Turbo Chef Technologies i5 manuel d'utilisation

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85

Aller à la page of

Un bon manuel d’utilisation

Les règles imposent au revendeur l'obligation de fournir à l'acheteur, avec des marchandises, le manuel d’utilisation Turbo Chef Technologies i5. Le manque du manuel d’utilisation ou les informations incorrectes fournies au consommateur sont à la base d'une plainte pour non-conformité du dispositif avec le contrat. Conformément à la loi, l’inclusion du manuel d’utilisation sous une forme autre que le papier est autorisée, ce qui est souvent utilisé récemment, en incluant la forme graphique ou électronique du manuel Turbo Chef Technologies i5 ou les vidéos d'instruction pour les utilisateurs. La condition est son caractère lisible et compréhensible.

Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Turbo Chef Technologies i5 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Turbo Chef Technologies i5 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Turbo Chef Technologies i5
- nom du fabricant et année de fabrication Turbo Chef Technologies i5
- instructions d'utilisation, de réglage et d’entretien de l'équipement Turbo Chef Technologies i5
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Turbo Chef Technologies i5 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Turbo Chef Technologies i5 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Turbo Chef Technologies en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Turbo Chef Technologies i5, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Turbo Chef Technologies i5, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Turbo Chef Technologies i5. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Accelerating the World of Cooking TM Ser vice Manual FOR THE TURBOCHEF i5 RAPID COOK O VEN[...]

  • Page 2

    [...]

  • Page 3

    F or further information, call 800.90TURBO or +1 214.379.6000[...]

  • Page 4

    The information contained in this manual is important for the proper installation, use, maintenance, and repair of this o ven. F ollow these procedures and instructions to help ensur e satisfactor y baking results and years of trouble-fr ee ser vice. Errors – descriptive, typographic, or pictorial – ar e subject to correction. S pecifications a[...]

  • Page 5

    Safety Instruc tions General Safety I nformation i Reducing F ire Risk i G rounding Instructions ii P o wer Cord R eplacement ii P recautions to be Observed Before and D uring Servicing to A void P ossible E xposure to Excessive M icrowave E nergy ii RF Interference Considerations ii Specifications and Installation Theory of Operation 1 Certificati[...]

  • Page 6

    Resetting the Oven 14 T urning Oven Options On/O ff 14 Setting the Language 14 Setting the Date/T ime 14 T est Mode - T esting Oven P arts 15 T est Mode - S tatus Indicators 15 T est Mode - F ault Log 15 T est Mode - T urning On/Off Diagnostic M ode 15 T est Mode - S elf T est 16 T est Mode - M anufacturing Mode 16 Micro wave Leakage T est (Ho w to[...]

  • Page 7

    Overview of the Microwave S ystem 29 Capacitors 29 T esting a Capacitor 29 F ilament T ransformers 29 Wiring the F ilament T ransformers 29 High-V oltage T ransformers 30 Wiring the H igh-V oltage T ransformers 30 T esting a F ilament or High-V oltage T ransformer 30 High-V oltage Diodes 30 T esting a High-V oltage Diode 31 Magnetrons 32 T esting a[...]

  • Page 8

    T roubleshooting Overview of T roubleshooting 37 F ault Code Descriptions 37 F ault Code T roubleshooting - F1 Blower R unning Status B ad 39 F ault Code T roubleshooting - F2 Cook T emperature Low 40 F ault Code T roubleshooting - F3 Magnetron C urrent Low 41 F ault Code T roubleshooting - F4 Door M onitor Defective 42 F ault Code T roubleshooting[...]

  • Page 9

    i Safety Instruc tions S trictly adhere to the following safety precautions to r educe the risk of burns, electric shock, fire, injury , damage to oven or pr operty near oven, or possible exposure to ex cessive microwave energy . General Safety Information  Read all instructions before using this appliance.  Read and follo w the specific &quo[...]

  • Page 10

    Grounding Instructions This appliance must be grounded. In the ev ent of an electrical short circuit, grounding reduces the risk of electric shock by pro viding an escape wire for the electric current. This oven is equipped with a cor d that has a grounding wire with a grounding plug, which must be plugged into an outlet that is pr operly installed[...]

  • Page 11

    Specifications and I nstallation[...]

  • Page 12

    SPECIFICA TIONS AND INST ALLA TION 1 Theor y of Operation The i5 rapid cook oven combines pr ecisely- controlled impinged air and micro wave energy to create higher heat transfer rates than conventional ovens. T op-launched microwave and impinged air are stirred to further ensure ev en heat distribution, while impinged air enters the cavity from th[...]

  • Page 13

    2 SPECIFICA TIONS AND INST ALLA TION Single Phase i5 US model (i5-9500-1) V oltage: 208/240 V AC* F requency: 60 Hz Curr ent: 48 amps Max I nput: 9500/11500 watts Plug: NEMA 6-50P i5 UK model (i5-9500-2-UK) V oltage: 230 V AC F requency: 50 Hz Curr ent: 48 amps Max I nput: 10000 watts Plug: IEC 309, 3-pin i5 BK model (i5-9500-6-BK) V oltage: 220 V [...]

  • Page 14

    SPECIFICA TIONS AND INST ALLA TION 3 F igure 2: Hand Grip Locations Unpacking I nstructions 1. Remo ve oven fr om packaging. 2. Before discar ding packaging, check thoroughly for accessories, consumables, and literature. 3. Discar d packaging. 4. Check cook cavity thoroughly for accessories, consumables, and literature. Discar d any packaging. Lift[...]

  • Page 15

    4 SPECIFICA TIONS AND INST ALLA TION Installation Near Open Heat Source See F igure 4, page 5. When placing a T urboChef oven near an open heat source, strictly adhere to the follo wing: - If the ov en is being placed near a grill or stove, a divider must exist between the ov en and the open heat source, with a minimum of 6” (152 mm) between the [...]

  • Page 16

    SPECIFICA TIONS AND INST ALLA TION 5 27.8” (706 mm) 32.0” (813 mm) 26.625” (676 mm) F igure 5: Oven Car t Dimensions Grill Partition 24.3” (618 mm) Above Counter Top T urboChef i5 Oven 6” (152 mm) Minimum 12” (305 mm) Minimum Deep Fryer Counter T op / T able Partition 24.3” (618 mm) Above Counter Top F igure 4: Installation Near Open [...]

  • Page 17

    6 SPECIFICA TIONS AND INST ALLA TION This page intentionally left blank .[...]

  • Page 18

    Daily Maintenance[...]

  • Page 19

    DAIL Y MAINTENANCE 7 Step 1: P repare the Oven W ARNING: Oven operates at appr oximately 450°F (232°C) and may cause injury if not allowed to cool properly . - T urn off the oven by pr essing the On/Off key . - Slightly open the ov en door . Cooling takes approximately 40 minutes. - DO NOT attempt to clean the o ven until the oven displays “Ove[...]

  • Page 20

    8 D AIL Y MAINTENANCE Step 7: Clean and Dry the O ven Door CAUTION: DO NO T spray oven cleaner directly onto the o ven door gasket (reference “ A” in adjacent photo) or saturate it with water . CAUTION: DO NO T scrub or attempt to clean the oven door gasket. D oing so may cause the oven door to misalign, r esulting in a non-warranty ser vice ca[...]

  • Page 21

    O ven C ontr ols and C ook ing[...]

  • Page 22

    OVEN C ONTROLS AND COOKING 9 Oven Controls 1. Info Key When the oven is off or cooling do wn, press to access the INFO MODE (see page 13). 2. On/Off Key When the oven is cooling do wn or off, press to turn on the oven. When the oven is on or warming up , press to turn off the oven. When the oven is in the INFO MODE (see page 13), press to return th[...]

  • Page 23

    10 OVEN C ONTROLS AND COOKING Cooking This section explains how to cook a food product by describing the “ standard operation ” modes through which the ov en progresses. The oven is pr eprogrammed with recipe settings at the time of manufacture and is ready to operate out of the box. If these settings are erased, new menu settings must be eithe[...]

  • Page 24

    OVEN C ONTROLS AND COOKING 11 Happens When... - The oven completes MODE 10. Goes T o... - MODE 2 when On/Off key is pressed. - INFO MODE (page 13) when Info key is pressed. Mode 2: T emperature Select NO TE: If cooking with only one temperature, this screen will be bypassed. The i5 Oven can store up to four differ ent cook temperature settings. Eac[...]

  • Page 25

    12 OVEN C ONTROLS AND COOKING The ADJUST TIME MODE can be turned on or off from the “Options ” screen (see page 14). I t is turned off by default. Happens When... - ADJUST TIME MODE is enabled and a food item is selected from MODE 5. Goes T o... - MODE 7 when “S tart Cook” is selected. - MODE 10 if the On/Off key is pressed. Mode 7: Cooking[...]

  • Page 26

    OVEN C ONTROLS AND COOKING 13 Over view of the Info Mode The INFO MODE serves four main purposes: 1. T o display oven information. 2. T o provide access to TEST MODE and additional diagnostic tools for service technicians. 3. T o turn oven options and features on/off . 4. T o update oven settings. T o access the INFO MODE , simply press the Info ke[...]

  • Page 27

    I nf o M ode[...]

  • Page 28

    14 INFO MODE Resetting the Oven Resetting the o ven is one way to potentially clear an error message, should one occur . F rom screen 1 of the INFO MODE , press the R5 soft key . T urning Oven Options On/O ff F igure 12. F rom screen 2 of the INFO MODE , pr ess the L2 soft key to access the “Options ” screen. When prompted, enter the password 9[...]

  • Page 29

    INFO MODE 15 T est Mode - T esting O ven P ar ts F rom screen 2 of the I nfo mode, press the L1 soft key to access TEST MODE . When prompted, enter the password 9 4 2 8 and press the Enter key . F rom TEST MODE , the oven ’ s components can be tested independently , or a comprehensive/ selective self-test can be run. U nless otherwise specified, [...]

  • Page 30

    16 INFO MODE T est Mode - S elf T est F rom TEST MODE , press the R4 soft key to access the “Self T est” screen (F igure 15). F rom the “Self T est” screen: - L1 soft key initiates a comprehensive self test. The oven will check the door switches, blo wers, magnetrons, and heaters in sequence. - L2 soft key initiates a door switch test only [...]

  • Page 31

    INFO MODE 17 Serial Number Edit P ress the L4 soft key to access the “Edit Serial N umber” scr een. T o edit the serial number: - U se the number/letter keys to change a character . After one second, the cursor will advance to the next character . - P ress the R3 soft key to advance to the next character . - P ress the L3 soft key to return to [...]

  • Page 32

    18 INFO MODE Updating the Sof tware F rom the Oven Off scr een, 1. Insert the smart card (see F igure 21). If multiple smart cards are r equired, ensure the correct smart card is loaded first. 2. F rom the COOLING DO WN or OVEN OFF mode, press and hold the Info key until the oven r esets (approximately 5 seconds). 3. When the oven beeps one long hi[...]

  • Page 33

    Edit Mode[...]

  • Page 34

    EDIT MODE 19 Over view of the Edit Mode The EDIT MODE serves three main purposes: 1. T o edit set temperatures. 2. T o edit names of food groups and recipes. 3. T o edit recipe settings. T o access the EDIT MODE , 1. Enable it from the “Options ” screen (page 14). 2. P ress the On/Off key to r eturn the oven to the “Cooling Do wn ” or “Of[...]

  • Page 35

    20 EDIT MODE Changing Set T emperatures If a menu was loaded via smart card or USB (page 17), the temperatures are alr eady set - they need not be changed. The set temperature should never be changed during normal operation. Changing the set temperatures is not advised to compensate for over-cooking or under-cooking situations. Rather , consult you[...]

  • Page 36

    EDIT MODE 21 Changing Recipe Settings Recipe settings consist of the follo wing: - U p to eight “ events ” or stages of the cook cycle. - Cook time. T o change recipe settings, 1. Place the ov en in EDIT MODE (see page 14). 2. Access the “F ood Group ” screen (page 20). 3. Select a recipe to edit (F igure 24). 4. U se the Down key to mo ve [...]

  • Page 37

    22 EDIT MODE This page intentionally left blank .[...]

  • Page 38

    O ven S yst ems[...]

  • Page 39

    OVEN SYSTEMS 23 Con vection System The convection system is designed to rapidly heat, clean, and recirculate air into the cook cavity . This section contains information about the following components: - Blower motor (bottom) - Blower motor (top) - Blower motor contr oller - Heater element - J etplate (bottom) - J etplate (top) - S tirrer motor and[...]

  • Page 40

    T roubleshooting Con vection System The following faults may occur in relation to the convection system: - F1: Blower (see page 39) - F2: Low T emp (see page 40) - F6: EC T emp (see page 43) - F7: Thermo (see page 43) - F8: Heat Lo w (see page 44) The following cooking performance issues may occur in relation to the convection system: - F ood not b[...]

  • Page 41

    OVEN SYSTEMS 25 F igure 26A: P roperly Adjusted Door - Side Views Oven Door Oven Fr ame Hinge SM Switches Remove Bolts Oven Door Hinge P Switch Oven Fr ame F igure 26B: Door Misaligned Variation 1 - Side Views T ap in this corner F igure 26C: Door Misaligned Variation 2 - Side Views T ap in this corner Remove Bolts F irst remove switches, then tap [...]

  • Page 42

    26 OVEN SYSTEMS Interlock Switches The primary , secondary , and monitor interlock switches engage and disengage in sequence to ensure a proper seal. When the door is opened, the switch sequence is P , S, M. S ubsequently , the sequence is M, S, P when the door is closed. Adjusting the Door Swit ches W ARNING: P rocedure requir es work while the ov[...]

  • Page 43

    OVEN SYSTEMS 27 Measuring RF Leakage for Microwa ve Safety W ARNING: P rocedure requir es work while the oven and water loads ar e hot. As a result, exercise extr eme caution when testing. An RF (microwav e) leakage test must be performed at the conclusion of the following service tasks: - Door remo val, replacement and/or adjustment - W ave guide [...]

  • Page 44

    28 OVEN SYSTEMS 5. Close the oven door and pr ess the Enter key . The microwav e system will turn on. 6. P osition the microwave survey meter as shown in F igure 28, abo ve. 7. M easure microwave emission ar ound the door , moving the meter sensor at 0.5 inches/second. As microwav e leakage is obser ved mo ving the sensor at 0.5 inches/second, note[...]

  • Page 45

    OVEN SYSTEMS 29 Microwav e System The i5 oven emplo ys two independent microwave systems (left and right). In the case of an o ver- current situation relativ e to the left system, the F3 fuse will blow . In the case of an over-curr ent situation relative to the right system, the F4 fuse will blow . This section contains information about the follow[...]

  • Page 46

    30 OVEN SYSTEMS NO TE: The terminals with the orange dot or the orange wire always go to T erminal 3 on US models. T o verify correct wiring (International), measur e the voltage between the taps on FT1 and FT2. The voltage must be 220 V AC (Latin America), 200 V A C ( J apan), or 230 V A C (International). High-V oltage T ransformers High-v oltage[...]

  • Page 47

    OVEN SYSTEMS 31 When the high-voltage winding starts to go towar d negative, the high-voltage diode becomes non- conducting with the charged high-voltage capacitor in series with the high-voltage winding. When the transformer gets to its negative peak of -2400 VPK, the voltage applied to the filament is negative 4500 volts. The high-voltage diodes [...]

  • Page 48

    32 OVEN SYSTEMS Magnetrons F igure 30. Magnetr ons supply the RF energy at 2.45 GHz and begin to oscillate when they are supplied with approximately 4.1 kVDC at approximately .350 mA. D uring operation each magnetron will output a nominal 1 kW of pow er . If replacement is r equired, conduct a microwave leakage test (page 27) after installation of [...]

  • Page 49

    OVEN SYSTEMS 33 Contr ol System This section contains information about the following components: - Control board - Display - Electrical compartment cooling fans - Electrical compartment cooling fan thermostat - Electrical compartment thermocouple - EMI F ilter - F uses - High-limit thermostat - Keypad - Magnetron cooling fans - Magnetron thermosta[...]

  • Page 50

    34 OVEN SYSTEMS High Limit Thermostat The high limit thermostat is a 250 V AC, 3-pole, manual-reset thermostat with a trip point of 572 º F (300 º C). The thermostat interr upts po wer to the main convection heater in the event of an abnormal condition. Reset the high-limit thermostat by pr essing the reset button (F igure 31). Keypad The keypad [...]

  • Page 51

    OVEN SYSTEMS 35 Relay - K7 Magnetron C ooling F an The K7 relay is a 240 V AC, 30 amp , double-pole, double-throw , 24 VDC relay coil. I t switches power to the magnetron cooling fans when the magnetron filaments are actuated. P ower is switched off after 4 minutes, 15 seconds. NO TE: The 4:15 timer star ts ov er each time the magnetron filaments a[...]

  • Page 52

    36 OVEN SYSTEMS F iltering Syst em This section contains information about the following components: - Catalytic converter - Drain pan - Air F ilter - V ent catalyst Catalytic C onverter The catalytic converter , a V OC type catalyst, is located behind the inside cook cavity wall and is responsible for cleaning the recir culating airflow . The cata[...]

  • Page 53

    T r oubleshooting[...]

  • Page 54

    TROUBLESHOO TING 37 Over view of T roubleshooting This section contains information on the following: - F ault code descriptions - F ault code troubleshooting - N on-fault code troubleshooting F or information on accessing TEST MODE , see page 15. F or information and illustrations on replacing components, see the appendix. F ault Code Descriptions[...]

  • Page 55

    38 TROUBLESHOO TING F ault Code and Description When Active Refer to ... Wa r m up Idle Cooking T est Mode F1: Blower Running Status Bad     Pag e 3 9 F2: Cook T emperature Low  Pa ge 4 0 F3: Magnetron Curr ent Low   Pag e 4 1 F4: Door Monitor Defective   Pag e 4 2 F5: Magnetron Over T emperature   Pag e 4 2 F6: EC [...]

  • Page 56

    TROUBLESHOO TING 39 T roubleshooting: F1: BL OWER (Blower Running Status Bad) NO YES NO YES NO YES NO T o F rom Description Expected Resistance Black Red W inding (A-B) 5.9-7.3 O hms Black White Winding (A-C) 5.9-7.3 Ohms Red White Winding (B-C) 5.9-7.3 Ohms Black, Red, or White G reen Windings to Chassis Open F igure 33: Motor Windings Resistance [...]

  • Page 57

    40 TROUBLESHOO TING T roubleshooting: F2: L OW TMP (Cook T emperature Lo w) YES Replace the defective heater . (page A-11) Replace the solid state relay . (page A-5) NO YES YES Replace the I/O control board (page A-8). Correct wiring. YES NO Reset and determine why it tripped – excess grease buildup , etc. (F igure 31, page 34) Is either of the h[...]

  • Page 58

    TROUBLESHOO TING 41 T roubleshooting: F3: MAG CURR (Magnetron Curr ent Low) Replace K6 relay (see pages A-5 through A-6). YES Run test cook cycles to see if fault repeats (page 10). If not, clear faults. Did fault repeat? NO Are the F3 and F4 fuses functioning properly? YES Replace the F3 and/or F4 fuse (see pages A-5 through A-6) and verify the op[...]

  • Page 59

    42 TROUBLESHOO TING T roubleshooting: F4: MONIT OR (Door Monitor Defective) NO YES Is the F3 or F4 fuse blo wn? YES Disconnect o ven from power supply and then reconnect. The fault should clear . Replace the F3 or F4 fuse (see page A-5 through A-6). NO Are the switches open- ing in the correct sequence (P , S, M)? T o access TEST MODE or for info o[...]

  • Page 60

    TROUBLESHOO TING 43 NO T roubleshooting: F6: EC TEMP (Electrical Compar tment T emperature High) YES NO Does the o ven have room to ventilate? Required clearances: T op: 16” (406 mm) Sides: 2” (51 mm) Is the o ven in an area of moderate temperature (120ºF (49ºC) or cooler)? YES Are both cooling fans rotating? NO Relocate o ven to cooler area.[...]

  • Page 61

    44 TROUBLESHOO TING NO YES Replace the control board (page A-8). Correct wiring. NO YES YES T roubleshooting: F8: HEA T L OW YES NO Is the high-limit thermostat tripped? Are both blow er motors moving air? Check in TEST MODE - see page 15. YES Reset (page 34) and determine why it tripped – excess grease buildup , etc. NO See page 39 to troublesho[...]

  • Page 62

    TROUBLESHOO TING 45 T roubleshooting: No Keypad Input YES NO Replace the keypad (page A-5 through A-6). If the problem persists, replace the control board (page A-8). Is the keypad cable pr operly connected to the control board? Correct wiring. Correct wiring. If wiring is damaged, replace door switch(es) (page A-9 through A-11). Replace the door s[...]

  • Page 63

    46 TROUBLESHOO TING NO T roubleshooting: No Display – Screen is Blank YES NO Does the keypad beep when a key is pressed? Is wiring fr om the control board to the display OK? Is pin 1 on the J7 connector receiving 5 VDC? (see schematic, page 51) NO YES YES Replace the display (page A-8). NO NO YES Is the po wer supply output 24 VDC? NO YES YES V e[...]

  • Page 64

    TROUBLESHOO TING 47 NO YES NO NO YES Is the food item in the correct starting state (e.g., frozen, fresh, etc.)? NO Ensure the food item is being properly stored/prepar ed before cooking. YES NO Place the ov en rack in correct position. Is the o ven rack posi- tioned correctly (upper vs. lower position)? YES NO Ensure that the corr ect amount is be[...]

  • Page 65

    48 TROUBLESHOO TING T roubleshooting: “Read F ail ” Message When L oading Menu S mart Card USB Device Did you use a smart car d or USB device? NO YES NO YES V erify the USB device is securely attached to the USB port on the oven. Replace the car d reader/ USB port (page A-5 through A-6). If the problem persists, replace the control board (page [...]

  • Page 66

    TROUBLESHOO TING 49 T roubleshooting: “ W rite F ail” Message When Loading Menu S mart Card USB Device Are you trying to write to a smart card or USB device? YES NO YES V erify the USB device is securely attached to the USB port on the oven. Is the connection fr om USB port to control board OK? Ensure the cable connecting the USB port to the co[...]

  • Page 67

    50 TROUBLESHOO TING T roubleshooting: “Defective Media ” M essage When O ven is Plugged in or Restarted YES NO Does the message prev ent the oven from reaching the “Oven O ff/ Cooling Do wn ” screen? NO Check for microwav e leakage (page 27). If no leakage is found, replace the control board (page A-8). YES Operate the ov en as you would no[...]

  • Page 68

    O ven Schematic[...]

  • Page 69

    SP LI C E 1 J1 DEL TA K3 - 7 L1 EMI FIL T E R L1 HX 1 CK T K6 - 7 K4 -A 1 MW 1 C T L1 2 30V A C, 3Ø 4 W I R E INPUT L1 AUX C T BR N GR N BL K BL K L2 L3 L3 HX 2 CT L2 LOA D DI AG RA M F2-1 VO LT S E 4 F3-1 K5 -B 1 K4 -A 1 F1-1 VO LT S E 3 F2-1 F1-1 K5 -B 1 3 80- 415 , 3Ø 5 W I R E INPUT AY A6A N L2 L3 G N 50 A L2 L3 G F3-1 HX2- 2 L1 L3 L2 N BRN B[...]

  • Page 70

    52 This page intentionally left blank .[...]

  • Page 71

    Appendix - Replacing O v en C omponents[...]

  • Page 72

    A-1 APPENDIX - REPLACING OVEN C OMPONENTS T o Replace This... F irst Remove This... Ite m Part Number No Covers (Page A-3) No Covers- Open T op (Page A-5) T op Cover (Page A-7) Left Side Cover (Page A-9) Right Side Cover (Page A-11) Items Obstructing Access Blower Motor (Bottom) I5-9042  EMI Filt er , EMI Fil Brkt Blower Motor ( T op) I5-9040 ?[...]

  • Page 73

    A-2 APPENDIX - REPLACING OVEN C OMPONENTS T o Replace This... F irst Remove This... Ite m Part Number No Covers (Page A-3) No Covers- Open T op (Page A-5) T op Cover (Page A-7) Left Side Cover (Page A-9) Right Side Cover (Page A-11) Items Obstructing Access Hinge, Guide, Switch Slide , Lower I5-9316   Door , Switches Hinge, Guide, Switch Slid[...]

  • Page 74

    APPENDIX - REPLACING OVEN C OMPONENTS A-3 Figur e Reference # I tem Description Item Part Number Hardware Description Hardware P art Number(s) 1 Door Assembly* I5-9308 Screw , #8-32 x 3/8, PFH, 100 Deg, SS 102809 (qty 6) 2 Door Gasket I5-9309 None None 3 Door Handle I5-9253 Screw , 1/4-20 x .25 lg, Serrated Hex 102947 (qty 4) 4 Door Skin I5-9109 Sc[...]

  • Page 75

    APPENDIX - REPLACING OVEN C OMPONENTS F igure A-1: No Cover Remo val Required 5 9 11 8 16 7 6 12 13 10 15 1 2 3 4 Figur e Reference # I tem Description Item Part Number Hardware Description Hardware Part Number(s) 10 Jetplate ( T op) I5-9203 None None 11 Lower F ront Panel i5-9246 None None 12 Rack I5-9168 None None 13 Rack Suppor t I5-9165 Screw ,[...]

  • Page 76

    APPENDIX - REPLACING OVEN C OMPONENTS A-5 Replacing Items - Opening T op C over Required (F igure A-3) DANGER: Before r eplacing any oven component, ensure the o ven is remo ved from any pow er source. Replacing a component while the o ven is plugged in can result in serious injury or death. CAUTION: B efore remo ving/installing any component, make[...]

  • Page 77

    A-6 APPENDIX - REPLACING OVEN C OMPONENTS Figur e Reference # Item Description Item Part Number Hardware Description Hardwar e Part Number(s) 1 Cover , T op I5-9243 Screw , #10-32 x 3/8 lg, PFLH, 100 Deg, SS 101401 (qt y 2) 2 F use, F1, 12-amp 100592 None None 3 F use, F2, 12-amp 100592 None None 4 F use, F3, 12-amp 100592 None None 5 F use, F4, 12[...]

  • Page 78

    APPENDIX - REPLACING OVEN C OMPONENTS A-7 F igure A-4: Removing T op Cover Required Replacing Items - Removing T op Cover Requir ed (Figur es A-4, A-5, A-6) DANGER: Before r eplacing any oven component, ensure the o ven is remo ved from any pow er source. Replacing a component while the o ven is plugged in can result in serious injury or death. CAU[...]

  • Page 79

    A-8 APPENDIX - REPLACING OVEN C OMPONENTS Figur e Reference # I tem Description Item P art Number Hardware Description Hardware P art Number(s) 1 Capacitor , High-Voltage 100232 None None 2 Capacitor Clamps 100134 Screw , Sh Mtl #8 x 1/2, Serrated PHTRH 101688 (qty 2) 3 Control Board CON-7002 Nut, Keps , Hex, #6-32, Ex t T ooth, Cres 102961 (qty 4)[...]

  • Page 80

    APPENDIX - REPLACING OVEN C OMPONENTS A-9 Figur e Reference # Item Description Item Part Number Hardware Description Hardware P art Number(s) 1 Blower Motor (top ) I5-9040 Nut, 1/4 - 20, Serr Hex Flange, Plat ed 100906 (qty 4) 2 Blower Motor (bottom) I5-9042 Nut, 1/4 - 20, Serr Hex Flange, Plated 100906 (qty 4) 3 Blower Wheel (top) 103551 None None[...]

  • Page 81

    A-10 APPENDIX - REPLACING OVEN C OMPONENTS F igure A-7: Removing Left Side Cov er Required F igure A-8: Blower Motor Assembly 1 3 8 6 7 9 12 13 1 8 3 11 5 2 10 2 8 4[...]

  • Page 82

    APPENDIX - REPLACING OVEN C OMPONENTS A-11 F igure A-9: Removing Right Side Cover Requir ed Figur e Reference # I tem Description Item Part Number Hardware Description Har dware Part Number(s) 1 Catalytic Con verter I5-9066 None None 2 Cover , Right Side I5-9302 Screw , #8, Serr PPHD, Truss, Black Oxide 101691 (qty 5) 3 Heater Assembly I5-9284 Scre[...]

  • Page 83

    A-12 APPENDIX - REPLACING OVEN C OMPONENTS Figur e Reference # I tem Description Item Part Number Hardware Description Hardware Part Number(s) 1 Hinge, Bracket, Slide, LHS I5-9196 Nut, Keps, Hex, #8-32, Ext T ooth, Cres 102962 (qty 4) 2 Hinge, Bracket, Slide, RHS I5-9195 Nut, Keps, Hex, #8-32, Ext T ooth, Cres 102962 (qt y 4) 3 Hinge, Cam, Weldment[...]

  • Page 84

    APPENDIX - REPLACING OVEN C OMPONENTS A-13 F igure A-10: Removing/Opening Multiple Cov ers Required F igure A-11: Counter Balance Assembly , Hinge, and Switch Detail 10 3 4 1 2 14 16 13 15 18 20 17 19 7 8 12 9 11 5 6[...]

  • Page 85

    F or ser vice or information: WITHIN NOR TH AMERICA CALL C ustomer Service at 800.90 TURBO or OUTSIDE NOR TH AMERICA CALL +1 214-379-6000 or Y our A uthorized Distributor P art Number: i5-9231/Revision B/March 2008 Country Code: NA/EU Accelerating the World of Cooking TM Corporate H eadquar ters Six Concourse Pkwy , S uite 1900 Atlanta, Georgia 303[...]