APC 5000 manuale d’uso

MGE TM Galaxy TM 5000 20 - 120 kVA Install ation and us er manual[...]

34001813E N/AE - Page 2 Introduction Thank you for selecting an APC by Schneider Electr ic product t o protect yo ur electrical equipment. The MGE TM Gala xy TM 5000 range has been designed with the ut most care. We recommend that you take the time to read this manual to t ake full advantage of the many features of your UP S . APC by Schneider Elec[...]

34001813E N/AE - Page 3 Safety Safet y rules Safet y of pe rsons Product sa fety Special precautions The UPS must be installed in a room wit h restricted acce s s (qualified personnel only, according to s tandard 62040-1-2). A UPS has its own int ernal power source (t he battery). Cons equently, the power outlets may be ener gised even if the UPS i[...]

34001813E N/AE - Page 4 Foreword Pictograms Docu ment D ispla y Danger, these instructions are imperative. Information, advice, help Visual indication Act ion Audio signal LED OFF LED flashing LED ON Earth cables Other cables Ver tic al sel ect ion Other selection Enter / Conf irm Event scroll in log Page scroll in log Fast fo rw ard Forw ard Detai[...]

334001813EN/A E - Page 5 Content s 1. Present ation 1.1 MGE TM Galaxy TM 5000 ................. ........... ................. ........... ................. ........... ................. ......... 8 UPS cabinet .............. ............ ................. ........... ................. ........... ................. ........... ..... ............ ...[...]

334001813E N/AE - Page 6 Contents 2.16 Po wer con nections for an externa l battery c abinet ............. ........... ................. ........... ...........38 2.17 A ssembly and con nection of an empty b attery ca binet ................. ................. ........... ...........38 Mounting the batter y circuit bre aker kit .....................[...]

334001813EN/A E - Page 7 Content s NMC (Network Manag ement Card) option ................... ........... ................. ........... ................. ....... 59 Option al comm unicatio ns card wi th additio nal power re lay ..................... ........... ................. ....... 59 Option al serial commun ications c ard ................ ....[...]

34001813E N/AE - Page 8 1. Presentation 1.1 M GE TM Galaxy TM 5000 UPS cabinet Extern al batt ery cab inet / au xiliary cabin et Dimensions UPS power rating (kVA) Dim ensi ons (H x W x D) 20/30/40/60 without batter y 1900 x 712 x 850 mm 80/100/120 without batter y 1900 x 712 x 850 mm 20/30/40/60/80 with internal battery 1900 x 1112 x 850 mm Weight [...]

34001813EN/A E - Page 9 1. Presen tation 1.2 In side the UPS cabine t, acce ss to con necti ons Example o f version wi th built-in batte ry Simplified diagram o f power conn ections (1) Connectors for auxiliary interconnections of parallel UPS units (INTN card) (2) User-machine int erface (3) Slot for relay communications card (4) Free slots for op[...]

34001813E N/AE - Page 10 1. Presentation Power-conne ction terminal blocks (versi on with buil t-in battery) Power-conne ction termi nal blocks (version w ith external battery) INTN card for aux iliary interconn ections of p arallel UPS unit s 1.3 Cabi net l ayout (norm al or f alse f loor) View with terminal-block protection cover removed (14) T e[...]

34001813EN/ AE - Page 11 1. Presen tation 1.4 User -machine i nterfac e 1.5 Rel ay communi cation ca rd (30) Graphical display (31) Load protected LED (32) Minor fault LED (33) Major fault LED (34) Help key (35) Function keys (36) Menu key (38) OFF button (37) ON butt on (42) Load supplied LE D (40) UPS ON L ED (41) Operation on battery power LED ([...]

34001813E N/AE - Page 12 2. Installation 2.1 Lo cat ion 2.2 La yout o f cab inets To ensure correct ventilation, leave nothing on top of the UPS. Leave one meter of free space in front of the UPS for door opening. The cabinet rests on four cylindrical feet, 40 mm in diameter, positioned in the f our corners of the cabinet to spread the weight. If 5[...]

34001813EN/ AE - Page 13 2. Installation 2.3 Re moving the cardboard pr otec ting th e ba tteries In the UP S In the ext ernal b attery cabin et The cardboard protecting the batteries must always be removed once the equipment is installed in it s final location. 1 - Remove the ties holding the cardboard (1 ) . 2 - Remove the cardboard (2) . 3 - Rem[...]

34001813E N/AE - Page 14 2. Installation 2.4 Requ ired pr otecti ve devi ces and cable sizes Recommended up stream prot ection Recommended d ownstream protection Eart h-l eakag e c urr ent UPS earth-leakage current is 1 A. UPS power rating Upstream circuit-b reaker on separate Normal AC input Upstream circuit-breaker on separate Byp ass AC input Up[...]

34001813EN/ AE - Page 15 2. Installation Required cable s izes Cable sizes are d etermined for co pper conductors ( for aluminiu m conductors, increase t he size by 30%). S ize calculations also take into account a voltage o f 400 V an d grouping of four cables. UPS power rating Minimum si zes for separate Normal AC input copper cables (<100 m) [...]

34001813E N/AE - Page 16 2. Installation Required cabl e sizes for p arallel U PS installat ions with an ext ernal bypass Rat ed power of each UPS unit Number of par a l le l UPS unit s Total r ated power of the UPS Bypass AC input o r load l ine current Cable size (1) in mm 2 The table opposite is an example for an installation with up to four UPS[...]

34001813EN/ AE - Page 17 2. Installation 2.5 2.5 Syst em ea rthin g arran gemen ts This chapter lists the main s ystem earthing arrangeme nts and their wiring requirem ents. For system e arthing arrangements which are not listed in this document, please refer to the “S EA guide” reference 34002636X T.. TNS u pstr eam and T NS d owns tre am i ns[...]

34001813E N/AE - Page 18 2. Installation TNC upstream, TNS downst ream For separate Normal AC and Bypass AC lines from a single source Instal lation with upst ream IT and dow nstream TNS For separate Normal AC and Bypass AC lines from a single source Instal lation wit h upstream TT and do wnstream TT (wit h upstream d ifferential protectio n) For s[...]

34001813EN/ AE - Page 19 2. Installation Frequency converter (w ithout Bypass AC input) Up stream and do wnstream: T T , TN or IT sys tem with neutral distributed Up stream and do wnstream: Neutral n ot distribut ed Parallel configuration without ext ernal bypass ca binet and wi th common normal and Bypass AC inputs (maximum two uni ts in para llel[...]

34001813E N/AE - Page 20 2. Installation Parallel configu ration w ithou t externa l byp ass ca binet a nd with separ ate nor mal and Bypa ss AC inputs (maximu m two u nits i n paral lel) The requirements for the different system earthing arrangemen ts (SEA) are similar to those for si ngle UPS configurations. In the diagrams on page 18, simply rep[...]

34001813EN/ AE - Page 21 2. Installation Parallel UPS with ext ernal byp ass cabinet an d separate No rmal and B ypass AC netwo rk inputs (6 UPS in p ara llel for 4 PN ) The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS configu ration s. In the diagra ms on page 18, sim ply replace t he single[...]

34001813E N/AE - Page 22 2. Installation 2.6 Connect ion of power cabl es in a singl e UPS unit Interconnect ing the c abinet earths UPS unit s with com mon normal and By pas s AC input s UPS unit s with sep arate normal and Byp ass AC in puts Frequency c onverter All the cabinet earths must be interconnected: ext ernal Bypass cabinet, external bat[...]

34001813EN/ AE - Page 23 2. Installation 2.7 Earth-cable connecti on for a single unit in a TNC earthi ng system 1.Connect the powe r network cable PEN to the UPS earthing te rminal 2.Connect the usage c able PEN to the UPS earthing terminal 3.Connect the Q4S (15) neutral term inal to the UPS earth us ing the cable supplied 4.Connect the Q5N (14) n[...]

34001813E N/AE - Page 24 2. Installation 2.8 Co nnect ion of pow er ca bl es for parallel UPS uni ts Equipotential bonding between par allel-connected units Connect the expos ed conductive pa rts (ECP) of the parallel- co nnected UPS units using an additional earthing cable (not supplied) with the f ollowing characteristics: - size equivalent to th[...]

34001813EN/ AE - Page 25 2. Installation Redundant par allel configurati on (maximum two UPS units for Pn) This configuration does not have an ext ernal bypass. UPS unit s with c ommon normal and Byp ass AC input s To access the connection terminal blocks, see section 1.2. UPS unit s with s epa rate normal an d Byp ass AC inpu ts To acc ess the con[...]

34001813E N/AE - Page 26 2. Installation Frequency c onverter To access the connection terminal blocks, see section 1.2. 1 - The earthing conductors of each UPS must be connected to the UPS earthing plate. 2 - Connect the neutral conductor of the Normal AC source to the neut ral terminal on terminal block (15) of UPS1. 3 - Connect the three phases [...]

34001813EN/ AE - Page 27 2. Installation UPS unit s with s epa rate normal an d Byp ass AC inpu ts To access the connection terminal blocks, see section 1.2. 1 - The earthing conductors must be connected to the earthing plate of each UPS. 2 - Connect the t hree phases of the Normal AC source t o terminal block (16) in eac h UPS unit. 3 - Connect th[...]

34001813E N/AE - Page 28 2. Installation 2.9 Co nnectio n of the 15 0 kV A exte rnal bypass cabinet Key A : top view of c abinet B : front view of cabinet C : 317 x 120 mm opening for cable running D : connection of Bypass A C source to the UPSs E : connection of auxiliary wires f or posit ion of Q4S, Q3BP and Q5N switches F : connection of UPS loa[...]

34001813EN/ AE - Page 29 2. Installation 2.10 Conne ction of the 360 kVA ex ternal by pass cabi net Key AA : section AA of cabinet B : front view of cabinet C : fron t D : connection of Bypass AC source to the UPSs E : connection of auxiliary wir es for position of Q4S, Q3BP and Q5N switches F : connection of UP S load outputs G : connection of Byp[...]

34001813E N/AE - Page 30 2. Installation 2.11 Con necti on o f the 6 00 k VA ext ernal b ypass ca binet Key AA : section AA of cabinet B : front view of cabinet C : front D : connection of Bypass A C source to the UPSs E : connection of auxiliary wires f or posit ion of Q4S, Q3BP and Q5N switches F : connection of UPS load outputs G : connection of[...]

34001813EN/ AE - Page 31 2. Installation 2.12 Aux iliary in tercon nection s betw een UPS units i n paralle l conf iguratio ns Redundant par allel configurati on (maximum two UPS units ) For security reasons, the connections of the auxiliary interconnections of the parallel UPSs must be carried out whilst all the UPSs are de-energised. Exchange-cur[...]

34001813E N/AE - Page 32 2. Installation Parall el configuratio n for increased cap acity (maximum four UPS units) Interconnections with the external bypas s cabinet ◗ Interconnect terminals 1, 3 and 5 on the auxiliary terminal block in the cabinet. ◗ Create a loop between the cabinet and the UPS units f or terminals 1, 2, 4 and 6 on the auxili[...]

34001813EN/ AE - Page 33 2. Installation Fitt ing t he pr otec tion c ove r for th e au xili ary inte rcon nec tion cabl es The protection cov er supplied with the par allel connected UPS units protects t he us er against direct contact with v oltages other than SELVs an d ensures the auxiliary inte rconnection cables are maintained in position. 2.[...]

34001813E N/AE - Page 34 2. Installation 2.14 Con necti on o f th e relay com municat ions ca rd Isolate and l ock-out all power sources f o r this card before making connections. Never connect SELV (safety extra low voltage) and n on-SELV circuits to the different o utputs of the same card . 1 - R emove the c over (52) secured by t he screws (50) [...]

34001813EN/ AE - Page 35 2. Installation Characte ristics o f the cont acts on the relay communica tions card . Communica tions ca rd connection example If a SELV (safety extra low voltage) source is used, it must always be poss ible to isolate the c ommunications ca rd from the upstream source t o ensure the safety of per sonnel working on the ins[...]

34001813E N/AE - Page 36 2. Installation 2.15 Ru nning the c ontrol /commun ications cables Single UPS The following assembly r ecommendations m ust be followed to ensur e correct positioning and suppo rt of the various s trands of the control and communication cables on the front face of the UPS. Separate the c ontrol and communicat ion cables fro[...]

34001813EN/ AE - Page 37 2. Installation Parallel UPS Parallel-connection cabl es for connection to the external bypass cabinet (not supplied max. 2.5 mm 2 ). The CAN and I exchange cables are supplied. Relay communicat ion card Optional communications c ards Ties General-shutdown cable (not supplied, max. 2.5 mm 2 ) and external battery circuit br[...]

34001813E N/AE - Page 38 2. Installation 2.16 Pow er co nnectio ns for an ext ernal battery c abinet The earth on an external battery cabinet must be connected to the UPS 2.17 A ssembly and conn ection of an emp ty battery cabi net Mounti ng the ba ttery circ uit brea ker kit Secure: 1 - The base plate (60) supporting the circuit breaker. 2 - Conne[...]

34001813EN/ AE - Page 39 2. Installation Mounting the shelves and the battery cells Caution. Assembly of the bat tery cabinet must be carried out by cert ified personnel (standard EN 50091-1-2). Caution. The minimum clearance between the top of battery cells an d the next shelf is 150 millimeters. 1 - Secure the angle supports (6 screws per support[...]

34001813E N/AE - Page 40 2. Installation 2.18 Con trol co nnect ions for an ext ernal battery c abinet 1 - C onnect wires 1-2-3-4 on connector X R 1 (QF1 position and coil) in the ext ernal battery cabinet to connector XMB07 (6) (SELV) a nd wires 7-8-9-10 ( temper ature sensor) to connecto r XMD3 (22) (SELV) . Note. The wires for the screw-type ter[...]

34001813EN/ AE - Page 41 2. Installation 2.19 Co nnectio n of an input isolat ing tra nsfor mer 2.20 Conne ction of an ou tput isola ting trans form er A - Connection of an input transformer for common normal and Bypass AC source. B - Connection of a Bypass AC input transform er for separate normal and Bypass AC sourc es. C - Connection of a Normal[...]

34001813E N/AE - Page 42 3. Operation 3.1 Shut ting do wn a s ingle UPS The UPS remains energised unless it is shut down. 3.2 Res tartin g a singl e UPS Check that switches Q4S (9) and Q5N (11) are closed. I f this is the case, continue with this procedure, otherwise refer to paragraph 4.4 "Return to the Normal position, Single UPS". All [...]

34001813EN/ AE - Page 43 3. Operation 3.3 Shutt ing down a parallel co nfigur ation 3.4 Res tart ing a para llel co nfigur ation Check that switches Q 4S (9) and Q5N (11) are closed. If this i s the case, c ontinue with this procedure, otherwise refer to paragr aph 4.4 "Retu rn to the Normal pos ition , Parallel UPS ...". 1 - Press a butt[...]

34001813E N/AE - Page 44 3. Operation 3.5 O peration o f mimic -panel LEDs Single UPS sta rt sequence on Norma l AC input Single UPS start sequence on Bypass AC input Steps Actio n LED (39) LED (40) LE D (41) LED (42) LED (43) 1 Q1 open Off Off Off Off O ff 2 Close Q1 green Off red Off red 3 Close QF1 green Off Off Off red 4 Close Q4S green Off Off[...]

34001813EN/ AE - Page 45 3. Operation 3.6 Oper ating mod es Normal ( double conversi on) mode This is the standard operating mode, set by default in the factory. Two possible cases: ECO mode (singl e UPS only) 1 - Normal AC source available: LED (31) is ON. The load is protected by the UPS. 2 - Normal AC source not available: LED (32) is ON. The bu[...]

34001813E N/AE - Page 46 3. Operation 3.7 Lo ad on ba ttery power The load continues to be protected by t he UP S when the Normal AC s ource is not available. Power is supplied by t he battery. Trans fer to ba ttery p ower End of bat tery p ower 3.8 UPS persona lisat ion Access to the personal isation funct ions LED (32) is ON. The buzzer sounds in[...]

34001813EN/ AE - Page 47 3. Operation Operating mode Frequency Automa tic by pass Battery Function F actory setting Option s UPS operat ing mode NORMAL ECO UPS automat ic start Disabled Enabled Authorised nu mber of starts 4 1 to 255 Delay before reset o f number of executed automati c starts 4 seconds 1 to 60 seconds UPS outpu t frequency 50 Hz 60[...]

34001813E N/AE - Page 48 3. Operation 3.9 Rel ay con tac ts (comm uni cation s ca rd) The indications 1.X become 2.X for a second identical card in the UPS. Contacts are of the NO (normally open) type. (1) The general alarm c an be tested by opening the battery circuit breaker. Inputs Factory setting Options (available on all contact s) 1.A UPS ON [...]

34001813EN/ AE - Page 49 3. Operation 3.10 D isplay functi ons Battery measurements Welcome screen Main menu ? Press this key to return to the main menu Help key for information on the pictogram functions (must be held down) Measurements Current measurements V oltage measurements Power measurements St atus Time st amped events S tatistics Reset ala[...]

34001813E N/AE - Page 50 4. Maintenance 4.1 I dentifi catio n of alarm s Alarm conditions are identified by LEDs (31), (32), (33) and the buz zer. Detailed information on all alarms is supplied on the display. 1 - On the screen, select the alarm for which inf ormation is required. 2 - Hold down the corresponding function key to display t he possibl[...]

34001813EN/ AE - Page 51 4. Maintenance 4.3 UPS isol ation Sing le UPS To isolate the UPS from the el ectrical power source and suppl y the load direct ly by the no rmal or B ypass AC source, follow the instructions below. Frequency converter UPS ope rati ng in ECO mode If sup plied by the network via the Byp ass AC channel: 1 - Press a button to e[...]

34001813E N/AE - Page 52 4. Maintenance If the load is supplied by the UPS with Byp a ss AC source present: Parall el UPS confi guration w ithout exter nal bypass ca binet Shut down and is olation of the first UPS unit: Shut down and is olation o f the second UPS unit: 1 - Press a button to exit sleep mode. 2 - Shut down the UPS by pressing the OFF[...]

34001813EN/ AE - Page 53 4. Maintenance Parallel UPS configur ation with ex ternal byp ass cabinet Shut down and isolation of one UPS unit Shut down and isolation of all the UPS un it s: 1 - First c heck that the total capacity of t he remaining UPS units is sufficient to supply the connected load. 2 - Press a button to exit sleep m ode. 3 - Shut d[...]

34001813E N/AE - Page 54 4. Maintenance 4.4 Re turn to the nor mal posi tion Single UPS Frequency converter 1 - Check that bypass s witch Q3BP (10) is ON and that all other switches are OFF. 2 - Set input switch Q4S (9) to ON. 3 - Set output switch Q5N (11) to ON. 4 - Wait until the display goes on and check that there are no faults on the static-s[...]

34001813EN/ AE - Page 55 4. Maintenance Para llel UP S confi gurati on w ithout e xtern al byp ass ca binet Rest art the UPS unit for which switch Q3BP (10) is ON and the o ther swi tches are O FF . Rest art the UPS unit for which all switches a re set to OF F . Caution. It i s imperati ve to restart t his UPS u nit. Ot herwise, load powe r is cu t[...]

34001813E N/AE - Page 56 4. Maintenance Parall el UPS configuration w ith external bypas s cabinet 1 - Check that all switches on the UPS units are set to OFF. 2 - Set switch Q4S in the external bypass cabinet to ON. 3 - Set switc h Q4S (9) on each UPS unit to ON. 4 - Set output switch Q5N (11) on each UPS unit to ON. 5 - Check that all the UPS uni[...]

34001813EN/ AE - Page 57 4. Maintenance 4.5 Tr aining ce ntres To allow you to us e APC by Schneider E lectric products effectively and carry out bas ic maintenance, we offer a complete range of technical training cou rses in English and French. Schneider Critical Power & Coo ling Services 50 Hz train ing centre s Schneider Critica l Power &[...]

34001813E N/AE - Page 58 5. Environment APC by Schneider Electric has implemented an environmental-protection policy. Products are developed according to an eco-design approach. Subst ances This product does not contai n CFCs, HCFCs or asbestos. Packing To improve waste treatment a nd facilitate re cycling, separate the various packing components. [...]

34001813EN/ AE - Page 59 6. Available options Backfeed op tion This option opens the Bypass AC input or the Normal AC input if power fails. This option is mandatory to meet standard I EC 62040-1-2. If an external bac kfeed protection sy stem is us ed, it must c o mply with the requirements indicated in A nnex L of standar d IEC 62040-1-2. NMC (Netw[...]

34001813E N/AE - Page 60 7. Appendices 7.1 Tec hnica l sheet s Center o f gravity Tip an gle (to the rear) UPS pow er rating (kVA) H (mm) W (mm) D (mm) 20/30/40/60 kVA 950 350 360 80/100/120 kVA 950 350 360 UPS pow er rating (kVA) UPS on feet UPS on pall et 20/30/40/60 kVA 17.5° 22° 80/100/120 kVA 17.5° 22° L H P H 712 mm[...]

34001813EN/ AE - Page 61 7. Appendices Electrical characte ristics Selection of protection de vices UPS short-ci rcuit current with in verter coupled and By-pass AC source out of tolerances: UPS unit with common normal and Bypass AC inputs UPS unit with separate normal and Bypass AC inputs When sizing the upstream circuit breakers, the parameters p[...]

34001813E N/AE - Page 62 7. Appendices Line current values Input / output characteristics Normal AC source / Bypass AC source Load ou tput Rated power of each UPS uni t Continuo us inpu t current at U=400V Input cur rent at U=400V overload = 1.25 In limited to 10 min. Input current at U=400V overload = 1.5 In limited to 1 min. Input/ output fuse ra[...]

34001813EN/ AE - Page 63 7. Appendices Maximum al lowable po wer for p arallel UPS un its Without external b ypass cabinet: With external bypass cabinet: + = 1 x Pn = 1 x Pn I O 3 s ? ~ I O 3 s ? ~ I O 3 s ? ~ = 2 x Pn + I O 3 s ? ~ I O 3 s ? ~ + = 3 x Pn + IO 3 s ? ~ I O 3 s ? ~ IO 3 s ? ~ + = 4 x Pn ++ IO 3 s ? ~ I O 3 s ? ~ IO 3 s ? ~ IO 3 s ? ~[...]

34001813E N/AE - Page 64 7. Appendices The maximum allowable power for 4 parallel UPS units is limited to 4 x Pn. Restriction s to parallel operation (*) : exc ept in ECO m ode or bypa ss mode. Thermal char acterist ics ◗ The operating temperature range is 0°C to +40°C (0°C to 30° C for overload conditions), however optimum operat ion is with[...]

34001813EN/ AE - Page 65 7. Appendices General charact eristic s of MGE TM Galaxy TM 5000 UPSs (1)Losses are calculated for n-1%. UPS pow er in kVA 20 30 40 60 80 100 120 Normal AC inpu t Number of conduct ors 3 phases Reference voltage at Pn 380 V t o 443 V Reference frequency 45 Hz to 65 Hz THDI Typi cal ly 3 % at Pn Power factor >0.99 Bypass [...]

34001813E N/AE - Page 66 7. Appendices General cha racterist ics of MGE TM Ga laxy TM 5000 UPSs (cont.) UPS comp onents UPS p ower in kVA 20 30 40 60 80 100 120 N o i s e l e v e l ( d B a ) 6 56 56 56 56 3 6 36 3 Width 710 mm Depth 850 mm Height 1900 mm Weight (kg) 400 400 400 400 520 520 520 Recommended upst ream residual current protection 1 A P[...]

34001813EN/ AE - Page 67 7. Appendices 7.2 Opti ons IP32 instal lati on Install the protection cover above the UPS. Install the spacers. The longer spacer s must be positioned toward the f ront of the UPS. Install the roof. Install the side deflectors.[...]

3400181300/ AE 7. Appendices 7.3 G lossary Backup time Time that the connected loads can operate on battery power. Bypass AC source Source supplying the bypass line. The load can be transferred to the bypass line if an overload occurs on t he UPS out put, for maintenanc e or in the event of a ma lfunction. ECO mode Operating mode by which the load [...]