Toshiba RAS-13YAV-E manuel d'utilisation
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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Toshiba RAS-13YAV-E décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.
Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.
Donc, ce qui devrait contenir le manuel parfait?
Tout d'abord, le manuel d’utilisation Toshiba RAS-13YAV-E devrait contenir:
- informations sur les caractéristiques techniques du dispositif Toshiba RAS-13YAV-E
- nom du fabricant et année de fabrication Toshiba RAS-13YAV-E
- instructions d'utilisation, de réglage et d’entretien de l'équipement Toshiba RAS-13YAV-E
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes
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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Toshiba RAS-13YAV-E ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Toshiba RAS-13YAV-E et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Toshiba en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Toshiba RAS-13YAV-E, comme c’est le cas pour la version papier.
Pourquoi lire le manuel d’utilisation?
Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Toshiba RAS-13YAV-E, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.
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Table des matières du manuel d’utilisation
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Page 1
SERVICE MANUAL FILE NO. A00-T004 AIR-CONDITIONER SUPPLEMENT SPLIT TYPE PRINTED IN JAPAN, Aug.,2000 ToMo RAS-10YKV-E / RAS-10YAV-E R AS-13YKV-E / RAS-13YAV-E R410A[...]
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Page 2
– 2 – CONTENTS 1. SPECIFICA TIONS ........................................................... 3 2. REFRIGERANT R410A ................................................... 6 3 . CONSTR UCTION VIEWS .............................................. 14 4. WIRING DIA GRAM ........................................................ 16 5. SPECIFICA TIONS OF [...]
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Page 3
– 3 – 1. SPECIFICA TIONS 1-1. Specifications RAS-10YKV -E/RAS-10Y A V -E • The specifications ma y be subject to change without notice f or purpose of improvement. Indoor RA S-10YK V-E Unit m odel Outdoor RA S-10Y A V-E Current limited — Cooling capacit y (kW) 2,7 Cooling capacit y range (kW) 0,8 – 3,4 Heating capacity (k W ) 3,6 Heating [...]
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Page 4
– 4 – RAS-13YKV -E/RAS-13Y A V -E • The specifications ma y be subject to change without notice f or purpose of improvement. Indoor RA S-13YK V-E Unit m odel Outdoor RA S-13Y A V-E Current limited — Cooling capacit y (kW) 3,7 Cooling capacit y range (kW) 0,8 – 4,0 Heating capacity (k W ) 4,8 Heating capacity range (kW) 0,8 – 6,6 Power s[...]
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Page 5
– 5 – 1-3. Capacity V ariation Ratio According to T emperature <Cooling> 1-2. Operation Characteristic Curve <Cooling> <Heating> 7 6 5 4 3 2 1 0 Current (A) Compressor speed (r ps) 0 20 40 60 80 100 • Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 5m 230V 7 6 5 4 3 2 1 0 Current (A) Co[...]
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Page 6
– 6 – 2. REFRIGERANT R410A (5) After completion of installation work, chec k to mak e sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with fire in the f an-driven heater , space heater , etc., a poisonous gas may occur . (6) When an air conditioning system charged with a large v o[...]
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Page 7
– 7 – T able 2-2-1 Thic knesses of annealed copper pipes T able 2-2-2 Minim um thicknesses of socket joints (2) Joints F or copper pipes, flare joints or soc k et joints are used. Prior to use, be sure to remov e all con- taminants. a) Flare Joints Flare joints used to connect the copper pipes cannot be used f or pipings whose outer diameter e [...]
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Page 8
– 8 – T able 2-2-5 Flare and flare n ut dimensions for R410A T able 2-2-3 Dimensions related to flare pr ocessing f or R410A T able 2-2-4 Dimensions related to flare pr ocessing f or R22 A Ø D c) Inser tion of Flare Nut d) Flare Processing Mak e certain that a clamp bar and copper pipe ha v e been cleaned. By means of the clamp bar , perfor m [...]
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Page 9
– 9 – (2) Flare Connecting Procedures and Precautions a) Make sure that the flare and union por tions do not ha ve an y scar or dust, etc. b) Correctly align the processed flare surface with the union axis. c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque f or R410A is the same as that f or con v en[...]
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Page 10
– 10 – 2-3. T ools 2-3-1. Required T ools The ser vice por t diameter of packed v alv e of the outdoor unit in the air conditioner using R410A is changed to prev ent mixing of other refrigerant. T o reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (F or Ø 12,7 copper pipe) of the r[...]
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Page 11
– 11 – 2-4. Rechar ging of Refrig erant When it is necessar y to recharge refr igerant, charge the specified amount of ne w refrigerant according to the f ollo wing steps. Fig. 2-4-1 Configuration of refrigerant charging Ne v er charge refrigerant exceeding the specified amount. If the specified amount of refrigerant cannot be charged, [...]
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Page 12
– 12 – Gauge manifold [ Cylinder with siphon ] [ Cylinder without siphon ] OUTDOOR unit Gauge manifold OUTDOOR unit Refrigerant cylinder Electronic balance Refrigerant cylinder Electronic balance Siphon Be sure to make setting so that liquid can be charged. When using a cylinder equipped with a siphon, liquid can be charged without tur [...]
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Page 13
– 13 – (2) Characteristics required for flux • Activ ated temperature of flux coincides with the brazing temperature . • Due to a wide eff ectiv e temperature r ange , flux is hard to carbonize . • It is easy to remov e slag after brazing. • The corrosiv e action to the treated metal and brazing filler is minim um. • It e xcels in coa[...]
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Page 14
– 14 – 3. CONSTRUCTION VIEWS 3-1. Indoor Unit RAS-10YKV -E, RAS-13YKV -E Wireless remote controller Installation plate outline 55 16 136 47 50 94 Air filter 790 Heat exchanger Air inlet 265 Air outlet 47 10 50 189 Knock out system 47 10 50 790 Knock out system Front panel Back body 232 326 232 Hanger 321 Drain hose (0,54m) Connecting pipe (0,39[...]
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Page 15
– 15 – 3-2. Outdoor Unit RAS-10Y A V -E RAS-13Y A V -E Connecting pipe por t (Pipe dia.Ø6,35) Connecting pipe por t (Pipe dia.Ø9,52) Ø 25 drain hole (For Ø 8-Ø 10 anchor bolt) Ø 11 x 17U-shape hole 8-Ø 6 hole (For fixing outdoor unit) Ø 11 x 17 long hole (For Ø 8-Ø 10 anchor bolt) 90 50 600 310 296 270 76 115 115,5 8 540 548 16 147 49[...]
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Page 16
– 16 – 4. WIRING DIA GRAM 4-1. Indoor Unit RAS-10YKV -E, RAS-13YKV -E T able 4-1-1 Simple c hec k points for diagnosing faults Check items OPERA TION indicator T er minal block Fuse 6,3A DC 5V DC 12V DC 35V Diagnosis result Check to see if the OPERA TION indicator goes on and off when the main s witch or breaker is tur ned on, or the po wer cor[...]
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Page 17
– 17 – 4-2. Outdoor Unit RAS-10Y A V -E, RAS-13Y A V -E COLOR IDENTIFICA TION P .M.V . : Pulse Modulating V alve BLK : BLACK BLU : BLUE RED : RED GR Y : GRA Y PNK : PINK WHI : WHITE BR W : BR O WN ORN : ORANGE YEL : YELLOW PUR : PURPLE SURGE ABSORBER CN300 CN701 CN703 CN500 F AN MO T OR COIL FOR 4W A Y V AL VE THERMOST A T FOR COMPRESSOR P .C. [...]
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Page 18
– 18 – 5-2. Outdoor Unit RAS-10Y A V -E, RAS-13Y A V -E No. Parts name T y pe Specifications 1 Fan motor (for i ndoor) TICF-35-19-4 DC35V , 19 W 2 Thermo. sens or (T A-sensor) ( – ) 10k Ω at 25 °C 3 DC-DC transfor mer (T01) S W T-34 or S WT-46 DC390V , Se condary DC35V , 12V , 7V 4 Microcomp uter TM P87PM40AF or TM P87CM40AF 5 Heat ex chan[...]
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Page 19
– 19 – NO TE : • The maximum pipe length of this air conditioner is 15 m. The additional charging of refrigerant is unneces- sar y because this air conditioner is designed with charge-less specification. Deo xidized copper pipe Outer dia. : 9,52mm Thic kness : 0,8mm NO TE : Gas leak check position Refrigerant flow (Cooling) Refrigerant flow ([...]
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Page 20
– 20 – 6-2. Operation Data <Cooling> <Heating> NO TES : (1) Measure surf ace temperature of heat e xchanger pipe around center of heat e xchanger path U bent. (Ther mistor themometer) (2) Connecting piping condition : 5 m Temperatur e condition (°C) Heat exchang er pipe temp. Indoor Outdoor Model name Standard pressure P (MPa) T1 ([...]
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Page 21
– 21 – 7. CONTROL BLOCK DIA GRAM 7-1. Indoor Unit RAS-10YKV -E, RAS-13YKV -E Functions • Louver Control • 3-minute Delay at Restart for Compressor • Motor Revolution Control • Processing (Temperature Processing) • Timer • Serial Signal Communication M.C.U Indoor Unit Control Panel From Outdoor Unit Remote Controller Serial Signal Co[...]
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Page 22
– 22 – 7-2. Outdoor Unit (In ver ter Assembly) RAS-10Y A V -E, RAS-13Y A V -E 220 – 230 – 240 V ~ 50/60 Hz MICRO-COMPUTER BLOCK DIA GRAM Over current sensor Driver circuit of P.M.V. Over current sensor Heat exchanger temp.sensor Suction temp. sensor Outdoor air temp. sensor Discharge temp. sensor Inddor unit send/receive circuit Relay circu[...]
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Page 23
– 23 – 8. OPERA TION DESCRIPTION 8-1. Outline of Air Conditioner Control This air conditioner is a capacity-variable type air conditioner , which uses DC motor f or the indoor f a n motor and the outdoor f an motor . And the capacity- propor tional control compressor which can change the motor speed in the range from 13 to 120 r ps is mounted. [...]
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Page 24
– 24 – (3) Contents of operation command signal (Serial signal) from indoor unit controller to outdoor unit controller The f ollowing three types of signals are sent from the indoor unit controller . • Operation mode set on the remote control • Compressor rev olution command signal defined by indoor temper ature and set temperature (Correct[...]
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Page 25
– 25 – 8-1-4. Prevent-Freezing Contr ol The indoor heat e xchanger sensor detects refriger- ant v apor temperature in COOL/DR Y operation. If the temperature is belo w the specified v alue, compressor motor speed is reduced so that opera- tion is perf ormed in temperature below the specified v alue to pre v ent-freezing of indoor heat e xchange[...]
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Page 26
– 26 – 8-1-8. Outdoor F an Control (DC F an Motor) Although the outdoor f an motor drives the outdoor f an b y non-step v ariable system of the re v olution speed, the re v olution speed is restr icted to three steps on the con v enience of controlling. If a strong wind is lashing outside of the room, the operation ma y be contin ued as the out[...]
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Page 27
– 27 – 8-2-1. Cooling Operation (The Remote Contr oller MODE Button is Set to the COOL P osition) • Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be eff ected thereafter simply b y pushing [ST ART/ST OP] button. • A cooling operation signal is transmitted to outdoor unit. • T[...]
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Page 28
– 28 – (5) Limit f or maximum compressor motor speed b y indoor fan speed When outdoor temperature sensor detected 32°C or low er , and indoor heat e xchanger sensor detected 17°C or lower , the maximum compressor motor speed is limited by the indoor f an speed. F or e xample, the compressor motor speed is limited as described in the table be[...]
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Page 29
– 29 – (8) ECONO . operation contr ol When the ECONO . button of the remote control- ler is pushed, quiet and mild operation is per- f or med b y restraining air flow and operating motor speed. 1 ) Indoor air flow is controlled between SUL and L– (Low air (–)). 2) Setting 10 at 16 r ps and 13 at 20 r ps as the maximum operating compressor m[...]
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Page 30
– 30 – 8-2-3. Heating Operation T ransf erring of heating operation signal from indoor unit to outdoor unit star ts. The indoor f an motor operates b y the room tempera- ture when selecting “A UT O” of “F AN” as sho wn in Fig. 8-2-6, and operates with a set air flo w when selecting “Low” to “High”. Ho we ve r , to pre v ent cold[...]
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Page 31
– 31 – Outside air temp . (˚C) 16,0 10,3A 9,8A 10,8A TO 15,5 11,0 10,5 Fig. 8-2-8 (4) Defrost contr ol 1) Detection of frost In heating operation, time duration while the compressor operates is counted, and defrost operation star ts by any condition described below . a. The counted time is 28 minutes or more, and status that temperature of the[...]
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Page 32
– 32 – TEMPORARY TEMPORARY button TEMPORAR Y b utton Control OFF → ON T emporar y Auto operation star t After pushing button Auto Restar t control select f or 3 seconds After pushing button T emporary Cooling f or 10 seconds operation start T able 8-3-1 8-3-1. T emporary Auto Operation • When the TEMPORAR Y b utton is pushed, the A uto oper[...]
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Page 33
– 33 – 8-4. A uto Restar t Function This unit is equipped with an A utomatic restar ting f a cility which allo ws the unit to restar t and resume the set operating conditions in the e v ent of a po wer supply shutdown without the use of the hand control. The operation will resume without w ar ning three minutes after the pow er is restored. The[...]
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Page 34
– 34 – 8-4-2. How to Cancel the A uto Restar t T o cancel the Auto Restart function, proceed as f ollows: Repeat the setting procedure: the unit will ac knowledge the instruction and beep three times. The system will now be required to man ually restar t with the remote controller after the main supply is turned off. Cancellation is carried out[...]
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Page 35
– 35 – 8-5. Remote Contr oller 8-5-1. P ar ts Name of Remote Controller 8-5-2. Name of Indications on Remote Controller All indication that appear on the remote controller are shown f or e xplanation. MODE FA N AU TO LO W MED . HIGH Hr .ON OFF TIMER ˚C T ransmitter MODE TEMP . FA N ST ART/ST OP ON OFF RSV CNL AU TO COOL DR Y HEA T AU TO LOW ME[...]
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Page 36
– 36 – 9. INST ALLA TION PROCEDURE 9-1. Safety Cautions For general public use P ower supply cord of parts of appliance for outdoor use shall be more than polychloroprene sheathed flexib le cord (design H07 RN-F), or cord designation 245 IEC 66. (2,0mm² or more) CA UTION Ne w Refrigerant Air Conditioner Installation • This air conditioner ad[...]
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Page 37
– 37 – • Secure the outdoor unit with the fixing bolts and nuts if the unit is likely to be e xposed to a strong wind. • Use ø 8 mm or ø 10 mm anchor bolts and nuts . • If it is necessary to drain the defrost water attach drain nipple to the bottom plate of the outdoor unit before installing it. 9-1-4. Installation/Servicing T ools Chan[...]
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Page 38
– 38 – Fig. 9-2-19 CA UTION Arrange the dr ain pipe for proper dr ainage from the unit. Improper drainage can result in de w-dropping. This air conditioner has the structure designed to drain water collected from dew , which f or ms on the bac k of the indoor unit, to the drain pan. Theref ore, do not store the power cord and other parts at a h[...]
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Page 39
– 39 – 9-3-3. Ev acuating After the piping has been connected to all indoor unit(s), you can perf orm the air purge together at once . AIR PURGE Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump . Do not use the refrigerant in the outdoor unit. F or details, see the manual of v acuum pump . Use a vacuum pump Be s[...]
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Page 40
– 40 – Discharging position (Discharging period 10 seconds or more) Plug of soldering iron Inv er ter cov er P . C . board (Soldered surface) MCC-808 10. HO W T O DIA GNOSE THE TROUBLE The pulse modulating circuits are mounted to both indoor and outdoor units. Theref ore , diagnose troub les according to the troub le diagnosis proce- dure as de[...]
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Page 41
– 41 – No. 1 2 3 4 5 6 7 Operation of air conditioner When pow er break er is tur ned “ON”, the operation lamp (Green) of the indoor unit flashes. Compressor ma y not operate e v en if the room temperature is within r ange of compressor-ON. In Dr y and ECONO . mode, F AN (air flo w) displa y does not change e v en though F AN (air flow sele[...]
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Page 42
– 42 – OPERA TION (Green) Flashing displa y (1 Hz) OPERA TION (Green) Flashing displa y (5 Hz) OPERA TION (Green) TIMER (Y ellow) Flashing displa y (5 Hz) OPERA TION (Green) PRE DEF . (Orange) Flashing displa y (5 Hz) OPERA TION (Green) TIMER (Y ellow) PRE DEF . (Orange) Flashing displa y (5 Hz) P ow er f ailure (when power is ON) Protective ci[...]
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Page 43
– 43 – Push the CHK button b y something with thin edge. • Check is displa y ed in the indication par t of the remote controller . Push tow ard the remote controller one by one . If it is nor mal, the receiving sound “ Pi ” is heard e v er y pushing it and check code in the indication par t of the remote controller changes. The timer lamp[...]
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Page 44
– 44 – Block distinction Operation of d iagnosis function Check code Block Check code Cause of operat ion Ai r conditioner status Remarks Judgment and action Short-ci rcuit or disconnection of the room temperature s ensor (T A sensor). Operation continues. Dis played when error is detect ed. 1. Check t he room temp. sensor . 2. When the roo m t[...]
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Page 45
– 45 – Block distinction Operation of diagnosis function Check code Block Check code Cause of operat ion Ai r conditioner status Remarks Judgment and action Inverter over-c urrent protect ive circuit operates. (Short time) All off Displayed when error is detect ed. Even if trying operation again, all operations st op i mmediat ely . : Replac e [...]
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Page 46
– 46 – Item by symptom Operation Check Item Considerable main cause Measures T urn off the power supply once, and turn on it again after 5 seconds passed. Does the operation lamp flash? Does send display of remote controller flash normally , and is the signal sent securely? (No trouble) YES Parts (R21, R109, SG01, C15, C01, DB01, C02, IC01, T01[...]
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Page 47
– 47 – YES NO Replace the board. Turn off the power supply. Does the fan stop in no operating status? Control board is defective. Replace the board. Start the operation with low fan setting in cool operation. Does the fan rotate? Change the setting of cooling to high fan. Does the fan speed become higher? Operation stops Normal Is the DC 35V me[...]
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Page 48
– 48 – Indoor fan starts rotating when power supply breaker is turned "ON". (Check output voltage (DC) of the fan motor on P.C. board.) Measure the voltage of the motor connector CN10 pin 2 (GND : Black) and pin 3 (V line : Yellow) under condition that the indoor fan rotates. Above DC 0.4V P.C. board is defective. 5 4 Blue 3 Yellow 2 [...]
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Page 49
– 49 – NO YES Push the START/STOP button. Does the transmission indicator of remote controller light? There is no beep from the indoor unit. The operation lamp of the air conditioner main unit does not light. Is there direct sunlight on the receptor of the air conditioner? Avoid direct sunlight. Is there any thyristor fluorescent light near by?[...]
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Page 50
– 50 – Refer to the chart in 10-6. Gas leak P.M.V. is defective. Miswiring of connecting wires of indoor/outdoor units Clogging of pipe and coming-off of TC sensor Gas circulation amount is down. Measure gas pressure. Gas shortage Gas leak Pipe clogging Thermo. operation of compressor Red White T er minal bloc k S5277G T ester 3 2 1 T er minal [...]
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Page 51
– 51 – NO NO NO NO YES YES YES YES YES Gas leakage, disconnection of TS/TC sensors (Check code 02, 1C) Discharge temp . error , gas leakage (Check code 03, 1E) 1C 1E Gas amount check and v alve clogging chec k Remov e TC sensor connector from the P .C. board in indoor unit.(Remove connector from the P .C . board.) Operate the air conditioner in[...]
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Page 52
– 52 – Diagnosis/Pr ocess flowchart Item Preparation Check Check Operation Measurement Check Stop Check Measurement Contents T urn “OFF” the po wer break er , and remov e 3P connector which connects inv er ter and compressor . • Check whether 25A fuse on the control board assembly is blo wn or not. (F01) Check whether 15A fuse on the cont[...]
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Page 53
– 53 – Diagnosis/Pr ocess flowchart Item Check Operation Check Contents Check winding resistance between phases of compres- sor , and resistance between outdoor frames b y using a tester . • Is not grounded. • Is not shor t-circuited between windings . • Winding is not opened. Remove connector CN300 of the outdoor fan motor , [...]
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Page 54
– 54 – No. 1 2 3 4 5 6 Procedure Shut off the power supply and remo ve the P .C . board assemb l y from the electronic par ts base. Remove the connecting cable from the ter minal b lock. Remov e the connector f or the motor , and tur n the power on. If the OPERA TION lamp flashes (0,5 sec. :ON, 0,5 sec. :OFF) when the power turning [...]
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Page 55
– 55 – 100 30 40 50 60 70 80 90 20 10 0 01 0 2 0 3 0 4 0 5 0 Resistance value (kW) Temperature (˚C) TD : Discharge temp. sensor TA : Room temp. sensor TC : Heat exchanger temp. sensor TO : Outdoor temp. sensor TE : Outdoor heat exchanger temp. sensor TS : Suction temp. sensor TA, TC, TO, TE, TS TD 10-8-2. P .C. Board La y out Bottom View (F or[...]
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Page 56
– 56 – Chec king procedure Disconnect the connector and measure the resistance v alue with tester . (Nor mal temp .) T o item of How to judge whether remote controller is good or bad of the Judgment of troub le by symptom. Measure the resistance v alue of each winding coil b y using the tester . (Under nor mal temp . 25°C) Since judgment of DC[...]
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Page 57
– 57 – No. P art name 1 Electrolytic capacitor (F or raising pressure , smoothing) 2 Con v er ter module Chec king procedure 1. T ur n OFF the pow er supply breaker . 2. Discharge all f our capacitors completely . 3 . Chec k that saf ety v alv e at the bottom of capacitor is not broken. 4 . Chec k that v essel is not s wollen or e xploded. 5 . [...]
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Page 58
– 58 – If the resistance value between 1 (Yellow lead) – 4 (Pink lead) of the connector (CN301 : Motor position detection) is 5k to 20k , it is normal. If the resistance value between 1 (Red lead) – 2 (White lead) 2 (White lead) – 3 (Black lead) 3 (Black lead) – 1 (Red lead) of the connector (CN300 : Motor winding) is 50 to 80 , it is n[...]
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Page 59
– 59 – 5 5 2 3 4 2 3 3 3 3 3 Hooks Screw Upper nail Screw Drain guide Electrical part cover Lower fixing nail When assembling dress the connecting cable in loop and put it into the drain-pan. TC sensor Screw Procedure 1) After stopping the operation of the air conditioner , be sure to tur n off the circuit break er or disconnect the power plug [...]
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Page 60
– 60 – Horizontal grille Screw Louver motor Hooks Pipe holder Hooks fixing the heat exchanger Shaft bearing base Screw fixing the heat exchanger Hook Screw Cross Cross flow fan flow fan Rear plate 6 to 7mm Cross flow fan Shaft bearing base Mount the fan motor asshown in figure belowwhen assembling. Put the end of lead wire at the portion betwee[...]
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Page 61
– 61 – Procedure 1) T ur n the power supply off to stop the operation of air-conditioner . 2) Remov e the front panel. • Remov e the two fixing scre ws. (Ø4 x 14 l ) 3) Remov e the electrical par t base. No. Q Remarks Replace the ther mal fuse, ter minal bloc k, microcomputer ass’y and the P .C. board ass’y . Part name Common procedure 1[...]
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Page 62
– 62 – Pr ocedure 1. Detac hment 1) Stop operation of the air conditioner , and remov e the pow er plug of the indoor unit from plug sock et. 2) Remove the v alv e cov er . (ST1TØ4 x 10 l 1 pc.) • After removing scre w , remov e the v alv e co v er pulling it downw ard. 3) Remove wiring co ver (ST1TØ4 x 10 l 2 pcs .), and then remov e conne[...]
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Page 63
– 63 – Remarks The connector is one with loc k, so remo ve it while pushing the par t indicated by an arro w . Be sure to remo ve the connector b y holding the connector , not by pulling the lead wire . No. Part name S In ve r ter assembly Procedure 1. Detac hment 1) P erf orm work of item 1 of Q . 2) Remove scre w (ST1T Ø 4 x 10 l 1 pc.) of t[...]
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Page 64
– 64 – No. P art name T Control board assembly Remarks Pr ocedure 1) Disconnect lead wires and connectors connected from the control board assemb ly to other par ts. 1. Lead wires • Connection with terminal block : 3 wires (Black, White, Orange) • Connection with compressor : Remov e the connector (3P). • Connection with reactor : Remov e[...]
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Page 65
– 65 – No. Part name V F an motor W Compressor X Reactor Remarks Pr ocedure 1) P erf orm wor k of item 1 of Q and R . 2) Remove the flange n ut fixing the f an motor and the propeller . • Flange nut is loosened b y tur ning cloc kwise. (T o tighten the flange nut, tur n counterclock- wise.) 3) Remove the propeller f an. 4) Disconnect the conn[...]
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Page 66
– 66 – No. P art name Pulse modulating valv e coil F an guard Remarks Pr ocedure 1. Detac hment 1) P erf orm work of item 1 of , and , , . 2) T urn the coil clockwise (countercloc kwise) by 90 degrees, and remov e coil from the pulse modu- lating v alv e. 2. Attac hment 1) Set take-out par t of the lead wire of coil to t[...]
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Page 67
– 67 – No. P art name 11 Replacement of temperature sensor f or ser vicing only Common ser vice par ts of sensor T O , TS , TE, T D These are par ts f or ser vicing sensors. Please chec k that the accesso- ries shown in the right table are pac ked. Remarks Pr ocedure 1) Cut the sensor 100 mm longer than old one. 2) Cut the protective tube after[...]
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Page 68
– 68 – MCC-808[...]
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Page 69
– 69 – 402 43T60002 T er minal Block, 3P , A C 300V , 20A 403 43T69004 Sensor , Heat Exchanger 10k Ω , 25°C 404 43T69005 Sensor , Ther mostat 10k Ω , 25°C 405 43T69031 P .C. Board, Assembly , WRS-LED , MCC-766 Location Pa r t Description No. No. 407 43T69062 P .C. Board Assembly , MCC-772 (10YKV -E) 408 43T69063 P .C. Board Assembly , MCC[...]
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Page 70
– 70 – 201 43T00043 F ront P anel Assemb ly 202 43T00044 Gr ille, Suction 203 43T80001 Air Filter (L) 204 43T80002 Air Filter (R) 206 43T07021 Screw Cap (L) 207 43T07020 Screw Cap (R) 208 43T08106 LED P anel (10YKV -E) 208 43T08107 LED P anel (13YKV -E) 209 43T19004 Accepted Signal Filter 210 43T09035 Horizontal Louver Assemb ly f or Ser vice 2[...]
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Page 71
– 71 – 9 4 3 5 33 2 22 23 21 19 8 1 6 22 23 4 5 29 26, 27, 29 15 24, 25 7 2 1 10 20 28 12, 14 11, 13 17, 18 31 32 01 43005368 Cabinet, Bac k, Assembly 02 43005369 Cabinet, Upper , Assembly 03 43005401 Cabinet, F ront, Assembly 04 4301V030 Guard, F an 05 43042461 Base, Assemb ly 06 4301V012 Cov er , V alve, P ac k ed 07 43062230 Cov er , Wiring,[...]
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Page 72
– 72 – 701 43050382 Sensor , TC (F6) 702 43050334 Sensor , TD (F4) 703 43060052 Fuse, 25A, 250V , Lead T ype 704 43060726 Fuse, 15A, 250V , Lead T ype Location Pa r t Description No. No. Location Pa r t Description No. No. 4 4 3 2 1 4 3 2 1 707 708 706 705 701 703 704 702 T O Sensor (Ø6) TE Sensor (Ø6) TS Sensor (Ø6) TD Sensor (Ø4) 705 4306[...]
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Page 73
TOSHIBA CARRIER CORPORATION 336 TADEHARA FUJI-SHI, SHIZUOKA-KEN, 416-8521, JAPAN[...]
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Page 74
402 43T60002 Terminal Block, 3P, AC 300V, 20A 403 43T69004 Sensor, Heat Exchanger 10kW, 25°C 407 (10YKV-E) 43T69062 P.C. Board Assembly, MCC-772 407 (13YKV-E) 43T69063 P.C. Board Assembly, MCC-772 412 43T61001 Base, E-Parts, ABS, Black UL94-5V 413 43T61001 Base, E-Parts, ABS, Black UL94-5V 405 43T69031 P.C. Board,Assembly, WRS-LED, MCC-766 404 43T[...]
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Page 75
201 43T00043 F ront P anel Assembly 210 43T09035 Horizontal Louver Assembly for Service 214 43T07001 Bushing 211 43T09004 Louver Assembly 213 43T21003 Motor , Stepping 212 43T70001 Drain Hose Assembly 209 43T19004 Accepted Signal Filter 208 (10YKV-E) 43T08106 LED P anel 208 (10YKV-E) 43T08106 LED P anel 246 85061 Manual 242 43T62004 Shield Cover 23[...]
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Page 76
228 43T20007 F an, Cross Flow 230 43T39003 Base, Bearing 231 43T03001 Rear Plate 233 43T82001 Installation Plate 232 43T07002 Pipe Holder 226 43T39001 Motor Band (Right) 227 43T21010 F an Motor 237 43T63002 Holder , Remote Controller 236 43T69044 Remote Controller 241 43T62003 Cord Clamp 217 43T47005 Pipe, Suction 216 43T47006 Pipe, Delivery 215 43[...]
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Page 77
4 4301V030 Guard, Fan 3 43005401 Cabinet, Front, Assembly 5 43042461 Base, Assembly 33 43032441 Drain Nipple 22 43047549 Nut, Flange 23 43020310 Fan, Propeller 21 4302C019 Motor, Fan, DC 19 43058264 Reactor 8 43019903 Hanger 1 43005368 Cabinet, Back, Assembly 6 4301V012 Cover, Valve, Packed 7 43062230 Cover, Wiring, Assembly 2 43005369 Cabinet, Upp[...]
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Page 78
9 43041607 Compressor 2 43005369 Cabinet, Upper, Assembly 22 43047549 Nut, Flange 23 43020310 Fan, Propeller 4 4301V030 Guard, Fan 5 43042461 Base, Assembly 29 43019904 Holder, Sensor 26 43063274 Holder, Sensor 27 43063198 Holder, Sensor 29 43019904 Holder, Sensor 15 43047491 Tube, Capillary, I.D.1,5 1 43005368 Cabinet, Back, Assembly 10 43043644 C[...]
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Page 79
4 4 3 2 1 4 3 2 1 707 43063306 Heatsink 708 4306S230 P .C. Board Assembly , MCC -808 706 43062215 Base, P .C. Board 705 4306A044 T erminal block, 9P 701 43050382 Sensor , TC (F6) 703 43060052 F use, 25A, 250V , Lead T ype 704 43060726 F use, 15A, 250V , Lead T ype 702 43050334 Sensor , TD (F4) TO Sensor (Ø6) TE Sensor (Ø6) TS Sensor (Ø6) TD Sens[...]