3M 11000 manuale d’uso

Instructions and Parts List a80f-if T ype 1 1000 Powered Infeed Conveyor 3M-Matic TM and AccuGlide TM are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 201 1 44-0009-2097-3 (B06031 1-NA) Serial No. For reference, record machine serial number here. Important Safety Information Spare Parts 3M-Mat i c ™ BEFORE INST ALLING OR OPER[...]

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM a80f-if-NA Infeed Conveyor . 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-100[...]

T o Our Customers: This is the 3M-Matic™ equipment you ordered. It has been set up and tested in the factory . If technical assistance or replacement parts are needed, call or fax the appropriate number . Included with each machine is an Instructions and Parts List manual. T echnical Assistance / Replacement Parts and Additional Manuals: Contact [...]

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5 T ABLE OF CONTENTS (continued) ii a80f-if-NA 201 1 June a80f-if Infeed Conveyor Page Cover Page T able of Contents .................................................................................................................. i - iii Acronyms and Abbreviations ...................................................................................[...]

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6. Unpacking 6.1 Uncrating .............................................................................................................. ............... 16 6.2 Packaging Materials Disposal ........................................................................................... .. 16 7. Installation and Operation 7.1 Operating Conditions .......[...]

ABBREVIA TIONS AND ACRONYMS iv LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144-1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Figure - exploded view fi gure no. (spare parts) Figure - Illustration Max. - maximum Min. - min[...]

1-INTRODUCTION 1 The 3M-Matic TM a80f-if Infeed Conveyor is designed to automatically gate individual boxes from a fl ooded incoming line, and is speci fi cally for use with the 3M-Matic ™ a80f-if . The timer can be set before each run to adjust for different box lengths. 3M-Matic TM a80f-if Infeed Conveyor , T ype 1 1000 1.1 Manufacturing Spec[...]

2 1.2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, setup and adjust- ments, technical and manufacturing speci fi cations, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty infor- mation, [...]

2-GENERAL INFORMA TION 3 2.1 Data Identifying Manufacturer and Machine 201 1 June a80f-if-NA For Commercial Use Only[...]

4 2-GENERAL INFORMA TION (continued) 201 1 June a80f-if-NA Contents – a80f-if Infeed Conveyor (1) a80f-if Powered Infeed Conveyor , T ype 1 1000 (1) Instruction and Parts Manual 2.2 W arranty Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,[...]

5 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: The machine is provided with a LA TCHING EMERGENCY ST OP BUTT ON (Figure 3-1) ; when this button is pressed, it stops the machine at any point in the working cycle. Maintain cl[...]

6 3.3 T able of W arnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the Infeed Conveyor/Case Sealer . − Allow only properly trained and quali fi ed personnel to operate and service this equipment. • T o reduce t[...]

7 Figure 3-5 • T o reduce the risk associated with pinch hazards: − Keep hands clear of the upper head support assembly as boxes are transported through the machine. − Keep hands, hair , loose clothing, and jewelry away from box compression rollers. − Always feed boxes into the machine by pushing only from the end of the box. − Keep hands[...]

8 3-SAFETY (continued) 3.7 Residual Hazards The Infeed Conveyor/Case Sealer has been de- signed and incorporates various safety protections which should never be removed or disabled. Not- withstanding the safety precautions conceived by the designers of the machine, it is essential that the operator and service personnel be warned that the residual[...]

9 3-SAFETY (continued) 201 1 June a80f-if-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart pro[...]

10 3-SAFETY (continued) 201 1 June Refer to Figure 3-7 below to acquaint yourself with the various components and controls of the Infeed Conveyor . Figure 3-7—a80f-if Infeed Conveyor Components a80f-if-NA 3.12 Component Locations Adjustable Side Guides Box Release Timer Control Box Stop Gate Conveyor Bed Mounting Bracket Electrical Control Box[...]

11 78-8137-1330-8 Label - Service and Spares Leg Label 3M Logo (not shown) 78-8068-3859-1 78-8060-8481-6 78-8070-1339-2 78-8070-1329-3 3-SAFETY (continued) 201 1 June a80f-if-NA 3.13 W arnings and Replacements Labels Figure 3-8 - Replacement Labels / 3M Part Numbers[...]

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13 4-SPECIFICA TIONS 201 1 June a80f-if-NA 4.1 Power Requirements 1 15V , 60 Hz, 2.8 Amp 5.2 bar gauge pressure [75 PSIG], 28 litre/min @ 21°C, 1.01 bar [1.0 SCFM] at random cycle rate. 4.2 Operating Rate: Belt speed is 0.37m/s [72 F .P .M.] IMPORT ANT SAFEGUARD 4.3 Operating Conditions Use in dry , relatively clean environments at 4.4 C to 48.9 o[...]

14 4-SPECIFICA TIONS (continued) 201 1 June a80f-if-NA 6. Machine Dimensions A H1 H2 L C W Minimum mm 120 610 108 952.5 1 18 758 [Inches] [4.72] [24.00] [4.25] [37.50] [4.63] [29.84] Maximum mm --- 890 --- 1 149.4 562 631 [Inches] --- [35.00] --- [45.25] [22.13] [24.84] * Casters are optional Weight – Approximate 95kg [209 pounds] crated Approxim[...]

15 5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available. Packaging Overall Dimensions (Figure 5-1) (See Speci fi cati[...]

16 6.1 Uncrating Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an appropriate tool (Figure 6-1) After cutting out or removing the staples, lift the shipping box in order to clear the conveyor Note: T wo (2) persons required. T ransport the conveyor with a fork-lift truck to the operating position. [...]

17 Bed Height : he infeed conveyor is equipped with four (4) adjustable legs that are located at the corners of the frame. The legs can be adjusted to obtain different conveyor bed heights from 585mm [23 inch] minimum to 715mm [28.1 inch] maximum. Refer to Figure 7-3 and the Speci fi cation Section. 1. Block up the conveyor frame to allow adequate[...]

18 7-INST ALLA TION AND OPERA TION (continued) 201 1 June a80f-if-NA 7.4 Preliminary Electric Inspection Before connecting the machine to the mains please carry out the following operations: 7.4.1 Make sure that the socket is provided with an earth protection circuit and that both the mains voltage and the frequency match the speci fi cations on t[...]

19 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) Note: The air valve has provisions for lock out/ tag out according to plant regulations. Important: Use care when working with compressed air . 7.6 Pneumatic Connection (continued) 5. Ensure that infeed conveyor rollers are level with machine infeed rollers. Adjust position of the[...]

20 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) Box Release Timer: The Box Release T imer , shown in Figure 7-6 , is located below the conveyor bed at the infeed end of the conveyor . The timer controls the box stop gate that releases the boxes to the a80f-if case sealer . The timer is adjustable for box lengths from 15mm [6 in[...]

21 201 1 June a80f-if-NA 7-INST ALLA TION AND OPERA TION (continued) 2. The operator moves the side guides in against the box to center it on the conveyor rollers and tightens the four hand knobs to secure the side guides. See Figure 7-8. Box must be aligned with guides to match a80f-if side drive belts. Additional boxes, ready for the tape sealing[...]

22 8.1 Safety Measures (See section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 8.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section. 8.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Quali fi cation Inspection safety features da[...]

23 8.6 Cleaning of Machine Quali fi cation / Skill 1 Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment. If this dust is allowed to build up on machine components, it can cause component wear . The dust buildup can best be removed from the machine by a shop vacuum. Depending on the number[...]

24 8-MAINTENANCE AND REP AIRS (continued) 8.9 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ _______[...]

25 201 1 June a80f-if-NA 9-ADDITIONAL INSTRUCTIONS 10-ENCLOSURES / SPECIAL INFORMA TION 9.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel - Nylon For machine disposal, follow the regulations published in each country . 9.2 Emergency Procedures In case of danger/ fi re: Disconnect plug of power cabl[...]

26 201 1 June a80f-if-NA 1 1-TECHNICAL DIAGRAMS (continued) 1 1.1 Pneumatic Diagrams A80F-IF Pneumatic Scheme Air Cylinder Air Cylinder 13 2 Timer Cam Valve 13 2 1 3 5 4 Shuttle Valve Control Flow Control Flow 2 Air Cylinder Shuttle V alve Air Cylinder Air Cylinder Cam V alve 2 2 2 3 3 3 1 1 1 Timer 5 4 Flow Control Flow Control Flow Control A80F-I[...]

27 201 1 June a80f-if-NA 1 1-TECHNICAL DIAGRAMS (continued) 1 1.2 Electric Diagram[...]

28 1 1.3 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY Important: The machine is constantly revised and improved by our designers. The spare parts cata[...]

29 Part Number Option/Accessory N/A N/A For additional information on the options and accessories listed below , contact your 3M Representative. Options and Accessories a80f-if Infeed Conveyor , T ype 1 1000 Frame Assemblies T o Order Parts: 1. Refer to fi rst illustration, Frame Assemblies, for the Figure Number that identi fi es a speci fi c p[...]

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31 a80f-if Infeed Conveyor Fig.15414 Fig.15418 A/B PNEUMA TIC P ARTS Fig.15417 A/B Fig.15416 Fig.15417 A/B Fig.15415 A/B Figure 15416 Figure 15417 Figure 15417 Figure 15415 Figure 15414 Frame Assemblies 201 1 June a80f-if-NA[...]

32 a80f-if Infeed Conveyor A80F-IF Ottobre 2010 Fig. 15414 7 8 6 1 2 10 12 13 16 19 20 18 15 14 15 17 16 2 11 9 3 4 5 5 12 11 16 16 2 15 15 1 17 18 13 2 14 19 20 9 3 10 4 5 5 7 8 6 201 1 June a80f-if-NA Figure 15414[...]

33 a80f-if Figure 15414 Ref. No. 3M Part No. Description 15414 - 1 26-1003-7963-0 Screw - Soc. Hd. M8X16 15414 - 2 78-8017-9318-9 W asher - Plain-Metric 8mm 15414 - 3 78-8129-6100-7 Bracket 15414 - 4 78-8137-0635-1 Clamp - Leg 15414 - 5 78-8137-0619-5 Leg 15414 - 6 78-8137-0641-9 Pad - Foot 15414 - 7 78-8137-0640-1 Leg - Inner 15414 - 8 78-8137-405[...]

34 A80F-IF Ottobre 2010 Fig. 15415/A 3 2 4 4 5 5 A 2 1 21 2 3 a80f-if Infeed Conveyor 201 1 June a80f-if-NA 5 4 1 1 2 2 5 4 2 3 A Figure 15415 / 1 2 3[...]

35 a80f-if Figure 15415 / 1 Ref. No. 3M Part No. Description 15415 - 1 83-0002-7336-3 Screw- Hex Hd M4X14 Zinc. Pl 15415 - 2 78-8005-5740-3 Washer Plain-Metric 4mm Nick. 15415 - 3 78-8059-5584-2 Hub Assy w/Bearing 6001-2RS 15415 - 4 78-8010-7416-8 Nut-Metric, Hex, Steel M4 15415 - 5 78-8059-5585-9 Shaft Gate Assy 201 1 June a80f-if-NA[...]

36 a80f-if Infeed Conveyor A80F-IF Ottobre 2010 Fig. 15415/B 12 13 13 14 17 17 18 19 16 21 13 14 20 22 23 15 B A B 5 66 11 1 0 87 89 201 1 June a80f-if-NA 6 6 11 10 8 8 13 5 14 13 B 9 7 12 A B 17 21 20 22 14 15 19 18 17 16 13 Figure 15415 / 2 23[...]

37 a80f-if Figure 15415 / 2 Ref. No. 3M Part No. Description 15415 - 6 78-8137-6032-5 Spacer 15415 - 7 26-1003-7963-0 Screw - Soc. Hd. M8X16 15415 - 8 78-8017-9318-9 Washer - Plain - Metric 8mm 15415 - 9 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr ., M8X20 15415 - 10 78-8137-6019-2 Roller Assy . 15415 - 1 1 78-8052-6668-7 Snap - Roller 15415 - 12 78-[...]

38 1 3 7 4 5 6 8 13 9 15 16 10 2 2 1 3 4 5 6 9 8 12 13 13 10 14 11 7 a80f-if Infeed Conveyor 201 1 June a80f-if-NA A80F-IF Ottobre 2010 Fig. 15416 1 3 7 11 12 4 5 6 8 13 9 15 16 10 14 13 2 2 1 3 4 5 6 9 8 12 13 13 10 14 11 7 2 1 2 1 3 3 7 8 11 13 9 8 6 6 13 15 16 14 13 7 4 13 12 10 10 11 4 5 5 9 14 12 Figure 15416[...]

39 a80f-if Figure 15416 Ref. No. 3M Part No. Description 15416 - 1 78-8059-5582-6 Collar 15416 - 2 78-8055-0789-0 Screw Set M6X6 15416 - 3 78-8059-5580-0 Bracket - Lever 15416 - 4 78-8010-7209-7 Screw , Soc. Hd. M6X12 15416 - 5 78-8059-5559-4 Shaft Lever Assy 15416 - 6 78-8137-6023-4 Indexing Unit Guide Lever 15416 - 7 26-1003-5852-7 Screw - Hex Hd[...]

40 a80f-if Infeed Conveyor Figure 15417 / 1 A80F-IF Ottobre 2010 Fig. 15417/A 1 2 4 5 9 6 11 10 15 17 16 14 20 19 18 25 31 26 28 27 29 23 24 22 22 21 21 22 22 23 27 30 32 33 34 24 13 12 8 9 7 3 201 1 June a80f-if-NA 24 22 21 28 21 22 23 22 24 20 10 26 27 13 15 4 5 7 8 9 25 9 11 19 18 17 16 2 23 31 29 12 14 3 1 27 38 34 22 33 32 Figure 15417 / 1 52 [...]

41 201 1 June a80f-if-NA a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 1 78-8076-5366-8 Sprocket - Z=16, 3/8" 15417 - 2 78-8059-5627-9 Shaft Gear Box 15417 - 3 78-8059-5617-0 Set Screw M6X8 15417 - 4 78-8057-581 1-3 Key , 6X6X20mm 15417 - 5 78-8059-5620-4 Gear Box 15417 - 6 78-8017-9169-6 Nut - M18X1 15417 - 7 78-8046-8267-8 Mo[...]

42 A80F-IF Ottobre 2010 Fig. 15417/B 35 49 50 35 35 39 40 41 42 43 33 38 37 35 45 47 48 38 46 44 39 35 34 36 35 a80f-if Adjustable Case Sealer 201 1 June a80f-if-NA 48 35 39 38 47 35 46 38 39 44 35 45 50 49 35 35 36 35 37 40 33 41 43 42 Figure 15417 / 2[...]

43 201 1 June a80f-if-NA a80f-if Figure 15417 Ref. No. 3M Part No. Description 15417 - 46 78-8059-5606-3 Support - V alve 15417 - 47 78-8054-8758-0 Spacer- V alve Holder 15417 - 48 78-8059-5607-1 Plate - Threaded 15417 - 49 26-1003-7960-6 Screw , Soc. Hd M6X30 15417 - 50 78-8059-5603-0 Cam 15417 - 51 78-8060-7875-0 Plug Male 15417 - 52 78-8076-4532[...]

44 201 1 June a80f-if-NA a80f-if Adjustable Case Sealer E-Stop On-Off Control Box 1 3 6 5 5 4 5 4 3 8 12 5 5 5 16 17 18 19 20 5 13 11 13 11 12 89 3 5 27 10 14 15 22 21 2 10 15 7 14 1 3 6 5 5 4 5 4 3 8 8 9 13 13 3 11 5 5 12 12 5 11 5 5 16 18 19 20 17 22 21 Figure 15418[...]

45 a80f-if 201 1 June a80f-if-NA Figure 15418 Ref. No. 3M Part No. Description 15418 - 1 78-81 14-4668-7 T imer - PRT -E-10 15418 - 2 78-8137-6027-5 Air V alve Assy . 15418 - 3 26-1005-5909-0 Elbow 15418 - 4 78-8059-5631-1 Flow Control 15418 - 5 26-1005-6893-5 90 Degree Elbow 15418 - 6 78-8059-5630-3 Air V alve 15418 - 7 78-8137-6028-3 V alve w/Pus[...]

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