AOC 15 manuale d’uso

AOC 15/50 Wind Turbine Generator User Manual DOC012R02 Nov 2001 U.S. $55.00 Atlantic Orient Corporation Tel: 802 - 649 - 5446 Farrell Farm Road, Rt 5 North Fax: 802 - 649 - 5404 P.O. Box 1097 AOC@Ve rmontel.net Norwich, VT 05055 www.aocwind.net[...]

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NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 i Table of Contents WARNING ........................................................................................... iv DISCLAIMER ....................................[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 ii 6.1 Tower Assembly ....................................................................................................... 36 6.2 Tower Erection ......................[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 iii 9.4.4 Temperature and Elevation .................................................................................... 82 9.4.5 Acoustics ..............................[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 iv WARNING THE INSTALLATION OF A WIND TURBINE GENERATOR REQUIRES SPECIALIZED SKILLS, EQUIPMENT AND EXPERI ENCE. INFORMATION SUPPLIED BY ATLANTIC ORIENT CORPORATION AND IT[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 v DISCLAIMER This manual is intended as a guide only. It should not be considered as a replacement for professio nal services or as a definitive text for assembling and i[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 vi[...]

Part I NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 1 Part I[...]

Part I NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 2[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 3 1.0 Introduction KOTZEBUE ELECTRIC ASSOCIATION WIND FARM Photo Courtesy of KEA[...]

1.0 Introduction NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 4 1.1 Manual Use This manual has been developed for use by qualified technicians for the operation and maintenance of the wind turbines manufactured by A[...]

1.0 Introduction NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 5 1.2 Cautionary Icons 1.2.1 Warning Icon The warning icon denotes actions or procedures that may lead to equipment failure or death to personnel, if not[...]

1.0 Introduction NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 6 1.3.3 Maintenance Personnel Maintenance personnel are defined as technical staff with training and/or experience in climbing towers and the use of safe[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 7 2.0 System De scription ALASKA FIELD SERVICE Photo Courtesy of KEA[...]

2.0 System Description NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 8 The following sections provide a general description of the AOC 15/50 and its control system. 2.1 General Description and Features of the Turbine[...]

2.0 System Description NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 9 Figure 2 - 1 AOC 15 /50 Wind turbine[...]

2.0 System Description NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 10 Figure 2 - 2 AOC 15/50 Wind turbine assembly, drive train detail Figure 2 - 3 AOC 15/50 Drive train assembly[...]

2.0 System Description NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 11 2.2 Control System Description The following parameters are monitored by the wind turbine’s control system. It initiates shutdowns when faults[...]

2.0 System Description NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 12 inertia of the rotor and drive train that must be overcome initially. Once the wind speed conditions are met, the parking brake is released and [...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 13 3.0 Safety Guidelines TOWER ERECTION AT BURLINGTON ELECTRIC DEPARTMENT Photo Courtesy of BED[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 14 This section covers the safety information needed by a technician to install, operate and maintain the AOC 15/50 safely. Special safety considera[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 15 3.3 Start - up and Shut - down Safety Procedures Prior to starting up a wind turbine, the operator should warn any personnel in the area that it [...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 16 Ropes may replace straps provided care is taken not to damage the blade surface; cables or chains should not be used. CAUTION NEVER USE METAL CHA[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 17 ground personnel. The area around the tower should also be roped off with appropriate warning signs indicating falling objects. Finger rings shou[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 18 WARNING NO SERVICE WORK SHOULD BE PERFORMED ON A WIND TURBINE IN THE PRESENCE OR THREAT OF LIGHTING. WET AND/OR ICE LADEN TOWERS SHOULD NOT BE CL[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 19 WARNING DO NOT ATTEMPT TO OPERATE THE AOC 15/50 WITHOUT AOC CONSULTATION AFTER A SERIOUS EVENT HAS OCCURRED. AOC RECOMMENDS A COMPLETE INSPECTION[...]

3.0 Safety Guidelines NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 20[...]

Part II NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 21 Part II[...]

Part II NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 22[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 23 4.0 Planning and Installation Checklist SITE CONSTRUCTION AT KOTZEBUE ELECTRIC ASSOCIATION Photo Courtesy of KEA[...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 24 The following sections are intended to assist customers in addressing the relevant installation details in a logical sequence. [...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 25 • Line protection required • Cogeneration standards for small power producers • Interconnection hardware and wiring stand[...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 26 The following list contains suggested documentation to prepare in advance and have on hand to ensure efficient and proper site [...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 27 4.6 Electrical Planning Considerations The local wiring inspector should review the design of the electrical installation befor[...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 28 • Platform or bucket for blade installation • Appropriate safety equipment • Crane • Forklift or boom truck 4.8 Install[...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 29 Day 1: • Plan and prepare erection • Assemble tower • Test generator and use it as a motor to test drive train • Clean [...]

4.0 Planning and Installation Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 30[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 31 5.0 Site Preparation FOUNDATION CONSTRUCTION AT THE BURLINGT ON ELECTRIC DEPARTMENT PROJECT Photo Courtesy of BED[...]

5.0 Site Preparation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 32 WARNING DURING THE INSTALLATION OF A WIND TURBINE, THE SITE SHOULD BE MAINTAINED SO THAT IT DOES NOT PRESENT A SAFETY RISK/HAZARD TO PERSONNEL. Th[...]

5.0 Site Preparation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 33 It may be a dvisable to excavate trenches for power and control cables at the time of digging the foundations. For wire and cable information, ref[...]

5.0 Site Preparation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 34[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 35 6.0 Tower and Wind Turbine Generator Installation TOWER ASSEMBLY AT THE BURLINGTON ELECTRIC DEPARTMENT PROJECT Photo Courtesy of BED[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 36 The following sections describe the assembly of the tower, as well as its erection and the installation of the wind t[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 37 NOTE: A template identical to the anchor bolt template can be bolte d to the bottom leg flanges during tower assembly[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 38 after which the tension on the crane cable can be relaxed. A technician should verify that the tower top is level by [...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 39 CAUTION THE BLADES SHOULD NOT BE SCRATCHED OR GOUGED DURING SITE HANDLING AS THIS CAN CAUSE A LOSS OF ROTOR PERFORMAN[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 40 Figure 6 - 1 Parki ng brake manual release Figure 6 - 2 Tip brake installation[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 41 6.4 Blade Installation This procedure should be carried out by a minimum of three technicians. Each blade weighs 135 [...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 42 DO NOT SUBSTITUTE BOLTS . Only the AOC supplied Grade 8, fine thread bolts, 5/8" x 3", should be used to se[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 43 Figure 6 - 5 Yaw lock Figure 6 - 6 Tower top casting[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 44 Figure 6 - 7 Positioning the blad e for attachment Figure 6 - 8 Bolting blade to a hub The blade pitch can be adjuste[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 45 aligned properly and be seated complete ly in the slot counter bore of the hub . If a washer becomes misaligned while[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 46 F igure 6 - 11 Attachment of the second blade 6.5 Lift Preparation CAUTION TOWERS AND DRIVE TRAIN ASSEMBLIES SHOULD N[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 47 before hoisting the wind turbine generator will make alignment with the tower easier. The timing of yaw lock release [...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 48 technician standing on a platform (see Figure 6 - 14). The same procedures for attaching and aligning the third blade[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 49 Third Blade Attached APPROX. 13 Ft Figure 6 - 14 Third blade attachment CAUTION THE PARKING BRAKE MUST BE PROPERLY EN[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 50 6.6 Lifting and Securing the Wind Turbine WARNING ONLY TRAINED AND QUALIFIED TECHNICIANS SHOULD ATTEMPT TO CLIMB A WI[...]

6.0 Tower and Wind Turbine Generator Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 51 WARNING THE PARKING BRAKE OF THE WIND TURBINE SHOULD NEVER BE LEFT DISENGAGED, AS THIS MAY CAUSE SEVERE INJURY. WIND [...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 52[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 53 7.0 E lectrical Installation UTILITY INTERFACE Photo Courtesy of BED[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 54 The following sections discuss the wind turbine wiring and utility connection requirements and procedures. Wire connections to the three - [...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 55[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 56 CAUTION AFTER THE POWER COLLECTION INTERFACE HAS BEEN INSTALLED, ALL POWER CABLES AND WIRES TO THE WIND TURBINE MUST BE DE - ENERGIZE D. AL[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 57[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 58 7.2.2 Anemometer Mast and Cable Wiring The AOC 15/50 uses a dual anemometer based control system for increased reliability. Figure 7 - 3 sh[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 59 7.3 Control Box Connections Wires should be run in a conduit to the control box based on convenience, safety and applicable standards. Non [...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 60 7.4 Twist Cables and Junction Box The twist cable junction box should be mounted on the inside of a tower leg approximately 3.7 m (12 feet)[...]

7.0 Electrical Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 61 8.0 Function Tests and Commis sioning[...]

8.0 Function Tests and Commissioning NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 62 The following section describes the procedures for testing a wind turbine’s functions before it is officially commissioned. 8.1 [...]

8.0 Function Tests and Commissioning NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 63 • Test emergency shut down (See Section 9.3.8) • Test low wind shut down (See Section 9.3.9) It is a good idea to observe the [...]

8.0 Function Tests and Commissioning NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 64[...]

Part III NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 65 Part III[...]

Part III NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 66[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 67 9.0 Wind Turbine Operation AOC 15/50 Controller box[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 68 WARNING BEFORE ENERGIZING THE SYSTEM, CAREFULLY REVIEW THIS CHAPTER AND ENSURE THAT ALL REQUIREMENTS ARE COMPLIED WITH. IMPROPER PROCEDURES [...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 69 9.1.1 Turbine TE ST/OFF/ON Turbine OFF: This is the normal OFF mode. All brakes are deployed with the brake relays de - energized. The main [...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 70 The PLC monitors the sy stem parameters continuously as shown in Table 9.1 - 2. When a system parameter is out of range or a fault has been [...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 71 Instrumentation 60hz 50hz action reset when cleared status lights Grid parameters grid monitor over voltage: 400 - 540V 350 - 450V disconnec[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 72 9.1.4 Rotor Jog With the wind turbine in test mode the rotor jog switch wi ll allow the operator to release the brakes and energize the main[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 73 Table 9.1 - 3 AOC 15/50 System indicating lights Function Color Description Turbine Ready Green ON: Turbine can be connected to the utility [...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 74 Figure 9 - 1 - Diagram of the system indicating lights and switches • TURBINE READY • TURBINE ON LINE • BRAKES APPLIED • BRAKE COOLI[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 75 Figure 9 - 2 Inside of a typical turbine controller Figure 9 - 3 Capacitor box Figure 9 - 4 PLC WARNING THE SOFTWARE THAT OPERATES THE PLC I[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 76 9.1.7.1 PLC Inputs The following tables list and describe the input signals to the PLC controlling the AOC 15/50. Function Description Anemo[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 77 Table 9.1 - 6 PLC AC inputs 9.1.7.2 PLC Outputs The following tables describe the PLC outputs needed to control the AOC 15 /50. AC outputs a[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 78 Emergency Stop Pushed In: The emergency stop switch overrides all other switches. With the emergency stop pushed in, the wind turbine should[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 79 4. Reset the turbine test switch to OFF. 5. Observe the wind turbine; the parking brake should engage and the rot or should stop. WARNING TH[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 80 9.3.6 Speed Sensor Signal Test 1. Perform a rotor jog. 2. Measure the output vo ltage from the frequency to voltage converter. It should be [...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 81 During routine inspections in aggressive environments, particular attention should be directed at locating oxidation and blistered paint. If[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 82 Wet snow may affect tip brake operation, possibly causing premature deployment or, in severe cases, damage due to the additional weight on t[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 83 The example below illustrates the above formula: If a 50 kW wind turbine generates 50 kW at 13.4 m/s (30 mph) wind speed under standard cond[...]

9.0 Wind Turbine Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 84[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 85 10.0 System Monitoring KOTZEBUE ELECTRIC ASSOCIATION WIND FARM Photo Courtesy of KEA[...]

10.0 System Monitoring NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 86 The following sections discuss the vario us monitoring systems of the AOC 15/50. 10.1 Kilowatt - Hour Meter Applications Some utilities may requ[...]

10.0 System Monitoring NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 87 production depends on a site's actual wind resources and conditions, and varies with wind turbine condition, altitude, temperature, topogra[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 88[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 89 11.0 Maintenance MAINTENANCE AT KOTZEBUE ELECTRIC ASSOCIATION Photo Courtesy of KEA[...]

11.0 Maintenamce NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 90 The following sections contain the maintenance routines for the AOC 15/50. Note that not all of the maintenance listed has to be carried out at every [...]

11.0 Maintenamce NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 91 11.2 Tower Assembly Tower: The tower fasteners and members should be checked visually for damage. A random check of bolt torques should be carried out[...]

11.0 Maintenamce NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 92 The oil system should be checked for leaks and if it is equipped with a filter this should be replaced every year. 11.4 Power Distribution System/Cont[...]

11.0 Maintenamce NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 93 11.5 Maintenance Schedule The AOC 15/50 has been designed to reduce its maintenance requirements. However, to insure proper operation and peak perform[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 94[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 95 12.0 Troubleshooting TIP BRAKE TESTING AT KOTZEBUE ELECTRIC ASSOCIATION Photo Courtesy of KEA[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 96 This section contains a brief discussion of each major wind turbine componen t and the control system. See Section 12.7 for a summary of troublesh[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 97 The rotor is brought to a complete stop by the parking brake, which is engaged after a delay of several seconds. Should the dynamic brake fail, th[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 98 Figure 12.1 - 1 Dynamic brake schematic[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 99 Figure 12.1 - 2 Dynamic brake capacitor enclosure and power factor correction Figure 12.1 - 3 Dynamic brake resistors Figure 12.1 - 4 Stearns park[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 100 12.2 Generator The generator is a 66 kW, 3 - phase induction t ype generator. It is connected to the grid as follows once the PLC controller sign[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 101 The twist cable connects the wind turbine to its power and control cables, located at the base of the tower. It consists of a power cable and a c[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 102 12.6 Yaw Bearing The yaw bearing allows the wind turbine to align itself with the wind. When the blades turn, the turbine should yaw into the pro[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 103 necessary Parking brake does not release 1. Control fault 2. Loss of power 3. Wiring faulty 4. Solenoid faulty 1. Clear fault 2. Check grid conne[...]

12.0 Troubleshooting NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 104 Figure 12.7 - 1 Indicating Lights and Control Switch[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 105 13.0 Spare Parts TIP BRAKE ASSEMBLIES[...]

13.0 Spare Parts NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 106 13.1 Spare Parts Requirements The spare parts in the standard spare parts kits range from common to long - lead items. However, since site requiremen[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 107 Appendix A: Specifications[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 108[...]

Appendix A - 1 50 Hz Specifications Sheet NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 109 AOC 15/50 50 Hz WTG Design Specifications SYSTEM Type Grid Connected Configuration Horizontal Axis Rotor Diameter 15 m (49.2[...]

Appendix A - 2 Design Specifications NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 110 AOC 15/50 60 Hz WT G Design Specifications SYSTEM Type Grid Connected Configuration Horizontal Axis Rotor Diameter 15 m (49.2 ft)[...]

Appendix A - 3 Performance Characteristics NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 111[...]

Appendix A - 3 Performance Characteristics NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 112[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 113 Appendix B: Turbine Assembly Drawings[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 114[...]

Appendix B - 1 Drivetrain Assembly NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 115[...]

Appendix B - 2 Tip Brake Assembly NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 116[...]

Appendix B - 3 Anemometer Boom Details NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 117[...]

Appendix B - 4 Twist Cable Jct Box Detail NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 118[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 119 Appendix C: Assembly Drawings for 24.4 m (80 ft) Tower[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 120[...]

Appendix C - 1 Assembly Details for 80 ft (24.4m) SSV Lattice Tower NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 121[...]

Appendix C - 2 Assembly Details for SS V Section 6N277 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 122[...]

Appendix C - 3 Assembly Details for SSV Section 7N499 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 123[...]

Appendix C - 4 Assembly Details for SSV Section 8N377 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 124[...]

Appendix C - 5 Assembly Details for SSV Section 9N323 Base NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 125[...]

Appendix C - 5 Assembly Details for SSV Section 9N323 Base NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 126[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 127 Appendix D: Assembly Drawings for 30.5 m (100 ft) Tower[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 128[...]

Appendix D - 1 Assembly Details for 100 ft (30.5m) SSV Lattice Tower NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 129[...]

Appendix D - 2 Assembly Details for SSV Section 6N277 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 130[...]

Appendix D - 3 Assembly Details for SSV Section 7N499 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 131[...]

Appen dix D - 4 Assembly Details for SSV Section 8N377 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 132[...]

Appendix D - 5 Assembly Details for SSV Section 9N201 Base NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 133[...]

Appendix D - 6 Assembly Details for SSV Section 10N322 Base NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 134[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 135 Appendix E: Crate Dimensions and Weights[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 136[...]

Appendix E Crate Dimensions and Weights NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 137 Description Crated Crated Weight Weight Dimensions (ft) Dimensions (m) (lbs) (kg) Drivetrain 9 x 4 x 4 2.7 x 1.2 x 1.2 5,500 2[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 138[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 139 Appendix F: Foundation Loads and Details[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 140[...]

Appendix F - 1 Foundation Loads and Details NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 141 FOUNDATION INFORMATION Tower Base Loads (lbsf) Single Leg Loads (lbsf) Vertical Vertical Lo ads (weight) Horizontal Loads [...]

Appendix F - 2 Foundation Drawing for the Standard Tower Configuration, EIA Normal Soil NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 142[...]

Appendix F - 3 Notes and Dim ensions for Standard Tower Foundation Drawing NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 143[...]

Appendix F - 4 Foundation Drawing for the Tilt Tower Configuraion, EIA Normal Soil NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 144[...]

Appendix F - 5 Notes and Dimensions for Tilt Tower Foundation Drawing NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 145[...]

Appendix F - 6 Anchor Bolt Template Installation, Sheet 1 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 146[...]

Appendix F - 7 Anchor Bolt Template Installation, Sheet 2 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 147[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 148[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 149 Appendix G: Installation Records[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 150[...]

Appendix G - 1 Installation Records NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 151 Installation Records Installation Data: Customer: ___________________________ Company ____ _______________ Location: _____________[...]

Appendix G - 2 Turbine Installat ion QA Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 152 Turbine Number Customer Inspection of Shipped Components Check Inspect blades for damage Inspect turbine assembly fo[...]

Appendix G - 2 Turbine Installat ion QA Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 153 Tip Brake In stallation Check Ensure tip brake slides into blade end without obstruction Tip brake cables properly a[...]

Appendix G - 3 Commissioning QA Checklist NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 154 AOC 15/50 Commissioning Test QA Checklist Turbine Number Customer Control Box Check QA Check Date Inspect cabling to control[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 155 Appendix H: Maintenance Records[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 156[...]

Appendix H - 1 Maintenance Records NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 157 Maintenance Record AOC 15/50 Maintenance Record TURBINE #: OWN ER: LOCATION: DATE INSTALLED: OPERATING HOURS: SHUTDOWN HOURS: ENERG[...]

Appendix H - 2 Maintenance Schedule NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 158 Scheduled Routine Maintenance for the AOC 15/50 Monthly (ground level inspection): • Visually inspect the wind turbine and site [...]

Appendix H - 3 Voltage to Wind Speed Conversion Table NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 159 NRG #40 cups, per NRG on 11 - 10 - 99 Frequency Wind Speed Output SI5100 (Hz) (mph) (m/s) (Vdc) 0.00 0.78 0.35 0[...]

Appendix H - 3 Voltage to Wind Speed Conversion Table NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 160 34.00 58.95 26.35 2.9920 35.00 60.67 27.12 3.0800 36.00 62.38 27.88 3.1680 3 7.00 64.09 28.65 3.2560 38.00 65.80[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 161 Appendix I: Tools and Equipment[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 162[...]

Appendix I - 1 Recommended Tools For Installation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 163 Tools Required For Installation Check Qty Item USED ON All Maintenance Tools 1 Installation Manual general 1 Electri[...]

Appendix I - 2 Recommended Tools For Routine Maintenance NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 164 Tools Required For Field Service Maintenance Check Qty Item USED ON 1 Spring Scale tip brake pull test 1 Quic[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 165 Appendix J: Wire, Cable and Bolt Specifications[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 166[...]

Appendix J - 1 AOC Supplied Cable NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 167 AOC SUPPLIED CABLE Description Type Power Twist Cable 4 - # 4 Cu Control Twist Cable 14 - # 16 Cu Anemometer Cables (2) Belden 9501 [...]

Appendix J - 2 Bolt Torque Values for the AOC 15/50 NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 168 The table below shows the AOC torque specification for the critical fasteners on the 15/50. These should be referr[...]

Appendix J - 3 Loctite Procedures NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 169 Procedure for Bolt Replacement Requiring Loctite The Loctite Specification Sheets should be read and followed precisely. If it is no[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 170[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 171 Appendix K: Planning[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 172[...]

Appendix K - 1 Procurement Responsibilities NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 173 PROCUREMENT RESPONSIBILITY GENERAL DESCRIPTION AOC PROVIDES CUSTOMER PROVIDES Wind Turbine Drivetrain X Gearbox X Generato[...]

Appendix K - 2 Required Customer Power Grid I nformation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 174 Transformer Data Primary Voltage 13.8kV 12.5kV 4160V 2400V Other__________ Secondary Voltage 400V 415V 480V O[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 175 Appendix L: 50Hz Electrical Schematics IMPORTANT Schematics are site specific. The schematics in this ap pendix are provided for general planning information only. Pl[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 176[...]

Appendix L - 1 50 Hz Table of Contents NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 177 Drawing Number Latest Rev Date Title 525000 3/5/01 AOC 15/50 Single Line Diagram of 50 Hz 535000 2/28/01 AOC 15/50 Electronic C[...]

Appendix L - 2 AOC 15/50 Single Line Diagram, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 178 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 3 AOC 15/50 Electronic Control, Box Layout, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 179 AOC Main Controller Enclosure AOC Dynamic Brake Capacitor Enclosure AOC Dynamic Brake Resistor Enclosure[...]

Appendix L - 4 AOC 15/50 System Input Wiring, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 180 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 5 AOC 15/50 System/Interconnecting Wiring Diagram, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 181 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 6 AOC 15/50 120 VAC Wiring Diagram, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 182 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 7 AOC 15/ 50 120 VAC Wiring Diagram, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 183 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 7 AOC 15/ 50 120 VAC Wiring Diagram, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 184 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 8 AOC 15/50 PLC, Modules Layout in PLC Rack, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 185 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 9 AOC 15/50 Analog Signal Wiring (Shaft Speed), 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 186 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 10 AOC 15/50 Analog Si gnal Wiring (Wind Speeds & Power Monitor), 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 187 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 11 AOC 15/50 PLC DC Output Module Wiring, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 188 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 12 AOC 15/50 Dynamic Brake, Capacitor Box, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 189 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 13 AOC 15/50 Cont rol Cable (Twist Cable) Connector Wiring, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 190 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 14 AOC 15/50 Twist Cable Junction Box Terminal Strip, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 191 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ↑ ↓[...]

Appendix L - 15 AOC 15/50 Turbine Generator J - Box Terminal Strip Wiring, 50hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 192 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 16 AOC 15/50 Tip Brake Power Wiring, and Wiring to Rotary Transformer, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 193 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 17 AOC 15/50 Undercurrent Sensor Circuit (Parking Brake), 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 194 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 18 AOC 15/50 Main Control Box / Panel Assembly Drawing, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 195 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 19 AOC 15/50 Main Controller Terminal Strip, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 196 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ∅ Shaft Speed 2 Wind Speed 2 Wind Speed 1 [...]

Appendix L - 20 AOC 15/50 Circuit Breaker And Surge Protector Wiring NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 197 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 21 AOC 15/50 Relay Wiring, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 198 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 22 AOC 15/50 Main Controller Front Panel / Rear Panel Interface, 50 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 199 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ↑ ↓[...]

Appendix L - 23 AOC 15/50 PLC Wiring Slot #2, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 200 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix L - 24 AOC 15/50 PLC Wiring Slot #3, 50Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 201 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 202[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 203 Appendix M: 60 Hz Electrical Schematics IMPORTANT Schematics are site specific. The schematics in this appendix are provided for general planning information only. Pl[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 204[...]

Appendix M - 1 Listing of Drawings and Schematics for AOC Wind Energy System (60 Hz) NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 205 Drawing Number Latest Rev Date Title 526000 3/6/01 AOC 15/50 Single Line Diagram,[...]

Appendix M - 2 AOC 15/50 Single Line Diagram, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 206 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 3 AOC 15/50 Electronic Control, Box Layout, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 207 AOC Main Controller Enclosure AOC Dynamic Brake Capacitor Enclosure AOC Dynamic Brake Resistor Enclosur[...]

Appendix M - 4 AOC 15/50 System Input Wiring, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 208 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 5 AOC 15/50 System/Interconnecting Wiring Diagram, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 209 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 6 AOC 15/50 120 VAC Wiring Diagram, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 210 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Ap pendix M - 7 AOC 15/50 120 VAC Wiring Diagram, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 211 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 8 AOC 15/50 120 VAC Wiring Diagram, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 212 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 9 AOC 15/50 PLC, Modules Layout in PLC Rack, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 213 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 10 AOC 15/50 Analo g Signal Wiring (Shaft Speed), 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 214 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 11 AOC 15/50 Analog Signal Wiring (Wind Speeds & Power Monitor), 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 215 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 12 AOC 15/50 PLC DC Output Module Wiring, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 216 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 13 AOC 15/50 Dynamic Brake, Capacitor Box, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 217 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 14 AOC 15/50 Control Cable (Twist Cable) Connector Wiring, 60Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 218 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 15 AOC 15/50 Twist Cable Junction Box Terminal Strip, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 219 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ↑ ↓[...]

Appendix M - 16 AOC 15/50 Turbine Generator J - Box Terminal Strip Wiring, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 220 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 17 AOC 15/50 Tip Brake Power Wiring, and Wiring to Rotary Transformer, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 221 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 18 AOC 15/50 Undercurrent Sensor Circuit (Parki ng Brake) 60Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 222 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 19 AOC 15/50 Main Control Box / Panel Assembly Drawing, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 223 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 20 AOC 15/50 Main Controller Terminal Strip, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 224 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ∅ Shaft Speed 2 Wind Speed 2 Wind Speed 1 [...]

Appendix M - 21 AOC 15/50 Circuit Breaker and su rge protector wiring NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 225 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 22 AOC 15/50 Relay Wiring, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 226 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 23 AOC 15/50 Main Controller Front Panel / Rear Panel Interface, 60 Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 227 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055 ↑ ↓[...]

Appendix M - 24 AOC 15/50 PLC Wiring Slot #2, 60Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 228 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 24 AOC 15/50 PLC Wiring Slot #2, 60Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 229 Atlantic Orient Corporation PO Box 1097 Norwich, VT 05055[...]

Appendix M - 24 AOC 15/50 PLC Wiring Slot #2, 60Hz NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 230[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 231 Appendix N: Hand Signals for Crane Operators[...]

NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 232[...]

Appendix N Hand Signals for Crane Operation NOTICE: Use of the material contained in this document is subject to the warning on page Iv and the disclaimer on page v of this document. DOC012R02 AOC 15/50 User Manual Nov 2001 233[...]