593 2 SNAP RING 3 28594 6 B O LT 8MM X 25MM 4 28595 1 SHIM 6 28597 2 BEARING 7 28598 1 GEAR 8 28599 1 P A R A LLELL KEY 9 28600 1 O I L F I L LER PUG 1 0 28601 1 SHAFT 1 1 28602 2 OIL SEAL 1 2 28603 1 SHIM 1 3 286[...]

  • Page 174

    Triple Gang Flail Common Section 6 - 68 PT O SHAFT ASSY (06520414) ITEM P / N QTY DESCRIPTION 06520414 R EF P T O,DRV SHFT ,TRF 1 00775353 2 Y O K E 1 -3/8"-6 SPL. 2 00189700 2 CROSS & BEARING KIT 3 00775317 1 INBOARD YOKE 1b 4 00756934 2 SPRING PIN 5 * 1 INNER PROFILE 1b 6 * 1 PROFILE & SLEEVE 7 00775318 1 INBOARD YOKE 2a 9 06505010 2[...]

  • Page 175

    Triple Gang Flail Common Section 6 - 69 PT O SHAFT ASSY WITH CLUTCH (06520415) ITEM P / N QTY DESCRIPTION 06520415 R EF P T O,DRV SHFT ,TRF ,CLUTCH 1 00775353 1 YOKE 1-3/8"-6 SPL. 2 00189700 2 CROSS & BEARING KIT 3 00775317 1 INBOARD YOKE 1b 4 00756934 2 SPRING PIN 5 * 1 INNER PROFILE 1b 6 * 1 PROFILE & SLEEVE 7 00775318 1 INBOARD YOKE[...]

  • Page 176

    Triple Gang Flail Common Section 6 - 70 CLUTCH ASSY (00775365) ITEM PART NO. QTY. DESCRIPTION 00775365 - - CLUTCH ASSY 1 * 1 FLANGE YOKE 2 * 2 FRICTION DISC 3 * 1 HUB 4 * 1 THRUST PLA TE 5 * 1 BELLE VILLE SPRING 6 * 6 HEX BOL T 7 * 6 HEX LOCKNUT 8 * 1 BACK-UP RING 9 * 3 BALL 1 0 * 1 COMPRESSION SPRING 1 1 * 1 LOCK COLLAR 1 2 * 1 BACK-UP RING 1 3 * [...]

  • Page 177

    Triple Gang Flail Common Section 6 - 71 P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 178

    Triple Gang Flail Common Section 6 - 72 ITEM P ART NO. QTY . DESCRIPTION 06505044 A V A IL F IL TER ASSY SAE 10 MICRON 1 28583 4 C AP SCREW ,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 S E A L K I T 4 06505047 1 SPRING 5 06505048 1 B Y PAS S 6 35259 1 F IL TER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY RESER VOIR T ANK FIL TER ASSEMBL Y[...]

  • Page 179

    Triple Gang Flail Common Section 6 - 73 FRONT PUMP ASY ITEM P / N QTY DESCRIPTION TF4450 A V AIL FRONT MOUNTED PUMP P330 1 TF4459 1 CONTINENT AL SHAFT 2 TF4451 1 SNAP RING 3 TF4452 1 OUTBOARD BEARING 4 TF4467 1 BEARING RET AINER RING 5 TF4472 1 RET AINING RING 6 TF4473 1 S P ACER 7 TF4453 1 LIP SEAL 8 TF4454 1 SHAFT END COVER 9 TF4455 4 PLUG 10 TF4[...]

  • Page 180

    Triple Gang Flail Common Section 6 - 74 SIDE DECK MOTOR – HIGH PRESSURE[...]

  • Page 181

    Triple Gang Flail Common Section 6 - 75 SIDE DECK MOTOR – HIGH PRESSURE ITEM P ART NO. QTY . DESCRIPTION * 06504066 A V AI L M O T O R ASSEMBL Y 350 - T3F 1 06504039 1 SHAFT END COVER 2 06504054 1 PORT END COVER 3 06504055 1 GEAR HOUSING 4 06504056 1 M A TCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504057 4 CAP SCREW 7 06504044 2 SET SCREW 9 065040[...]

  • Page 182

    Triple Gang Flail Common Section 6 - 76 SIDE DECK MOTOR – HIGH PRESSURE[...]

  • Page 183

    Triple Gang Flail Common Section 6 - 77 ITEM P ART NO. QTY . DESCRIPTION * 06504013 A V AI L M O T O R ASSEMBL Y 350 - TSF 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 M A TCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 S E T S C R E W 8 06504028 1 K E Y 9 06504045 4 DOWE[...]

  • Page 184

    Triple Gang Flail Common Section 6 - 78 HYDRAULIC LIFT CYLINDER[...]

  • Page 185

    Triple Gang Flail Common Section 6 - 79 HYDRAULIC LIFT CYLINDER 3” X 10” CYLINDER #6T0151R ITEM P ART NO. QTY . DESCRIPTION 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY 6T0187 AV A I L S E A L K I T 9 2 O - RING[...]

  • Page 186

    Triple Gang Flail Common Section 6 - 80 HYDRAULIC LIFT CYLINDER[...]

  • Page 187

    Triple Gang Flail Common Section 6 - 81 HYDRAULIC LIFT CYLINDER 3” X 12” CYLINDER # 32215 ITEM P / N QT Y DESCRIPTION 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 1 TIE ROD ASY 6T0187 A V A IL SEAL KIT 9 2 O - RING 1 0 2 BACK[...]

  • Page 188

    Triple Gang Flail Common Section 6 - 82 4SP HUSCO V AL VE - LOAD SENSE (31 190)[...]

  • Page 189

    Triple Gang Flail Common Section 6 - 83 4SP HUSCO V AL VE - LOAD SENSE (31 190) ITEM P ART NO. QT Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 V ALVE SECTION (DOUBLE ACTING , DETENT - FLOA T) 4 31600 1 V ALVE SECTION (DOUBLE ACTING , DETENT - FLOA T) 5 31600 1 V ALVE SECTION (DOUBLE ACTING , DETENT - FLOA T) 6 3[...]

  • Page 190

    Triple Gang Flail Common Section 6 - 84 4SP HUSCO V AL VE - LOAD SENSE (06502046)[...]

  • Page 191

    Triple Gang Flail Common Section 6 - 85 4SP HUSCO V AL VE - LOAD SENSE (06502046) ITEM P ART NO. QT Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 V AL V E SECTION (DOUBLE ACTING , DETENT - FLOA T) 4 31600 1 V AL V E SECTION (DOUBLE ACTING , DETENT - FLOA T) 5 31600 1 V AL V E SECTION (DOUBLE ACTING , DETENT - FLO[...]

  • Page 192

    Triple Gang Flail Common Section 6 - 86 COOLER ASSEMBL Y[...]

  • Page 193

    Triple Gang Flail Common Section 6 - 87 COOLER ASSEMBL Y ITEM PART NO. QTY. DESCRIPTION 1 21530 1 0 CAPSCREW ,1/4 X1 NC 2 21986 1 0 LOCKWASHER,1/4 3 22014 1 0 F L A T W ASHER,1/4 4 35176 1 0 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 M N T ,COOLER,BUMPER T ANK,RH 7 06380007 1 M N T ,COOLER,BUMPER T ANK,LH 8 06510026 1 COOLER,FRONT MNT *[...]

  • Page 194

    Triple Gang Flail Common Section 6 - 88 CASTER WHEEL REAR DECK[...]

  • Page 195

    Triple Gang Flail Common Section 6 - 89 CASTER WHEEL REAR DECK ITEM P / N QTY DESCRIPTION 1 TF3060 2 CASTER WHL ARM,FLAIL 2 TF3052A 1 BRKT ,REAR CASTER ADJ,LF 3 6T2617 4 BUSHING ,MACH,1-1/2IDX 2-1/4OD 4 6T3014 2 ROLL PIN, 1/4" x 2" 5 TF3053 1 BRKT ,REAR CASTER ADJ,RT 6 21725 4 HEX NUT , 1/2" NC 7 21990 4 LOCKWASHER, 1/2" 8 21741[...]

  • Page 196

    Triple Gang Flail Common Section 6 - 90 ITEM P ART NO. QTY . DESCRIPTION * R E F * BONNET (REFER T O HEAD P ARTS) 2 30531A 1 BRACKET , TRA VEL LOCK 3 TF4248 1 P L A TE, TRA VEL LOCK 4 23745 1 T R A V E L LOCK HOOK 5 21783 2 CAPSCREW ,5/8”x2” NC 6 21992 2 LOCKWASHER, 5/8” 7 21775 2 HEX NUT , 5/8” NC 8 TF4250 1 PIN, TRA VEL LOCK SIDE FLAIL TR[...]

  • Page 197

    Triple Gang Flail Common Section 6 - 91 SOLENOID BRAKE V AL VE ASSEMBL Y ITEM P / N QTY DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 5 34091 1 RELIEF VALVE, 2600 PSI 6 34689 [...]

  • Page 198

    Triple Gang Flail Common Section 6 - 92 BRAKE V A L VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

  • Page 199

    Triple Gang Flail Common Section 6 - 93 SOLENOID BRAKE V A L VE HYDRAULIC SCHEMA TIC BRAKE V AL VE TROUBLESHOOTING F AILURE MODE: CHECK STEPS - MOWER WILL NOT ST AR T - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT ST AR T - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT RO[...]

  • Page 200

    Triple Gang Flail Common Section 6 - 94 DECAL LOCA TION PB80068 ITEM P ART NO. QTY . DESCRIPTION 1 31522 6 DECAL, TIGER LOGO, 10” X 5.5” 2 22839 3 USE HAND GREASE GUN 3 N/A 3 SERIAL NUMBER PLA TE 4 6T3236 3 MADE IN U.S.A. 5 6T3249A 3 LUBE CUTTER SHAFT BEARING 6 6T3261 3 LUBE GROUND ROLLER BEARING 7 6T3240 1 USE SYNTHETIC GEAR LUBE 8 6T3217 18 K[...]

  • Page 201

    Triple Gang Flail Common Section 6 - 95 SWITCHBOX SER VICE P ARTS ITEM P / N QTY . DESCRIPTION 1 0651401 1 1 SWBX,ALUM,BLK,06510097 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 06510028 1 SWITCH,FORWARD/BRAKE/REV 4 3381 1 2 SWITCH,MASTER/DECK FLOA T 5 6T3923 2 INDICT A T OR LIGHT ,ON,RED 6 34540 2 S TRAIN RELIEF ,3/4,BLACK,NYLON 7 06514006 1 BREAKER,15A,SWB[...]

  • Page 202

    Triple Gang Flail Common Section 6 - 96 SWITCHBOX SCHEMA TIC[...]

  • Page 203

    Triple Gang Flail Common Section 6 - 97 PT O ST AND ITEM P ART NO. QTY . DESCRIPTION 1 06370080 1 BRACKET ,SUPPORT 2 06370022 1 SUPPORT , PTO 3 06520048 1 PIN, .5x2.5,BENT ,W/R-CLIP[...]

  • Page 204

    Triple Gang Flail Common Section 6 - 98[...]

  • Page 205

    TRIPLE EGRESS SECTION Assembly Section 5-1 JD 52-5520 TRIPLE EGRESS[...]

  • Page 206

    Assembly Section 5-2 TRIPLE EGRESS MOUNTING Park the tractor on a flat, hard, level surface. Lower both side decks down onto the hard surface. Make sure the engine is off and the park brake has been set. Operate the lift controls several times to release any pressure contained in the hydraulic lift system. Disconnect the positive battery cable from[...]

  • Page 207

    Assembly Section 5-3 TRIPLE EGRESS MOUNTING CONTINUED ASSEMBL Y - TRIPLE EGRESS, CAB NOTE: Use the egress pump ONL Y to lif ting or lowering the head for storage, or transportation by trailer . When the egress pump is not in use make sure the switch box key is in the “off” position and key has been removed.[...]

  • Page 208

    Assembly Section 5-4 EGRESS OPERA TION When operating the egress system to lift the deck, turn the key to the “DRAFT” position and push the rocker switch to the “LIFT” position and it will lift the draft beam. Once the draft beam is lifted to the highest position, then turn the key to the “DECK” position and push the rocker switch to th[...]

  • Page 209

    Assembly Section 5-5 TRIPLE EGRESS TROUBLESHOOTING F AILURE MODE: CHECK STEPS - DECK OR DRAFT CYLINDER ONL Y GOES ONE W A Y . 1 and 2 - DECK OR DRAFT CYLINDER WILL NOT ST A Y IN POSITION. 1 and 2 - WILL OPERA TE WITH LIFT V AL VE, BUT NOT WITH EGRESS. 3 and 5 - EGRESS DOES NOT OPERA TE AS F AST AS IT USED TO. 3 and 4 CORRECTIVE STEPS: 1. Remove rel[...]

  • Page 210

    Assembly Section 5-6 PUMP MOUNTING - TRIPLE EGRESS, CAB 9-1 1-02[...]

  • Page 211

    Assembly Section 5-7 ITEM PART NO. QTY. DESCRIPTION 1 06510066 1 EGRESS PUMP 2 34306 1 COVER FRONT HALF 3 34307 1 COVER REAR HALF 4 34361 1 MOUNTING BRACKET EGRESS 5 34124 1 MOUNTING BRACKET SWITCH BOX 6 34123 1 SWITCHBOX 7 6T3951 4 SCREW MACHINE 8-32UNC X 1/2” 8 34437 2 HOSE 1/4” x 64” 1/2ORB90 x 3/8ORB90 10 34440 1 HOSE 1/4” x 64” 1/2OR[...]

  • Page 212

    Assembly Section 5-8 PUMP P ARTS - TRIPLE EGRESS, CAB[...]

  • Page 213

    Assembly Section 5-9 PUMP P ARTS - TRIPLE EGRESS, CAB ITEM P/N Q T Y DESCRIPTION 1 06510067 1 MANIFOLD,EGRESS,HYTOST ,T3F 2 06510068 1 MOTOR,EGRESS,HYTOS,T3F 3 06510070 1 PUMP ,EGRESS,HYT OS,T3F 4 06510170 1 RELA Y ,06510066 5 06510171 1 HARNESS,06510066 6 06510172 4 COIL,06510066 7 06510173 2 S P ACER,06510066 8 06510174 2 SPOOL,06510066 9 0651017[...]

  • Page 214

    Assembly Section 5-10 SWITCH BOX P ARTS - TRIPLE EGRESS, CAB 8-29-02 ITEM P / N Q T Y DESCRIPTION 1 34934 1 BOTTOM BOX, EGREES SWITCH BOX 2 34933 1 TOP BOX, EGRESS SWITCHBOX 3 34937 1 KEY SWITCH, EGRESS SWITCH BOX 4 34936 1 10 AM P CKT BRKR, EGRESS SWITCH BOX 5 34935 1 ROCKER SWITCH, EGRESS SWITCH BOX 6 34938 1 ST RAIN RELIEF , EGRESS SWITCH BOX 7 [...]

  • Page 215

    Assembly Section 5-11 TRIPLE EGRESS SCHEMA TIC[...]

  • Page 216

    Assembly Section 5-12[...]

  • Page 217

    W ARRANTY SECTION Warranty Section 7-1[...]

  • Page 218

    .[...]

  • Page 219

    W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrant s to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

  • Page 220

    ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

  • Page 221

    T O THE OWNER / OPERA TOR / DEALER T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health A[...]

  • Page 222

    Printed in USA © T iger Corporation[...]